biohydrogen production from waste glycerol and sludge by anaerobic mixed cultures

8
Biohydrogen production from waste glycerol and sludge by anaerobic mixed cultures Sureewan Sittijunda a,b , Alissara Reungsang a,c, * a Department of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002, Thailand b Center for Alternative Energy Research and Developement, Khon Kaen University, Khon Kaen 40002, Thailand c Fermentation Research Center for Value-Added Agricultural Products, Khon Kaen University, Khon Kaen 40002, Thailand article info Article history: Received 5 December 2011 Received in revised form 23 March 2012 Accepted 24 March 2012 Available online 22 April 2012 Keywords: Biohydrogen Co-digestion Waste glycerol Sludge abstract Key factors affecting biohydrogen production from waste glycerol and sludge by anaerobic mixed cultures were optimized using response surface methodology (RSM) with central composite design (CCD). Investigated parameters were waste glycerol concentration, sludge concentration, and the amount of Endoenutrient addition. Concentrations of waste glycerol and sludge had a significant individual effect on hydrogen production rate (HPR) ( p 0.05). The interactive effect on HPR ( p 0.05) was found between waste glycerol concentration and sludge concentration. The optimal conditions for the maximum HPR were: waste glycerol concentration 22.19 g/L, sludge concentration 7.16 g-total solid (TS/L), and the amount of Endoenutrient addition 2.89 mL/L in which the maximum HPR of 1.37 mmol H 2 /L h was achieved. Using the optimal conditions, HPR from a co-digestion of waste glycerol and sludge (1.37 mmol H 2 /L h) was two times greater than the control (waste glycerol without addition of sludge) (0.76 mmol H 2 /L h), indicating a significant enhance- ment of HPR by sludge. Major metabolites of the fermentation process were ethanol, 1,3-propanediol (1,3-PD), lactate, and formate. Copyright ª 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved. 1. Introduction Recently, biohydrogen production has received an increasing attention due to a high demand of sustainable energy [1]. Biologically, hydrogen can be produced by photo and dark fermentations [1]. Dark fermentation has advantages over photo fermentation process in terms of better cost-effective, higher rate of hydrogen production, and the ability to utilize various kinds of substrates [1,2]. Waste glycerol generated during biodiesel production process can also be utilized as feed stock for hydrogen production [3,4]. Waste glycerol contains high content of glycerol which is a good carbon source for dark fermentation of biohydrogen. However, waste glycerol lacks nitrogen source which is essential for growth and activities of micro- organisms during a production of hydrogen. Therefore, nitrogen source to co-digest with waste glycerol is needed to achieve maximum production of hydrogen [4]. In this research, sludge from wastewater treatment plant was used to co-digest with waste glycerol to produce hydrogen owing to its high nitrogen and carbon contents [5]. Successful efforts for the co-digestion of sludge with several other substrates to produce hydrogen and methane have been reported such as with confectionery waste [6], food waste [7], coffee waste [8], * Corresponding author. Department of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002, Thailand. Tel./fax: þ66 43 362 121. E-mail address: [email protected] (A. Reungsang). Available online at www.sciencedirect.com journal homepage: www.elsevier.com/locate/he international journal of hydrogen energy 37 (2012) 13789 e13796 0360-3199/$ e see front matter Copyright ª 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.ijhydene.2012.03.126

Upload: sureewan-sittijunda

Post on 27-Nov-2016

215 views

Category:

Documents


2 download

TRANSCRIPT

ww.sciencedirect.com

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 6

Available online at w

journal homepage: www.elsevier .com/locate/he

Biohydrogen production from waste glycerol and sludgeby anaerobic mixed cultures

Sureewan Sittijunda a,b, Alissara Reungsang a,c,*aDepartment of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002, ThailandbCenter for Alternative Energy Research and Developement, Khon Kaen University, Khon Kaen 40002, Thailandc Fermentation Research Center for Value-Added Agricultural Products, Khon Kaen University, Khon Kaen 40002, Thailand

a r t i c l e i n f o

Article history:

Received 5 December 2011

Received in revised form

23 March 2012

Accepted 24 March 2012

Available online 22 April 2012

Keywords:

Biohydrogen

Co-digestion

Waste glycerol

Sludge

* Corresponding author. Department of BioTel./fax: þ66 43 362 121.

E-mail address: [email protected] (A. Re0360-3199/$ e see front matter Copyright ªdoi:10.1016/j.ijhydene.2012.03.126

a b s t r a c t

Key factors affecting biohydrogen production from waste glycerol and sludge by anaerobic

mixed cultures were optimized using response surface methodology (RSM) with central

composite design (CCD). Investigated parameters were waste glycerol concentration,

sludge concentration, and the amount of Endoenutrient addition. Concentrations of waste

glycerol and sludge had a significant individual effect on hydrogen production rate (HPR)

( p � 0.05). The interactive effect on HPR ( p � 0.05) was found between waste glycerol

concentration and sludge concentration. The optimal conditions for the maximum HPR

were: waste glycerol concentration 22.19 g/L, sludge concentration 7.16 g-total solid (TS/L),

and the amount of Endoenutrient addition 2.89 mL/L in which the maximum HPR of

1.37 mmol H2/L h was achieved. Using the optimal conditions, HPR from a co-digestion of

waste glycerol and sludge (1.37 mmol H2/L h) was two times greater than the control (waste

glycerol without addition of sludge) (0.76 mmol H2/L h), indicating a significant enhance-

ment of HPR by sludge. Major metabolites of the fermentation process were ethanol,

1,3-propanediol (1,3-PD), lactate, and formate.

