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Blohm + Voss Pipe Handling Equipment

SDS Side Door Elevators

65, 100, 150, 250, 350 & 500 tons

Technical Documentation

Original Instructions

Man

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Blohm + Voss Oil Tools

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Improper / Unsafe Use

The tool must only be used for the designated purpose. When using the tool, the rated load must never be exceeded.

GENERAL INFORMATION

Intended use of this manual

This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Oil Tools, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.

Intellectual property

All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools.All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Oil Tools” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.

NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.

Warnings and Note

WARNING: A “warning” indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel, significant property loss, or significant equipment damage.

NOTE: A “note” indicates that additional information is provided about the current topics.

WARNING: This technical documentation contains instructions on safety, installation, operation and maintenance for the Blohm + Voss Oil Tools tool . It must be studied before working with the tool.

CE Marking

The tool complies with the Machinery Directive 98/37/EC and 2006/42/EC

For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies.The marking is as follows:CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).

Limited Warranty

The warranty provided will be void if the tool is either:1. Repaired or serviced by

a service facility which was not authorised by Blohm + Voss Oil Tools.

2. Replacement parts not manufactured by Blohm+Voss Oil Tools are used.

3. Modifications were made to the tool which were not approved by Blohm+Voss Oil Tools.

Manufacturer & Agents World wide

Blohm + Voss Oil ToolsHermann-Blohm-Straße 220457 HamburgGermany

Phone: +49 40/3119-1826/1162 Fax: +49 40/[email protected]

Premier Sea & Land Pte. Ltd.1, Scotts Road #19-12 Shaw CentreSingapore 228208Republic of Singapore

Phone: +65-6734-7177Fax: [email protected]

Blohm + Voss Oil Tools, LLC7670 Woodway, Suite 266 Houston, Texas 77063United States of America

Phone: +1-713-952 0266Fax: +1-713-952 [email protected]

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General safety issues

WARNING: One should avoid creating ignition sources, like heat, as a result of the use of the tool with other tools or equipment.

WARNING: Do not use the tool for any other purpose than given in this document within it̀ s specification.

WARNING: Failure to conduct routine maintenance could result in equipment damage or injury to personnel.

WARNING: Wear personal protection equipment while working with the equipment.

WARNING: If any safety elements (like safety ropes, safety sheets, plates or washers) were disassembled due to maintenance work, do NOT re-use them. Always replace them with new safety elements.

WARNING: All warning plates, signs and labels attached to the equipment must be observed. The warning plates, signs and labels must be present on the tool. Do not remove the labels. If they are missing, replacing is mandatory.

WARNING: Any modification to the tool carried out without the approval of Blohm + Voss Oil Tools will void any warranty.

WARNING: Using the tool with damaged or worn parts can create serious incidents.

WARNING: It is not allowed to use any components which are of "non-B+V" origine, or use "non-OEM" parts which are not approved by B+V. It will void any warranty and may effect the correct functioning of the tool and it's safety features.

WARNING: The company operating the tool is responsible for evaluating safe and proper use of the tool in a hazard analysis.

WARNING: The operating company is obligated to issue working instructions for safe use and supervise observance of these working instructions.

WARNING: Every Employee, which operates, services, inspects or otherwise involved with the use of the tool in other areas has to ensure, that these actions are done by trained and by an Blohm + Voss Oil Tools authorized personnel,and should complete regular courses of training, to ensure proper use as well as safe operation, correct maintainance and inspection.

WARNING: If necessary, a reasonable, additional supervisor should be appointed during operation.

WARNING: Stay away from the tool during operation. In case it is remote operated it may make movements without warning.

Safe handling

WARNING Handles/grip points are marked by green paint. During operations these grips are the only places the tool can be handled safely. In all NON-green marked places there is a risk for injury. Automatic/ remote operated tools may not have any green painted grip-points. In this case it is not allowed to touch the tool while operating.

Safe gripping points

Warning sign PN 671638General warning

Warning sign PN 671642Pay attention: Apply grease at least once a day.

Warning sign PN 611524Danger: Do not touch.

Warning sign PN 671640-1Pay attention: Do not place your hands between moving parts.

Warning sign PN 671641Pay attention: Risk of crushing.

Safety issues elevator

WARNING: Do never unlatch/open the tool while a pipe is suspended in the tool; the pipe will be lost!

WARNING: While using the elevator, always make sure the door is completely closed with the latch/latch lock fully engaged and if applicable the verification pin properly installed.

WARNING: Pay special Attention to the verification pin (if applicable), latch and latch lock for any signs of wear, bending or damage at any time. in case parts are damaged or bent, replace immediatelly by new, original parts.

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SDS elevators

WARNING: Never use the elevator without verification pin. This can create serious incidents.

WARNING: Do not close the door with the verification pin in place. The door will not close completely. Always close the door first and thereafter place the verification pin.

WARNING: When picking up horizontal pipes, always use the elevator with doors pointing upwards. Using the elevator with the doors pointing downwards may cause dropping the pipe.However, it is permitted to pick up horizontal pipes pointing downwards when the load does not exceed 5% of max. permitted payload.(see technical data).

WARNING: It is dangerous to pick up or set down pipes standing/laying horizontally or at an angle. This must be performed carefully and be supervised.

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We,

Blohm + Voss Oil Tools Hermann-Blohm-Strasse 2 20457 Hamburg Phone:+49(0)40 3119-1139Fax:+49(0)40 3119-3305 declare that the products

SDS 65, 100, 150, 250, 350 & 500

which are the subject of this declaration, are in conformity with the following standard(s) or normative documents 98/37/EC: Machinery Directive 2006/42/EC: Machinery Directive from 31 December 2009.DIN EN ISO 12100 : Safety of machinery, part 1 and 2 DIN EN ISO 14121-1: Safety of machinery, Risk assessment Directive 94/9/EC: Devices and protection systems for intended use in explosive areas DIN EN 13463-1:2009-07: Non-electrical equipment for use in potentially explosive atmospheres ISO 13535:2002/API 8C: Petroleum and natural gas industries-Drilling and production equipment-Hoisting equipment

EC-DECLARATION OF CONFORMITY

Marking: II 2G T6

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TABLE OF CONTENTS

GENERAL INFORMATION 2

Warnings and Note 2Intended use of this manual 2Intellectual property 2Improper / Unsafe Use 2Manufacturer & Agents World wide 2CE Marking 2Limited Warranty 2General safety issues 3Safe handling 3Safety issues elevator 3SDS elevators 4

EC-DECLARATION OF CONFORMITY 5

TABLE OF CONTENTS 6

1. DESCRIPTION 10

General 10Intend of use 10Design specification 10Main assembly 10Main assembly 11Identification 11Technical Data 12Pipe Diameter and Size 12Main Dimensions SDS Side Door elevator 13Main components & functioning 14Functioning 14Description verification pin 14Locking Device for B + V SDS-Elevators (two-handed operation) 15Locking device for SDS 65 up to SDS 250 16Locking device for SDS 350 17

2. COMMISSIONING 20

Commissioning SDS Elevator 20Scope of supply 20Check and Lubrication 20Function Test 20

3. INSTALLATION 22

Lifting and transport 22Installation of Elevator 22Installation Checklist SDS Elevator 22Functional test 22Check and Lubrication 22Procedure setting of Latch Lock Assembly 23

4. OPERATIONS 26

Operational Safety issues 26Operation MU (make up) 26Operation BO (break out) 26

General operation procedure 27General operation procedure SDS 250/7 only 29To open the door proceed as follows: 29Operating Procedure and Latch mechanism of B+V SDS-Elevators 30B+V SDS-Elevators for two-hand operation with Locking Device 30

5. MAINTENANCE & INSPECTION 36

General 36Daily lubrication 36Daily Test 36Locking of screws 36Latch and latch lock 36Grease quality 36Inspection categories acc. to API RP 8B 37Frequency 37Periodic inspection 37Non-periodic inspection 37Inspection 37Inspection of Hydraulic/Pneumatic System 37Critical Load Inspection 38Dismantling Inspection 38Inspection check lists 39Wear data criteria 40Wear Limits for Square Shoulder Elevator Bores 43Check Category I (Ongoing observation) 44Check List Category II (Daily) 44Check List Category III (every 6 months) 45Check List Category IV (every year) 45Measuring of wear 46Remanufacturing 46Square shoulder elevators 46Inspection Square shoulder elevators 46Minimum ear dimensions 47Critical Areas 48Handling, storage and transport 49Storage 49Short term storage after use and less then 3 months 49Long term storage over 3 months 49Preserve the tool: Grease all blank surfaces with grease: Cylinders 49Handling 49Transport 49

