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TRANSCRIPT
BLENDING
APPLICATIONS/IMPLEMENTATION
BLENDING
In blending processes, the individual raw materials are mixed to exact proportions.
Mixing using recipes based on a data base and transfer of process parameters to the pasteuriser. The addition of aromas and small components is automated, reducing their waste by emptying the pipes through the injection of air or ultra-pure nitrogen.
Gémina offers different high precision mixing - batch - systems, where quantities of differing products are added to exact meas-ures through weighing or through the measurement of the flow with a mass flowmeter.
An alternative method is that of continuous mixing, where the mix is realised with the aid of refractometers and flow-metres, and there is no storage of intermediate byproducts.
For the automated production and intermediate storage, it is im-portant to automate the process tanks.
Gérmina develops a wide range of technical processes by adminis-tering CIP/SIP simultaneous mixing processes with complete food safety levels.
This mixing process is realised securely, thanks to the double-seat valves and leak detection.
These mixing systems are usually utilised in the juice industry, where it is routine that the mixture of various compounds results in juices with a mix of various flavours.
To achieve this, it is necessary to control, with precision, the amount that each tank stores and distributes, making necessary the use of instruments that monitor this magnitude. Primarily, this control is well achieved through load cells (tank weight control) or through flow-meters (control of the flow that supplies the tank).
In this manner, by controlling each input individually, the final product can be controlled holistically, or by the sum of its com-ponents.
These formulated products contain various inputs (up to 30 differ-ent components) in batches that range from 1,000 kg – 100,000 kg.
The configuration options are diverse, i.e. a system can be de-signed as a continuous production working process, that is, with-out interruptions. Working in this manner, whilst a tank of formu-lated product is being cleaned, in another similar tank the mixture is being prepared.
The following diagram demonstrates a typical case of batch mixing.
The quality assurance and increase in productivity depend on the increased automation level of the plants.
Advantages of this method are evident. The elaboration and production times are reduced and operation errors are eliminated. The plants are controlled in a way that the es-sential production parameters are automatically monitored and recorded.
