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1
Blohm + Voss Pipe Handling Equipment
VES-SD 350-Frame-1 Double Door Elevator
635000-Y
Technical Documentation
Man
ual P
N 6
350
00
-Y-D
Rev
001
, Feb
ruar
y 20
12
Blohm + Voss Oil Tools
2
GENERAL INFORMATION
Intended use of this manual
This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Oil Tools, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.
Intellectual property
All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools.All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Oil Tools” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.
NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.
Warnings and Note
WARNING: A “WARNING” INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel. fAIluRe to obseRve ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.
NOTE: A “note” indicates that additional information is provided about the current topics.
WARNING: thIs techNIcAl documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd mAINteNANce foR the blohm + voss oIl tools tool . It must be studIed befoRe WoRkING WIth the tool.
CE Marking
The tool complies with the Machinery Directive 98/37/EC.
For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies.The marking is as follows:CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).
Blohm + Voss Oil ToolsHermann-Blohm-Straße 220457 HamburgGermany
Phone: +49 40/3119-1826/1162 Fax: +49 40/[email protected]
Premier Sea & Land Pte. Ltd.1, Scotts Road #19-12 Shaw CentreSingapore 228208Republic of Singapore
Phone: +65-6734-7177Fax: [email protected]
Manufacturer & Agents World wide
Blohm + Voss Oil Tools, LLC7670 Woodway, Suite 266 Houston, Texas 77063United States of America
Phone: +1-713-952 0266Fax: +1-713-952 [email protected]
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General safety issues
WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of the tool WIth otheR tools oR equIpmeNt.
WARNING: do Not use the tool foR ANy otheR puRpose thAN GIveN IN thIs documeNt WIthIN Its specIfIcAtIoN.
WARNING: fAIluRe to coNduct RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.
WARNING: the tool must oNly be seRvIced by tRAINed ANd by AN blohm + voss oIl tools AuthoRIzed peRsoNNel.
WARNING: WeAR peRsoNAl pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt.
WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re-use them. AlWAys ReplAce them WIth NeW sAfety elemeNts.
WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.
WARNING: ANy modIfIcAtIoN to the tool cARRIed out WIthout the AppRovAl of blohm + voss oIl tools WIll voId ANy WARRANty.
WARNING: usING the tool WIth dAmAGed oR WoRN pARts cAN cReAte seRIous INcIdeNts.
Safety issues elevators
WARNING: do NeveR uNlAtch/opeN the elevAtoR WhIle A pIpe Is suspeNded IN the elevAtoR; the pIpe WIll be lost!
WARNING: WhIle usING the elevAtoR, AlWAys mAke suRe the dooR Is completely closed WIth the lAtch/lAtch lock fully eNGAGed ANd the veRIfIcAtIoN pIN pRopeRly INstAlled.
WARNING: NeveR use the elevAtoR WIthout veRIfIcAtIoN pIN. thIs cAN cReAte seRIous INcIdeNts.
WARNING: do Not close the dooR WIth the veRIfIcAtIoN pIN IN plAce. thIs WIll dAmAGe the pIN ANd the dooR WIll Not close completely. AlWAys close the dooR fIRst ANd theReAfteR plAce the veRIfIcAtIoN pIN.
WARNING: pAy specIAl AtteNtIoN to the veRIfIcAtIoN pIN foR ANy sIGNs of WeAR, bedING oR dAmAGe At ANy tIme. IN cAse the pIN Is dAmAGed, ReplAce ImmedIAtelly by A NeW, oRIGINAl oNe.
WARNING: WheN pIckING up hoRIzoNtAl pIpes, AlWAys use the elevAtoR WIth dooRs poINtING upWARds. usING the elevAtoR WIth the dooRs poINtING doWNWARds mAy cAuse dRoppING the pIpe.
4
WARNING: WheN the elevAtoR RotAtes foRWARd ANd bAckWARd, theRe WIll be AN INcReAsed dANGeR of INjuRy IN fRoNt ANd ReAR of the elevAtoR.
WARNING: the elevAtoR must NeveR be closed by mANuAlly ActuAtING the closING tRIGGeR IN the elevAtoR.
WARNING: the emeRGeNcy opeNING must Not be used WheN the elevAtoR Is suspeNdING A pIpe.
WARNING: the emeRGeNcy opeNING must AlWAys be ReActIvAted AfteR Its use; otheRWIse the loAd seNsoR WIll be deActIvAted.
WARNING: the elevAtoR must NeveR be used WIthout bushINGs.
WARNING: befoRe WoRkING oN the bushINGs, mAke suRe thAt No hydRAulIc pRessuRe Is ApplIed to the elevAtoR ANd thAt the coNNectING lINes ARe dIscoNNected.
WARNING: foR hANdlING of hoRIzoNtAl pIpes It Is RecommeNded to RotAte the elevAtoR WIth lAtch IN upRIGht posItIoN.
WARNING: do Not cARRy A pIpe WIth the lAtch IN doWN posItIoN.
WARNING: If A joINt of pIpe Is IN the elevAtoR, the RotAtING system must be sWItched to “floW”, befoRe the elevAtoR RAIses the pIpe. the “floW” Is ReAched by selectING the mIddle posItIoN of the 4/3-WAy vAlve.
Latch down
Avoid this rotate direction to pick up horizontal pipes.
Latch up
Recommend rotate direction to pick up horizontal pipes.
5
WARNING: All thRee utIlIsed bushING seGmeNts must AlWAys be stAmped WIth the sAme seRIAl NumbeR ANd pIpe sIze (see fIG.). eveN WheN the bushING sIze Is the sAme, bushINGs WIth dIffeReNt seRIAl NumbeRs mAy NeveR be used. It mAy Result IN dRopped pIpe due to dIffeReNce IN WeAR pAtteRN.
WARNING: eNsuRe the hydRAulIc coNNectoRs ARe fRom A mAle ANd femAle type to pReveNt fAulty coNNectIoNs.
6
Warning signs.
On the following pages warning signs and their relative positions are shown. See the partslists for the part numbers.
Warning sign PN 671638
WARNINGTHIS PRODUCT COULD BE HAZARDOUS IFIMPROPERLY USED. MISUSE OF THIS TOOL COULD CAUSE SERIOUS INJURY TO PERSONS. IT MUST BE PROPERLY INSTALLED AND MAINTAINED IN ORDER TO FUNCTION PROPERLY. DO NOT WELD OR ALTER WITHOUT B + V Oil Tools’S PRIOR AUTHORIZATION: IF REPLACEMENT PARTS ARE NEEDED, THEY HAVE TO BE ORDERED FROM B + V Oil Tools
DANGERHYDRAULIC
ROTATION
SYSTEMWarning sign PN 645814
WARNING: the WARNING plAtes, sIGNs ANd lAbels must be pReseNt oN the tool. do Not Remove the lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.
