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Benefits that convince. IPV High-pressure Internal Gear Pumps

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Page 1: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

Benefits that convince.IPV High-pressure Internal Gear Pumps

Page 2: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

2

High-pressure Internal Gear Pumps

Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds of thousands of machines worldwide. Sophisticated techno-logy, robust design and cost-efficient operation have convinced thousands of customers to trust Voith. Based on that trust, we have be-come the world market leader for high-pressure internal gear pumps with gap compensation.

Features that countThe market requires hydraulic pumps that are quiet and com-pact with minimal pressure pulsations at simultaneously high efficiencies. Voith Turbo H + L Hydraulic has met these requi-rements with the IPV pumps, which feature radial and axial sealing gap compensation with volume-optimized involutegearing.

Machines that runRarely seen, but hard at work in countless machines, Voith Turbo H + L Hydraulic internal gear pumps reliably provide high pressures. Their main applications are machines in the plastics and sheetmetal processing sectors, presses as well as conveying and lifting equipment. These pumps are also in demand for shipbuilding, municipal vehicles, power plants and special machine building.

Page 3: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

3

Design and function 4

Performance data 6

IPV 3 8

IPV 4 10

IPV 5 12

IPV 6 14 IPV 7 16

Measurement values 18

SAE suction and pressure flanges 20

Type code 21

Multi-flow pumps, Pump combinations 22

Designs 23

Contents

Page 4: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

4

Design and Function

FunctionRotation of the gears within the pump draws in the pressure fluid (usually hydraulic oil) into the space between the pinion and internal gear. The two smooth running gears help to en-sure excellent intake behaviour.In the radial direction, the gear chambers are closed by gear meshing and the filler piece. In the axial direction, the axial plates seal the pressure chamber with the minimal possible gap. This design minimizes volume losses and increases effici-ency.When the gears rotate, the tooth heads enter the gaps bet-ween teeth and displace the pressure fluid.

CombinationsIPV pumps can be combined to form dual or multi-flow pumps. Combinations with other Voith Turbo H + L Hydraulic pump series are also possible. Used in conjunction with pumps from the medium and low-pressure series, Voith equipment can handle a wide range of potential applications.For further information on possible combinations, refer to bro-chure G1714 (Voith multi-flow pumps).Combinations with third-party products are generally possible. We‘ll be happy to discuss your needs.

Variable volume flowWe supply complete hydraulic units with IPVP pumps, syn-chronous motors and frequency converters to generate varia-ble volume flows.

Page 5: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

5

Design and Function

Functional diagram

• Internal gear principle• Sleeve bearing• Radial and axial sealing gap compensation• Volume-optimized involute gearing

• Long life• High volumetric efficiency• High overall efficiency• Very low pump flow and pressure pulsation• Low noise level• Compact dimensions• Low weight• Large speed range• Very good suction properties• Wide range of acceptable viscosities• Simple maintenance• Multiple pumps and pump combinations are possible• Suitable for variable-speed drives (variable volume flow!)• Motor operation possible (energy recovery!)

Design features Product characteristics

1 7 6 5 9 2 5 6 7 2 18 9 4a 4b 310

1 Pinion shaft2 Internal gear3 Filler pin4a Filler segment carrier4b Filler sealing segment5 Axial disc

6 Axial pressure area 7 Plain bearings 8 Housing 9 Hydrostatic bearing 10 End cover with bleeder screw

Suction chamber Pressure chamber

Page 6: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

6

Technical data

Calculations

Design internal gear pump with radial and axial sealing gap compensation

Type IPV

Mounting types SAE hole flange; ISO 3019/1 or VDMA hole flange; ISO 3019/2

Line mounting SAE suction and pressure flange J 518 C Code 61

Sense of rotation right or left-hand rotation

Mounting position any

Shaft loadfor details of radial and axial drive shaft loads please contact your Voith Turbo H + L Hydraulic representative

Input pressure 0.8 … 3 bar absolute pressure (at start short time 0.6 bar)

Pressure fluid HLP mineral oils DIN 51524, part 2 or 3

Viscosity range 10 ... 300 mm2s-1 (cSt)

Permissible start viscosity max. 2 000 mm2s-1 (cSt)

Permissible temperature of the pressure fluid -20 ... + 80 °C

Required purity of the pressure fluid class 19 / 17 / 14 (ISO 4406), class 8 (NAS 1638)

FiltrationFiltration quotient min. β20 ≥ 75, recommended β10 ≥ 100 (longer life)