Gémina offers a wide range of innovative processes in au-tomated systems, integrated electronic instruments that comply with hygienic processes, with the highest level of food safety standards.
Gémina works with the latest advances in automated control. Batches are automated according to the ISA88a standard, which is an essential requirement for product traceability records.
ASI-Bus, Profibus, Profinet systems lead to a reduction in cabling and an easy integration.
Batch mixing
MIXING ROOM
DIAGRAM 1
TTRV1
TT
GS
LS-LS-
GS
LS-LS-
QT
LS+LS+
LS RW
LS+
RW QT
LS+
QISTICFI
FI TIC QIS
TIC
FI
GSLS-
LS+
GS
PT
LS-
LS+
LS-
LS+
LS
Kondensat
Wasser
Wasser
TIC FI
LS-
LS+
RWRW
FI PT
LS-GS
LS+
LS-
PT
LS+
GS
RW
N2
PC
PT
GS
PT
LS-
RWGS
LS+
LS-
LS+
Homogenisator
Was
ser
LS/
LS-
sationHomogeni-
Aroma AromaLS- LS-
LS+LS+ LS+
PT
GS
LS-
LS+
GS
PT
LS-
LS+
LS-GS
LS+
LS-GS
LS+
GSLS-
LS+
GSLS-
LS+
GSLS-
LS+
GSLS-
LS+
GSLS-
LS+
LS-
LS+
QIS
LS-
LS+
FI
QIS
LS+
LS-LS-
RW
LS+
QIS
FI RBFI RB
GS
PT
LS-
RW
LS+
FI
FI
GS
PT
LS-
RW
LS+
GS
PT
LS-
RW
LS+
GS
PT
LS-
RW
LS+
FI
GSLS-
LS+
PIC
GSLS-
LS+
PIC
RV1
P1 RV6
SP1 LP1
S
SFW
L
RWL
SFW S
S
FW
FW
L RWL
RW
S L
L
FWSTFWFWT
1 1 11
FWLT
RR2 RR2 RR2
2 2 22
RR1RR1RR1
XXXX
ÜVTWCP1
ÜVTWBP1
TWCP1
TWCV1
WTWBC
TWBP1
TWBP1
TW
WVCT1
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
CTP1
RV1F
A
CT01
CT01
CT01
CT1
CT01
RV1CT1
WV2LT10 LT10P1
LT10
LT10
LT10
LT10
WV1LT11
LT11LT02
LT02P1WVLT02P1
RV1LT02
LT11V1WVLT11P1
DRVLT10
WV2LT11
XXXX LT11
LT11PK1
LT11P1
LT11
LT11
LT11
LT11
LT01P1WVLT01P1
LT11LT01
LT01
LT01
LT LT01
LT01
LT01PK1
LT01
LT01
LT02
LT02
LT02
LT02
RV1LT01
LT02
LT02PK1
LT02
XXXXX
LT11
RR1
CTP3
ZT1V1
TWZT1
RV1ZT1
WVZU
RV1GL
RV1ZU
ZUT1
ZU01
AZT01
GLT2
TWGT2
GLT02
ZUT1
ZUT1
ZUT1
GL02
GLT2
GLT2
RV1GT2
GLP1
ZUP1
TWZTRR1TWGTRR1
RVRR
AHT1 APT1APT2
KTAHT
AHTRR2 DN80
RV2RR2
DN100
AHTPK1
WVAHT
AHTV1
AHT1
AHT1AP1
AHT
AHOP1
AHTV2
TWABC RV1T
WA
BC
APT1RR2APT2RR2
AHORR2
APT1PK1
APTEVAPT2V2
APT2V1 APT1V1
APT1V2
APT2PK1
WT111
PTAP1
RR2P3
ÜVAP1
WT111
RV2AHT
RV1APT
RV2APT2
WT111
RV2APT1
WT111
WVGL
GLT2
TWGT2
IGT03GL02
GLT2
GLT2
RV1GT2
-EV1
TWGTRR1
RR1P2
TWGTRR1
RV1GT2"rojo"
WVCT1
CT1EV2
CTP1
CT01
CT01
CT01
CT2
CT01
RV1CT1
"amarillo"
CT1EV2
RR1P2
RV11KT02
TW3KT01
KT02
TW4KT01
KT02
PK1KT02
KT02KT02LK
N2KT02
KT02
RV1KT02
RV11KT02
KT02KT02
PK1KT02
KT02KT02LK
N2KT02
KT02
RV1KT02
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
RV1GL
GLP1
WVGL
WV3WT103
WT103V1
ÜVWT103
WT103P1
WT103
WT103
WT103
WV2
WT1
03
WT103V2
WT113WT103
WT103
WT113WT103
KT1-
KT1-KT1-
KT2-
KT2-
WT203V2WT203
WT203
WT203
WT203
LT01WT203
LT02WT203
LT03WT203
WT203
RR2P1
LT01-LT01- LT01
-
LT02-LT02-
LT03EV1LT03SR1
LT02
-LT
03RR
1
WT113RR2
WT113
WT113V1
RV2RB103
RB103
RB103V1RB103P1
WV2RB103
WT113
WT113
RB103
RB103RB103
CT2WT113
CT1WT113
DN50