7
8
We,
Blohm + Voss Oil Tools Hermann-Blohm-Strasse 2 20457 Hamburg Phone:+49(0)40 3119-1139Fax:+49(0)40 3119-3305
declare that the product
VES-SD 350-Frame-1 Double Door Elevator PN 635000-Y
which is the subject of this declaration, is in conformity with the following standard(s) or normative documents 98/37/EC: Machinery Directive 2006/42/EC: Machinery Directive from 31 December 2009.DIN EN ISO 12100 : Safety of machinery, part 1 and 2 DIN EN ISO 14121-1: Safety of machinery, Risk assessment Directive 94/9/EC: Devices and protection systems for intended use in explosive areas DIN EN 13463-1:2009-07: Non-electrical equipment for use in potentially explosive atmospheres ISO 13535:2002/API 8C: Petroleum and natural gas industries-Drilling and production equipment-Hoisting equipment
In case the product is hydraulically operated:
Marking: II 2G T5
EC-DECLARATION OF CONFORMITY
9
TABLE OF CONTENTSTAB
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OP
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IZE CO
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DR
AW
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GENERAL INFORMATION 2
Warnings and Note 2Intended use of this manual 2Intellectual property 2Manufacturer & Agents World wide 2CE Marking 2General safety issues 3Safety issues elevators 3Warning signs. 6
TABLE OF CONTENTS 8
1. DESCRIPTION 12
Use 12Main assembly 12Improper / Unsafe Use 13Limited Warranty 13Identification 13Technical Data 14Main Dimensions 15Functioning of elevator 16Opening and Closing Mechanics 16Closing Signal 16Control Unit 16Bushing System 16
2. COMMISSIONING 18
Commissioning VES-SD 350 Double Door Elevator 18Scope of supply 18Hydraulic Characteristics 18Check and Lubrication 18Function Test 19
3. INSTALLATION 22
Schematic connection / control diagram 22Lifting and transport 23Installation of Elevator 23Connecting the Hydraulics 23Installing and removing the required bushing 24Removal 24Seating area 26Installation of riser running tool bushing 28Function Test of the Load Sensor 30Emergency open procedure 30Installation Checklist VES-SD 350 31Hydraulic Connections 31Function test 31
4. OPERATIONS 34
Safety 34Operation MU (make up) 34Operation BO (break out) 34Running with riser bushing 34
De-pressurizing the A and B line 35De-activating the load sensor (emergeny open) 35De-activating the trigger inside the elevator 36
5. MAINTENANCE AND INSPECTION 38
General 38Grease quality 38Lubrication 38Daily Inspection Procedures 39Feedback signal 39Locking of screws 39Inspection categories acc. to API RP 8B 40Frequency 41Periodic inspection 41Non-periodic inspection 41Inspection check lists 42Check Category I (Ongoing observation) 43Check List Category II (Daily) 43Check List Category III (every 6 months) 44Check List Category IV (every year) 44Wear data criteria 45Critical Areas 45Running with riser bushing 45Trouble shooting 46
6. SIZE COMPONENTS 48
7. DRAWINGS AND SPARE PARTS 52
635000-Y Exploded view 53635000-Y Parts list 55645050 Load safety device 56645050 Parts list 56645033 Bushing retaining plate 57645033 Parts list 57645040 Trigger Assembly 58645040 Parts list 59645188-1 Door Sensor 60645188-1 Parts list 60645298 Door Opening Assembly 61645298 Parts list 62645305 Door Assembly Left 63645305 Parts list 64635306 Door Assembly Right 65635306 Parts list 65645079-1 Rear Door and Cover Assembly 66645079-1 Parts list 66645185-2 Link block assembly 67645185-2 Parts list 67645003-6 Hydraulic Assembly Elevator 68645003-6 Parts list 69645295-1 Hydraulic Block Left 70645295-1 Parts list 71645295-2 Hydraulic Block Right 72645295-2 Parts list 73
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TAB
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SIZ
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SM
AIN
TEN
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& I
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PEC
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RA
WIN
GS
646000-RSP One year spare parts 74646000-RSP-H Hydraulic spare parts 75645800-RSP-T Tilting arrangement spare parts 75
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DESCRIPTION
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1. DESCRIPTION
Use
The Blohm+Voss 350 tons VES-SD 350 Double Door Elevator is designed with strength and safety factors in accordance with API Section 8C - Regulations and is to be used for handling long, heavy strings of casings. The SD-350 elevator can be converted for use as casing, drill pipe, drill collar or tubing elevator, and can be operated easily by one man due to replaceable bushing segments and a positive locking mechanism.
The design of the bushing segments allows the tool to grip casing with uniform radial pressure, ensuring a safe hold while minimizing the possibility of damage to the pipe. The elevator is available for hydraulic power bushing operation only.
Main assembly
The Elevator consist of the following main assemblies:1. Elevator Frame2. Latch3. Door4. Bushing system5. Elevator Rotator (optional)
Features:1. Closing trigger2. Hydraulic feedback signal "Elevator closed"3. Elevator Load Sensor
1
1a1b
34
4
5
Left Tilt system
Right Tilt system
Left Hand Side Rotator system
Right hand Side Rotator system
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Improper / Unsafe Use
The VES-SD 350 Double Door Elevator must only be used for the designated purpose. When using the VES-SD 350 Double Door Elevator, the load of 350 sh tons must never be exceeded (depending on the rating).
Limited Warranty
The warranty provided will be void if the Elevator is either:a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Oil Toolsb) replacement parts not manufactured by Blohm+Voss Oil Tools are usedc) modifications were made to the Elevator which were not approved by Blohm+Voss Oil Tools
Identification
The identification area clearly identifies the Elevator area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.
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Technical Data
VES-SD 350-1-VC Double Door ElevatorWorking pressure Min 160 bar (1,320 Psi),
Max 210 bar (3,045 Psi)
Maximum allowed pressure 210 bar (3,045 Psi)
Required Flow rate Min 6 Gpm (22 l/m)Max 10 Gpm (37 l/m)
Temperature working range ambient - 20° C to + 40° C- 4° F to 104° F
Load Capacity 350 sh tons
Part number 635000-Y
API test load 525 sh tons
Pipe Diameter Range
Drill Pipe min 2-3/8”
max 6-5/8”
Casing min 4-1/2”
max 9-7/8”
Tubing min 1-05”
max 4-1/2”
Weight 952 kg
Elevator Links 3-1/2”
COUPLINGS: Plug coupling with quick connection couplings, 3/8" and 1/4".All hydraulic connections have a coupling bushing and a plug.