Copyright ª 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights

reserved.

1. Introduction glycerol which is a good carbon source for dark fermentation

Recently, biohydrogen production has received an increasing

attention due to a high demand of sustainable energy [1].

Biologically, hydrogen can be produced by photo and dark

fermentations [1]. Dark fermentation has advantages over

photo fermentation process in terms of better cost-effective,

higher rate of hydrogen production, and the ability to utilize

various kinds of substrates [1,2].

Waste glycerol generated during biodiesel production

process can also be utilized as feed stock for hydrogen

production [3,4]. Waste glycerol contains high content of

technology, Faculty of T

ungsang).2012, Hydrogen Energy P

of biohydrogen. However, waste glycerol lacks nitrogen

source which is essential for growth and activities of micro-

organisms during a production of hydrogen. Therefore,

nitrogen source to co-digest with waste glycerol is needed to

achieve maximum production of hydrogen [4]. In this

research, sludge from wastewater treatment plant was used

to co-digest with waste glycerol to produce hydrogen owing to

its high nitrogen and carbon contents [5]. Successful efforts

for the co-digestion of sludge with several other substrates to

produce hydrogen and methane have been reported such as

with confectionery waste [6], food waste [7], coffee waste [8],

echnology, Khon Kaen University, Khon Kaen 40002, Thailand.

ublications, LLC. Published by Elsevier Ltd. All rights reserved.

i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 613790

organic fraction of municipal solid waste [9], sludge from the

pulp and paper industry [10], and grease-trap sludge from

meat processing plant [11]. However, information on co-

digestion usage of sludge and waste glycerol for hydrogen

production is still limited. Therefore, the attempt of this study

is to explore the possibility of using sludge to co-digest with

waste glycerol for biohydrogen production.

Inorder tomaximizehydrogenproduction, the optimization

of fermentation conditions especially environmental factors

and nutritional, are needed. Optimal substrate concentration

could increase the efficiency of hydrogen production of the

hydrogen producers [12]. Lower or higher substrate concentra-

tion than the optimum level could result in the adverse effects

on hydrogen producers by causing substrate limitation and

substrate inhibition, respectively [12,13]. Nitrogen is required

for the synthesis of nucleic acid, protein and enzyme. Appro-

priate concentration of nitrogen could enhance bacterial

growthandactivity [5,12]. Endoenutrient is oftenused to enrich

microorganisms capable of producinghydrogen. The important

elements contained in the Endoenutrient such as Cuþ2, Coþ2,

Mg2þ and Fe2þ are essential for microorganisms growth

and hydrogenase activity which is an important enzyme for

hydrogen production [12,14].

Accordingly, in the present work, sludge was used to co-

digest with waste glycerol for producing hydrogen by anaer-

obic mixed cultures. RSM with CCD was employed in order to

investigate the effects of key factors and improve HPR. Results

from this study help reduce the amount of these two wastes

(waste glycerol and sludge) and add value by converting them

into energy (hydrogen). In addition, the information obtained

would pave the way toward continuous hydrogen production

from waste glycerol and sludge.

2. Materials and methods

2.1. Substrates

Waste glycerol was obtained from the biodiesel production

process of the Krungtep Produce Public Company Limited,

Saraburi Province, Thailand. The company produces fried

chicken using approximately 202.60 tons/month of oil with

Table 1 e Compositions of waste glycerol and sludge.

Waste glycerol

Parameters Concentration

Glycerol (g/L) 441.26

Total nitrogen (g-N/L) 0.50

Total phosphorus (g-P/L) 0.05

Salt (NaCl) (g/L) 10.00

Methanol (g/L) 230.00

an average 44,000 L of biodiesel and 4400 L of waste glycerol

generated monthly.

Sludge was taken from the dissolved air floatation tank of

the wastewater treatment plant of Charoen Pokphand Foods

Public Company Limited, Nakhonratchasima, Thailand. The

company produces 5000 tons/day of frozen meat product and

1600 tons/day of ready meal. The plant handles an average of

6500 m3 of wastewater and generates 70e80 tons of sludge

daily. Chemical characteristics of waste glycerol and sludge

are shown in Table 1.

2.2. Inoculum preparation

The anaerobic granule obtained from an upflow anaerobic

sludge blanket (UASB) reactor was used as seed inoculum for

hydrogen production. This UASB reactor was used for

methane production from wastewater of brewery production

process. The UASB granule was pretreated at 105 �C for 2 h in

a hot air oven (LDO-100E, Daihan Labtech Co., Ltd., Korea) to

inactivate methanogenic bacteria. The inoculum was

prepared by cultivating 150 g of heat treated UASB granules in

1 L laboratory glass bottle containing 550 mL of 25 g/L pure

glycerol as carbon source with a supplementation of 1 mL/L of

Endoenutrient solution [14]. The culture was adjusted to the

initial pH of 5.5 with 1 mol/L NaOH or 1 mol/L HCl. The glass

bottle was capped with rubber stopper and flushed with

nitrogen gas for 20 min to create anaerobic conditions. The

culture was incubated on the shaker at room temperature

(35 � 2 �C) at 150 rpm. Every 7 days, 50% of culture broth was

replaced with the fresh medium containing 25 g/L of pure

glycerol. This process was repeated until constant hydrogen

production volume was observed (6 times sub-culture). The

obtained culture was used as the seed inoculum for hydrogen

production. The pH and volatile suspended solid (VSS)

concentration of the seed inoculums were 5.50 and 14.15 g-

VSS/L, respectively.