6. BORE CODES 51

Plain drill collars with lift plug 52Drill collars with ZIP groove 53Tubing bore chart 53Casing bore chart 54

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7. DRAWINGS AND SPARE PARTS 55

SDS type 250/6, 350/2, 350/5, 350/6 “One hand operation“ 56Parts list for SDS type 250/6, 350/2, 350/5, 350/6 “One hand operation“ 57SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 “Two hand operation“ 58Parts list SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 “Two hand operation“ part 1. 59Parts list SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 “Two hand operation“ part 2. 60SDS-type 250/7 62Parts list 642630-Y-BC 63SDS-type 500 “One hand operation“ 64Parts list SDS-type 500 “One hand operation“ 65

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DESCRIPTION

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1. DESCRIPTION

General

The Blohm + Voss SDS Side Door Elevator is designed to be installed into the links and pick up vertical pipes. The SDS Side Door elevator is rated for its designated tonnage. It is used for suspending tubular like casing, tubing and/or drill collars.

Intend of use

The intended use of Blohm+Voss side door elevators (B+V type SDS elevators) isdescribed as follows:The picking up of horizontal pipes or pipes laying down at an angle with doors pointing downwards is only permitted/possible when the load does not exceed 5% of the max. permitted payload (see technical data)Any other type of use or unauthorized change in the use specified by Blohm +Voss is not intended and can lead to dangerous accidents.

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Material and manufacturing standard in acc. to API 8C.

Main assembly

The Elevator consist of the following main parts:

1. Body2. Door 3. Latch4. Safety Latch Lock5. Verification pin

Door

Body

Verification Pin

Safety Latch Lock

Latch

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Main assembly

The SDS 250/7 Elevator consist of the following main parts:

1. Body2. Door left3. Door right4. Latch5. Saftey Latch Lock6. Verification pin

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The identification area clearly identifies the Elevator area (manufacturer, type, material, part number, API-license number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.

Picture 2: Identification area

Door right

Body Verification Pin

Safety Latch Lock

Latch

Door left

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Technical Data

Elevator Type SDS-65 SDS-100 SDS-150 SDS-250 SDS-350 SDS-500

Temperature working range ambient

- 20° C to + 60° C *- 4° F to 140° F

Load Capacity 65 sh tons 100 sh tons 150 sh tons 250 sh tons 350 sh tons 500 sh tons

Maximum permitted horizontal load rating

-5% of load cap

5 sht5% of load cap

7.5 sht5% of load cap



25 sht

API test load 97,5 sh tons 150 sh tons 225 sh tons 375 sh tons 525 sh tons 750 sh tons

* Temperatures below - 20°C / -4°F on request

Pipe Diameter and Size

Elevator type P/N Rated capacity Tons

Minimum size

Maximum size

B + V link size Min - Max Inches

Max. Weight (Lbs/kg)

SDS 65 640600 65 1.66“ 2.7/8“ 1.3/4 - 2.1/4 100 / 45

SDS 100/1 641020 100 2.3/8“ 4.1/8“ 1.3/4 - 2.1/4 130 / 59

SDS 100/2 641000 100 4“ 6.3/4“ 1.3/4 - 2.3/4 250 / 113

SDS 100/3 641040 100 6.3/4“ 9.5/8“ 1.3/4 - 2.3/4 275 / 124

SDS 150/1 641500 150 4“ 6.3/4“ 1.3/4 - 3.1/2 230 / 104

SDS 150/2 641520 150 6.3/4“ 9.5/8“ 1.3/4 - 3.1/2 285 / 130

SDS 150/3 641540 150 9.5/8“ 12.3/4“ 1.3/4 - 3.1/2 350 / 160

SDS 150/4 641560 150 13“ 16“ 1.3/4 - 3.1/2 610 / 276

SDS 150/5 641580 150 16.3/4“ 20“ 1.3/4 - 3.1/2 815 / 370

SDS 150/7 641620 150 24“ 30“ 1.3/4 - 3.1/2 880 / 400

SDS 250/0 642600 250 6.1/2“ 9.5/8“ 2.1/4 - 3.1/2 530 / 240

SDS 250/1 642500 250 9.5/8“ 13.3/8“ 2.1/4 - 3.1/2 583 / 265

SDS 250/2 642520 250 13.3/8“ 18.5/8“ 2.1/4 - 3.1/2 836 / 380

SDS 250/3 642540 250 18.5/8“ 20“ 2.1/4 - 3.1/2 880 / 400

SDS 250/5 642580 250 24“ 30“ 2.1/4 - 3.1/2 1410 / 640

SDS 250/6 642620 250 30“ 36“ 2.1/4 - 3.1/2 1715 / 777

SDS 250/7 642630 250 36.1/4“ 42“ 2.1/4 - 3.1/2 1796 / 815

SDS 350/1 643500 350 6.3/4“ 9.3/4“ 2.3/4 - 3.1/2 940 / 426

SDS 350/2 643520 350 10.3/4“ 16.3/4“ 2.3/4 - 3.1/2 1510 / 685

SDS 350/4 643560 350 18.5/8“ 21.1/2“ 2.3/4 - 3.1/2 1395 / 632

SDS 350/5 643580 350 24“ 30“ 2.3/4 - 3.1/2 2375 / 1077

SDS 350/6 643570 350 30“ 36“ 2.3/4 - 3.1/2 1715 / 777

SDS 500 645500 500 10.3/4“ 16“ 3.1/2 - 4.3/4 2161/980

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Main Dimensions SDS Side Door elevator

AB

C

Elevator type A (mm) B (mm) C (mm)

SDS 65 250 242 530

SDS 100/1 265 272 560

SDS 100/2 265 383 650

SDS 100/3 265 445 760

SDS 150/1 280 390 702

SDS 150/2 280 461 782

SDS 150/3 280 541 882

SDS 150/4 290 636 992

SDS 150/5 270 800 1106

SDS 150/7 360 1050 1484

SDS 250/0 330 455 888

SDS 250/1 330 545 996

SDS 250/2 330 688 1146

SDS 250/3 330 742 1170

SDS 250/5 340 1032 1430

SDS 250/6 370 1230 1720

SDS 250/7 418 1537 2274

SDS 350/1 370 550 950

SDS 350/2 370 727 1135

SDS 350/4 370 815 1246

SDS 350/5 370 1105 1473

SDS 350/6 370 1230 1720

SDS 500 400 780 1229

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Main components & functioning

Functioning

A Side Door elevator is constructed in 2 main parts, a body and a door.When the elevator is closed, the latch grips around the lug which is part of the body. The latch lock assures the latch is properly locked. In order to validate the latch & latch lock are fully engaged, a verification pin must be fully installed.Only then load should be transfered to the side door elevator.

Description verification pin

1. Verification pin2. Distance plate3+4. Steel wire + cable clamp5. Clamp

Warning: Make sure before operation the latch is properly closed and the verification pin is in the correct position.


Picture 3: Verification pin

Picture 4: Verification Pin (shown at SDS-type “Two hand operation“).