Permissible ambient temperature -20 ... + 60 °C

Pump flow Q = Vg th · n · ηv · 10-3 [l / min]

PowerP = Q · Δp [kW]

600 · ηg

Vg th Pump volume per revolution [cm3]

n Speed [min-1]

ηv Volumetric efficiency

ηg Overall efficiency

Δp Differential pressure [bar]

Performance data

Page 7: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

7

Characteristics

Type,size–delivery

Displacment

per

revolution

Speed Delivery Pressures

min. max. at 1500 min-1 ContinuousPeak at1 500 min-1

Peak at nmax Inertia

[cm3] [min-1] [min-1] [l/min] [bar] [bar] [bar] [kg cm²]

IPV 3 – 3.5 3.6 400 3 600 5.4 330 345 345 0.34

IPV 3 – 5 5.2 400 3 600 7.8 330 345 345 0.42

IPV 3 – 6.3 6.4 400 3 600 9.6 330 345 345 0.49

IPV 3 – 8 8.2 400 3 600 12.3 330 345 345 0.58

IPV 3 – 10 10.2 400 3 600 15.3 330 345 345 0.70

IPV 4 – 13 13.3 400 3 600 19.9 330 345 345 2.25

IPV 4 – 16 15.8 400 3 400 23.7 330 345 345 2.64

IPV 4 – 20 20.7 400 3 200 31.0 330 345 345 3.29

IPV 4 – 25 25.4 400 3 000 38.1 300 330 330 3.70

IPV 4 – 32 32.6 400 2 800 48.9 250 280 280 4.44

IPV 5 – 32 33.1 400 3 000 49.6 315 345 315 8.62

IPV 5 – 40 41.0 400 2 800 61.5 315 345 315 10.20

IPV 5 – 50 50.3 400 2 500 75.4 280 315 280 11.60

IPV 5 – 64 64.9 400 2 200 97.3 230 250 250 14.40

IPV 6 – 64 64.1 400 2 600 96.1 300 330 300 25.73

IPV 6 – 80 80.7 400 2 400 121.0 280 315 280 30.90

IPV 6 – 100 101.3 400 2 100 151.9 250 300 270 36.10

IPV 6 – 125 126.2 400 1 800 189.3 210 250 250 43.70

IPV 7 – 125 125.8 400 2 200 188.7 300 330 300 84.05

IPV 7 – 160 160.8 400 2 000 241.2 280 315 280 102.60

IPV 7 – 200 202.7 400 1800 304.0 250 300 270 119.00

IPV 7 – 250 251.7 400 1800 377.5 210 250 250 144.50

Performance Data

• Pumping of mineral oils with a viscosity of 20 … 40 mm2 s-1

• An input pressure of 0.8…3.0 bar absolute

The values given apply for:

• Peak pressures apply for 15% of operating time with a ma-ximum cycle time of 1 minute

• Please inquire about peak pressures at non-standard speeds

• Due to production tolerances, the pump volume may be reduced by up to 1.5%.

Notes:

Page 8: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

8

Rotation and Dimensions

IPV 3

Type /

Delivery

Dimensions and Weight SAE Flange No.

c e g h i k l r v w Weight

[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]

IPV 3 – 3.5 66 20.5 9 14 38.1 17.5 M8 x 13 38.1 17.5 M8 x 13 4.0 10 10

IPV 3 – 5 70 20.5 11 14 38.1 17.5 M8 x 13 38.1 17.5 M8 x 13 4.2 10 10

IPV 3 – 6.3 73 20.5 11 19 47.5 22 M10 x 15 38.1 17.5 M8 x 13 4.4 10 11

IPV 3 – 8 77.5 20.5 13 19 47.5 22 M10 x 15 38.1 17.5 M8 x 13 4.6 10 11

IPV 3 – 10 82.5 20.5 13 21 52.4 26.2 M10 x 15 38.1 17.5 M8 x 13 4.8 10 12

6 c/2 c/2

5,8

35

43 19.5

12

PS

S

51 43

53

47

M5 8.5 ø 82.55 h8

106.4 132

e c

Pø 18 h7

ø 6 h9

20.

5

*

h l

i

k

11

v

g

r

w

Allowed input torques:Input shaft A: 160 NmSecondary shaft B: 80 Nm

Rotation clockwise(cw)

Rotation counter-clockwise (ccw)

A B

* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning.

