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Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 1)
Bansilal Ramnath Agarwal Charitable Trust’s
Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University)
Structure & Syllabus of
B. Tech. (Production Engineering)
Pattern ‘B14 Revised’
Effective from Academic Year 2017-18
Prepared by: - Board of Studies in Industrial & Production Engineering
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 2)
T.Y. B. Tech. Production Engineering AY 2017-18 (B14 Revised)
Module 5
Course Code
Course Name
Contact Hours / Week
Credits Th.
Proj. Based Lab
Regular Lab
Semester - I
S1 IP351THL Industrial Fluid Power 3 -- 2 4 S2 IP352TLP Statistical Methods & Research
Methodology 3 2 -- 4
S3-MOOC
IP353LTH Geometric Modelling 2 2 -- 3
S4 IP354THL Metal Cutting & Tool Design 3 -- 2 4
S5 IP355TLP Design of Machine Elements 3 2 -- 4
HSS HS304OPE Employability Skills Development 2 -- -- 2
PD IP356PD Professional Development -- -- 2 2
TOTAL 16 6 6 23
Semester - II
S1 IP375THL Production Metallurgy 3 -- 2 4
S2 IP376TLP Machine Tool Design 3 2 -- 4
S3-MOOC
IP377LTH Computer Aided Engineering Analysis 2 2 -- 3
S4 IP378THL Material Forming 3 -- 2 4
S5 IP379THP Additive Manufacturing Techniques 3 2 -- 4
HSS HS301OPE Project Management 2 -- -- 2
Proj IP380PRJ Mini Project -- 2 -- 2
TOTAL 16 8 4 23
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 3)
FF No. : 654
IP351THL::Industrial Fluid Power
Credits: 04 Teaching Scheme: 3 Hours / Week
Unit 1 Introduction to Fluid Power-Basics (…7.. Hours)
Pascal’s Law,properties of fluid, laminar and turbulent flow, Pressure drop in
hoses/pipes, Power units and accessories,Types of hydraulic fluids - petroleum based,
synthetic and water based, selection of fluids, additives, effect of temperature and pressure on
hydraulic fluid. Seals, sealing materials, compatibility of seal with fluids. Types of pipes,
hoses, material, quick acting couplings, Fluid conditioning through filters, strainers, sources
of contamination and contamination control.
Unit 2: Hudraulic Pumps (…8.. Hours)
Pumps: Types, classification, principle of working and constructional details of vane pumps,
gear pumps, radial and axial plunger pumps, screw pumps, power and efficiency calculations,
characteristics curves, selection of pumps for hydraulic power transmission
Unit 3: Actuators (…7.. Hours) Actuators: (i) Linear and Rotary. (ii) Hydraulic motors- Types- Vane, gear, piston types,
radial piston. (iii) Methods of control of acceleration, deceleration. (iv) Types of cylinders
and mountings. (v) Calculation of piston velocity, thrust under static and dynamic
applications, considering friction, inertia loads. (vi) Design considerations for cylinders
Unit 4: Control of Fluid Power (…7.. Hours)
Symbols for hydraulic and pneumatic circuits. Control of fluid power: (i) Necessity of fluid
control through pressure control, directional control, flow control valves. (ii) Principle of
pressure control valves, direct operated and pilot operated relief valves, pressure reducing
valve, sequence valve. (iii) Principle of flow control valves, pressure compensated,
temperature compensated flow control valves, meter in circuit, meter out circuits, flow
through restrictor. (iv) Types of directional control valves: two way two position, four way
three position, four way two positions valves. Open centre, close centre, tandem centre
valves, . Introduction to Cartridge valves.proportion control and servo valves- Manually
operated, solenoid operated, pilot operated, direction control valves, check valve
Unit 5: Industrial Circuits & System Design (…6.. Hours) Industrial circuits 1 - Simple reciprocating, Regenerative, Speed control(Meter in, meter out
& bleed off), Sequencing, Synchronization, transverse & feed, circuit for rivetting machine,
automatic reciprocating, fail safe circuit, counter balance circuit, actuator locking, circuit for
hydraulic press, unloading circuit, motor breaking circuit
Design of hydraulic/pneumatic circuit for practical application, Selection of different
components such as reservoir, various valves, actuators, filters, pumps based on design.