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Locking Device for B + V SDS-Elevators (two-handed operation)

Effective: B + V Side Door Elevators, two handed operation which are modified in accordance with Safety Notice „2004-1“

Elevator type PN w/o locking device PN incl. locking device PN of optional locking device

SDS-65 640600-Y-BC 640600-Y-BC-WS 640600-3

SDS-100/1 641020-Y-BC 641020-Y-BC-WS 641020-3

SDS-100/2 641000-Y-BC 641000-Y-BC-WS 641000-3

SDS-100/3 641040-Y-BC 641040-Y-BC-WS 641040-3

SDS-150/1 641500-Y-BC 641500-Y-BC-WS 641500-3

SDS-150/2 641520-Y-BC 641520-Y-BC-WS 641520-3

SDS-150/3 641540-Y-BC 641540-Y-BC-WS 641540-3

SDS-150/4 641560-Y-BC 641560-Y-BC-WS 641560-3

SDS-150/5 641580-Y-BC 641580-Y-BC-WS 641580-3

SDS-150/7 641620-Y-BC 641620-Y-BC-WS 641620-3

SDS-250/0 642600-Y-BC 642600-Y-BC-WS 642600-3

SDS-250/1 642500-Y-BC 642500-Y-BC-WS 642500-3

SDS-250/2 642520-Y-BC 642520-Y-BC-WS 642520-3

SDS-250/3 642540-Y-BC 642540-Y-BC-WS 642540-3

SDS-250/5 642580-Y-BC 642580-Y-BC-WS 642580-3

SDS-350/1 643500-Y-BC 643500-Y-BC-WS 643500-3

SDS-350/4 643560-Y-BC 643560-Y-BC-WS 643560-3

The locking device is an optional feature for the SDS-elevators which are operated with two hands. The locking device prevents the incorrect setting of the verification pin when the elevator door is opened or not completely closed. Only when the elevator door is properly closed, the device mechanism can unlock the bore and the verification pin can be inserted.

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Locking device for SDS 65 up to SDS 250

Pos. Qty. PN Description

1 1 640011 Casing

2 1 640012-1 Locking bolt

1 640012-2 Locking bolt

3 1 775114-2 Dowel pin

4 1 650216 Spring

5 1 70064 Grease fitting

6 2 735854 Washer

7 2 645059 Washer

8 2 645158 Screw

9 2 612588 Screw

10 1 640013 Welding attachment

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Locking device for SDS 350

Pos. Qty. PN Description

1 1 640021 Casing

2 1 640012-3 Locking bolt

1 640012-4 Locking bolt

3 1 650216 Spring

4 1 622516 Dowel pin

5 1 70064 Grease fitting

6 2 70752 Dowel pin

7 1 640013 Welding attachment

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2. COMMISSIONING

Commissioning SDS Elevator

Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the Blohm + Voss Commissioning

Read manual before first use !

OK � Check crew is aware of all possible points of risk regarding handling the B+V tool.

OK � Go through manual with crew.

Prior to use of the Blohm + Voss Elevator following checks must be carried out :

Scope of supply

OK � Cross check all delivered parts.

Check and Lubrication

OK � Check for any damage and repair if needed.

OK � Check that elevator can be closed properly.

OK � Check for correct seating of Hinge Pin and Latch Pin.

OK � Apply grease to all greasing points until grease is visibly coming out of the bores.

OK � Ensure the Verification pin is not bent or worn and functions properly.

OK � Check if elevator is installed as outlined in manual.

OK � Check of all bolts, nuts, washers and lock wire are in place.

Function Test

OK � Check elevator opens and closes easily.

OK � Check if Verification pin can be placed and removed correctly.

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3. INSTALLATION

Lifting and transport

WARNING: Lift the SDS Elevator on the lifting ears only.

WARNING: Wear your personal protection equipment at all times.

Installation of Elevator

Remove the link block bolts and allow the link block assembly to swing open. Place the links in the now opened elevator ears, and secure the link block by replacing the removed bolts and safety springs.

WARNING: Keep distance from the elevator during operation and trials.

Installation Checklist SDS Elevator

Functional test

OK � Close elevator.

OK � Open elevator.

OK � Fit verification pin.

OK � Remove verification pin.

OK � Check elevator opens and closes easily.

OK � Check if Verification pin can be placed and removed correctly.

Check and Lubrication

OK � Check for any damage and repair if needed.

OK � Check elevator can be closed properly.

OK � Check for correct seating of Hinge Pin and Latch Pin.

OK � Apply grease to all greasing points until grease is visibly coming out of the bores.

OK � Ensure the Verification pin is not bent or worn and functions properly.

OK � Check of all bolts, nuts, washers and lock wire are in place.

OK � Check correct setting of latch lock assembly as per procedure.

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Procedure setting of Latch Lock Assembly

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Screw

LockingWasher Nut

LatchLock

1. Close the elevator door. Ensure that Latch and Latch Lock are closed properly.

Close door

gap between Screw and Latch

2. Use the screw to close the gap between screw and latch. When the screw attach against the latch, turn the screw approx. 1,5 – 2 turns deeper. Tighten the nut to fix the position. Afterwards secure the nut with the locking washer.

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4. OPERATIONS

Operational Safety issues

WARNING: Never open the elevator when the pipe load is still suspended by the elevator.

WARNING: All warning plates, signs and labels attached to the equipment must be observed.

WARNING: Do never unlatch/open the elevator while a pipe is suspended in the elevator; the pipe will be lost!

WARNING: While using the elevator, always make sure the door is completely closed with the latch/latch lock fully engaged and the verification pin properly installed.

WARNING: Never use the elevator without verification pin. This can create serious incidents.

WARNING: Do not close the door with the verification pin in place. This will damage the pin and the door will not close completely. Always close the door first and thereafter place the verification pin.

WARNING: Pay special attention to the verification pin for any signs of wear, beding or damage at any time. In case the pin is damaged, replace immediatelly by a new, original one.

WARNING: Using the elevator with damaged or worn parts can create serious incidents.


WARNING: Any modification to the elevator carried out without the approval of Blohm + Voss will void any warranty.

Operation MU (make up)

1. Pick up a section of pipe. 2. Now make up the stand or joint. 3. When the pipe is made up, pick up the load and open the (spider) slips.4. Now lower the string.5. Pick up the weight of the pipe string with the (spider) slips, before opening the

SDS Elevator.6. Open the SDS Elevator and pick up a new section of pipe.

Operation BO (break out)

1. Pick up the string with the elevator. The SDS Elevator is closed when the latch, the latch lock is closed and the verification pin is properly installed.

2. Raise the (spider) slips.3. Pull out the string.4. Set the (spider) slips.5. Release the string weight from the SDS Elevator.6. Now BO the stand or joint. 7. When the pipe is BO, pick up the stand and handle.

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General operation procedure

1. The elevator is closed and the verification pin is in Position 1 ”Verification position“

2. Remove the verification pin from “Position 1” and put it into Position 2 ”Storage position“

3. Open the elevator and remove the pipe.

4. Put the pipe in and close the elevator.

Position 2

Position 1

Open

Close (shown without pipe)

Position 1:Verification

Position 2: Storage position

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5. Remove the verification pin from “Position 2” and put it back in “Position 1”. If the latch is not properly locked, the verification pin can not be placed properly.

6. Check if verification pin is not bend.

7. Check if verification pin is resting in both holes and the head of the pin is resting on the top of the door.

Warning: If the verification pin is bend, all work must be stopped and the pin must be replaced.

8. Check if the verification pin is loose in the holes by moving it up and down and by turning it.

Position 1

Wrong using of bent pin

Head is not directly on top of door (wrong)

Pin is not sitting in both holes (wrong)

Head is directly on top of door (correct)

Pin is sitting in both holes (correct)

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General operation procedure SDS 250/7 only

To open the door proceed as follows:

1. The elevator is closed an the verification pin is in „Verification position“

2. Remove the verrification pin (1)from the Verification position“

3. Pull the handle outside against the spring force (2). This open the latch mechanis.

4. Pull open the right door (4).5. Pull open the left door (5).

To close the dor proceed as follows:

6. Close the left door first (6).7. Slam the right door (7).8. Check that the lock has snapped

into place.9. Secure the handle with the

verfication pin (8) assenbly

I II

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IV

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VIII

VII

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Bore for verification pin is unblocked

Pushed in by the elevator body

Locking Device

Body

Door

“Position 1“ “Position 2“

„Nose“ ofelevatordoor

1 2

Operating Procedure and Latch mechanism of B+V SDS-Elevators

1. B+V SDS-Elevators for two-hand operation with Locking Device

1.1 The SDS-Elevator door is closed. The Latch is attached on the elevator body and catches the “nose” of the elevator door. The Latch Lock grips around a rivet pin to hold the Latch in Position. The bore for the verification pin is unblocked by theLocking Device. The verification pin is inserted in “Position 1” and verifies that the door is properly closed and locked by the Latch and Latch Lock.