WT113
CT3- CT3-
FI
CT2-
CT1
SR1
CT1
RR1
CT1EV1
CT2- CT2
-C
T3-
FI
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
MT9
4MT9
4
MT9
3MT9
3
MT9
2MT9
2
MT9
1MT9
1
S12
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
PK91SR2 PK93SR2
ENVASADO
PK91SR2 PK93SR2
ENVASADOENVASADO ENVASADO
D
D
Säur
e
NaO
H
DES
I
H2O
CIP 1
Wasser
H2O
TW C
TW4
TW3
TW B
Wasser
Bidones
Materia prima
Disolución de microcomponentes
Dampf
H2O
H2O
Edulcorantes
recibo concentrados cítricos
recibo otros concentrados
Bidones
Concentradosde bidones
Contenedores
TW C
Interc
Carga camiones
Disolución de aromas
Probenahme-Kreislauf
Toma muestra
Probenahme-Kreislauf
Probenahme-Kreislauf
Probenahme-Kreislauf
MEZCLA
PLANTA CIP
PASTEURIZ
PASTEURIZ
ENFRIAM. AGUA
nnnlnnnlnnnl nnnl
DN65
DN80
DN80
DN
150
DN80
DN
150
DN
80
DN50
DN125
DN125
DN
10030.000l
DN80 DN80
1.000 l
DN50
DN
65
nnl
DN65
DN80
DN80
DN65
nnlnnl
DN
80
DN
80
nnl
0,5bar
DN100
DN80
30.000 l30.000 l
DN80
DN100
DN100
DN65
100/65
DN65
65 / 100
65/50
nn l nn l
DN65
DN100
DN65
DN25DN65DN100
100
65
25 25
RV1
RV2
DN80
30.000 l
DN80
DN80
1.000 l
30.000l
NO
30.000l
NO
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos
DN100
DN
80
nn l
DN100
DN100
DN 65
DN50
3.000 l
DN65
DN65
DN65
DN65
500 l
DN
100
DN50
SR1
- DN
65
30.000l
DN40 DN40DN40DN40
DN
80
DN
80
DN
80
DN
80
30.000l 30.000l 30.000l
30.000l 30.000l
LS-TWGV1
TW G
WTWG
TWG
DN80
TWGP1
DN80
TTRV1
TT
GS
LS-LS-
GS
LS-LS-
QT
LS+LS+
LS RW
LS+
RW QT
LS+
QISTICFI
FI TIC QIS
TIC
FI
GSLS-
LS+
GS
PT
LS-
LS+
LS-
LS+
LS
Kondensat
Wasser
Wasser
TIC FI
LS-
LS+
RWRW
FI PT
LS-GS
LS+
LS-
PT
LS+
GS
RW
N2
PC
PT
GS
PT
LS-
RWGS
LS+
LS-
LS+
Homogenisator
Was
ser
LS/
LS-
sationHomogeni-
Aroma AromaLS- LS-
LS+LS+ LS+
PT
GS
LS-
LS+
GS
PT
LS-
LS+
LS-GS
LS+
LS-GS
LS+
GSLS-
LS+
GSLS-
LS+
GSLS-
LS+
GSLS-
LS+
GSLS-
LS+
LS-
LS+
QIS
LS-
LS+
FI
QIS
LS+
LS-LS-
RW
LS+
QIS
FI RBFI RB
GS
PT
LS-
RW
LS+
FI
FI
GS
PT
LS-
RW
LS+
GS
PT
LS-
RW
LS+
GS
PT
LS-
RW
LS+
FI
GSLS-
LS+
PIC
GSLS-
LS+
PIC
RV1
P1 RV6
SP1 LP1
S
SFW
L
RWL
SFW S
S
FW
FW
L RWL
RW
S L
L
FWSTFWFWT
1 1 11
FWLT
RR2 RR2 RR2
2 2 22
RR1RR1RR1
XXXX
ÜVTWCP1
ÜVTWBP1
TWCP1
TWCV1
WTWBC
TWBP1
TWBP1
TW
WVCT1
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
CTP1
RV1F
A
CT01
CT01
CT01
CT1
CT01
RV1CT1
WV2LT10 LT10P1
LT10
LT10
LT10
LT10
WV1LT11
LT11LT02
LT02P1WVLT02P1
RV1LT02
LT11V1WVLT11P1
DRVLT10
WV2LT11
XXXX LT11
LT11PK1
LT11P1
LT11
LT11
LT11
LT11
LT01P1WVLT01P1
LT11LT01
LT01
LT01
LT LT01
LT01
LT01PK1
LT01
LT01
LT02
LT02
LT02
LT02
RV1LT01
LT02
LT02PK1
LT02
XXXXX
LT11
RR1
CTP3
ZT1V1
TWZT1
RV1ZT1
WVZU
RV1GL
RV1ZU
ZUT1
ZU01
AZT01
GLT2
TWGT2
GLT02
ZUT1
ZUT1
ZUT1
GL02
GLT2
GLT2
RV1GT2
GLP1
ZUP1
TWZTRR1TWGTRR1
RVRR
AHT1 APT1APT2
KTAHT
AHTRR2 DN80
RV2RR2
DN100
AHTPK1
WVAHT