(Students are advised to refer manufacturer’s catalogues.)
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 4)
Unit 6: Pneumatics (…5.. Hours) Principle of Pneumatics: (i) Laws of compression, types of compressors, selection of
compressors. (ii) Comparison of Pneumatics with Hydraulic power transmissions. (iii)
Types of filters, regulators, lubricators, mufflers, dryers. (iv) Pressure regulating valves, (v)
Direction control valves, two way, three way, four way valves. Solenoid operated valves,
push button, lever control valves. (vi) Speed regulating – Methods used in Pneumatics.
(vii) Pneumatic actuators-rotary, reciprocating, Air motors- radial piston, vane, axial piston (ix) Basic pneumatic circuit, selection of
components(x) Application of pneumatics in low cost Automation and in industrial
automation
List of Practicals: (For THL)
Any 10 out of following
1. Study of hydraulic control valves./Drawing of various hydraulic and pneumatic symbols
2. Study, construct and test Meter in.meter out,beed off circuits .(Hydraulic trainer)
3. Study, construct and test sequencing circuits .(Hydraulic trainer)
4 Study of hydraulic accumulators/Design of a circuit using accumulator.
5. Study of hydraulic intensifiers/Design of a circuit using intensifier
6. Study of hydraulic pumps-Rotary/Experiment on operating characteristics of gear pump.
7.Hydraulic power steering.
8 Direct control of pneumatic actuator using 2/2 and 3/2 valves
9.Indirect control of pneumatic actuator using 5/2 valve
10Use of shuttle valve
11Use of single piloted 5/2 dcv
12 Use of double piloted 5/2 dcv.
Text Books:
1. Esposito – ‘Fluid Power with application’, Prentice hall
Reference Books:
1 J. J. Pipenger – ‘Industrial Hydraulics’, McGraw Hill
2. H. L. Stewart – ‘Hydraulics and Pneumatics’, Industrial Press
3. A. Lall – ‘Oil Hydraulics’, International Literature Association
4. Yeaple – ‘Fluid Power Design Handbook’
5. Vickers Manual on Industrial Hydraulics
6. Festo’s Manual on Pneumatic Principle, applications
7. ISO – 1219, Fluid Systems and components, Graphic Symbols
8. Majumadar, “Oil Hydraulics- Principle & Maintenance”, Tata McGraw Hill,1998
Course Outcomes:
The student will be able to – 1. Understand fundamentals of fluids
2. Select appropriate pumps, for hydraulic systems 3. Select appropriate motors, cylinders for hydraulic systems.
4. Understand and select different types of hudraulic valves
5. Construct and evaluate hydraulic circuits for various industrial applications such as machine
tools, automobile, agricultural equipment
6. Apply principles of pneumatic systems for automation systems
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 5)
FF No.: 654
IP352TLP::Statistical Methods and Research Methodology
Credits: 04 Teaching Scheme: 3 Hours / Week
Unit 1: Data in Research ( 6 Hours) Meaning of Research , Motivation for Research , Research Approaches, Criteria for Good
Research , Importance of communication skills in Research, Technical writing skills,
Objectivity and Ethics in Research, Steps in Research process, Data in Engineering and
Management Research, Types of data, Measures of Frequency Distribution
Unit 2: Probability Distributions ( 8 Hours)
Review of Probability Theory, concept of Random Variable, Discrete probability
distributions in statistics and their analysis, Continuous probability distributions in statistics
and their analysis , Functions in MS EXCEL for probability distributions
Unit 3: Estimation in statistics ( 6 Hours) Sampling Distributions, Central Limit theorem, Chebyshev’s Theorem, Point estimation,
Interval Estimation, Confidence Intervals, Sample size determinations for means and
proportion, Large sampling versus small sampling, Methods of sampling
Unit 4: Tests of Significance for Means and Proportions ( 8 Hours)
Concept of significance level, Test of Significance for single mean and proportion, Errors in
Hypothesis Testing, Test of significance for two sample means and proportions