ELEVATOR ROTATOR: See for information about the Rotator, the Rotator Documentation.
SAFETY EQUIPMENT:Load sensor:When the elevator is loaded while lifting a tubular, it is not possible to open the elevator by mistake.
The load sensor prevents opening with tubular weights higher than approximately 300 kg (depending which bushing sizes are installed).Closing signal:When the elevator is fully closed and latched the driller receives a hydraulic closing signal (feedback signal). The pressure value depends on the actual working pressure and adjustment in the control unit.
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Main Dimensions
DANGERAUTOMATIC
CLOSESYSTEM
GREASEDAILY
GREASEDAILY
B+V VES-SD350P/N635000
GREASEDAILY
GREASEDAILY
GREASEDAILY
GREASEDAILY
AB
C
53
14
56
1 100
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Functioning of elevator
When the door and latch are open, the drill pipe is placed in the elevator. When the automatic closing trigger is activated by the pipe, the elevator automatically closes.When the elevator is closed, a hydraulic signal is sent by the elevator indicating "elevator closed and latched". The frame takes the load through the bushing system and transfers it to the elevator links.
Opening and Closing Mechanics
The door and latch of the elevators are actuated by hydraulic cylinders. The cylinders are protected in the elevator. The closing trigger is actuated by the drill pipe.
Closing Signal
When the doors are completely closed, the closing signal in the elevator is actuated.
Control Unit
The elevator may be opened and closed by a control unit. It consists of a way valve and a pressure switch.The control unit can be supplied by Blohm + Voss in various designs as an extra.The control unit does not control the tilt system of the elevator.
Bushing System
The exchangeable bushings allow to run the elevator with different types of pipes and pipe sizes.
Side View Bushing
Tr igger System
Programming of softwareAn SD–elevator being used on the rig, using the Top Drive Rotating Head for providing hydraulic power. Recommended is to program the software according below description.1. Driller opens the elevator2. The doors open3. After 5 seconds there is
an automatic signal to arm the elevator
4. When the pipe hits the trigger, the doors close immediately.
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COMMISSIONING
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2. COMMISSIONING
Commissioning VES-SD 350 Double Door Elevator
Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the Blohm + Voss Commissioning Service.
Read manual before first use !
OK o Check crew is aware of all danger regarding handling the B+V tool.
OK o Go through manual with crew.
Prior to use of the Blohm+Voss Elevator following checks must be carried out :
Scope of supply
OK o Cross check all delivered parts
Hydraulic Characteristics
OK o Operating pressure 160 - 210 bar (2,320 - 3,045 PSI)
OK o Volumetric flow 6 Gpm (22 l/m) to 10 Gpm (44 l/m)
Check and LubricationOK o Check elevator is in closed position
OK o Check Hydraulic Supply lines are disconnected
OK o Apply grease to all greasing points until grease is visibly coming out of the bores
OK o Check if elevator is installed as outlined in manual
OK o Connect feedback line
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OK o Check elevator opens by hydraulic pressure
OK o Check feedback signal indicates elevator closed and latched
OK o Check required bushings are installed before first use
OK o Check all bushing segments are of same size and serial number
OK o Check if bushings are fixed correctly
OK o Check all safety / lock wire is present
OK o Check if the feedback valve is present
OK o Check elevator opens by hydraulic pressure.
OK o Pick up a pipe
OK o Check feedback signal is given when the elevator is closed and latched
OK o Check if elevator opens after giving command “open elevator”
Function Test
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INSTALLATION
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3. INSTALLATION
Example how to connect the SD-elevator to the control unit
Schematic connection / control diagram
Open
FeedbacksignalCONT
ROL
UNIT
AC
B
AC
B
(opt
iona
lava
ilabl
e)
T1P1Hydr.pressure
fromringline
S1 S2 S3Fe
edba
cksi
gnal
:"E
leva
tor
clos
ed"
Sig
nalt
oop
enth
ee
leva
tor
Sig
nalt
ocl
ose
the
elev
ator
ELEV
ATO
RSY
STEM
CONT
ROL
UNIT
OFTI
LTSY
S TEM
Suppliedbyothers
PT AA
BB
Hyd
r.pr
essu
refro
mrin
glin
e
Hyd
r.ta
nk
Hydr.tank
S4S5
Sign
alto
tilt
elev
ator
toth
efr
ont(
door
dow
n)
Sign
alto
tilt
elev
ator
toth
ere
ar( d
oor
up)
(Tilt
ing)
Close
ELEV
ATO
RSY
STEM
Forward
Backward
(Ope
n/C
lose
)
CONTROLSIGNALA
ctiv
ated
,w
hen
the
elev
ator
iscl
osed
(Sig
nalC
)
23
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ON
The elevator has three connections (A , B, C) on the rear.Connection A: Hydraulic fluid pressure at connection “A” closes the elevator.
Connection B: Hydraulic fluid pressure at connection “B” opens the elevator.
Connection C: When the elevator is completely closed via connection “A”, connection “C” applies a hydraulic pressure of approximately working pressure. Lines A, B and C connect the elevator to the Control Unit (optional equipment). The Control Unit has three outputs S1, S2 and S3 that lead to the driller cabin. Two other outputs (T and P) connect the Control Unit to the hydraulic ring line or the hydraulic power unit.
Connecting the Hydraulics
Hydraulic connections
Installation of Elevator
For start-up, the elevator is placed on the mounting stand. Circular slings are to be used to transport the elevator.
Lifting and transport
WARNING: lIft the ves-sd 350 double dooR elevAtoR oN the lIftING eARs oNly.
WARNING: WeAR youR peRsoNAl pRotectIoN equIpmeNt At All tImes.
A
B
C
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Installing and removing the required bushing
A bushing consists of three parts, a door segment and two segments in the elevator frame (see image of Bushing Segments). To equip the elevator with the required bushing, the lock and door must be open.
Removal
WARNING: befoRe WoRkING oN the
bushING, mAke suRe thAt theRe IsAll hydRAulIc supply lINes ARe dIscoNNected.
Before removing the door segment, the cover ring must be removed. Remove the cotter pin from the ring, followed by the lifting clip.Remove the exposed hexagon socket screws followed by the the cover ring on the lifting clip.
Remove the door segment first, and then the two body segments. Use the reverse sequence for installation.
Bushing Segments
Removing the cover ring
Removing the cover ring
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Screwing out the bushing
Fix the segments to the raising harness using the two eyebolts.Twist out the segments of the elevator. The segments in the door are removed identically.
Handgrips to mount light bushings
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Seating area
Before installing a new bushing, the seating area in the elevator must be cleaned and lubricated.