2.3. Experimental design

CCD was used to optimize environmental factors including

waste glycerol concentration (g/L) (X1), sludge concentration

(g-TS/L) (X2), and the amount of Endoenutrient addition

(mL/L) (X3). The response variable is HPR (YHPR) (Table 2). The

Poultry slaughterhouse sludge

Parameters Concentration

tCOD (g/L) 128.85

sCOD (g/L) 41.38

Total nitrogen (g-N/L) 69.15

Total phosphorus (g-P/L) 10.06

Volatile fatty acid (g CH3COOH/L) 18.84

Total solid (TS) (g/L) 40.10

Volatile solid (VS) (g/L) 34.48

Fat concentration (g/L) 5.38

Carbohydrate concentration (g/L) 0.63

Soluble protein concentration (g/L) 11.72

Table 2 e Central composite experimental design matrix defining waste glycerol concentration (X1), sludge concentration(X2), amount of Endoenutrient addition (X3) and results on HPR.

Run Parameters HPR (mmol H2/L h)

Waste glycerolconcentration (X1)

Sludgeconcentration (X2)

Amount of Endoenutrientaddition (X3)

Observed Predicted

Code Actual (g/L) Code Actual (g-TS/L) Code Actual (mL/L)

1 0.00 20.33 0.00 6.42 0.00 0.60 1.425 1.452

2 0.00 19.88 0.00 6.42 2.00 7.84 0.907 0.768

3 0.00 20.46 2.00 12.49 0.00 3.30 0.698 0.606

4 �1.00 12.38 �1.00 2.81 �1.00 0.60 0.368 0.279

5 0.00 20.33 0.00 6.42 0.00 3.30 1.395 1.452

6 0.00 19.23 0.00 6.42 �2.00 0.00 0.775 0.851

7 0.00 20.00 �2.00 0.34 0.00 3.30 0.210 0.240

8 0.00 20.33 0.00 6.42 0.00 3.30 1.455 1.452

9 1.00 28.42 1.00 10.03 1.00 6.00 0.433 0.556

10 0.00 20.33 0.00 6.42 0.00 3.30 1.445 1.452

11 �1.00 11.08 �1.00 2.81 1.00 6.00 0.314 0.459

12 �2.00 3.27 0.00 6.42 0.00 3.30 0.301 0.221

13 0.00 20.33 0.00 6.42 0.00 3.30 1.405 1.452

14 0.00 20.33 0.00 6.42 0.00 3.30 1.497 1.452

15 1.00 30.65 �1.00 2.81 �1.00 0.60 0.491 0.482

16 1.00 32.85 1.00 10.03 �1.00 0.60 0.740 0.663

17 �1.00 10.00 1.00 10.03 �1.00 0.60 0.547 0.628

18 2.00 36.92 0.00 6.42 0.00 3.30 0.525 0.569

19 �1.00 12.35 1.00 10.03 1.00 6.00 0.543 0.606

20 1.00 29.65 �1.00 2.81 1.00 6.00 0.656 0.594

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 6 13791

statistical calculation, test factors of Xi were coded as xiaccording to the following equation:

xi ¼ ðXi � X0Þ=DXi (1)

where xi is the coded value of the variable; Xi is the actual

value of the independent variable; X0 is the actual value of Xi

at the center point and DXi is the step change value. A

quadratic model was used to optimize the key factors.

Y ¼ b0 þX

biXi þX

biiX2i þ

XbijXiXj (2)

where Y is the predicted response (HPR); b0 is a constant; bi is

the linear coefficient; bii is the squared coefficient; bij is the

interaction coefficient; and Xi is the variable. The response

variable (YHPR) was fitted using a predictive polynomial

quadratic equation (Eq. (2)) in order to correlate the response

variable to the independent variables [15]. YHPR was calculated

by dividing the molaric amount of hydrogen production

(mmol H2/L) with incubation time (h). The statistical software

Design-Expert (Demo version 7.0, Stat-Ease, Inc., Minneapolis,

MN, USA) was used for design, modeling and plotting graph-

ical analysis of the experimental data. The conditions of each

trial are shown in Table 2.

2.4. Biohydrogen production

Biohydrogen production was conducted in 100 mL serum

bottles with a 70 mL working volume. The hydrogen produc-

tionmedium containedwaste glycerol, sludge, Endoenutrient

[14], and 30% (v/v) of seed inoculum (4.25 g-VSS/L). The

concentrations of waste glycerol, sludge and the amount of

Endoenutrientwere adjusted according to the design (Table 2).