Unit 5: Tests of significance for variance ( 8 Hours)
Chi-square distribution, Test of significance for one sample and two sample variance. Test
of independence, Test of goodness of Fit, F distribution, One way ANOVA , Introduction to
Design of Experiments
Unit 6: Research Methodology ( 6 Hours) Methods of primary and secondary data collection, Exploratory versus Descriptive research ,
Scales of Measurement, Aspects of Questionnaire design, Design of field surveys, Use of
Regression and correlation in research analysis and forecasting,
List of Practical: 1. Measures of Frequency Distribution
2. Discrete Probability Distributions
3. Continuous probability Distributions
4. Central Limit Theorem
5. Estimation in Statistics
6. Test of significance for means
7. Test of significance for proportion
8. Test of significance for variance
9. Test of independence
10. ANOVA
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 6)
List of Project areas: 1. Questionnaire design
2. Exploratory Research using secondary data
3. Exploratory Research using primary data
4. Descriptive Research
5. Data analysis in MS Excel
Text Books: 1. Richard Johnson, Probability and Statistics for Engineers, Eighth edition, Prentice Hall of
India
2. Srivastava U.K., Shenoy G. V. and Sharma S.C., Quantitative Techniques for Managerial
Techniques, Third edition, New Age International Publishers
3. Krishnaswamy K. N., Sivakumar A.I. and Mathirajan M., Management Research
Methodology, Pearson publication
4. Kothari C. R., Research Methodology, Second Edition, New Age International Publishers
Reference Books:
1. Levin Richard and Rubin David, Statistics for Management, Prentice Hall of India
2. Murray Spiegel, Schiller John, Srinivasan R. A. and Goswami Debasree, Probability and
statistics (Schaum’s outline Series), Third Edition, McGraw Hill
3. Paneerselvam R., Research Methodology, Second Edition, Prentice Hall of India
4. Paneerselvam R., Design and Analysis of Experiments, Prentice Hall of India
Course Outcomes:
The student will be able to –
1. Explain the nature of research and data requirements
2. Calculate probability by selecting appropriate probability distribution for managerial
decisions
3. Estimate confidence interval
4. Perform test of significance for means and proportion
5. Perform test of significance for variance
6. Assess the appropriateness of different kinds of research designs and methodology
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 7)
FF No. : 654
IP353LTH Geometric Modeling
Credits: 03 Teaching
Scheme:
2 Hours / Week +
2 Hours/ Week (Lab)
Prerequisite:
Unit 1: Fundamentals, Interpolation, and Curve Modeling (6 Hours) Geometric Modeling for integrated, manufacturing and quality engineering. Unified
modeling approach to geometric approach design and conceptual design. Properties of
geometric models and representation schemes, completeness, validity and unambiguity
issues.
Fundamentals of surface modeling and volumetric modeling, tools and techniques. Set-
theory. Constructive Solid Geometry (CSG), Boundary Representation (B-rep), Feature
based modeling, Integrated Polytrees. Freeform surface modeling. Explicit v/s parametric
surfaces. Continuity considerations.
Unit 2: Surface Modeling, Subdivision, and Volumes (10 Hours) Introduction, Bezier Curves, Lagrange and Hermite Interpolation, Subdivision curves, B-
splines, Matrix Forms, Rational Polynomial Curves, NURBs.
Surface topology, Curvature, Bezier Surfaces, B-spline Surfaces, B-spline Subdivision
Schemes, Doo-Sabin and Catmull-Clark Subdivision, Triangulation and Loop Subdivision,
Surface Interrogation, B-rep and Boolean Ops, Elements of CAD: Extrusion, Rotation,
Lofting, Sweeping, CSG Representations and Euler Ops.
Unit 3: Tolerance & Geometric Modeling (8 Hours) Tolerance modeling: Variational Solid Modeling for Geometric Tolerance and
Dimensioning. Interference analysis and Automated tolerancing.
Modeling for Assembly: Spatial reasoning and constraint analysis. Automated assembly
planning.