In addition, the closing trigger must be removed because it would otherwise block the installation of the new bushing. For that purpose, open the cover at the rear, and remove the closing trigger removal tool.Now remove the trigger using this tool. Remove the cotter pins to open the cover flap
WARNING: mAke suRe thAt All thRee bushING seGmeNts ARe the sAme sIze ANd hAve the sAme seRIAl NumbeR.
Tool holder, setting key for the closing trigger
The clamping screw is removed from the elevator with the tool
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WARNING: the elevAtoR mAy NeveR
be used WIthout A bushING.
The bushing is installed in reverse orderto its removal. The closing trigger must be completely inserted until the bushing stops and then held with the clamping screw.
WARNING: the elevAtoR mAy NeveR be closed by mANuAlly ActuAtING the closING tRIGGeR IN the elevAtoR
(dANGeR of AccIdeNt).
Righ t Wrong
Bush ingE leva to r
Tr igger
The closing trigger can be removed to the rear when the clamping screw is removed
Inserting the closing trigger
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Installation of riser running tool bushing
1. Remove the retainer ring and standard bushings from the elevator.
2. Install riser running bushings into elevator in the same way as standard bushing (see Fig.1).
3. To secure the bushings put the steel locking blocks(connected to the bushing by wire) on the pins in the body and door (near to the flat section on the bushings)
4. After the locking blocks have been positioned secure them with the screws. To do this pull the spring – pin(1) and put the screw into block(2) (see Fig. 3)
5. Tighten the screw (see Fig.4)
6. When the screw has been tightened, let the spring – pin(1) jumps into lock position. The head of this pin secures the screw against slackening (see Fig. 5)
Fig. 1 riser running tool in body
Fig. 2 positioning pin for the locking blocks
Fig. 3 securing of the locking block with screw
2
1
Positioning pin
Locking block
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Fig. 4 tighten the screw
Fig. 5 Proper mounted locking block, locking spring-pin should be flush mounted with the block surface
Fig. 6a + b secured riser running tool bushing body and door
Fig. 6b
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Function Test of the Load Sensor
Each time a new bushing is installed, the operation of the load sensor needs to be checked. The load sensor prevents the elevator from opening when the load is more than 180 kg.
For testing, a weight of approximately 300 kg is placed on top of the cover ring. The bushing will sag down approximately 5 mm, and the elevator can not be opened.
If there is an interference, the elevator can be opened even though the load sensor is activated (Emergency Open).
WARNING: the emeRGeNcy opeNING mAy Not be used WheN the elevAtoR Is suspeNdING A pIpe.
Emergency open procedure
The emergency opening is on the rear of the elevator between the hydraulic connections A, B and C. It is labelled with “EMERGENCY OPEN“.
The protruding rectangle is rotated 90 degrees to turn on the emergency opening. The closing trigger tool can be used for this.
WARNING: the emeRGeNcy opeNING must AlWAys be ReActIvAted AfteR It Is used, otheRWIse the loAd seNsoR WIll be deActIvAted WhIch mAy Result IN A seRIous AccIdeNt.
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Installation Checklist VES-SD 350 Double Door Elevator
Basically the Elevator has to be installed as shown in the manual
OK o Make sure the required bushings are installed before first use
OK o Make sure the bushings are fixed with the screws
OK o Make sure Hydraulic Pressure is switched on.
Hydraulic Connections
OK o Make sure the controls are connected to the Hydraulic Power Supply
OK o Check if all hudraulic connections are made correctly.
Function test
There are two possibilities to carry out the function test: 1. VES-SD Elevator standing on the floor 2. VES-SD Elevator installed into the links
OK o Close elevator
OK o Open elevator
OK o Check signal elevator closed is present.
OK o Check all tools are removed from the elevator.
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33
OP
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S
OPERATIONS
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WARNING: do Not touch the ves-sd elevAtoR.
WARNING: NeveR opeN the elevAtoR WheN the pIpe loAd Is stIll suspeNded by the elevAtoR.
Safety
1. Make sure that ALL hydraulic lines are isolated before any work is carried out on the VES-SD Elevator.
2. It is recommended to have the VES-SD Elevator operated by the driller. 3. The hydraulic bushings are activated with a remote control valve, which may be actuated by
hand or foot depending on the type of valve and/or HMI-interface.4. The driller and floor man must coordinate operation of the elevator and slips/spider so one tool
is engaged around the casing before the other is disengaged. Thus, one or both tools continuously suspend the casing during all stages of casing handling operations.
Operation MU (make up)
1. The floor man attaches a single joint elevator or pick up line to the next joint in the V-door when the elevator is lowered.
2. Lift the new joint from the V-door by lifting the elevator.3. The floor man stabs the pipe on top of the pipe in the floor.4. The SD-350 elevator is lowered over the tooljoint and the command “close elevator” is given.5. A signal is given to the driller when the SD-350 elevator is closed.6. The pipe is made up.7. The driller lifts the SD-elevator in order to pick up the load. 8. The slips/spider is commanded to “open”, simultaneously, the driller picks up the elevator while
the driller raises the spider/slips.9. The driller lowers the string into the hole.10. The floor man removes the single-joint elevator or pick-up line from the pipe.11. The driller sets the spider/slips.
12. Open the SD-350 Elevator and pick up a new section of pipe.
Operation BO (break out)
1. Pick up the string with the SD-350 elevator. 2. Observe the SD-350 Elevator is closed when the “elevator closed indication signal” is visible.3. Raise the spider/slips. 4. Pull out the string.5. Close the spider/slips6. Release the stringweight from the SD-350 Elevator.7. Now BO the stand or joint. 8. When the pipe is BO, pick up the stand and handle.
Running with riser bushing
The operation with riser bushing is the same as any other operation: However, during the operation with riser running tool the right position and fixing of the locking – blocks and safety wires should be checked from time to time.
4. OPERATIONS
35
OP
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S
De-activating the load sensor (emergeny open)
Line A and B are connected by a ball valve (03 in h-diagram). When this valve is closed, there is no connection between A and B line. The valve should be open only in case one of the lines should be depressurised. When the A and B line are connected, elevator doesn’t work. There is indication for the condition of the valve in the back door.
Ball valve 02 (see hydraulic diagram)connects cylinder and the input portA directly. This bypass should beused only in case of emergency. Todo this, open the rear door, turn theball valve to the RIGHT. Now the bypass is open and theload sensor DEACTIVATED. Don’t forget to switch the load sensor ON when returning to normal operation.
Additional information about theON/OFF position you can find on therear door (see pic). When the bypassis OFF (ball valve closed) there isno direct connection between the Bport and cylinder. The door cannot be opened when the elevator isunder load. When the bypass is ON(ball valve open) the port B is directlyconnected to the cylinders. WARNING: WheN the pRessuRe sIGNAl AppeARs oN the b poRt, the dooR WIll opeN, eveN uNdeR loAd.