Medium was adjusted to the initial pH of 5.50 with 1 mol/L

NaOH or 1 mol/L HCl. Serum bottles were capped with rubber

stopper and aluminum cap and flushed with nitrogen gas to

create an anaerobic condition. All serum bottles were incu-

bated on the shaker at room temperature (35� 2 �C) at 150 rpm.

During the incubation, the volume of biogas was measured by

wetted glass syringe method [16]. All treatments were con-

ducted in triplicates. Thehydrogenproduction continueduntil

no biogas was generated.

2.5. Analytical methods

Biogas compositionswere determined by gas chromatography

(GC, Shimadzu 2014, Japan) equipped with thermal conduc-

tivity detector (TCD) and a 2 m stainless column packed with

Unibeads C (60/80 mesh). The GC-TCD condition followed

Saraphirom and Reungsang [17]. The hydrogen volume in

biogas was calculated using mass balance equation [18].

Cumulative hydrogen production was calculated using modi-

fied Gompertz equation [19].

Prior to the measurement of glycerol, 1,3-PD, alcohol

(ethanol, butanol), and volatile fatty acids (VFAs) concentra-

tions i.e., lactic, formic, acetic, propionic, and butyric acids,

one mL of liquid sample was added with 0.1 mL 34% H3PO4 to

precipitate the lipid residues and centrifuged at 12,000 rpm for

5 min. The supernatant, 0.8 mL, was acidified with 0.2 mL of

2 mol/L oxalic acid. The samples were then filtered through

a 0.45 mm nylon membrane filter. Measurement of VFAs,

alcohols, glycerol, and 1,3-PD concentrations in the resulting

filtrate were performed using high performance liquid chro-

matography (HPLC) equipped with the ultraviolet (UV)

(210 nm) and refractive index (RI) detectors. A 7.80 � 300 mm

Vertisep� OA 8 mm column was used for HPLC analysis. The

Table 3 e Model coefficients estimated by multiple linearregressions (significance of regression coefficients).

Factors HPR (mmol H2/L h)

Coefficient estimate Probability

Model 1.44,835 < 0.0001

X1 0.11,077 0.0039

X2 0.10,845 0.0036

X3 �0.03023 0.3169

i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 613792

HPLC condition followed the method described by Selembo

et al. [20]. Detection limit for VFAs was 0.002% (w/v). Detection

limit for glycerol, 1e3 PD, ethanol and butanol was 0.009% (w/

v). The regression coefficient (R2) of the standard curves for

analyzing concentrations of VFAs, glycerol, 1e3 PD, ethanol

and butanol are in the ranges of 0.97e0.99. Total nitrogen and

phosphorus were measured according to the AOAC method

[21]. Total COD (tCOD) and TS weremeasured according to the

standard method [22].

X1X2 �0.05136 0.0098

X1X3 �0.06198 0.2249

X2X3 �0.11,971 0.1531

X12 �0.37,237 < 0.0001

X22 �0.36,257 < 0.0001

X32 �0.22,242 < 0.0001

2.6. Calculation of chemical oxygen demand (COD)balance

Concentrations of each fermentative product and biomass

were converted to the COD concentration (g-COD/L) followed

the method described by Adrianus and Jeroen [23]. The

fermentative products included 1,3-PD, ethanol, lactic, formic,

acetic, propionic and butyric acids. The COD distribution of

each fermentative product was calculated bymultiplying COD

concentration with 100 and then divided by COD concentra-

tion of glycerol consumed. The COD distribution for glycerol

consumption was set to �100. The COD balance was then

calculated as follows:

COD balance ð%Þ¼COD distribution of substrate consumption

þX

ðCOD distribution of fermentative

products and biomassÞ ð3Þ

3. Results and discussions

3.1. Effects of waste glycerol concentration, sludgeconcentration and the amount of Endoenutrient addition onHPR

The effects of waste glycerol concentration (X1), sludge

concentration (X2) and the amount of Endoenutrient addition

(X3) on HPR were investigated. Regression analysis of the data

from Table 2 resulted in the quadratic equation (Eq. (4)) as

follows:

YHPR ¼ 1:4483þ 0:110X1 þ 0:108X2 � 0:030X3 � 0:051X1X2

� 0:062X1X3 � 0:119X2X3 � 0:372X21 � 0:362X2

2 � 0:222X23

(4)

The model presented a high determination coefficient

(R2¼ 0.97) explaining 97% of the variability in the response and

a high value of the adjusted determination coefficient

(adjusted R2¼ 0.94) suggested a high significance of themodel.

A very low probability ( p < 0.0001) obtained from the regres-

sion analysis of variance (ANOVA) demonstrated that the

model was significant.

The significance of each coefficient was determined by

probability values (Table 3). Linear terms of waste glycerol

concentration (X1) and sludge concentration (X2) showed

a significant individual effect on HPR ( p � 0.05). The quadratic

model terms of all variables (X12,X2

2 andX32) are highly significant

( p< 0.0001).Asignificant interactiononHPRwas foundbetween

waste glycerol concentration and sludge concentration (X1X2)

( p � 0.05). The optimum conditions to maximize the HPR were

calculatedusingEq. (4). Themaximumresponsevalue forHPRof

1.46 mmol H2/L h was estimated at a waste glycerol concentra-

tion of 22.19 g/L, sludge concentration of 7.16 g-TS/L, and the

amount of Endoenutrient addition of 2.89 mL/L.