Geometric Modeling for mass-property representation (FE modeling), Simulation of
manufacturing processes and Computer Aides Process Planning (CAPP)
Data exchange formats for geometric models. Information structures and standards
Unit 4: Applications and Advanced Research Topics (8 Hours)
Voronoi Diagrams and Delaunay Triangulations, Curve and Surface Reconstruction,
Registration, Simplification and Decimation, Smoothing, Discrete Differential Geometry,
Parameterization, Remeshing, Shape Analysis, Deformation, Segmentation, Spectral
Methods. Software Tools for Geometric Modeling
List of Practicals: 1. Interpolation in representations schemes
2. Mathematical and software modeling of parametric curves
3. Mathematical and software modeling of synthetic surfaces
4. Geometric transformation of surfaces
5. Tolerance modeling
6. Modeling for assembly
7. Modeling of manufacturing processes
8. Shape analysis
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 8)
Text Books: 1. Michael E.
Mortenson
Geometric Modeling 2nd
Edition
Wiley
International
1985
2. David
Rogers and
Alan Adams
Mathematical Elements of
Computer Graphics
McGraw-Hill 1976
Reference Books: 1. Geral E. Farin Curves and Surfaces for
CAGD
5th
Edition
Elsevier 2001
2. Martii Mantyla Introduction to Solid
Modeling
Computer
Science Press
1988
Course Outcomes : Students will be able to:
1. Represent curves and surfaces and determine their differential properties
2. Construct sketches and place geometric and topologic constraints on them
3. Construct parametric and feature models solid models
4. Perform construction, analysis of CAD models
5. Build assembly models and fits
6. Construct mechanical drawings and annotations
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 9)
FF No. : 654
IP354THL Metal Cutting & Tool Design
Credits: 04 Teaching
Scheme:
3 Hours / Week +
2 Hours/ Week (Lab)
Prerequisite:
Unit 1: Tool Nomenclature (6 Hours) Milling cutter, broach, Single point cutting tool, various tool elements, Designation of cutting
tools in ORS & ASA Systems, Importance of tool angles, Method of machining- orthogonal,
oblique cutting, Nomenclature of drill
Unit 2: Theory of Metal Cutting-1 (10 Hours) Mechanics of chips formation, types of chips, determination of shear angle, chip reduction factor, velocity relationship, merchant force circle, estimation of cutting forces, Tool dynamometer. Heat
generation & tool life
Unit 3: Theory of Metal Cutting-2 (8 Hours) Heat generation in cutting, Functions of cutting fluid, characteristics of cutting fluid, types of cutting fluid, Tool wear, Tool life, modified Taylor’s equation, Tool dynamometers.
Unit 4: Fundamentals of jig & fixtures (8 Hours) Introduction to jig & fixture, difference between jig & fixtures. Classification of jig & fixtures.
Principle of location, types of locators. Principle of guiding elements Types of guiding elements, Principle of clamping elements, Types of clamps. Types of Jigs & Fixtures.
Unit 5: Design of jig & fixtures (4 Hours) Concept of modular fixtures. General guide lines & procedures for design of jig & fixtures, Bodies,
bases & frame, Design of locators, Design of guiding elements, Analysis of number of clamping
forces required & their magnitude
Unit 6: Design of cutting tools (4 Hours) Tool materials, design of single point cutting tool, form tool, drill, reamer, Design of broach &
plain milling cutter
List of Practicals: (Any Ten) 1. Experiment on chip formation. 2. Measurement of shear angle using chip thickness ratio criteria.
3. Study of influence of cutting parameters on surface roughness in turning.
4. Measurement of cutting forces in turning using lathe tool dynamometer. 5. Verification of metal cutting theories.
6. Tool life study on a single point turning tool.
7. Design & working drawing of one drilling jig.
8. Design & working drawing of one Fixture. 9. Design & working drawing of one Form tool.
10. Design & working drawing of any two of following cutting tools.
11. SPCT, Reamer, Broach, Plain milling cutter
12. Industrial visit report.
13. Research paper study & presentation on metal cutting processes.
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 10)