WARNING: be cAReful by hANdlING
the sd elevAtoR WIth opeN bypAss
(foR the loAd seNsoR). thIs bypAss
must be closed WheN the elevAtoR
Is used duRING stANdARd opeRAtIoN.
De-pressurizing the A and B line
Fig 1: red indication A-B connected
Fig 2: green indication A-B are disconnected
Fig 3 position of the load sensor ball valve
Bypass Ball valve 02 for the load sensor
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OP
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De-activating the trigger inside the elevator
The trigger system can be deactivatedby opening the ball valve no.01. Todo this, open the rear door, turn theball valve No.01, mounted in the leftblock CLOCKWISE. If there is pressure on port A (not B) the door closes immediately.
When the bypass is OFF(ball valve closed) there is nodirect connection between A port andcylinder. The door closes only whenthe trigger is activated by the pipe.When the bypass is ON (ball valveopen) the port A is connected to thecylinders directly. If there is pressureon port A, the door closes immediately.The automatic function for CLOSEDOOR is not present.
Balancing Straps
When the SD-350 Elevator is in use, balancing straps are recommended to keep the elevator in balance. These straps have to be connected to the chackles as shown in the picture.
Item Part nr.
2.3/4“ links 523400
3.1/2“ links 531200
Special shackle 635044
Bypass Ball valve 01 for the trigger system
Balancing strapsConnection point
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Grease quality
In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Oil Tools): • Low-Viscosity grease• Type AVIATICON Grease XRF Alternatively; Use EP1 gear lubricating grease for greasing ”non-oil tight gear trains” when temp. < 0°C/32°F.Use EP2 when temp. > 0°C/32°F.
General
If cracks, excessive wear etc. are recognised, contact Blohm + Voss Oil Tools or an authorised service company.Weldings of the castings should be done by Blohm + Voss Oil Tools only or an authorised service company in accordance to Blohm+Voss welding procedures.A regular preventative maintenance program should be established for all elevators. These written maintenance procedures should be given to the crew or maintenance personnel.
WARNING: befoRe cARRyING out ANy seRvIce ANd mAINteNANce, dIscoNNect the hydRAulIc oIl supply.
Lubrication
The elevator needs to be lubricated regularly.
Grease Point: 1: Located on top and bottom of the Elevator. It supplies the Hinge Pins with Grease.
Grease Point 2:Supplies the Bolts to release the Rotation System.
Grease Point 3 + 4:Supplies the Trigger System with Grease.
Grease Point 5:Located behind the Cover. Also supplies the Trigger System.
5. MAINTENANCE AND INSPECTION
1
1
2
TH IS PROD UC T COU L D B E H AZ A RD OU S IFIMPR OPER LY U SED . MI SUSE OF T H IS T OOL COU L D C A USESERI OUS I NJ UR Y T O PER SONN EL . IT MU ST B E PROPER L YIN STA L LED A ND MA IN T AIN ED IN ORD ER T O FU N CT IONPROPER L Y. D O N OT W ELD OR AL T ER WIT HOU T BL OH M +VOSS R EPAI R Gmb H' S PR IOR AU T HOR IZ AT ION :IF R EPLA CE MENT PA R TS AR E N EEDED , T H EY HA VE T OBE ORD ERED F R OM B LOH M + VOSS R EPAI R Gmb H .
WARNING
3 4
5
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Daily Inspection Procedures
Feedback signal
The Function of the Feedbacksignal has to be checked daily.The Function of the Load Sensor has to be checked daily.
Locking of screws
All Screws are normally secured by a mechanical bolt lock or with a safety wire. All other screws are secured by metal adhesive (Locktite).
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Inspection categories acc. to API RP 8B
Category IThis category involves observing the equipment during operation for indications of inadequate performance. Equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.
Category IIThis is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.
Category IIIThis is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)
Category IVThis is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.Equipment shall be:• disassembled in a suitable-equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.• inspected for excessive wear, cracks, flaws and deformation.Procedure• Corrections shall be made in accordance with the manufacturer’s recommendations.• Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)
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Frequency
Periodic inspection
The recommended schedule for inspection of all kind of Elevators and bushings are as follows:Ongoing Inspection category IDaily: Inspection category IIEvery 6 months: Inspection category IIIEvery 1 year: Inspection category IVThe recommended frequencies apply for equipment in use during the specified period.
The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:
• environment• load cycles• regulatory requirements• operating time• testing• repairs• re manufacture
Non-periodic inspection
A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <20° C (<68° F).
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Inspection check lists
CHECK LIST FRONT PAGE
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
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Check Category I (Ongoing observation)
Observe during operation for inadequate performance
Check List Category II (Daily)CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of elevator bushings OK
3 Check function of feedback signal (elevator closed) OK
4 Check state of lubrication OK
5 Check functioning of elevator as a whole OK
6 Check the functioning of the load sensor OK
Remarks
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Hinge pins, bolts and retainers OK
2 Fixation of bushing segments OK
3 Screws, bolts, nuts, washers, retainers, springs and lock wire OK
4 Link blocks OK
5 Check presence and condition of warning plates and labels OK
Remarks
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Elevator Body and Door OK
2 Hing pins, bolts, nuts OK
3 Bushing Segments OK
4 Latch and Lug OK
5 Closing arrangement OK
6 Trigger arrangement OK
Remarks
HYDRAULICS
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, tubes, valves, hoses and cylinders. OK
2 Check for hydraulic leaks (fittings, tubes, hoses, valves and cylinders) OK
3 Check condition of hydraulic couplings and connection hoses OK
Remarks
_________________________________ _______________________________SUPERVISOR DATE
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Check List Category III (every 6 months)
GENERALDESCRIPTION CHECKED SIGNATURE1 Carry out an Category II inspection OK2 NDT (MPI) critical areas. Some disassembly may be needed to do so OK
3 Check parts for wear according to allowable tolerances. OK
Remarks
_________________________________ ________________________SUPERVISOR DATE
Check List Category IV (every year)
GENERALDESCRIPTION CHECKED SIGNATURE1 Carry out an Category III inspection OK
2NDT (MPI) critical areas and load bearing components. Strip elevator to do so
OK
3 Replace all hydraulic hoses and fittings OK
4 Check condition of hydraulic valves and replace if necessary OK
Remarks
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Wear data criteria
Hinge pinHinge pin dia. new: 75.00 mm
Nominal bore dia. 75.00 mm
Bore dia. new max: 75.106 mm
Bore dia. worn max: 75.606 mm
Critical Areas
VES-SD 350
Critical Areas are striped
Running with riser bushing
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Trouble shooting
In all event where the elevator doesn't function as expected, carry out the following checks to identify the cause of the problem.1. Check if all hydraulic connections
are made properly.2. Check there is electric power
available.3. Check if the HPU is switched on
and supplies power. 4. Check if the correct size
components are installed.5. Check if the elevator is well
lubricated.6. Check if the software is
programmed according to spec.