Response surface plots are based on Eq. (4) with one vari-

able kept constant at its optimum level, and varying the other

two variables within the experimental range (Fig. 1aec). HPR

increased with an increase in waste glycerol concentration

from 10 to 22.19 g/L but decreased with further increase of

waste glycerol concentration over 22.19 g/L (Fig. 1a and b). An

increase in substrate concentration within an optimal range

could increase the ability of hydrogen producing bacteria to

produce hydrogen. However, increasing the concentration of

substrate reducedHPR due to substrate inhibition [12,13,24]. In

addition, waste glycerol contains some impurities such as

NaCl, and methanol. Thus, a high concentration of waste

glycerol could contribute to a high concentration of NaCl

which is toxic to microorganisms [25e27]. Consequently, low

HPR was obtained at high waste glycerol concentration.

HPR increased with an increase in the amount of

Endoenutrient addition from 0.60 to 2.89 mL/L (Fig. 1b and c).

Endoenutrient contains elements that are essential for cell

synthesis such as Fe2þ, Co2þ, Cu2þ, and Mg2þ. Fe2þ is the most

important element in hydrogen production because it forms

ferredoxin in hydrogenase enzyme which is directly respon-

sible for hydrogen formation [12]. Co2þ and Cu2þ are the

enzyme cofactors [14,28]. Mgþ2 plays a role in the stability of

all polyphosphate compounds in the cell, including those

associatedwith DNA and RNA synthesis [29]. In addition,Mgþ2

is required for the biologically activity of ATP which is the

main source of energy in cells [29]. NaHCO3 and NH4HCO3 in

the Endoenutrient can prevent the dramatically decreased of

pH occurred during the acidogenesis phase (accumulation of

VFAs) of hydrogen production process [12]. A decrease of HPR

was found when the amount of Endoenutrient addition was

greater than 2.89 mL/L.

Fig. 1a and c revealed that an increase in sludge concen-

tration from 2.81 g-TS/L to 7.16 g-TS/L resulted in an increase

in HPR and decreased when concentration of sludge was

greater than 7.16 g-TS/L. The addition of sludge increased the

concentration of nitrogen due to its high nitrogen content

(Table 1). Nitrogen is a very important component of protein,

nucleic acid and enzyme that are of great significance to the

10.00 15.00

20.00 25.00

30.00

0.2

0.525

0.85

1.175

1.5

10.00 15.00

20.00 25.00

30.00

0.60 1.95

3.30 4.65

6.00

0.3

0.6

0.9

1.2

1.5

0.60 1.95

3.30 4.65

6.00

0.2

0.525

0.85

1.175

1.5

Waste glycerol

conc. (g/L)

Endo–nutrient

(mL/L)

HP

R(m

mol

H2/

L h

)a

c

b

HP

R(m

mol

H2/

L h

)

Waste glycerol

conc. (g/L)

Sludge conc.

(g-TS/L)

10.028.04

6.414.61

2.81

HP

R(m

mol

H2/

L h

)

Endo–nutrient

(mL/L)

Sludge conc.

(g-TS/L)

10.028.04

6.414.61

2.81

Fig. 1 e Response surface plots showing the effects of

waste glycerol concentration, sludge concentration and

their mutual interaction on HPR with optimum level of

Endoenutrient addition (2.89 mL/L) (a); the effects of waste

glycerol concentration, amount of Endoenutrient addition

and their mutual interaction on HPR with optimum level of

sludge concentration (7.16 g-TS/L) (b); the effects of sludge

concentration, amount of Endoenutrient addition and their

mutual interaction on HPR with optimum level of waste

glycerol concentration (22.19 g/L) (c).

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 6 13793

growth of hydrogen producing bacteria [7,12]. Therefore, an

increase in nitrogen concentration to the optimum require-

ment of microorganisms could increase the synthesis of

protein, nucleic acid and enzyme. However, a high concen-

tration of ammonia ion released from protein containing in

the sludge develops osmotic pressure inside the microbial

cells due to the permeation of water molecules out of the

microbial cells. Hence, a reduction of hydrogen production

occurred [30].

3.2. Confirmation experiment

Three replications of batch fermentation experiments were

conducted under optimum, low (runs 4), medium (runs 1, 5, 8,

10, 13, 14) and high (runs 20) (Table 4) to confirm the validity of

the obtained model. The results of the confirmation experi-

ments were in close agreement with the predicted values of

HPR. The HPR of 1.37 mmol H2/L h was obtained at the

optimum condition (Table 4) which was only 6.16% different

from the predicted value (1.46mmol H2/L h). Results suggested

that the model obtained from CCD experiment is valid.