Note:The verification pin hasno locking function. Thepin only verifies that thedoor is properly closedand locked by the Latchand Latch Lock

1.2 Remove the verification pin from “Position 1” and put it into “Position 2”. Pull the latch lock outside against the spring force with the left hand [1]. This opens the latch mechanism. Pull with the other hand the door handle to open the door [2].

Rivet Pin

Verification Pin

Latch Lock

Latch

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Note:The verification pin can notbe set into “Position 1” whenthe door is opened or notcompletely closed

Slam door to close theelevator- Check that latch and latchlock has snapped into place- Put verification pin backinto “Position 1”

1.4 Close the elevator door by slam the door against the elevator body. Check that latch and latch lock snapped into place and put the verification pin back into “Position. 1”.

Pulling the latch lock against thespring force

Opening of the latch mechanism

1.3 The SDS-Elevator door is opened and the mechanism of the Locking Device blocks the bore for the verification pin. This avoids the setting of the verification pin into “Position 1” when the door is opened or not completely closed.

Locking Device

Pushed out byspring force

Bore for verificationpin is blocked

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Body

Door

„Nose“ of elevatorbody

1

2

2. B+V SDS-Elevators for one-hand operation

2.1 The SDS-Elevator door is closed. The Latch is attached on the elevator door and catches the “nose” of the elevator body. The Latch Lock grips around a rivet pin to hold the Latch in Position. The bore for the verification pin is unblocked by the Locking Plate. The verification pin is inserted in “Position 1” and verifies that the door is properly closed and locked by the Latch and Latch Lock.

Note:The verification pin hasno locking function. Thepin only verifies that thedoor is properly closedand locked by the Latchand Latch Lock

2.2 Remove the verification pin from “Position 1” and put it into “Position 2”. Pull the latch lock inside against the spring force with the left hand [1]. This opens the latch mechanism. Pull with the other hand the door handle to open the door [2].

Rivet Pin

Verification Pin

Latch Lock

Latch

Pushed by theelevator body Locking

Plate

Bore for verificationpin is unblocked

33

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Pulling the latch lock against the spring force Opening of the latch mechanism

2.3 The SDS-Elevator door is opened and the Locking Plate blocks the bore for the verification pin. This avoids the setting of the verification pin into “Position 1” when the door is opened or not completely closed.

2.4 Close the elevator door by slam the door against the elevator body. Check that latch and latch lock snapped into place and put the verification pin back into “Position 1”.

Note:The verification pin can notbe set into “Position 1” whenthe door is opened or notcompletely closed

- Slam door to close theelevator- Check that latch and latchlock has snapped into place- Put verification pin backinto “Position 1”

Pushed back byspring force

LockingPlate

Bore forverificationpin is blocked

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MAINTENANCE& INSPECTION

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Grease quality

In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Oil Tools):

Low-Viscosity grease Type AVIATICON Grease XRF.

Alternatively; use EP gear lubricating grease for greasing ”non-oil tight gear trains”

Temperature range:EP1 when temperature < 0°C/32°F EP2 when temperature > 0°C/32°F

WARNING: Ensure to wear personal safety protection like gloves and safety glasses when handling hydraulic oil and/or grease. Oil and grease may be potentially harmfull for skin and eyes.

General

If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an authorised service company.Weldings of the castings should be done only by Blohm + Voss Oil Tools or an authorised service company in according to Blohm + Voss welding procedure.A regular preventative maintenance program should be established for all elevators. These written maintenance procedures should be given to the crew or maintenance personnel.

Daily lubrication

Grease point 1: Hinge PinGrease point 2: Latch PinGrease point 3: Springs Grease point 4: Latch handle (only SDS 250/7)

Daily InspectionInspect visually:Latch Opening Arrangement.Presence of all bolts, nuts, safety elements, lock wire.Check for wear and bending of verification pin

Daily Test

Function the elevator daily. If any damage or malfunction were found, take the elevator out of service for repair.

Locking of screws

All Screws are normally secured by a mechanical bolt lock or with a safety wire. All other screws are secured by metal adhesive (Locktite). Ensure the correct retention method is applied.

Latch and latch lock

Ensure that the latch and latch lock mechanism are functioning properly. Hinge pins, latch lug surface and link contact surface should be lubricated.

5. MAINTENANCE & INSPECTION

Picture 5: Grease Gun

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Category IThis category involves observing the equipment during operation for indications of inadequate performance.When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination.The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.

Category IIThis is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.

Category IIIThis is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).

Category IVThis is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.

Equipment shall be:disassembled in a suitable-equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.inspected for excessive wear, cracks, flaws and deformation.

Procedure:Corrections shall be made in accordance with the manufacturer’s recommendations.Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)

Frequency

Periodic inspection

The recommended schedule for inspection:Ongoing: IDaily: II6 Monthly: III1 Year: IV

The recommended frequencies apply for equipment in use during the specified period.The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:

environmentload cyclesregulatory requirementsoperating timetestingrepairsre manufacture

Non-periodic inspection

A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <-20° C (<-4° F).

Inspection

A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect any hydraulic/pneumatic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Oil Tools or an authorized service company.

Inspection of Hydraulic/Pneumatic System

Check for leakage every day. Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Oil Tools or an authorized service company.

Inspection categories acc. to API RP 8B

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Critical Load Inspection

Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.

Dismantling Inspection

Generally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. Furthermore, control it prior to its being sent on the next job.

The Tool should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations.Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Oil Tools.Weldings at the castings should be done only by Blohm + Voss Oil Tools or an authorized service company in according to Blohm + Voss welding procedure.When need is shown in a field inspection, dismantle the Tool and arrange an inspection in a suitably equipped facility.Springs should be carefully visually inspected for excessive wear and obvious weakness.

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Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

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Wear data criteria

Ele

vato

r Ty

pe:

SD

S-6

5S

DS

-10

0/1

SD

S-1

00

/2S

DS

-10

0/3

SD

S-1

50

/1S

DS

-15

0/2

SD

S-1

50

/3S

DS

-15

0/4

SD

S-1

50

/5S

DS

-15

0/7

Ele

vato

r P

N:

64

06

00

641

02

06

410

00

641

04

06

415

00

641

52

06

415

40

641

56

06

415

80

641

62

0

Sta

nd

ard

P

ins

Hin

ge

Pin

PN

:6

40

610

641

03

06

4101

06

4101

06

4151

06

4151

06

415

50

641

570

641

590

641

63

0

Hin

ge

Pin

Dia

. N

ew15

,85

15,8

521

,85

21,8

524

,85

24,8

427

,85

34,

85

49,8

54

4,8

5

Bo

re D

ia. N

ew

Ma

x.16

,04

16,0

42

2,0

52

2,0

525

,05

25,0

528

,05

35,0

65

0,0

64

5,0

62

Bo

re D

ia.

Wo

rn M

ax.

16,3

016

,30

22,

43

22,

43

25,5

125

,51

28,5

135

,52

50,

524

5,6

42

Latc

h P

in P

N:

64

06

04

64

06

04

641

50

46

415

04

641

50

46

415

04

641

50

46

415

04

641

50

46

415

04

Latc

h P

in D

ia.

New

15,8

515

,85

19,8

519

,85

19,8

519

,85

19,8

519

,85

19,8

519

,85

Bo

re D

ia. N

ew

Ma

x.16

,04

16,0

42

0,0

52

0,0

52

0,0

52

0,0

52

0,0

52

0,0

52

0,0

52

0,0

5

Bo

re D

ia.

Wo

rn M

ax.

16,3

216

,32

20,

412

0,41

20,

512

0,51

20,

512

0,51

20,

512

0,51

1/1

6''

Ove

rsiz

e

Hin

ge

Pin

PN

:6

40

610

-1/1

66

410

30

-1/1

66

4101

0-1

/16

641

010

-1/1

66

4151

0-1

/16

641

510

-1/1

66

415

50

-1/1

66

4157

0-1

/16

641

590

-1/1

66

416

30

-1/1

6

Hin

ge

Pin

Dia

. N

ew17

,45

17,4

523

,45

23,4

526

,45

26,4

42

9,4

536

,45

51,4

54

6,4

5

Bo

re D

ia. N

ew

Ma

x.17

,64

17,6

423

,65

23,6

526

,65

26,6

52

9,6

536

,66

51,6

64

6,6

6

Bo

re D

ia.