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SIZE COMPONENTS
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6. SIZE COMPONENTS
Part number Description
645031-101 Bushing for 2.3/8" EU Drill Pipe, 18°;Shoulder, 500 ton rating
645031-103 Bushing for 2.7/8" EU Drill Pipe, 18°;Shoulder, 500 ton rating
645031-105 Bushing for 3.1/2" EU Drill Pipe, 18°;Shoulder, 500 ton rating
645031-106 Bushing for 4" IU Drill Pipe, 18°;Shoulder, 500 ton rating
645031-107 Bushing for 4" EU, 4.1/2" IU / IEU Drill Pipe, 18°;Shoulder, 500 ton rating
645031-109 Bushing for 4 1/2" EU and 5" IEU Drill Pipe, 18°;Shoulder, 500 ton rating
645031-109 HB Bushing for 5"IEU Drill Pipe, 18°;Shoulder, Hard Banding
645031-111 Bushing for 5.1/2" IEU Drill Pipe,;18° Shoulder, 500 ton rating
645031-112 Bushing for 6.906 IEU Drill Pipe,;18° Shoulder, 500 ton rating
645031-113 Bushing for 6.5/8" IEU Drill Pipe,;18° Shoulder, 500 ton rating (OBSOLETE)
645031-114 Bushing for 6.5/8" IEU Drill Pipe, max. 8.1/2";Tool Joint 18° Shoulder, 500
645031-114 HB Bushing for 6.5/8"IEU Drill Pipe,;18° Shoulder, Hard Banding;
645031-115 Bushing for 5.7/8" Drill Pipe, with 18° Shoulder,;500 ton rating
645031-118 Bushing for 5 1/2 S150 DP 18°;VES -SD 500 Frame 1
645031-121 Bushing for 1,05" Plan Tubing,;500 ton rating
645031-122 Bushing for 1,05" EU Tubing,;500 ton rating
645031-123 Bushing for 1,315" Plan Tubing,;500 ton rating
645031-124 Bushing for 1,135" EU Tubing,;500 ton rating
645031-125 Bushing for 1,66" Plan Tubing,;500 ton rating
645031-126 Bushing for 1,66" EU Tubing,;500 ton rating
645031-127 Bushing for 1,9" Plan Tubing,;500 ton rating
645031-128 Bushing for 1,9" EU Tubing,;500 ton rating
645031-129 Bushing for 2.3/8" Plan Tubing,;500 ton rating
645031-130 Bushing for 2.3/8" EU Tubing,;500 ton rating
645031-131 Bushing for 2.7/8" Plan Tubing,;500 ton rating
645031-132 Bushing for 2.7/8" EU Tubing,;500 ton rating
645031-133 Bushing for 3.1/2" Plan Tubing,;500 ton rating
645031-134 Bushing for 3.1/2" EU Tubing,;500 ton rating
645031-135 Bushing for 4" Plan Tubing,;500 ton rating
645031-136 Bushing for 4" EU Tubing,;500 ton rating
645031-137 Bushing for 4.1/2" Plan Tubing,;500 ton rating
645031-138 Bushing for 4.1/2" EU Tubing,;500 ton rating
645031-139 Bushing for 5" Plan Tubing,;500 ton rating
645031-140 Bushing for 5" EU Tubing,;500 ton rating
645031-141 Bushing for 5.1/2" Plan Tubing,;500 ton rating
645031-155 Bushing for 5.7/8" Drill Pipe, with 18° Shoulder,;500 ton rating
645031-170 HB Bushing for 6.5/8"HW Drill Pipe,;18° Shoulder, Hard Banding
645031-172 Bushing for 5.3/4" IEU Drill Pipe,;18° Shoulder, 500 ton rating
645031-182 Bushing for 4.3/4" Drill Collar with;Zip Groove, 500 ton rating
645031-187 Bushing for 6.1/4" Drill Collar with;Zip Groove, 500 ton rating
645031-188 Bushing for 6.1/2" Drill Collar with Zip;Groove, 500 ton rating
645031-189 Bushing for 6.3/4" Drill Collar with;Zip Groove, 500 ton rating
645031-190 Bushing for 7" Drill Collar with;Zip Groove, 500 ton rating
645031-194 Bushing for 8" Drill Collar with Zip;Groove, 500 ton rating
645031-195 Bushing for 8.1/4" Drill Collar with;Zip Groove, 500 ton rating
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645031-198 Bushing for 9" Drill Collar with;Zip Groove, 500 ton rating
645031-199 Bushing for 9.1/2" Drill Collar with;Zip Groove, 500 ton rating
645031-206 Bushing for 3.1/8" Drill Collar with;Zip Groove, 500 ton rating
645031-207 Bushing for 3.3/8" Drill Collar with;Zip Groove, 500 ton rating
645031-221 Bushing for 4.1/2" Casing, 500 ton;rating
645031-223 Bushing for 5" Casing, 500 ton rating
645031-224 Bushing for 5.1/2" Casing, 500 ton;rating
645031-228 Bushing for 6.5/8" Casing, 500 ton;rating
645031-229 Bushing for 7" Casing, 500 ton rating
645031-231 Bushing for 7.5/8" Casing,;500 ton rating
645031-232 Bushing for 8" Casing, 500 ton rating
645031-236 Bushing for 9.5/8" Casing, 500 ton;rating
645031-237 Bushing for 10" Casing, 500 ton rating
645031-262 Bushing for 5 1/2" VAM Top HC-Connection for;Blohm+Voss VES-SD 500 Elevator
645031-263 Bushing for 8.3/4" for Riser Running , 500 ton;rating;
645031-265 Bushing for 9.7/8" Casing, 500 ton rating
645031-276 Bushing for 4.3/4" Plain Drill Collar;500 ton rating
645031-287 Bushing for 6.3/4" Plain Drill Collar;500 ton rating
645031-293 Bushing for 8" Plain Drill Collar; 500 ton rating
645031-298 Bushing for 9.1/2" Plain Drill Collar;500 ton rating
645031-308 Bushing for 3.1/8" Drill Collar without;Zip Groove, 500 ton rating
645031-532 Bushing for 8" Riser, 500 ton rating
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DRAWINGS& SPARE PARTS
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7. DRAWINGS AND SPARE PARTS
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635000-Y Exploded view
DANG
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3235 36 37
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Pos. Quantity Part no. Description
1 1 645005 Elevator Body
2 1 645079-1 Rear Door and Cover Assembly
3 2 645027 Cylinder head screw
4 2 620608 Securing