AHTV1
AHT1
AHT1AP1
AHT
AHOP1
AHTV2
TWABC RV1T
WA
BC
APT1RR2APT2RR2
AHORR2
APT1PK1
APTEVAPT2V2
APT2V1 APT1V1
APT1V2
APT2PK1
WT111
PTAP1
RR2P3
ÜVAP1
WT111
RV2AHT
RV1APT
RV2APT2
WT111
RV2APT1
WT111
WVGL
GLT2
TWGT2
IGT03GL02
GLT2
GLT2
RV1GT2
-EV1
TWGTRR1
RR1P2
TWGTRR1
RV1GT2"rojo"
WVCT1
CT1EV2
CTP1
CT01
CT01
CT01
CT2
CT01
RV1CT1
"amarillo"
CT1EV2
RR1P2
RV11KT02
TW3KT01
KT02
TW4KT01
KT02
PK1KT02
KT02KT02LK
N2KT02
KT02
RV1KT02
RV11KT02
KT02KT02
PK1KT02
KT02KT02LK
N2KT02
KT02
RV1KT02
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
KT14
KT14LK
RWKT14
KT14
PK1KT14
KT14
KT14
N2KT14
RV1KT14
RV1GL
GLP1
WVGL
WV3WT103
WT103V1
ÜVWT103
WT103P1
WT103
WT103
WT103
WV2
WT1
03
WT103V2
WT113WT103
WT103
WT113WT103
KT1-
KT1-KT1-
KT2-
KT2-
WT203V2WT203
WT203
WT203
WT203
LT01WT203
LT02WT203
LT03WT203
WT203
RR2P1
LT01-LT01- LT01
-
LT02-LT02-
LT03EV1LT03SR1
LT02
-LT
03RR
1
WT113RR2
WT113
WT113V1
RV2RB103
RB103
RB103V1RB103P1
WV2RB103
WT113
WT113
RB103
RB103RB103
CT2WT113
CT1WT113
DN50
WT113
CT3- CT3-
FI
CT2-
CT1
SR1
CT1
RR1
CT1EV1
CT2- CT2
-C
T3-
FI
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
MT9
4MT9
4
MT9
3MT9
3
MT9
2MT9
2
MT9
1MT9
1
S12
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
MT91
MT91
MT91
RV42MT91
RV41MT91
MT91
MT91/1MT91/1
MT91
MT91
PK91SR2 PK93SR2
ENVASADO
PK91SR2 PK93SR2
ENVASADOENVASADO ENVASADO
D
D
Säur
e
NaO
H
DES
I
H2O
CIP 1
Wasser
H2O
TW C
TW4
TW3
TW B
Wasser
Bidones
Materia prima
Disolución de microcomponentes
Dampf
H2O
H2O
Edulcorantes
recibo concentrados cítricos
recibo otros concentrados
Bidones
Concentradosde bidones
Contenedores
TW C
Interc
Carga camiones
Disolución de aromas
Probenahme-Kreislauf
Toma muestra
Probenahme-Kreislauf
Probenahme-Kreislauf
Probenahme-Kreislauf
MEZCLA
PLANTA CIP
PASTEURIZ
PASTEURIZ
ENFRIAM. AGUA
nnnlnnnlnnnl nnnl
DN65
DN80
DN80
DN
150
DN80
DN
150
DN
80
DN50
DN125
DN125
DN
10030.000l
DN80 DN80
1.000 l
DN50
DN
65
nnl
DN65
DN80
DN80
DN65
nnlnnl
DN
80
DN
80
nnl
0,5bar
DN100
DN80
30.000 l30.000 l
DN80
DN100
DN100
DN65
100/65
DN65
65 / 100
65/50
nn l nn l
DN65
DN100
DN65
DN25DN65DN100
100
65
25 25
RV1
RV2
DN80
30.000 l
DN80
DN80
1.000 l
30.000l
NO
30.000l
NO
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos DN
10030.000l
cítricos
DN100
DN
80
nn l
DN100
DN100
DN 65
DN50
3.000 l
DN65
DN65
DN65
DN65
500 l
DN
100
DN50
SR1
- DN
65
30.000l
DN40 DN40DN40DN40
DN
80
DN
80
DN
80
DN
80
30.000l 30.000l 30.000l
30.000l 30.000l
LS-TWGV1
TW G
WTWG
TWG
DN80
TWGP1
DN80
Production Auxiliary functions
Product recovery Plant and CIP integrationWater
Gémina distinguishes between various types of continuous mixing, and for this reason we have designed various equip-ment that caters to every industry and different mixing needs.