ThemaximumHPR (1.37mmol H2/L), obtained in this study

was comparable to the HPR (0.98 mmol H2/L) reported by

Seifert et al. [25] whom produced hydrogen from 30 g/L waste

glycerol by anaerobic mixed cultures. However, our HPR was

much lower than the HPR obtained from 20.40 g/L waste

glycerol by Klebsiella pneumoniae (17.88 mmol H2/L h) [31]

(Table 5). The discrepancy might be due to the types of inoc-

ulums i.e. mixed cultures vs. pure culture. Using the mixed

cultures as the seed inoculums has more advantages than

pure culture in terms of low operation cost (sterilization cost),

easy to operate, and less sensitive to changes in environ-

mental factors [1,2,12]. Our results suggested that in order to

efficiently utilize waste glycerol as feed stock to produce

hydrogen, some strategies for improved hydrogen production

is needed. These include blocking the pathway of 1,3-PD,

inhibition of lactic acid production by adding itaconic acid to

substrate [32], and blocking the pathways of organic acid

formation using the proton-suicide technique with NaBr and

NaBrO3 [33].

Using optimum conditions, production of hydrogen from

waste glycerol (control) was conducted to examine the effect

of sludge addition on HPR. Results indicated that HPR

obtained from waste glycerol (0.76 mol H2/L h) was approxi-

mately two times lesser than from waste glycerol and sludge

(1.37 mol H2/L h) indicating a significant enhancement of HPR

by sludge.

3.3. Metabolites production and COD balance

Metabolites production and COD balancewas shown in Tables

4 and 6. The COD balance at low, medium, high, optimum and

control were 2.68, 7.86, 11.33, 3.22, and 8.78% error indicating

that the measurements of metabolites were quite accurate.

Ethanol, 1,3-PD, lactic acid and formic acid are the major

metabolites in the fermentation broth of waste glycerol and

sludge (Table 4). Minor metabolites are propionic butyric and

acetic acids. No butanol was detected. High concentrations of

ethanol, and formic acid were coincided with the high HPR

obtained at optimum and medium conditions. The additional

of sludge enhanced the formic and ethanol production which

coincided with higher HPR.

The present of ethanol and 1,3-PD in fermentation broth

indicated that the microorganisms degraded waste glycerol

through both oxidative and reductive pathways [34]. A low

Table 5 e Comparison of HPR from waste glycerol using various types of bacteria.

Inoculum Substrate Media component and condition HPR(mmol H2/L h)

References

Klebsiella pneumonia Waste glycerol (all in g/L): 20.40 waste glycerol; 5.70 KCl; 13.80

NH4Cl; 1.50 CaCl2; 3.00 yeast extract pH 6.5;

Temp 37 �C; 10% (v/v) inoculum

17.88 31

Anaerobic digested sludge

from municipal wastes

Waste glycerol (all in g/L): 30.00 waste glycerol; 1.00 NaHCO3; 0.50

NH4Cl; 0.25 KH2PO4; 0.25 K2HPO4; 0.32 MgSO4$7H2O; 0.05

FeCl3; 0.03 NiSO4; 0.05 CaCl2; 0.007 Na2B2O7$H2O;

0.014(NH4)6Mo7O21; 0.023 ZnCl2; 0.021 CoCl2$H2O; 0.01

CuCl2$H2O; 0.03 MnCl2$4H2O; 0.86 yeast extract

Inoculum 5.80 g-VSS/L; Temp 37 �C

0.98 25

UASB granules from

wastewater of the beer

production process

Waste glycerol 22.19 g/L waste glycerol; 2.89 mL/L Endoenutrient pH 5.5;

Temp 35 �C; inoculum 4.25 g-VSS/L

0.76 This study

UASB granules from

wastewater of the beer

production process

Waste glycerol

and sludge

22.19 g/L waste glycerol; 7.16 g-TS/L sludge; 2.89 mL/L

Endoenutrient pH 5.5; Temp 35 �C; inoculum 4.25 g-VSS/L

1.37 This study

Table 4 eMetabolites concentration and HPR at the end of fermentative hydrogen production in confirmation experiment.

Parameters/Trails Low Medium High Optimum Control

Waste glycerol concentration (g/L) 10.00 20.33 32.85 22.19 22.19

Sludge concentration (g-TS/L) 2.81 6.42 10.02 7.16 e

Amount of Endoenutrient addition (mL/L) 0.60 3.30 6.00 2.89 2.89

HPR (mmol H2/L h) 0.41 0.82 0.34 1.37 0.76

1,3-PD (mmol/L) 19.06 64.67 82.45 70.29 42.50

Ethanol (mmol/L) 28.92 68.74 25.83 118.84 49.57

Lactic acid (mmol/L) 15.73 39.01 28.98 44.94 13.78

Formic acid (mmol/L) 20.88 13.91 18.22 50.88 20.17

Acetic acid (mmol/L) 6.47 11.47 5.01 4.14 3.83

Propionic acid (mmol/L) 8.99 36.24 27.29 34.48 13.65

Butyric acid (mmol/L) 5.17 6.86 3.81 9.11 13.98

Table 6 e Hydrogen production, metabolites production and COD balance at the end of fermentation.