5 2 645018 Screw
6 2 645019 Castle Nut
7 2 735404 Cotter Pin
8 2 645185-2 Safety Clamp
9 1 645033 Bushing Retainer Plate
10 6 735324 Screw
11 1 671638 Warning Sign Blohm + Voss
12.1 1 671639 Warning Sign “Automatic“
12.2 1 671642 Warning Sign “Grease“
12.3 2 671641 Warning Sign “Squize danger“
12.4 4 611524 Sticker "Don't touch"
13 2 70064 Grease Fitting R1/8”
14 1 645079 Rubber Cover Plate
15 12 735854 Retaining Washer
16 8 645198 Screw
18 2 645038 Bolt / Bolzen
19 1 635306 Door Assembly, right
20 1 645305 Door Assembly, left
21 1 645298 Door and Latch Opening Assembly
22 1 645040 Trigger Assembly
23 2 645035 Linch Pin
24 2 755137 Nut
25 1 645050 Load Safety assembly
27 755127 Safety Rope for Screws
28 2 643801 Rope ø 3mm
29 4 643801-11 Rope Clamp ø 3mm
30 1 645295-21 Plate for SD-Hydraulic Block
31 2 645059 Washer
32 2 643779-1 Screw
33 8 613823 Screw
34 1 775813 Square Box Wrench, SW9
35 1 645051 Cast ring
36 6 645052 Fitting screw
37 6 645055 Spring
38 2 675109 Screw
39 2 735854 Washer
635000-Y Parts list
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645050 Load safety device
645050 Parts list
Pos. Quantity Part no. Description
1 1 645130 Plate
2 1 645132 Pin 1
3 1 645135 Spring
4 1 645137 Screw
5 2 755251 Nut
6 1 645138 Screw
7 1 613633 Nut
8 2 645136 Screw
9 1 645118 Valve
10 1 645131 Pin for SD 500-1
11 1 645133 Holding Plate
12 1 612663 Socket
13 1 612957 Adapter
14 1 612515 Grease Fitting
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645033 Parts list
Pos. Quantity Part no. Description
1 1 645033-1 Plate for Body
2 1 645033-2 Plate for Door
3 3 645033-3 Handle / Bügel
4 6 645033-4 Hinge for Handle
5 3 645033-5 Fixing Plate
6 3 645037 Rope
7 3 645035 Linch Pin
645033 Bushing retaining plate
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645040 Trigger Assembly
9
14
8
16
17
2
1
10
11
12
15
7
18
34
5
6
6159
14(s
eehy
drau
licdi
agra
m64
5003
-6S
heet
1)
6
5
5
513
196
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645040 Parts list
Pos. Quantity Part no. Description
1 3 617519 Screw
2 1 645056 Cover Plate
3 4 643779-1 Screw
4 4 645059 Washer with tap
5 1 645140 Plate
6 1 645141 Stopper
7 1 645049 Screw
8 1 45048-1 Pin
9 1 645043 Locking Pin
10 1 645041 Pin
11 1 645045 Spring
12 1 70064 Grease Fitting
13 2 612697 Screw
14 1 645042 Tube
15 1 645042-1 Cap
16 1 645048 Clamp
17 1 645057 Seal
18 1 646088 Mounting Plate
19 3 617520 Safety Sheet
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645188-1 Parts list
Pos. Quantity Part no. Description
1 1 645189-1 Cylinder bearing plate for signal valve
2 1 645190 Plate for Sensor
3 1 645194 Fitting Key
4 2 645195 Hexagon Screw
5 1 643779 2/2 Way Valve
6 3 643779-1 Hexagon Screw
7 3 613722 Washer with 2 taps
8 1 735854 Washer
9 1 612693 Screw
645188-1 Door Sensor
6
7
4
82
5
1
3
9
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645298 Door Opening Assembly
34
34
5
67 8
9 9
10
11 1314
1314
6452
97
12 15
16
16
2
2
17
17
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645298 Parts list
Pos. Quantity Part no. Description
1 2 645297 Hydraulic Cylinder
2 2 612592-1 Screw
3 2 645070-1 Cylinder bearing plate
4 4 735854 Washer
5 2 645062-1 Yoke for Cylinder
6 2 645066 Bolt for Cylinder
7 2 645064 Roller
8 2 645153 Crank Lever
9 4 645150 Excentric plate
10 2 645068 Distance Pin
11 2 645067 Bolt
12 2 645299 Bolt
13 2 643914 Bushing
14 4 612594 Bushing
15 2 752339 Cotter Pin
16 2 645188-1 Door Sensor
19 2 645674 Screw
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645305 Door Assembly Left
1
23
45
67
8
91
0
395
11
12
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645305 Parts list
Pos. Quantity Part no. Description
1 1 645016 Door Body Left Side
2 1 645119 Door Pin
3 2 645027 Screw
4 3 612515 Grease Nipple
5 1 645022 Hinge Pin for Hook
6 2 645025 Distance Bushing
7 2 645026 Securing Ring
8 1 645024 Spring
9 1 645023 Bushing for Spring
10 1 645021 Securing Hook
11 1 645022-1 Hinge Pin for Latch-Lock
12 2 620608 Securing ring
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635306 Parts list
Pos. Quantity Part no. Description
1 1 635012 Door Body Right Side
2 1 645013 Locking Pin for Hook
3 1 620608 Securing Ring
4 2 645039 Bolt for Door Retainer Plate
5 1 645119 Door Pin
6 2 612515 Grease Nipple
7 1 645014 Bolt
8 1 613623 Nut
9 1 755334 Cotter Pin
635306 Door Assembly Right
1
23
4
5
6
7
89
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645079-1 Rear Door and Cover Assembly
645079-1 Parts list
Pos. Quantity Part no. Description
1 1 645079-12 Basis rear cover welding plan
2 1 645079-2 Rear door
3 2 645079-22 Hinge link no.2
4 4 645079-24 Bolt
5 4 645196 Cotter pin
1 2
3
45
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645185-2 Link block assembly
645185-2 Parts list
Pos. Quantity Part no. Description
1 1 - Plate
2 4 645185-3 Securing ring
3 4 725466 Screw
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645003-6 Hydraulic Assembly Elevator
LCM4
LOM3
Latch
close
Latch
open
S1Lo
adSe
nsor
Port
1
Latch
Sens
or
2
LC1
Actua
tedwh
enLa
tchis
close
dPo
rt1
LC2
Actua
tedwh
enLa
tchis
