beedi manufacturing

4
NSIC Project Profiles 1. INTRODUCTION 2. MARKET 3. MANUFACTURING PROCESS 4. 210000 bundles Rs. 2 bundle 5. PROJECT COST/CAPITAL INVESTMENT S.No Description Amount Rs. 1 Preliminary & Preoperative Expns 10000 2 Fixed Capital 35000 3 Working Capital for 1 month(s) 31550 Total Project Cost 76550 Capacity Selling Price PRODUCTION CAPACITY PER ANNUM The process of manufacturing involves four important steps. In the first step a mixture of containing tobacco, lime and catechu is repared. In the second stage the bidi is rolled with bidi leaves embedding this mixture in the middle and a small thread is tied at the one end. In thie third stage the rolled bidis are arranged in order in M.S. trays and baked on a wood husk/fired oven. In the fourth stage baked bidis are removed from the oven and a small piece of wrapper embossed with the trade mark is pasted at one end and packed. BEEDI MANUFACTURING Beedi is the cheapest pleasure for rural smokers. Beedis are rolled from a forest leaf known as "DIOS-PYRUS ME LOMOXYLAN" which is abundantly available in tropical/sub-tropical climatic forests scattered in Andhra Pradesh, Kerala, Karnataka, Orissa, Tamilnadu, Madhya Pradesh etc. Owing to its cheaper cost, this product is widely used by the rural population and certain percetage of low income group among urban population who have relatively poor purchasing power. Being the cheapest pleasure available for the low income group people in rural and urban areas, this product is well familiar and having wide scope in the country. Presently a number of well established as well as non-established companies manufacturing with brand names such as "Karim Bidi", "Ganesh Bidi", "Four Horses" etc. are available. Considering the increase in population, the demand for bidi is also increasing, hence the scope for such type of units are more in all parts of the country. This is a labour intensive industry.

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NSIC Project Profiles

1. INTRODUCTION

2. MARKET

3. MANUFACTURING PROCESS

4.210000 bundles

Rs. 2 bundle

5. PROJECT COST/CAPITAL INVESTMENTS.No Description Amount Rs.

1 Preliminary & Preoperative Expns 100002 Fixed Capital 350003 Working Capital for 1 month(s) 31550

Total Project Cost 76550

CapacitySelling Price

PRODUCTION CAPACITY PER ANNUM

The process of manufacturing involves four important steps. In the first step amixture of containing tobacco, lime and catechu is repared. In the second stage thebidi is rolled with bidi leaves embedding this mixture in the middle and a smallthread is tied at the one end. In thie third stage the rolled bidis are arranged in orderin M.S. trays and baked on a wood husk/fired oven. In the fourth stage baked bidisare removed from the oven and a small piece of wrapper embossed with the trademark is pasted at one end and packed.

BEEDI MANUFACTURING

Beedi is the cheapest pleasure for rural smokers. Beedis are rolled from a forest leafknown as "DIOS-PYRUS ME LOMOXYLAN" which is abundantly available intropical/sub-tropical climatic forests scattered in Andhra Pradesh, Kerala, Karnataka,Orissa, Tamilnadu, Madhya Pradesh etc. Owing to its cheaper cost, this product iswidely used by the rural population and certain percetage of low income group amongurban population who have relatively poor purchasing power.

Being the cheapest pleasure available for the low income group people in rural andurban areas, this product is well familiar and having wide scope in the country.Presently a number of well established as well as non-established companiesmanufacturing with brand names such as "Karim Bidi", "Ganesh Bidi", "Four Horses"etc. are available. Considering the increase in population, the demand for bidi isalso increasing, hence the scope for such type of units are more in all parts of thecountry. This is a labour intensive industry.

NSIC Project Profiles

6. MEANS OF FINANCES.No Description %age Amount Rs.

1 Promoter Contribution 15% 11482.52 Subsidy 20% 153103 Term Loan 65% 49758

Total 76550

7. FINANCIAL ASPECTS

A. FIXED CAPITALi. Land and Buildings Rented 1000 per month

ii. Machinery and EquipmentS.No Description Qty. Rate Amount Rs.

1 Pulveriser 6" with 2 HP Motor 1 7500 75002 Husk fired Baking Kiln 1 5000 50003 M.S. Trays 25 Nos. @Rs.200 25 200 50004 Misc. Tools && Euipments 1 5000 50005 Installation Charges 1 2500 25006 Office Furniture & Equipment 1 10000 100007 0 0 0

00

Total 35000

B. WORKING CAPITAL

i. Salaries & Wages (per month)S.No Description Nos. Sal/mon. Amount Rs.

1 Supervisor/Entrepreneur 1 3000 30002 Skilled Workers 2 2500 50003 Unskilled Workers 3 2000 60004 0 05 0 0 0

Total 14000

ii. Raw Material (per month)S.No Description Unit Qty. Rate Amount Rs.

1 Bidi Leaves 5 Mts Mtrs 5 850 42502 Tobacco shreddings 0.5 Mtrs Mts 0.5 12000 60003 Catechu 0.2 MTS Mts 0.2 18000 36004 Lime Mts 1 250 2505 Threads 1 100 1006 Packing Materials 1 250 2507 0 0 0

Total 14450

NSIC Project Profiles

iii. Utilities (per month)S.No Description Unit Amount Rs.

1 Power LS 10002 Water LS 100

Total 1100

iv. Other Expenses (per month)S.No Description Amount Rs.

1 Postage & Stationery Expenses 02 Transportation Expenses 10003 Advertisement Expenses 04 Consumable Stores 05 Miscellaneous Expenses 0

Total 1000

v. Total Working Capital (per month)S.No Description Amount Rs.

1 Rent 10002 Salaries and Wages 140003 Raw Material 144504 Utilities 11005 Other Expenses 1000

Total 31550

8. COST OF PRODUCTION (PER ANNUM)S.No Description Amount Rs.

1 Total Working Capital 3786002 Depreciation @ 15% 52503 Interest @ 12% 5971

Total 389821

9. TURNOVER (PER YEAR)S.No Description Unit Qty. Rate Rs. Amount Rs.

1 Beedis bundles 210000 2 420000Total 420000

10. FIXED COST (PER YEAR)S.No Description Amount Rs.

1 Depreciation 52502 Interest 59713 Rent 120004 Salaries & Wages @ 40% 672005 Other Expenses incl. Utilities @ 40% 10080

Total 100501

11. PROFIT ANALYSIS & RATIOS

1 Net Profit Rs. 30179

NSIC Project Profiles

2 Percentage of Profit on Sales 7%3 Return on Investment 39%4 Break Even Analysis 77%