Products Concentration (g-COD/L) COD distribution (%)

Low Medium High Optimum Control Low Medium High Optimum Control

Substrate consumption 10.59 31.68 26.62 37.89 21.04 �100.00 �100.00 �100.00 �100.00 �100.00

Hydrogen 0.06 0.11 0.08 0.12 0.10 0.61 0.35 0.30 0.31 0.47

1,3-PD 2.43 8.26 10.53 8.97 5.43 22.98 26.06 39.54 23.69 25.79

Ethanol 2.78 6.61 2.48 11.43 4.77 26.25 20.86 9.33 30.15 22.65

Lactic acid 1.51 3.76 2.79 4.33 1.33 14.30 11.86 10.48 11.42 6.31

Formic acid 0.34 0.22 0.29 0.82 0.36 3.17 0.71 1.10 2.16 1.70

Acetic acid 0.42 0.74 0.32 0.27 0.25 0.25 2.32 1.21 0.70 1.17

Propionic acid 1.01 4.05 3.05 3.85 1.53 9.49 12.78 11.45 10.17 7.25

Butyric acid 0.83 1.10 0.61 1.46 2.24 7.82 3.47 2.29 3.85 10.64

Biomass 1.32 4.35 3.45 5.43 3.21 12.46 13.73 12.96 14.33 15.26

Balance �2.68 �7.86 �11.33 �3.22 �8.78

i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 613794

hydrogen production obtained in this study is coincided with

the detection of 1,3-PD and lactic acid (Table 4, 6). This is

because for production of one mol of 1,3-PD, one mol of H2 is

consumed whereas production of lactic acid does not yield

hydrogen [25,34].

3.4. Energy conversion efficiency of the process

The total energy efficiency of glycerol was calculated based on

heat of combustion of glycerol, ethanol and hydrogen of 1674,

1377, and 285 kJ/mol, respectively. Under the optimum

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 6 13795

conditions, a maximum hydrogen yield was 0.30 mol H2/mol

glycerol while a maximum ethanol yield was 1.10 mol

ethanol/mol glycerol (data not shown). Therefore, the energy

conversion efficiency for hydrogen was [(0.30∙285)/1674]∙100% ¼ 5.10%, and for ethanol was [(1.10∙1377)/1674]∙100%¼ 90.69%. So, the total energy conversion efficiencywas

95.79%. Our results suggested that the co-production of

hydrogen and ethanol from waste glycerol would be more

efficient than a production of hydrogen alone.

4. Conclusions

This study employed the statistical methodology, RSM with

CCD, to optimize the environmental factors that bring

maximum HPR from a co-digestion of waste glycerol with

sludge. The results demonstrated that the statistical experi-

ment design is an effective tool to optimize the effects of

environmental factors on HPR. Experimental results illus-

trated that waste glycerol and sludge concentration had

a significant individual effect on HPR. Interaction effect on

HPR was found between waste glycerol concentration and

sludge concentration. Optimum conditions formaximumHPR

were: waste glycerol concentration 22.19 g/L, sludge concen-

tration 7.16 g-TS/L, and the amount of Endoenutrient addition

2.89 mL/L. Under optimum conditions, a maximum HPR of

1.37 mmol H2/L h was achieved which was two times greater

than the control (waste glycerol without addition of sludge)

(0.76 mmol H2/L h), indicating a significant enhancement of

HPR by sludge.

Acknowledgments

The authors acknowledge Ph.D. Scholarship to SS from Office

of the Higher Education Commission, Thailand, under the

Program Strategic Scholarship for Frontier Research Network

for the Ph.D. Program/Thai Doctoral Degree. Additional

acknowledge goes to research funds from the Research Group

for Development of Microbial Hydrogen Production Process

from Biomass, the Higher Education Research Promotion and

the National Research University Project through Biofuels

Research Cluster-Khon Kaen University, Office of the Higher

Education Commission.

r e f e r e n c e s

[1] Hawkes FR, Hussy I, Kyazze G, Dinsdale R, Hawkes DL.Continuous dark fermentative hydrogen production bymesophilic microflora: principles and progress. Int JHydrogen Energy 2007;32:172e84.

[2] Das D, Veziroglu TN. Hydrogen production by biologicalprocesses: a survey of literature. Int J Hydrogen Energy 2001;26:13e28.

[3] Temudo MF, Poldermans R, Kleerebezem R, vanLoosdrecht MCM. Glycerol fermentation by open mixedcultures: a chemostat study. Biotechnol Bioeng 2008;100(6):1088e98.

[4] da Silva GP, Mack M, Contiero J. Glycerol: a promising andabundant carbon source for industrial microbiology.Biotechnol Advan 2009;27:30e9.

[5] Sreela-or C, Plangklang P, Imai T, Reungsang A. Co-digestionof food waste and sludge for hydrogen production byanaerobic mixed cultures: statistical key factorsoptimization. Int J Hydrogen Energy 2011;36:14227e37.

[6] Lafitte-Trouque S, Forster CF. Dual anaerobic co-digestion ofsewage sludge and confectionery waste. Bioresour Technol2000;71:77e82.

[7] Kim SH, Han SK, Shin HS. Feasibility of biohydrogenproduction by anaerobic co-digestion of food waste andsewage sludge. Int J Hydrogen Energy 2004;29:1607e16.

[8] Neves L, Oliveira R, Alves MM. Anaerobic co-digestion ofcoffee waste and sewage sludge. Waste Manage 2006;26:176e81.

[9] Del Borghi A, Converti A, Palazzi E, Del Borghi M. Hydrolysisand thermophilic anaerobic digestion of sewage sludge andorganic fraction of municipal solid waste. Bioprocess Eng1999;20:553e60.