Text Books: 1. P C Sharma Production Engg. Khanna
publishers
2. M.H.A.
Kempster
Introduction to Jigs and
fixtures design
Reference Books: 1. Nagpal Tool Engg 2007
2. Dolalson,
Lecain and
Gold
Tool design Tata
McGrawhill
2011
3 Hoffman Introduction to Jigs and
fixtures
4 A.S.T.M.E. Tool Engineering Handbook
5 Basu,
Mukherjee and
Mishra
Fundamentals of tool
engineering and design
6 R. K. Jain Production Technology Khanna
Publishers
7 Milton Shaw Metal cutting principle
Course Outcomes :
Students will be able to:
1. Understand and represent cutting tools using designation systems
2. Apply metal cutting theories to estimate and represent cutting forces and tool life
3. Design and draw single and multi-point cutting tools
4. Understand design principles of location, clamping for jigs and fixtures
5. Design and draw jigs and fixtures by following design principles
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 11)
FF No.: 654
IP375THL:: Production Metallurgy
Credits: 03 Teaching Scheme: 3 Hours / Week
Unit 1: Metallogryphy and Steels (07 Hours) Introduction to Metallography, micro and macro examination, Specimen preparation for
Examination, metallurgical microscope, etching. Steels: iron-iron carbide equilibrium
diagram, Critical temperatures, Allotropy, cooling curve and volume changes of pure iron.
Microstructure, non-equilibrium cooling of steel, widmanstatten structure, structure property
relationship. Classification and applications of steels, specifications of some commonly used
steels like BIS, EN, AISI, SAE.
Unit 2: Heat treatments of Steels (07 Hours)
Introduction to heat treatment furnaces and Furnace atmospheres, Transformation products
of austenite, Time-temperature- transformation diagrams, Critical cooling rate, Continuous
cooling transformation diagrams. Heat treatment of steels Quenching media, Annealing"
Normalizing" Hardening" Retention of austenite" Effects of retained austenite" Elimination
of retained austenite, Tempering" Secondary hardening, Temper embrittlement,
Hardenability testing.
Defects due to heat treatment, causes and remedial measure
Unit 3: Surface Hardening & Isothermal Treatments (06 Hours) Process details and applications of Carburising, heat treatment after carburising, Nitriding,
Carbonitriding, Flame hardening and Induction hardening. Commercial heat treatment
practice of gears of different sizes, tools, springs. Isothermal heat treatments such as
austempering, patenting, isoforming, martempering, ausforrning.
Modification of nitriding - Tuffride and Sursulf process and Plasma Nitriding
Unit 4: Alloy Steels and Tool steels (07 Hours) Effects of alloying elements, classification of alloying elements. Typical examples of alloy
steels like HSLA, Duel phase steels, Maraging steels, Stainless Steels, Sensitization of
stainless steel, weld decay of stainless steel. Tool steels and tool materials, Heat treatment
of high-speed steel. Special purpose steels with applications. Special cutting materials like
Stellites, Ceramics, Cermets etc.
Unit 5: Cast Irons and Alloy cast irons (06 Hours)
Cast irons- Differences between steels and cast irons. Classification of cast irons, Gray cast
iron, White cast iron, Malleable cast iron, Ductile Iron, Chilled and alloy cast irons. Effects
of various parameters on structures and properties of cast irons, Heat treatments of cast iron.
Different alloy cast irons. Applications of cast irons for different components of machine
tool, automobiles, pumps etc.
Unit 6: Non-Ferrous Alloys (07 Hours) Copper alloys - Brasses, Bronzes-: Tin, Aluminium, Beryllium, Silicon Copper nickel alloys,
Nickel - Silver, Aluminium and aluminium alloys. Solders, Bearing materials and their
applications, Precipitation hardening alloys. High Temperature materials such as Nimonics,
Super alloys, Ti-alloys Bio materials etc. Properties of these alloys and typical applications
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 12)
List of Practicals: (For THL course) 1. Specimen preparation for Micro examination of metals & alloys
2. Macroexamination of steel
3. Study and drawing of microstructure of Plain carbon steels
4. Study and drawing of microstructure of annealed and normalized Plain carbon steels
5. Study and drawing of microstructure of hardened and Tempered Plain carbon steels
6. Study of carbon on hardness of Plain carbon steels after Hardening
7. Study the effect of tempering temperature on hardness after tempering on Plain carbon
steels
8. Study and drawing of microstructure of cast irons.
9. Study and drawing of microstructure of Non-ferrous alloys.
10. Jominy End quench harden ability test on steel sample.
Text Books:
1. Kodgire V. D., Material science and metallurgy for Engineers, Everest Publishing House,
Pune.