For example, for the dairy industry, we have designed a high precision system for the standardisation of dairy cream that automatically controls and corrects the level of fat content in milk.
This continuous mixing program is installed at the last stage, at the centrifuge. In this manner, the continuous mix system is fed, on one side, with skimmed milk, and on the other, solely with the fat content of milk. As a result, it is possible to obtain various types of standardised milks.
Considering the precision of the centrifuge (force?, it can be taken as a constant figure, and the fat content of the milk, then, is a recognisable figure.
For the beer industry, the mixing system needs carbonating equipment to add CO2 into the mix.
In specific cases, it is desirable to have a system of water deaeration that allows obtaining an airless mixture in the process that avoids measuring errors.
In the example shown, at the first stage, the deaeration of water is achieved through vacuum methods, before the second phase starts. Here, a quantity of CO2 is injected in the water, with the purpose of increasing the levels of free oxygen.
During the continuous mix phase, the water and the syrup are mixed into formulated product. The liquids flow through separate tubes controlled by independent flow-meters, and compared through a digital controller against defined de-sired ratios.
Any deviation or change is instantly and automatically com-pensated. Then, a pump sends the finished product into a CO2 saturator.
The flow velocity through the saturator is constantly main-tained within the range of optimal levels, through an opti-mized control operator.
The partial vacuum generated in a section of the saturator causes a reduction in pressure levels that leads to the de-sired suction of the CO2 needed.
Apart from this, an instant increase of the flow produces a fine CO2 gas distribution, and an even blend within the product.
The CO2 is passed into the saturator from the pressure tank which has a constant overpressure that in turn guarantees a consistent carbonisation of the overall product.
Additionally, this system provides the possibility to realise analysis to test the state of the product made, so that it en-ables the monitoring of CO2 levels, the conductivity, and the brix concentration of the product.
The whole system is completely compatible with the CIP hy-gienic cleaning system.
Gémina can adapt these systems to different fill capacity for every factory or industry level.
Continuous mixing
DIAGRAM 3 – Mixing for beer
FT
FT
QIC QICCO2 STW/OG
PIC FI PI
CIP
*
*
CO2
HIGH GRAVITY BEER
DEAREATEDWATER
BEERFT
FT
QIC QICCO2 STW/OG
PIC FI PI
CIP
*
*
CO2
HIGH GRAVITY BEER
DEAREATEDWATER
BEER
DIAGRAM 4. Mixing + blending + carbonisation
CIP
PRODUCT AND WATER (CIP)
T
P
P
C0 2
READY SYRUP AND CIP
FLO
W
MET
ER
FLOW METER ASEPTIC
FILLER
SC
brix
CO 2
mS
C0 2
Deaerator + Mixing System Carbonator
DIAGRAM 1.2 – Automation
BUSINESS LINES Design and manufacture of machinery• Design, manufacturing and integration of process equipment and food aseptic packing.
• The Manufacture is completely carried out in our installations.
• All our machinery has CE safety certificate and complies with the most exigent standards.
• I+D+i: We bet on technology innovation.
Engineering and design of processes: Projects managementIn Gémina, we love our work and, therefore, our engineering department includes from the design, the calculation, the manufacture, the assembly, the automation and the start up of machines and installations. Therefore, we include a global and integral management of all our projects.
We care of every detail of the process and we advise our clients to optimize their product elaboration procedure. Gémina designs every process adapting it to the customers' requirements and standing out our customers' products among their competitors.
• Versatility and flexibility: we can plan from a plant, a simple line expansion to the installation of an equipment in a process.
• Ability of adaptation to different places and circumstances.
• Our engineering department has a big technical capacity and a long experience in this area.
• Gémina guarantees your success because we manage the whole project, reducing risks, costs and deadlines
Our companyGÉMINA Procesos Alimentarios, S.L. is located in Jumilla, Murcia, a spanish autonomous region which is a model in food production.
GÉMINA has 25 years of experience in designing, making and integration of systems which offer innovative solutions for the food sector industry.