Suction port (S)Pressure port (P)

Page 9: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

9

Design and Dimensions

IPV 3

Rotation, Suction port Mounting flange Shaft end

Standard

Rotation clockwise, Suction port pump

SAE 2-hole flange, dimensions on left

Keyway connection, dimensions on left

Variant

Rotation counterclockwise, Suction port pump

SAE 2-hole flange, dimensions on left

Keyway connection, dimensions on left

Rotation clockwise*, Suction port pump

Rotation counterclockwise*, Suction port pump

SAE 2-hole flange, dimensions on left

Involute gearing

VDMA-2-hole flange Keyway connection

ANSI B92.1a11T16 / 32 DP 30 °

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19.5

109

132

37.9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19.5

109

132

37.9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

1

6

1

6

0

0

0

4

1

1

0

1

* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.

Page 10: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

10

Rotation and Dimensions

IPV 4

* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning.

Type /

Delivery

Dimensions and Weight SAE Flange No.

c e g h i k l r v w Weight

[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]

IPV 4 – 13 88.5 31 13 23 52.4 26.2 M10 x 15 38.1 17.5 M8 x 13 8.6 10 12

IPV 4 – 16 92.5 31 14 25 52.4 26.3 M10 x 15 38.1 17.5 M8 x 13 9.0 10 12

IPV 4 – 20 98 31 18 27 58.7 30.2 M10 x 15 47.5 22 M10 x 15 9.6 11 13

IPV 4 – 25 104 31 18 30 58.7 30.2 M10 x 15 47.5 22 M10 x 15 10.2 11 13

IPV 4 – 32 113 31 18 32 58.7 30.2 M10 x 15 47.5 22 M10 x 15 11.0 11 13

57

64 60

67

* c/2 c/2

9.5 13

6.8

56 26

ø 88

48 PS

13.

5

146

170

ø 101.6 h8

M8x19

e c

PS

8 h9

28

ø 25 h7

i

k

h I

r

v

g

w

Allowed input torques:Input shaft A: 335 NmSecondary shaft B: 190 Nm

Rotation clockwise (cw)

Rotation counter-clockwise (ccw)

A BSuction port (S)Pressure port (P)

Page 11: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

11

Rotation, Suction port Mounting flange Shaft end

Standard

Rotation clockwise, Suction port pump

SAE 2-hole flange, dimensions on left

Keyway connection, dimensions on left

Variant

Rotation counterclockwise, Suction port pump

SAE 2-hole flange, dimensions on left

Keyway connection, dimensions on left

Rotation clockwise*, Suction port pump

Rotation counterclockwise*, Suction port pump

SAE 2-hole flange, dimensions on left

Involute gearing

SAE-4-hole flange Keyway connection

VDMA-4-hole flange Keyway connection

Design and Dimensions

IPV 4

ANSI B92.1a15T16 / 32 DP 30 °

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

38

45.9

48

3232

12

6

ø 10

1.6

h8

ø 78

124

90

50

90

124

13.5

52.5

12

9

ø 10

0 h8

124

50 124ø 125

11

52.5

42

7

7

7

1

5

1

1

0

1

1

* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.

1

1

6

6

Page 12: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

12

Rotation and Dimensions

IPV 5

Type /

Delivery

Dimensions and Weight SAE Flange No.

c e g h i k l r v w Weight

[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]

IPV 5 – 32 119 36 18 32 58.7 30.2 M10 x 15 47.5 22 M10 x 15 15.5 11 13

IPV 5 – 40 125 36 19 35 70 36 M12 x 20 52.4 26.2 M10 x 15 16.3 12 30

IPV 5 – 50 132 36 21 40 70 36 M12 x 20 52.4 26.2 M10 x 15 17.4 12 30

IPV 5 – 64 143 36 23 40 70 36 M12 x 20 52.4 26.2 M10 x 16 18.7 12 30

77 74

*

83

75

c/2 c/2 6 18

60

68

20

PS

8,7

M12x25

17,

5

ø 127 h8

181 210

r

g

w v

h l

k

i

PS

e c 10 h9

ø 32 h7

35

Allowed input torques:Input shaft A: 605 NmSecondary shaft B: 400 Nm

Rotation clockwise (cw)

Rotation counter-clockwise (ccw)

A B

* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning.

Suction port (S)Pressure port (P)

Page 13: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

13

IPV 5

Variant

Rotation counterclockwise, Suction port pump SAE 2-hole flange, dimensions on left Keyway connection, dimensions on left

Rotation clockwise*, Suction port pump

Rotation counterclockwise*, Suction port pump

SAE 2-hole flange Keyway connection

SAE 2-hole flange Involute gearing

SAE-4-hole flange Keyway connection

VDMA-4-hole flange Keyway connection

ANSI B92.1a14T12 / 24 DP 30 °

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19.5

109

132

37.9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19.5

109

132

37.9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

68±1 6±0.5

20

60

ø

32 h

7

13.