2. K. G. Bundinski, M. K. Bundinski, Engineering Materials Preatice - Hall of India Pvt.
Ltd., New- Delhi .
3. Higgins, Engineering Metallurgy, Part-I Applied Physical Metallurgy, English
Language book Society / Edward Arnold.
Reference Books:
1. Smith W. F., Principles of Material Science and Engineering, McGraw- Hill Inc.
2. Rollason E. C., Metallurgy for Engineers, ELBS Publishing.
3. Clark and Varney W. R., Physical Metallurgy for Engineers, East-West Press Pvt. Ltd.,
New Delhi.
4. Avner, An introduction to physical metallurgy, TMH publication.
5. A.S. M. Metals Hand Book Volume 4 Heat Treatment
Course Outcomes: The student will be able to –
1. interpret Fe-Fe3C equilibrium ,microstructures & correlate structure-properties
relationship of steels & cast irons.
2. use the concept of TTT, CCT diagrams & apply the heat treatment techniques to
enhance mechanical properties of steels.
3. apply the surface hardening & isothermal heat treatment techniques to enhance
mechanical properties of steels.
4. select appropriate alloy steel and tool steel for different engineering applications
5. select appropriate cast iron nonferrous material for different engineering applications.
6. select appropriate non ferrous material for different engineering applications.
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 13)
FF No. : 654
IP458TLP: Machine Tool Design
Credits: 04 Teaching Scheme: Theory: 3 Hours/ Week
Lab: 2 Hours/Week
Unit 1: Design of Machine Tool Drives (10 Hours) Stepped Regulation of Speed, Laws of Stepped Regulation, Why Geometric Progression
is used against Arithmetic, Harmonic & Logarithmic despite shortcomings, Relation
between Range ratio, Geometric Progression Ratio and No. of Speed Steps, 3)Design of
Stepped Drives: Break up of Speed Steps, Structural Formulae, Structural Diagram,
Selection of Best Structural Diagram, Ray Diagram, Speed Chart, General
recommendations for Developing the Gearing Diagram, Determining the number of teeth
of Gears. 4) Speed/ Feed Gear box : Limiting Transmission Ratio of Speed / Feed Gear
Box.
Unit 2: Design of Machine Tool Structure (10 Hours) Function & Requirement of Machine Tool Structure, Design Criteria from Strength &
Stiffness considerations, Concept of Unit Rigidity, Unit Strength under Tension, Unit
Strength under Torsion & Unit Strength under Bending for Material of Machine Tool
Structures, Compare Steel & Cast Iron on the basis of Material Properties, Manufacturing
Problems and Economy, Role of Static & Dynamic Stiffness in the design of elements of
machine tools, Profiles of Machine Tool Structures, Factors affecting stiffness of machine
tool structures & methods of improving it, Basic Design procedure of machine tool
structures
Unit 3: Design of Spindle (6 Hours) Function & Requirements of Spindle Units, their Materials, Effect of Machine Tool
Compliance on Machining accuracy Design of Spindle for Bending Stiffness: Deflection
of Spindle Axis due to a) Bending, b) - due to Compliance of Spindle Supports, c) - due to
Compliance of the Tapered Joint. Optimum Spacing between Spindle Supports,
Permissible Deflection & Design for stiffness: Additional Check for Strength like
Additional Supports, Location of Bearings and Drive elements
Unit 4: Design of Spindle Supports (6 Hours) Requirements of Spindle Supports, Features of Anti-friction Bearings, Load bearing
abilities of Ball & Roller Bearings. Parameters which assess the viability of combination
of roller & Ball & Roller Bearings in Spindle Units. Preloading of Anti Friction Bearing
& its method Design of Sliding Bearings: Sleeve, Hydrodynamic Journal, Hydrostatic
Journal, Air-Lubricated (Aerodynamic, Aerostatic).