Wo

rn M

ax.

17,9

017

,90

24,0

324

,03

27,1

127

,11

30,

1137

,12

52,1

247

,24

Latc

h P

in P

N:

64

06

04

-1/1

66

40

60

4-1

/16

641

50

4-1

/16

641

50

4-1

/16

641

50

4-1

/16

641

50

4-1

/16

641

50

4-1

/16

641

50

4-1

/16

641

50

4-1

/16

641

50

4-1

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Latc

h P

in D

ia.

New

17,4

517

,45

21,4

521

,45

21,4

521

,45

21,4

521

,45

21,4

521

,45

Bo

re D

ia. N

ew

Ma

x.17

,64

17,6

421

,65

21,6

521

,65

21,6

521

,65

21,6

521

,65

21,6

5

Bo

re D

ia.

Wo

rn M

ax.

17,9

217

,92

22,

012

2,01

22,

112

2,11

22,

112

2,11

22,

112

2,11

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Ele

vato

r Ty

pe:

SD

S-2

50

/0S

DS

-25

0/1

SD

S-2

50

/2S

DS

-25

0/3

SD

S-2

50

/5S

DS

-25

0/6

SD

S-2

50

/7

Ele

vato

r P

N:

64

26

00

64

25

00

64

25

20

64

25

40

64

25

80

64

26

20

64

26

30

Sta

nd

ard

P

ins

Hin

ge

Pin

P

N:

642

610

642

610

642

510

642

510

642

590

642

622

642

629

Hin

ge

Pin

D

ia. N

ew49

,85

49,8

549

,85

49,8

569

,85

706

9,8

5

Bo

re D

ia.

New

Ma

x.5

0,0

625

0,0

625

0,0

625

0,0

6270

,074

70,0

7670

,076

Bo

re D

ia.

Wo

rn M

ax.

50,

642

50,

642

50,

642

50,

642

70,6

54

70,6

56

70,6

34

Latc

h P

in

PN

:6

426

04

642

60

46

426

04

641

50

46

415

04

6115

04

642

635

Latc

h P

in

Dia

. New

19,8

519

,85

19,8

519

,85

19,8

537

,85

29,8

5

Bo

re D

ia.

New

Ma

x.2

0,0

52

0,0

52

0,0

52

0,3

32

0,3

33

8,0

63

0,0

62

Bo

re D

ia.

Wo

rn M

ax.

20,

512

0,51

20,

512

0,79

20,

793

8,5

23

0,6

42

1/1

6''

Ove

rsiz

e

Hin

ge

Pin

P

N:

642

610

-1/1

66

4261

0-1

/16

642

510

-1/1

66

4251

0-1

/16

642

590

-1/1

66

4262

2-1

/16

642

629

-1/1

6

Hin

ge

Pin

D

ia. N

ew51

,45

51,4

551

,45

51,4

571

,45

71,6

071

,37

Bo

re D

ia.

New

Ma

x.51

,66

51,6

651

,66

51,6

671

,67

71,6

871

,60

Bo

re D

ia.

Wo

rn M

ax.

52,2

452

,24

52,2

452

,24

72,2

572

,26

72,1

6

Latc

h P

in

PN

:6

426

04

-1/1

66

426

04

-1/1

66

426

04

-1/1

66

415

04

-1/1

66

415

04

-1/1

661

150

4-1

/16

642

635

-1/1

6

Latc

h P

in

Dia

. New

21,4

521

,45

21,4

521

,45

21,4

539

,45

31,3

7

Bo

re D

ia.

New

Ma

x.21

,65

21,6

521

,65

21,9

321

,93

39,6

631

,59

Bo

re D

ia.

Wo

rn M

ax.

22,

112

2,11

22,

112

2,39

22,

394

0,12

62,

17

42

MA

INT

EN

AN

CE

& IN

SP

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N

Ele

vato

r Ty

pe:

SD

S-3

50

/1S

DS

-35

0/2

SD

S-3

50

/4S

DS

-35

0/5

SD

S-3

50

/6S

DS

-50

0

Ele

vato

r P

N:

64

35

00

64

35

20

64

35

60

64

35

80

64

35

70

64

55

00

Sta

nd

ard

P

ins

Hin

ge

Pin

P

N:

64

3510

64

3526

64

3510

64

3526

64

3526

64

55

04

Hin

ge

Pin

D

ia. N

ew

69,

85

70,2

26

9,8

570

,22

70,2

26

9,8

Bor

e D

ia.

New

Max

.

70,0

370

,074

70,0

7470

,074

70,0

7470

,076

Bor

e D

ia.

Wor

n M

ax.

70,4

970

,53

470

,53

470

,53

470

,53

470

,576

Latc

h P

in

PN

:

64

350

46

435

22

64

350

46

435

22

64

352

26

45

50

5

Latc

h P

in

Dia

. New

24,8

525

,15

24,8

525

,15

25,1

537

,85

Bor

e D

ia.

New

Max

.

25,0

525

,05

25,0

525

,05

25,0

53

8,0

6

Bor

e D

ia.

Wor

n M

ax.

25,5

125

,51

25,5

125

,51

25,5

13

8,5

6

1

/16

'' O

vers

ize

Hin

ge

Pin

P

N:

64

3510

-1/1

66

435

26-1

/16

64

3510

-1/1

66

435

26-1

/16

64

3526

-1/1

66

45

50

4-1

/16

Hin

ge

Pin

D

ia. N

ew

71,4

571

,82

71,4

571

,82

71,8

271

,40

Bor

e D

ia.

New

Max

.

71,6

371

,67

71,6

771

,67

71,6

771

,68

Bor

e D

ia.

Wor

n M

ax.

72,0

972

,13

72,1

372

,13

72,1

372

,18

Latc

h P

in

PN

:

64

350

4-1

/16

64

352

2-1

/16

64

350

4-1

/16

64

352

2-1

/16

64

352

2-1

/16

64

55

05

-1/1

6

Latc

h P

in

Dia

. New

26,4

526

,75

26,4

526

,75

26,7

539

,45

Bor

e D

ia.

New

Max

.

26,6

526

,65

26,6

526

,65

26,6

539

,66

Bor

e D

ia.

Wor

n M

ax.

27,1

127

,11

27,1

127

,11

27,1

14

0,16

43

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EN

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& I

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Wear Limits for Square Shoulder Elevator BoresCasing and Tubing

Nominal Size [in]

Elevator Bore acc. to API 8C

[in]

Elevator Bore acc. to API 8C [mm]

max. Worn Bore [in]

max. Worn Bore [mm]

1,050 1,125 28,58 1,186 30,126

1,315 1,390 35,31 1,451 36,863

1,660 1,736 44,09 1,797 45,635

1,900 1,976 50,19 2,037 51,737

2 3/8 2,451 62,26 2,512 63,814

2 7/8 2,952 74,98 3,013 76,527

3 1/2 3,578 90,87 3,639 92,418

4 4,078 103,58 4,139 105,131

4 1/2 4,604 116,95 4,659 118,332

4 3/4 4,857 123,38 4,913 124,793

5 5,111 129,81 5,168 131,255

5 1/2 5,617 142,67 5,676 144,177

5 3/4 5,870 149,09 5,931 150,638

6 6,123 155,52 6,185 157,099

6 5/8 6,756 171,60 6,821 173,252

7 7,136 181,24 7,203 182,944

7 5/8 7,768 197,32 7,838 199,096

7 3/4 7,895 200,53 7,966 202,327

8 8,148 206,96 8,220 208,788

8 1/2 8,654 219,82 8,729 221,710

8 3/4 8,907 226,25 8,983 228,171

8 5/8 8,781 223,03 8,856 224,941

9 9,161 232,68 9,238 234,633

9 2/7 9,444 239,88 9,522 241,869

9 2/7 9,454 240,13 9,533 242,127

9 2/5 9,566 242,96 9,645 244,970

9 5/8 9,780 248,42 9,873 250,785

9 7/8 10,033 254,85 10,128 257,246

10 3/4 10,919 277,35 11,018 279,860

11 11,173 283,78 11,273 286,322

11 3/4 11,932 303,07 12,036 305,705

12 3/4 12,944 328,79 13,053 331,549

13 3/8 13,564 344,53 13,664 347,067

13 5/8 13,817 350,96 13,918 353,528

14 14,197 360,60 14,300 363,220

16 16,222 412,04 16,335 414,909

18 18,247 463,47 18,370 466,598

18 5/8 18,880 479,55 19,006 482,751

20 20,272 514,91 20,405 518,287

21 1/2 21,790 553,47 21,925 556,889

22 22,295 566,29 22,431 569,747

24 24,315 617,60 24,456 621,182

24 1/2 24,820 630,43 24,962 634,041

26 26,335 668,91 26,481 672,617

27 27,345 694,56 27,494 698,335

28 28,355 720,22 28,506 724,052

30 30,375 771,53 30,531 775,487

32 32,395 822,83 32,556 826,922

36 36,435 925,45 36,606 929,792

44

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Check Category I (Ongoing observation)

Observe during operation for inadequate performance.