You imagine and,we do it.
Services Provided1 - Technical assistance service: Alfa-Laval official technical and distributor service
Customer Service Gémina is characterized by its exclusive and permanent customer service. Our vocation is to become part in an operational way of the companies which we work.
Our closeness, technical competence, wide experience and self-confident are some of the main features why our costumers place their trust into our equipments and services.
Industries Industrial sectors where GEMINA develops its projects:
• Dairy industry
• Tomato industry
• Juice and drink industry
• Vegetables and fruits industry
• Citrus fruits industry
2 - Automation and Robotics• Automation of custom-made processes: integral solutions.
• Total Control of the process: SCADA systems, record and control of data.
• Custom-made robotics applications: different solutions for different necessities.
3 - Food Quality• Optimization, development and validation of processing and packing equipment, besides of food elaboration processes.
• Consultancy for implantation of standards such as: BRC, IFS: ISO 22.000, FSSC…
• Product development [process + formula].
• Maintenance service.
• Installation service.
• Calibrations.
• Replacement parts services.
• “Training” service.
• Online monitoring of production process and breakdown resolution.
Aseptic fillingsAseptic machine which fills metal drums with pre-sterilised bags which have pressurised cap. Besides, it also fills carton containers
Bag in boxAseptic filling automatic feeding of pre-sterilized bags which have pressurized cap and a low volume (1-20 liters)
Extractors Processing of a wide variety of products to get a puree free of seeds and peels.
Different methods of using: extractor or refiner
Heat exchangerWe offer all kind of models and designs, from single-tube to partial ones or rough surface exchangers.
Forced circulation evaporatorsConcentrators which have great capacity and performance for products having great viscosity and a high content in solid matter. Multiple stages which are adapted to the process and needs.
Hot/cold break unitsThese units process tomato puree and tomato paste guaranteeing the total or partial deactivation of the pectolitic enzymes and allowing the preservation of the pectine.
Laboratory pilot plantsPasteurization and aseptic packing in the laboratory of small product samples, such as juices, soda drinks, vegetable creams, soups, etc.
Tubular pasteurizerProject and constructive development of pasteurization plants adapted to different needs.
UHTLow-acid liquid products (pH>4.5 for milk pH>6.5) are treated at 135-150ºC for a few seconds with indirect heating or direct steam injection.
Heaters and coolersHeating of products before getting through treatments such as refining or mixing. Cooling previous pasteurization treatments.
Cream extraction plantsCream extractions of all types of fruits and vegetables, in both cold and hot extraction processes.
Aseptic MonoblockIntegration of an aseptic filling in a pasteurization plant, creating a compact, functional and versatile machine which is adaptable to a wide range of products.
CrusherDefrosting of stored products such as fruit juices, fruit and vegetables pastes, creams, sauces and so on.
Piston PumpIt is conceived to pump viscous products, big particles of products (fruit in cubes or in pieces) or product which are sensible to shear stress.
Inverse osmosis equipmentReduction of salinity of salty waters and sea waters.
Blending room / blendingBlending by recipes from database and transference of process parameters to pasteurizers.
Emptying of cans by aspiration Unloading of metal cans and aseptic bags in blending rooms through emptying techniques in very few seconds.
CIP systemsCip systems are used to carry out the chemical cleaning of food installations in a completely automatic way.
Processing tanksStorage in aseptic packing tanks for high and low ph products, in liquid or viscous products.
Blending tanksWe have a wide range of vertical and horizontal tanks with different types of shaking and volumes. They are adapted to process needs.
Storage tanksStorage rooms in stainless steel tanks having standard volumes or custom-made volumes.
Finisher or pulping machineIt refines crushed product to remove peels, stems and seeds.
Hammer millIt is a grinder of pitted food (vegetables among others) for processing raw material.
RoboticsRobotic applications in proportion to palletized/ depalletized for the start and the end of proccesing and packing lines.
Products catalogue
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GÉMINA Procesos Alimentarios S.L.Polígono Industrial Los RomeralesParcelas 3 y 4 - 30520 JumillaMurcia - EspañaApartado de Correos 231T/ + 34 968 716 018E/ [email protected]
www.gemina.es
at your service