close
dPo
rt2
S2Lo
adSe
nsor
Port
2
3 DC1
BMB
CA
MA
Actua
tedwh
enDo
oris
close
dPo
rt1
1
2 31
DCM2
DOM1
Trigg
er
T2 Trigg
erPo
rt2
DC2
Actua
tedwh
enDo
oris
close
dPo
rt2
T1 Trigg
erPo
rt1
Door
Door
close
Door
open
12
3
4 5789
10
1112
13
1415
16
17
21 21
19
19
23
23 2322 22
19 26
281825
20
2828
2524
27
23191919
32 27 20
23 23 23
19
2930
31
2930
3119 19
1922
2223
18
2324
32
1824
32
2121
2121
27
18
1919
18
Doo
rLa
tch
3334
3536
3635
37 383839
4040
A AAA B B
B B
4141
41
6
2643
42
26
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Pos. Quantity Part no. Description
1 1 645295-1 Left hydraulic block assembly for SD elevator
2 1 645295-2 Right hydraulic block assembly for SD elevator
3 1 645142-T1 Hose Assembly
4 1 645142-T2 Hose Assembly
5 1 645142-DC2 Hose Assembly
6 1 645142-DC1 Hose Assembly
7 1 645142-3 Hose Assembly
8 1 645142-2 Hose Assembly
9 1 645142-1 Hose Assembly
10 1 645142-LC1 Hose Assembly
11 1 645142-LC2 Hose Assembly
12 1 645142-S2 Hose Assembly
13 1 645142-S1 Hose Assembly
14 1 645142-LC Hose Assembly
15 1 645142-LO Hose Assembly
16 1 645142-M1 Hose Assembly
17 1 645142-M2 Hose Assembly
18 5 612929 Blind screw
19 12 612944 Straight Connection 8L-1/4’’
20 2 612945 Straight Connection 8L-8L
21 6 613943 Fitting
22 5 613944 Reducing Nippel G 1/4 A G 1/4 I
23 10 613945 Swivelling Screw Fitting
24 3 613946 Straight Connection
25 3 645092 Blind Screw
26 1 645095 L-Adapter
27 3 645096 L-Adapter
28 3 645106 Connection
29 2 755365 Banjo Coupling
30 2 755367 Adjustable Stud Elbow
31 2 755372 Standpipe Reducer
32 3 755738 90 degree Fitting, 8L
33 1 1014-M Quick connect coupling 1/4 male
34 1 1014-F Quick connect coupling 1/4 female
35 2 1038-F Quick connect coupling 3/8 female
36 2 1038-M Quick connect coupling 3/8 male
37 1 615414 Feedback valve
38 2 643779 2/2 Way Valve
39 1 645118 Valve
40 2 645297 Hydraulic Cylinder for SD 500fr1
41 3 645248-ABC Hose Assembly
42 1 645110 Check valve
43 1 646308-11 Hose assembly
645003-6 Parts list
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645295-1 Hydraulic Block Left
LCM4
LOM3
Latch
close
Latch
open
BMB
CA
MA
LC1
LC2
S2S1
DC1
2 31
1
3
LCLO
LC1
S2
MB
MA
A B
C 03
0201
2x M10
x16
4x M8x
12
S1
LC2
08.
09. 13
12
DC1
M 3
2S 1
M4
A B
C 03
0201
11
11
22
33
3
3
3
22
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Pos. Qty Part-No. Description
1 2 2000 Adjustable check valve cartridge
2 2 2001 Check valve cartridge
3 3 2006-1 Fitting kit for 3-way ball valve
4 1 - Control block
645295-1 Parts list
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645295-2 Hydraulic Block Right
3x
M8
1
3
2
14
1011
T2
T1
DC
2 ZB
198415
1607
06
2 31
DCM2
DOM1
T2 DC2
T1
0 4
DOM 1
M 2D C
0 5
23
4
45
6
7
23
44
5
6
77
8
8
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Pos. Qty Part-No. Description
1 9 - M6 x1 Plug
2 1 2005 Check valve cartridge
3 1 2004 Direct piloted check valve
4 2 2002 Check valve cartridge
5 2 2001 Check valve cartridge
6 1 2003 Check valve cartridge
7 2 2000 Adjustable check valve cartridge
8 1 - Control block
645295-2 Parts list
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646000-RSP One year spare parts
Pos. Quantity Part no. Description
1 1 646000-RSP-H Hydraulic Spare Parts
2 1 645800-RSP-R Spare parts for tilt system
3 1 645188-1 Door sensor
4 1 645040 Trigger assembly
5 2 645033 Bushing retainer plate
6 2 755334 Cotter pin
7 2 613623 Nut
8 6 70064 Grease nipple
9 6 612515 Grease nipple
10 2 645119 Door pin
11 2 645067 Bolt with head
12 4 645064 Brass disk
13 2 645066 Bolt for fork
14 4 645079-24 Bolt
15 2 645062-1 Fork
16 8 612515 Grease nipple
17 12 735854 Washer
18 6 613722 Washer
19 8 645059 Washer
20 8 70653 Cotter Pin
21 6 645196 Cotter Pin
22 8 735404 Cotter Pin
23 6 645026 Securing ring
24 6 645185-3 Securing ring
25 4 671638 Warning Sign Blohm+Voss
26 4 671639 Warning Sign “Automatic”
27 4 671642 Warning Sign “Grease”
28 4 643801-11 Rope clemp ø3mm
29 1 643801 Rope ø3mmx300mm
30 6 617520 Safety sheet
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Pos. Qty Part-No. Desciption
1 1 645297 Hydraulic Cylinder for SD elevator; 500
2 1 615914 Feedback valve
3 1 645118 Valve
4 1 755355 Plastic protective coil sleeve
5 2 643779 2/2 Way Valve
6 2 1038-F Quick connect coupling 3/8 female
7 2 1038-M Quick connect coupling 3/8 male
8 1 1014-M Quick connect coupling 1/4 male
9 1 1014-F Quick connect coupling 1/4 female
10 1 2000 Fully adjustable needle valve with reverse
11 1 2001 Pilot to open check 3-port valve; non vent
12 1 2002 Pilot to open check 3-port valve; non vent
13 1 2003 Check 2 port valve; free flow side to nos
14 1 2004 Sequence 3 port valve; direct acting
15 1 2005 Fully adjustable needle valve - pilot cap
16 1 2006 Installation kit 3-way ball valve
646000-RSP-H Hydraulic spare parts
Pos. Qty Part-No. Description
1 1 710020 Lifting eye M24
2 1 645805 Rubber sheet left
3 1 645805-1 Rubber sheet right
4 6 645036 Screw
5 9 613728 Nut
6 6 70316 Cotter pin
7 1 645602-9 Hydraulic motor
645800-RSP-T Tilting arrangement spare parts
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