Check List Category II (Daily)

CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):

DESCRIPTION CHECKED SIGNATURE

1 Complete front page of check list for the records OK

2 Check for correct size of elevator OK

3 Check state of lubrication OK

4 Check functioning of elevator as a whole OK

Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):


1 Hinge pins, bolts and retainers OK

2 Screws, bolts, nuts, washers, retainers, springs and lock wire OK

3 Link blocks OK

4 Check completeness and condition of warning plates and labels OK

5Check for presence of verification pin and wire and check if properly secured to elevator

OK

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):


1 Elevator Body and Door OK

2 Hinge pins, bolts, nuts OK

3 Latch and lug OK

4 Closing arrangement OK

5 Verification pin OK

5 Check if verification pin is bent, worn and/or damaged OK

Remarks

_________________________________ _______________________________SUPERVISOR DATE

45

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N

Check List Category III (every 6 months)

GENERAL


1 Carry out an Category II inspection OK

2 NDT (MPI) critical areas. Some disassembly may be needed to do so OK

3 Check parts for wear according to allowable tolerances. OK

Remarks

Check List Category IV (every year)

GENERAL


1 Carry out an Category III inspection OK

2NDT (MPI) critical areas and load bearing components. Strip elevator to do so

OK

Remarks

_________________________________ ________________________SUPERVISOR DATE

46

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Measuring of wear

To measure link ears it is necessary to use calipers and a ruler. Significant wear is restricted to the top link ear, it is here that the measurement is taken.Hinge Pins, Latch Pins and socket holes are not normally measured for wear in the field. When it becomes apparent that the Hinge or Latch Pins show significant wear, the elevator should be dismantled for general maintenance check up.

Remanufacturing

Remanufacturing and repair of critical areas or load bearing parts must be done only by B + V or a B + V authorized service company.Also minor cracks or defects, which may be removed by grinding without reducing safety or operation of the elevator, must be done only by B+V or a B + V authorized service company.Following the repair, the parts should again be inspected by an appropriate method to insure that the defect has been completely removed.If the elevator is defective beyond repair, destroy it directly.

Square shoulder elevators

Square shoulder elevators in heavy use will wear under the repeated loads of the tool joints or collars. During drilling operation, the square shoulders gradually become rounded and offer less supporting area. This has to be checked regularly, in order to prevent the bore to reduce by the gradual flow of metal. This will result in the elevator not closing and locking around the pipe. At the same time the worn surface of both tool joint and elevator may contact on a slight taper, which could cause extreme opening forces within the elevator. This can result in an extremely dangerous situation. Worn or damaged square shoulder surfaces of the elevator are easily corrected by properly machining these surfaces by an B + V authorized service company.

Inspection Square shoulder elevators

Inspect the collars for squareness, uniformity and depth of wear. Uneven wear or worn recesses of 1/16 inch or more requires refacing the surface. Carefully inspect hinge pins and springs visually for excessive wear and obvious weakness. To do so, use a rule marked in sixteenth of an inch. The straight edge of the rule is used to check the squareness of the top bore and the rule is inserted into the worn pockets and ridges.

47

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Minimum ear dimensions

Elevator type Partnumber Minimum dimension A (mm)

SDS-65 640600 64

SDS-100/1 641020 79

SDS-100/2 641000 79

SDS-100/3 641040 79

SDS-150/1 641500 89

SDS-150/2 641520 89

SDS-150/3 641540 89

SDS-150/4 641560 89

SDS-150/5 641580 89

SDS-150/7 641620 89

SDS-250/0 642600 112

SDS-250/1 642500 112

SDS-250/2 642520 112

SDS-250/6 642620 112

SDS-250/3 642540 108

SDS-250/5 642580 108

SDS 250/7 642630 137

SDS-350/1 643500 121

SDS-350/2 643520 121

SDS-350/4 643560 121

SDS-350/5 643580 121

SDS-350/6 643570 108

SDS-500 645500 154,8

WARNING: Minimum ear dimensions are only valid when the elevator is in otherwise good condition, does not have excessive wear, cracks or other defects, or previous weld repair and has not been misused. This inspection criteria can not on their own determine the overall condition of the elevator and its suitability for continued use.

48

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N

Critical Areas

SDS 250/7

SDS 65-500

49

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Handling, storage and transport

Storage

Storage of the tool requires the following measures to be taken:Ensure the tool is protected from water ingressEnsure the tool is stored in such a way, that personnel cannot be wounded by moving parts or sharp edges. If needed, secure the tool with ropes or otherwise in order to protect it from sliding due to ship movements.

Short term storage after use and less then 3 months

Preserve the tool: Grease all blank surfaces with grease: CylindersPreserve all other blank surfaces with Tectyl Type 864 or equivalentStorage: Store in a dry environment with humidity max 80%.Commissioning: Not needed

Long term storage over 3 months

Preserve the tool: Grease all blank surfaces with grease: Cylinders

Preserve all other blank surfaces with Tectyl Type 864 or equivalentStorage: Store in a dry environment with humidity max 80%Commissioning: As per procedure in the User Manual

Handling

Lift the tool by its lifting ears only.

Transport

When the tool is in it’s original crate, use a fork lift for lifting the crate only. The weight of the tool is indicated on the identification area of the tool, and also on its original transporting crate.

50

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51

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BORE CODES

52

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6. BORE CODES

Drill collar ODInch

Bore CodeTop bore AInches

Bottom Bore BInches

3.1/4 271 3.13/32 3.13/32

3.1/2 272 3.21/32 3.21/32

4 273 4.5/32 4.5/32

4.1/8 274 4.9/32 4.9/32

4.1/2 275 4.21/32 4.21/32

4.3/4 276 4.15/16 4.5/32

5 277 5.3/16 5.3/16

5.1/4 279 5.7/16 5.7/16

5.1/2 280 5.11/16 5.11/16

5.3/4 281 5.31/32 5.31/32

6 282 6.7/32 6.7/32

6.1/4 284 6.15/32 6.15/32

6.3/8 285 6.19/32 6.19/32

6.1/2 286 6.23/32 6.23/32

6.3/4 287 7 7

7 288 7.1/4 7.1/4

7.1/4 289 7.1/2 7.1/2

7.1/2 291 7.3/4 7.3/4

8 293 8.1/4 8.1/4

8.1/4 295 8.1/2 8.1/2

8.1/2 296 8.25/32 8.25/32

9 297 9.9/32 9.9/32

9.1/2 298 9.25/32 9.25/32

10 301 10.11/32 10.11/32

11 304 11.11/32 11.11/32

Plain drill collars with lift plug

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Tubing size Inch StyleBore Code