5

146 172

35

166

ø 12

7 h8

ø 10

0

17.5

53

ø 162

ø 190

20 68

12

ø 10

1.6

h8

60 6

13.

5

146 172

35

166

ø 12

7 h8

ø 10

0

17.5

53

ø 162

ø 190

68.5

169

ø 12

5 h8

14

53

ø 160

ø 190

60

35

58

* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.

1

6

0

7

7

1

5

Design and Dimensions

Rotation, Suction port Mounting flange Shaft end

Standard

Rotation clockwise, Suction port pump SAE 2-hole flange, dimensions on left Keyway connection, dimensions on left

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19.5

109

132

37.9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19.5

109

132

37.9

30

1 0 1

1

1

0

1

1

54

1

6

6

Page 14: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

14

Rotation and Dimensions

IPV 6

Type /

Delivery

Dimensions and Weight SAE Flange No.

c e g h i k l r v w Weight

[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]

IPV 6 – 64 140 40 23 40 70 36 M12 x 20 52.4 26.2 M10 x 15 29.2 12 30

IPV 6 – 80 148 35 23 45 77.8 42.9 M12 x 20 70 36 M12 x 20 30.7 14 15

IPV 6 – 100 158 35 27 50 77.8 42.9 M12 x 20 70 36 M12 x 20 32.6 14 15

IPV 6 – 125 170 40 30 50 77.8 42.9 M12 x 20 70 36 M12 x 20 35.0 14 15

*

S P

100

95

109

98 6

20 c/2 c/2

80

88 22

11,

2

ø 152.4 h8

22

M12 25

264 228.6

c e

43

ø 40 h7

12 h9

r

v

g

w

h

k

i

l

S P

Allowed input torques:Input shaft A: 1 050 NmSecondary shaft B: 780 Nm

Rotation clockwise (cw)

Rotation counter-clockwise (ccw)

Suction port (S)Pressure port (P)A B

* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning.

Page 15: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

15

Variant

Rotation counterclockwise, Suction port pump SAE 2-hole flange, dimensions on left Keyway connection, dimensions on left

Rotation clockwise*, Suction port pump

Rotation counterclockwise*, Suction port pump

SAE 2-hole flange Keyway connection

SAE 2-hole flange Involute gearing

SAE-4-hole flange Keyway connection

VDMA-4-hole flange Keyway connection

51

206

ø 15

2.4

h8

ca.

ø 12

0

22

59

ø 228.6

ø 264

IPV 6

ANSI B92.1a17T12 / 24 DP 30 °

181

210

17.5

6

88 18

22

80

ø

127

h8

18 6

61.9

ø 12

7 h8

22

181

210

17.5

6

88 18

22

80

ø

127

h8

6 0

7

7

1

5

Design and Dimensions

Rotation, Suction port Mounting flange Shaft end

Standard

Rotation clockwise, Suction port pump SAE 2-hole flange, dimensions on left Keyway connection, dimensions on left

1 0 1

1

1

0

1

1

54

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

36

285 h9

18

ø 16 h7

11

36

127

ø 80

h8

19,5

109

132

37,9

30

92.5

189

ø 16

0 h8

18

59

ø 200

ø 240

82

92.5

80

51

* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.

1

6

Page 16: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

16

* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here pri-or to commissioning.

Rotation and Dimensions

IPV 7

Type /

Delivery

Dimensions and Weight SAE Flange No.

c e g h i k l r v w Weight

[mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg]

IPV 7 – 125 152 48 30 50 77.8 42.9 M12 x 20 70 36 M12 x 20 46.5 14 15

IPV 7 – 160 162 48 30 56 89 50.8 M12 x 20 70 36 M12 x 20 50 14 16

IPV 7 – 200 174 46 34 62 89 50.8 M12 x 20 70 36 M12 x 20 54 14 16

IPV 7 – 250 188 42 38 72 106.3 62 M16 x 25 70 36 M12 x 20 59 14 17

S P

S P

121 125 63

c/2 c/2 75

114

.3

134

.6

ap

pro

x. ø

130

20

13.

7

104

22

264

ø 228.6

264

ø 152.4 h8

r

g

v w

k

I h

i

c e

53.