[10] Einola JK, Luostarinen SA, Salminen EA, Rintala JA. Screeningfor an optimal combination ofmunicipal and industrialwastesand sludges for anaerobic co-digestion. In: Proceedings of the9th world congress, anaerobic digestion 2001:anaerobicconversion for sustainability, 1; 2011. p. 357e62.

[11] Davidsson A, Lavstedt C, la Cour Jansen J, Gruvberger C,Aspegren H. Co-digestion of grease trap sludge and sewagesludge. Waste Manage 2008;28:986e92.

[12] Wang J, Wan W. Factors influencing fermentative hydrogenproduction: a review. Int J Hydrogen Energy 2009;34:799e811.

[13] Antonopoulou G, Gavala HN, Ioannis VS, Gerasimos L. Effectof substrate concentration on fermentative hydrogenproduction from sweet sorghum extract. Int J HydrogenEnergy 2011;36:4843e51.

[14] Lin CY, Lay CH. A nutrient formulation for fermentativehydrogen production using anaerobic sewage sludgemicroflora. Int J Hydrogen Energy 2005;30:285e92.

[15] Lay JJ. Modeling and optimization of anaerobic digestedsludge converting starch to hydrogen. Biotechnol Bioeng2002;68:269e78.

[16] Owen WF, Stuckey DC, Healy Jr JB, Young LY, McCarty PL.Bioassay for monitoring biochemical methane potential andanaerobic toxicity. Water Res 1979;13:485e93.

[17] Saraphirom P, Reungsang A. Optimization of biohydrogenproduction from sweet sorghum syrup using statisticalmethods. Int J Hydrogen Energy 2010;35(24):13435e44.

[18] Zheng XJ, Yu HQ. Inhibitory effects of butyrate on biologicalhydrogen production with mixed anaerobic cultures.J Environ Manage 2005;74:66e70.

[19] Onodera H, Miyahara T, Noike T. Infuence of ammoniaconcentration on hydrogen transformation of sucrose.Asian Waterqual ‘99 the 7th IAWQ Asia-Pacific RegionalConference, Taipei, Taiwan, Conference Preprint, vol. 2, 1999.p.1139e44.

[20] Selembo PA, Perez JM, Lloyd WA, Logan BE. Enhancedhydrogen and 1,3-propanediol production from glycerol byfermentation using mixed cultures. Biotechol Bioeng 2009;104(6):1098e105.

[21] AOAC. Official method of analysis of AOAC international/William Herwitz. 17th ed. Gaithersburg, Maryland: AOACInternational; 2000.

[22] APHA. Standard methods for examination of water andwastewater. 19th ed. Washington, DC, USA: American PublicHealth Association; 1998. p.1220.

[23] Adrianus van H, Jeroen van der L. Handbook biological wastewater treatment: measurement of organic material.Netherlands: Leidschendam; 2007. pp. 8e10.

[24] Pattra S, Sangyoka S, Boonmee M, Reungsang A. Bio-hydrogen production from the fermentation of sugarcane

i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 1 3 7 8 9e1 3 7 9 613796

bagasse hydrolysate by Clostridium butyricum. Int J HydrogenEnergy 2008;33:5256e65.

[25] Seifert K, Waligorska M, Wojtowski M, Laniecki M. Hydrogengeneration from glycerol in batch fermentation process. Int JHydrogen Energy 2009;34:3671e8.

[26] Ito T, Nakashimada Y, Senba K, Matsui T, Nishio N. Hydrogenand ethanol production from glycerol-containing wastedischarged after biodiesel manufacturing process. J BiosciBioeng 2005;100(3):260e5.

[27] Jitrwung R, Yargeau V. Optimization of media compositionfor the production of biohydrogen from waste glycerol. Int JHydrogen Energy 2011;36:9602e11.

[28] Lay CH. Effects of nutrients on anaerobic hydrogenproduction. Master Degree Thesis, Feng Chia University,Taiwan; 2002.

[29] Angelidaki I, Sanders W. Assessment of the anaerobicbiodegradability of macropollutants. Rev Environ Sci Bio/Technology 2004;3:117e29.

[30] Sreela-or C, Imai T, Plangklang P, Reungsang A. Optimizationof key factors affecting hydrogen production from foodwaste by anaerobic mixed cultures. Int J Hydrogen Energy2011;36:14120e33.

[31] Liu F, Fang B. Optimization of biohydrogen production frombiodiesel wastes by Klebsiella pneumoniae. Biotechnol J 2007;2:374e80.

[32] Ngo TA, Sim SJ. Dark fermentation of hydrogen from wasteglycerol using hyperthermophilic eubacterium Thermotoganeapolitana. Environ Prog Sustainable Energy; 2011.doi:10.1002/ep.

[33] Kumar N, Das D. Continuous hydrogen production byimmobilized Enterobacter cloacae IIT-BT 08 usinglignocellulosic material as solid matrices. Enzym MicrobiolTechnol 2001;29:280e7.

[34] Biebl H, Menzel AP, Zeng W, Deckwer D. Microbialproduction of 1,3-propanediol. Appl Microbiol Biotechnol1999;52:289e97.