Top bore A Inches

Bottom Bore B Inches

1.050 Plain 121 1.5/32 1.5/32

Upset 122 1.13/32 1.13/32

1.315 Plain 123 1.13/32 1.13/32

Upset 124 1.19/32 1.19/32

1.660 Plain 125 1.3/4 1.3/4

Upset 126 1.29/32 1.29/32

1.900 Plain 127 2 2

Upset 128 2.3/16 2.3/16

2.3/8 Plain 129 2.15/32 2.15/32

Upset 130 2.23/32 2.23/32

2.7/8 Plain 1310 2.31/32 2.31/32

Upset 132 3.7/32 3.7/32

3.1/2 Plain 133 3.19/32 3.19/32

Upset 134 3.27/32 3.27/32

4 Plain 135 4.3/32 4.3/32

Upset 136 4.11/32 4.11/32

4.1/2 Plain 137 4.19/32 4.19/32

Upset 138 4.27/32 4.27/32

Tubing bore chart

Drill collar ODInch

ZIP OD Bore CodeTop bore AInches

Bottom Bore BInches

4.1/8 3.11/18 181 3.13/16 4.1/4

4.3/4 4.1/4 182 4.3/8 4.7/8

5.1/4 4.3/4 183 4.7/8 5.3/8

5.1/2 5 184 5.1/8 5.5/8

5.3/4 5.1/8 185 5.1/4 5.7/8

6 5.3/8 186 5.1/2 6.1/8

6.1/4 5.5/8 187 5.3/4 6.3/8

6.1/2 5.7/8 188 6 6.5/8

6.3/4 6 189 6.3/16 6.7/8

7 6.1/4 190 6.7/16 7.1/8

7.1/4 6.1/2 191 6.11/16 7.3/8

7.1/2 6.3/4 192 6.15/16 7.5/8

7.3/4 7 193 7.3/16 7.7/8

8 7.1/4 194 7.7/16 8.1/8

8.1/4 7.1/2 195 7.11/16 8.3/8

8.1/2 7.3/4 196 7.15/16 8.5/8

9 8.1/8 198 8.3/8 9.1/8

9.1/2 8.5/8 199 8.7/8 9.5/8

9.3/4 8.7/8 203 9.1/8 9.5/8

10 9.1/8 202 9.3/8 10.1/8

Drill collars with ZIP groove

54

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Casing size Inch Bore CodeTop bore A Inches

Bottom Bore B Inches

4.3/4 222 4.27/32 4.27/32

5 223 5.3/32 5.3/32

5.1/2 224 5.5/8 5.5/8

5.3/4 225 5.7/8 5.7/8

6 226 6.1/8 6.1/8

6.5/8 228 6.3/4 6.3/4

7 229 7.1/8 7.1/8

7.5/8 231 7.3/4 7.3/4

8.5/8 234 8.25/32 8.25/32

9 235 9.5/32 9.5/32

9.5/8 236 9.25/32 9.25/32

9.7/8 265 10.1/32 10.1/32

10.3/4 238 10.29/32 10.29/32

11.3/4 239 11.15/16 11.15/16

13.3/8 243 13.9/16 13.9/16

13.5/8 259 13.13/16 13.13/16

14 255 14.13/64 14.13/64

16 245 16.7/32 16.7/32

18 247 18.1/4 18.1/4

18.5/8 248 18.7/8 18.7/8

20 249 20.1/4 20.1/4

21.1/2 250 21.25/32 21.25/32

22 261 22.9/32 22.9/32

24 254 24.5/16 24.5/16

24.1/2 251 24.13/16 24.13/16

26 252 26.11/32 26.11/32

28 256 28.23/64 28.23/64

30 253 30.3/8 30.3/8

32 258 32.25/64 32.25/64

36 257 36.7/16 36.7/16

Casing bore chart

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DRAWINGS &SPARE PARTS

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SDS type 250/6, 350/2, 350/5, 350/6 “One hand operation“

7. DRAWINGS AND SPARE PARTS

23

24

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17; 17.1

18

2225

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SD

S-2

50

/6

P/N

64

26

20

-Y-B

C

SD

S-3

50

/2

P/N

64

35

20

-Y-B

C

SD

S-3

50

/5

P/N

64

35

80

-Y-B

C

SD

S-3

50

/6

P/N

64

35

70

-Y-B

C

Frame part no. 642621 643521 643581 642621

1 1 Latch 611503-1 643502-1 643502-4 611503-1

2 1 Latch Lock Assembly 611043-1 643524-1 643524-1 642624

3 1 Latch Pin 611504 643522 643522 611504

4 1 Latch Lock Pin 641005 641505 641505 641005

5 1 Latch Spring * 611506 643506 643506 611506

6 1 Latch Lock Spring * 611007 643507 643507 611007

7 1 Latch Pin Sec.Ring * 611508 641058 641058 611508

8 1 Cotter Pin * 620609 620609 620609 620609

9 1 Hinge Pin * 643511 643526 643526 643511

10 1 Hinge Pin Sec. Ring * 643528 643528

11 2 Link Block 612512 612512 612512 612512

12 1 Grease Nipple * (2x) 612515 612515 612515 (2x) 612515

13 2 Screw * 613623-1 613623-1 613623-1 613623-1

14 2 Nut * 752338 752338 752338 752338

15 2 Cotter Pin * 752339 752339 752339 752339

16 2 Link Block Bolt Assy. * 612514 612514 612514 612514

17 1 Verification pin Assy. * 643900-3 643900-4 643900-4 643900-3

17-- 1 Rope clamp * 643801-1 643801-1 643801-1 643801-1

18 1 Rivet Pin * 642695 641575 641575 642695

19 2 Washer * 735854 735854

20 1 Safety plate * 641590-2 641590-2

21 2 Screw * 89126 89126

22 1 Washer * 612679 612679 612679 612679

23 1 Locking plate 642620-4 643520-4 643580-4 642620-4

24 1 Spring * 643520-5 643520-5 643520-5 643520-5

25 1 Cotter Pin * 752322 752322 752322 752322

26 1 Screw *

27 4 Screw *

28 1 Plunger

29 1 Additional Block

Rec. spare parts Assembly 642620-RSP 643520--RSP 643580-RSP 643570-RSP

Parts list for SDS type 250/6, 350/2, 350/5, 350/6 “One hand operation“

All parts marked with * are recommended Spare Parts (one year operation)

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SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 “Two hand operation“

16

15

9

17; 17.1

11

8

12

14

18

136

19

20

1

2

3

4

5

10

7

21

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SD

S-6

5P

/N 6

40

60

0-Y

-BC

SD

S-1

00

-1

P/N

641

02

0-Y

-BC

SD

S-1

00

/2

P/N

641

00

0-Y

-BC

SD

S-1

00

/3

P/N

641

04

0-Y

-BC

SD

S-1

50

/1

P/N

641

50

0-Y

-BC

SD

S-1

50

/2

P/N

641

52

0-Y

-BC

SD

S-1

50

/3

P/N

641

54

0-Y

-BC

SD

S-1

50

/4

P/N

641

56

0-Y

-BC

SD

S-1

50

/5P

/N 6

415

80

-Y-B

C

SD

S-1

50

/7

P/N

641

62

0-Y

-BC

Frame part no. 640601 641021 641001 641041 641501 641521 641541 641561 641581 641621

1 1 Latch 640602 640602 641572 641572 641572 641572 641572 641572 641572 641602

2 1 Latch Lock

Assembly

641015 641015 641573 641573 641573 641573 641573 641573 641573 641603

3 1 Latch Pin 640604 640604 641504 641504 641504 641504 641504 641504 641504 641504

4 1 Latch Lock Pin 641505 641505 641505 641505 641505 641505 641505 641505 641505 641505

5 1 Latch Spring * 640606 640606 641506 641506 641506 641506 641506 641506 641506 641506

6 1 Latch Lock Spring * 641507 641507 641507 641507 641507 641507 641507 641507 641507 641507

7 1 Latch Pin Sec.

Ring

* 612509 612509 620608 620608 620608 620608 620608 620608 620608 620608

8 1 Cotter Pin * 620609 620609 620609 620609 620609 620609 620609 620609 620609 620609

9 1 Hinge Pin * 640610 641030 641010 641010 641510 641510 641550 641570 641590 641630

10 1 Hinge Pin Sec.