5

14 h9

M12 28

ø 50 h7

*

6

Allowed input torques:Input shaft A: 1 960 NmSecondary shaft B: 1 200 Nm

Rotation clockwise (cw)

Rotation counter-clockwise (ccw)

A BSuction port (S)Pressure port (P)

Page 17: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

17

Rotation, Suction port Mounting flange Shaft end

Standard

Rotation clockwise, Suction port pump

SAE-4-hole flange, dimensions on left

Keyway connection, dimensions on left

Variant

Rotation counterclockwise, Suction port pump

SAE-4-hole flange, dimensions on left

Keyway connection, dimensions on left

Rotation clockwise*, Suction port pump

Rotation counterclockwise*, Suction port pump

SAE-4-hole flange, dimensions on left

Involute gearing

VDMA-4-hole flange Keyway connection

Design and Dimensions

IPV 7

ANSI B92.1a15T8 / 16 DP 30 °87.3

79.4

6387,3

79,4

63

120.5

200

h8

22

20ø 250

ø 290

9

63

110

120.5

1

1

1

5

1

1

0

1

* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.

1

1

6

6

Page 18: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

18

070

75

80

85

90

95

100

50 100 150 200 250 300 350

070

75

80

85

90

95

100

50 100 150 200 250 300 350

0

70

75

80

85

90

95

100

50 100 150 200 250 300 3500

50

55

60

65

70

50 100 150 200 250 300 350

0

40

45

50

55

60

50 100 150 200 250 300 350

040

45

50

55

60

50 100 150 200 250 300 350

IPV 3 – Airborne noise level (measuring location 1 m axial)

IPV 4 – Airborne noise level (measuring location 1 m axial)

IPV 5 – Airborne noise level (measuring location 1 m axial)

IPV 3 – Efficiency ηv and ηg

IPV 4 – Efficiency ηv and ηg

IPV 5 – Efficiency ηv and ηg

Measurements

Characteristic curves: IPV 3 – 10 IPV 3 – 8 IPV 3 – 6.3 IPV 3 – 5 IPV 3 – 3.5

Characteristic curves: IPV 4 – 32 IPV 4 – 25 IPV 4 – 20 IPV 4 – 16 IPV 4 – 13

Characteristic curves: IPV 5 – 64 IPV 5 – 50 IPV 5 – 40 IPV 5 – 32

Operating pressure p [bar]

Airb

orne

noi

se le

vel d

B(A

)

Operating pressure p [bar]

Airb

orne

noi

se le

vel d

B(A

)

Operating pressure p [bar]

Airb

orne

noi

se le

vel d

B(A

)

Operating pressure p [bar]

Operating pressure p [bar]

Operating pressure p [bar]

Effi

cien

cy %

Effi

cien

cy %

Effi

cien

cy %

ηg

ηg

ηg

ηv

ηv

ηv

Page 19: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

19

0

75

70

80

85

90

95

100

50 100 150 200 250 300 350

75

70

80

85

90

95

100

500 100 150 200 250 300 3500

65

60

70

75

80

50 100 150 200 250 300 350

0

60

55

65

70

75

50 100 150 200 250 300 350

IPV 6 – Airborne noise level (measuring location 1 m axial)

IPV 7 – Airborne noise level (measuring location 1 m axial)

IPV 6 – Efficiency ηv and ηg

IPV 7 – Efficiency ηv and ηg

Measurements

Measurement conditions: Speed: 1500 min-1 / Viscosity of pressure fluid: 46 mm2s-1 / Operating temperature: 40 °CNote: Measurement taken in a low-noise room.In a anechoic room, the measurements are approx. 5 dB(A) lower.

Characteristic curves: IPV 6 – 125 IPV 6 – 100 IPV 6 – 80 IPV 6 – 64

Characteristic curves: IPV 7 – 250 IPV 7 – 200 IPV 7 – 160 IPV 7 – 125

Operating pressure p [bar]

Airb

orne

noi

se le

vel d

B(A

)

Operating pressure p [bar]

Airb

orne

noi

se le

vel d

B(A

)

Operating pressure p [bar]

Operating pressure p [bar]

Effi

cien

cy %

Effi

cien

cy %

ηg

ηg

ηv

ηv

Page 20: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

20

SAE flange, single-piece

SAE Suction and Pressure Flangesaccording to SAE J 518 C Code 61

SAE flange no. A B C D E1) i k S2) max. pressure

Thread [mm] [mm] [mm] Seal ring [mm] [mm] Thread [bar]

10 G ½ 46 54 36 18.66 – 3.53 38.1 17.5 M 8 345

11 G ¾ 50 65 36 24.99 – 3.53 47.6 22.2 M 10 345

12 G 1 55 70 38 32.92 – 3.53 52.4 26.2 M 10 345

13 G 1-¼ 68 79 41 37.69 – 3.53 58.7 30.2 M 10 276

143) G 1-½ 82 98 50 47.22 – 3.53 70 36 M 12 3453)

30 G 1-½ 78 93 45 47.22 – 3.53 70 36 M 12 207

15 G 2 90 102 45 56.74 – 3.53 77.8 42.9 M 12 207

16 G 2-½ 105 114 50 69.44 – 3.53 89 50.8 M 12 172

17 G 3 124 134 50 85.32 – 3.53 106.3 62 M 16 138

18 G 4 146 162 48 110.72 – 3.53 130 77.8 M 16 34

Wrench torque for screws according to ISO 6162

1) Round seal ring (O-Ring) ISO-R 1629 NBR2) Screw EN ISO 47623) Special design, deviation from SAE J 518 C Code 61

k

iC

B

D

A

1)

2)

Page 21: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

21

Type Code

Shaft end0 Splined gear shaft ANSI B92.1a1 Parallel shaft with keyway

Mounting flange0 SAE-2-hole1 SAE-4-hole4 VDMA-2-hole5 VDMA-4-hole7 SAE-2-hole, variant

Rotation, Suction port1 Clockwise rotation, suction port pump6 Anti-clockwise rotation, suction port pump4 Clockwise rotation, special design9 Anti-clockwise rotation, special design

DeliverySize Delivery

3 3.5 5 6.3 8 10

4 13 16 20 25 32

5 32 40 50 64

6 64 80 100 125

7 125 160 200 250

Size3 4 5 6 7

Type

IPV 3 – 3.5 1 0 1

Page 22: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

22

Multi-flow PumpsPump Combinations

• IPV pumps of identical or different sizes can be combined in multiflow pumps.

• All sizes of the relevant pump volume are available as two- or three-flow pumps; four-flow pumps must be designed by Voith Turbo H + L Hydraulic.

• The pumps are arranged in increasing order according to frame size and delivery.

• It is possible to combine IPV pumps with other Voith Turbo H + L Hydraulic pump series (e.g. medium-pressure pumps IPC or low-pressure pumps IPN).

• The pumps are arranged by types and sizes as shown in the illustration above.

• If identical types or identical sizes follow each other, the pump with the higher pump flow is placed closer to the drive.

• Multi-flow pumps are generally mounted to the drive by means of a flange. All information about the flange design and shaft end is found in the catalog of the relevant pump series.

• For more information, for example about definition of the adapter housings, refer to brochure G 1714 (Voith multi-flow pump).

Combinations of IPV pumps

Selection

Combinations of IPV/IP…-pumps

Mounting, assembly

1. Determine pressure ranges and define the appropriate pump serie(s).

2. Determine pump volume and select the appropriate size(s).

3. Define sequence of the pumps.4. Check the torques.5. Determine rotation and suction.6. Specify mounting flange and shaft end.

Pump combinations in order of type and size

1) Following an IPK pump it is not possible to fit a a pump of the series IPV, IPC or IPH.

IPC 7

IPV 7IPH 6

IPC 6

IPV 6

IPK 6 1)

IPH 5

IPC 5

IPV 5

IPK 5 1)

IPH 4

IPC 4

IPV 4

IPK 4 1)

IPV 3IPC 3

IPK 3 1)

Page 23: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

23

Designs

Rotation and suction Mounting flange Shaft end

2

1 0

7

0

1

4

5

7

1

3

3

4

7

6 1

5

1 0

7

6

8

8

9

2

4

Special design

clockwise (cw) counterclockwise (ccw)

Special design

SAE 2-hole flange

SAE-4-hole flange

VDMA-2-hole flange

VDMA-4-hole flange

SAE 2-hole flange (variant)

For designs and dimensions, see cata-log of the relevant pump series.

For designs and dimensions, see catalog of the relevant pump series.

Page 24: Benefits that convince. IPV High-pressure Internal Gear Pumps · 2 High-pressure Internal Gear Pumps Internal gear pumps from Voith Turbo H + L Hydraulic are working reliably in hundreds

Voith Turbo H + L Hydraulic GmbH & Co. KGSchuckertstraße 1571277 Rutesheim, GermanyTel. +49 7152 992-3Fax +49 7152 992-4 [email protected]

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