Ring

* 612509 612509 641011 641011 641511 641511 620611 612508

11 2 Link Block 611512 611512 611512 611512 611512 611512 611512 611512 611512 611512

12 1 Grease Nipple * 612515 612515 612515 612515 612515 /

(2x) 70064

612515 /

70064

2x

612515

612515

13 2 Screw * 621430-11 621430-11 621430-11 621430-11 621430-11 621430-11 621430-11 621430-11 621430-11 621430-11

14 2 Nut * 621430 621430 621430 621430 621430 621430 621430 621430 621430 621430

15 2 Cotter Pin * 752339 752339 752339 752339 752339 752339 752339 752339 752339 752339

16 2 Link Block Bolt

Assy.

* 611514 611514 611514 611514 611514 611514 611514 611514 611514 611514

17 1 Verification pin

Assy.

* 643900-7 643900-1 643900-1 643900-1 643900-2 643900-2 643900-2 643900-2 643900-2 643900-2

17-- 1 Rope clamp * 643801-1 643801-1 643801-1 643801-1 643801-1 643801-1 643801-1 643801-1 643801-1 643801-1

18 1 Rivet Pin * 641575 641575 641575 641575 641575 641575 641575 641575 641575 641615

19 2 Washer * 735854 735854

20 1 Safety plate * 641550-1 641590-2

21 2 Screw * 645198 89126

22 1 Washer *

23 1 Locking plate

24 1 Spring *

25 1 Cotter Pin *

26 1 Screw *

27 4 Screw *

28 1 Plunger


Rec. spare parts

Assembly

640600-

RSP

641020-

RSP

641000-

RSP

641040-

RSP

641500-

RSP

641520-

RSP

641540-

RSP

641560-

RSP

641580-

RSP

641620-

RSP


Parts list SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 “Two hand operation“ part 1.

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SD

S-2

50

/0

P/N

64

26

00

-Y-B

C

SD

S-2

50

/1

P/N

64

25

00

-Y-B

C

SD

S-2

50

/2

P/N

64

25

20

-Y-B

C

SD

S-2

50

/3

P/N

64

25

40

-Y-B

C

SD

S-2

50

/5

P/N

64

25

80

-Y-B

C

SD

S-3

50

/1

P/N

64

35

00

-Y-B

C

SD

S-3

50

/4

P/N

64

35

60

-Y-B

C

Frame part no. 642601 642501 642521 642541 642581 643501 643561

1 1 Latch 641572 641572 641572 641572 641572-2 643502 643502

2 1 Latch Lock Assembly 642603 642603 642603 642603 641573-A 643503-1 643503-1

3 1 Latch Pin 641504 641504 641504 641504 641504 643504 643504

4 1 Latch Lock Pin 641505 641505 641505 641505 641505 641505 641505

5 1 Latch Spring * 641506 641506 641506 641506 641506 643506 643506

6 1 Latch Lock Spring * 641507 641507 641507 641507 641507 643507 643507

7 1 Latch Pin Sec.Ring * 620608 620608 620608 620608 620608 725314 725314

8 1 Cotter Pin * 620609 620609 620609 620609 620609 620609 620609

9 1 Hinge Pin * 642610 642510 642510 642510 642590 643511 643511

10 1 Hinge Pin Sec. Ring

11 2 Link Block 612512 612512 612512 612512 612512 612512 612512

12 1 Grease Nipple * 2x 612515 2x 612515 2x 612515 2x 612515 2x 612515 612515 612515

13 2 Screw * 613623-1 613623-1 613623-1 613623-1 613623-1 613623-1 613623-1

14 2 Nut * 752338 752338 752338 752338 752338 752338 752338

15 2 Cotter Pin * 752339 752339 752339 752339 752339 752339 752339

16 2 Link Block Bolt Assy. * 612514 612514 612514 612514 612514 643900-4 643900-4

17 1 Verification pin Assy. * 643900-3 643900-3 643900-3 643900-3 643900-3 643500-1 643560-1

17-- 1 Rope clamp * 643801-1 643801-1 643801-1 643801-1 643801-1 643801-1 643801-1

18 1 Rivet Pin * 641575 641575 641575 641575 641577 641575 641575

19 2 Washer * 735854 735854 735854 735854 735854 735854 735854

20 1 Safety plate * 641590-2 642506 641512 641512 641590-2 641590-2 641590-2

21 2 Screw * 89126 89126 89126 89126 89126 89126 89126

22 1 Washer *

23 1 Locking plate

24 1 Spring *

25 1 Cotter Pin *

26 1 Screw *

27 4 Screw *

28 1 Plunger


Rec. spare parts Assembly 642600-RSP 642500-RSP 642520-RSP 642540-RSP 642580-RSP 643500-RSP 643560-RSP


Parts list SDS-type 65, 100, 150, 250/0 up to 250/5, 350/1, 350/4 “Two hand operation“ part 2.

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SDS-type 250/7

13

24

27

8

4

29

28

5

1

25

6

23

26

21

9

20

19

18

10

15

1411

16

3

17

12

2

22

7

30

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Pos Qty Part No. RSP Description

1 1 642631-BF Body;SDS-250/7

2 1 642632-BF Door left;SDS-250/7

3 1 642633-BF Door right;SDS-250/7

4 2 641590-2 Safety plate

5 2 642629 Hinge Pin;SDS

6 2 612512 Link Block

7 1 642635 Latch pin

8 1 642637 Latch pin

9 1 642638 Latch handle pin

10 1 651525 Latch handle

11 1 642636 Stopper plate;SDS 250/7

12 1 642634 Latch;for SDS 250/7

13 2 642630-19 * Spring bolt

14 1 642630-18 Retaining plate

15 1 642639 Latch bushing

16 2 6426311 * Pressure spring

17 1 643900-7 * Verification Pin

18 1 642630-16 * Latchpin cable

19 2 643801-1 * Rope Clamp

20 2 756790 * Grease Nipple

21 2 622516 * Dowel Pin

22 1 641575 Dowel Pin

23 4 613623-1 * Screw

24 4 613556-41 * Nut

25 4 752339 * Cotter Pin

26 4 735854 * Washer

27 4 89126 * Screw

28 2 612515 * Grease Nipple

29 2 613912 * Castle Nut

30 2 99615 * Cotter Pin

31 1 671640 * Warning sign Hands

32 1 671641 * Warning sign Squeeze danger

33 1 671638 * Warning sign Blohm+Voss

34 1 671642 * Warning sign Grease Daily

35 1 613129 * Sticker Technical Support

Parts list 642630-Y-BC


64

DR

AW

ING

S &

SP

AR

E PA

RT

S

SDS-type 500 “One hand operation“

1

2

3

4

5

6

7

8

9

10

11

12

13

1415

16

17;17 .1

18

26

27

28

29

24

65

DR

AW

ING

S &

S

PA

RE

PA

RT

S

Ind

ex N

o.

Qty

Des

crip

tio

n

Rec

om

men

ded

S

par

e P

arts

(o

ne

year

op

era

tio

n)

SD

S-5

00

P

/N 6

45

50

0-Y

-BC

Frame part no. 645501

1 1 Latch 611503

2 1 Latch Lock Assembly 642624

3 1 Latch Pin 645505

4 1 Latch Lock Pin 611005

5 1 Latch Spring * 611506

6 1 Latch Lock Spring * 611007

7 1 Latch Pin Sec.Ring * 611508

8 1 Cotter Pin * 620609

9 1 Hinge Pin * 645504

10 1 Hinge Pin Sec. Ring

11 2 Link Block 615012

12 1 Grease Nipple * 642623 / 70064

13 2 Screw * 613623-11

14 2 Nut * 752338

15 2 Cotter Pin * 752339

16 2 Link Block Bolt Assy. * 615014 / 622515

17 1 Verification pin Assy. * 643900-4

17-- 1 Rope clamp * 643801-1

18 1 Rivet Pin * 641575

19 2 Washer *

20 1 Safety plate *

21 2 Screw *

22 1 Washer *

23 1 Locking plate

24 1 Spring * 650216

25 1 Cotter Pin *

26 1 Screw * 775081-1

27 4 Screw * 645138

28 1 Plunger 645500-4

29 1 Additional Block 645500-3

Rec. spare parts Assembly 645500-RSP


Parts list SDS-type 500 “One hand operation“

66

DR

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blohm + voss pipe handling equipment sds side door ... … · 1 blohm + voss pipe handling...

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