Unit 5: Design of Guide-ways (6 Hours)
Design Criteria (Wear Resistance & Stiffness) and Calculations for Slide-ways operating
under semi liquid friction condition, ‘Stick Slip’ phenomena affects accuracy of setting &
working motions. Comparison of Design & stiffness of Hydrodynamic, Hydrostatic &
Aerostatic Slide-ways, Design of Antifriction Guide-way, Concept of Combination
Guide-ways. Function & Types of Guide-ways, Types of Slide-ways & Antifriction Ways,
Functional features of Slide-ways, its Shapes & Materials, Methods of adjusting Clearance;
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 14)
Unit 6: Design of Power Screws (4 Hours) Design of Sliding friction Power Screw for Wear Resistance, Strength, Stiffness, &
Buckling Stability. Design of Rolling friction Power Screw for Strength under static
loading, Strength under cyclic loading, & Stiffness
List of Practicals: 1. Design and Working Drawing of Speed Gear Box for Lathe
2. Design and Working Drawing of Feed Gear Box for Drilling Machine
3. Design and Working Drawing of Spindle for Lathe
4. Design and Working Drawing of Spindle-Support for Lathe
5. Design and Working Drawing of Sliding Friction Power Screw
6. Design and Working Drawing of Rolling Friction Power Screw
List of Project areas:
1. Design Case Studies of Bed of Lathe Column & Base of Milling Machine
2. Design Case Studies of Column of Milling Machine
3. Design Case Studies of Base of Milling Machine
Text Books: 1. N. K. Mehta, Machine Tool
Design, 2
nd Edition, Tata McGraw
Hill, 2011.
2. D. K Pal, S. K. Basu, Design of
Machine Tool, 4
th Edition, Oxford, 2005.
3. G. C. Sen, A. Bhattacharya
Principles of Machine Tool
2nd
Edition New central book agency
Calcutta
1967
Reference Books:
1. N. S. Acherkan, V.
Vermakov
Machine Tool Design Vol 2
1st Edition, MIR
publication 2000.
2. F. Koenigsberger, Design Principles of Metal Cutting
Machine Tools,
1st Edition., The Macmillan
Company 1964.
Course Outcomes:
The student will be able to –
1. Design stepped speed gear boxes
2. Analyze and design various machine tool structure using principle of free body diagram
and using minimum deflection design criterion
3. Design spindles using minimum deflection criterion
4. Design proper bearings for spindle supports
5. Design sliding and rolling friction guideways
6. Design sliding and rolling friction power screws
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of T.Y. B. Tech. Production Engineering. Pattern B14 Revised, A.Y. 2017-18 (P a g e | 15)
FF No. : 654
IP377LTH Computer Aided Engineering Analysis
Credits: 03 Teaching
Scheme:
2 Hours / Week +
2 Hours/ Week (Lab)
Prerequisite:
Unit 1: Introduction to Analytical Methods (6 Hours) Methods to solve engineering problems- analytical, numerical, experimental, their merits
and comparison, discretization into smaller elements and effect of size/ shape on accuracy,
importance of meshing, boundary conditions, Computer Aided Engineering (CAE) and
design, chain-bumping-stages vs concurrent-collaborative design cycles, computer as
enabler for concurrent design and Finite Element Method (FEM), degree of freedom
(DOF), mechanical systems with mass, damper and spring, stiffness constant K for tensile,
bending and torsion; Practical applications of FEA in new design, optimization/ cost-
cutting and failure analysis,
Unit 2: CAE Analyses (10 Hours) Types of analysis in CAE, static (linear/ non linear), dynamic, buckling, thermal, fatigue,
crash nVh and CFD, review of normal, shear, torsion, stress-strain; types of forces and
moments, tri-axial stresses, moment of inertia, how to do meshing, 1-2-3-d elements and
length of elements; force stiffness and displacement matrix, Rayleigh-Ritz and Galerkin
FEM; analytical and FEM solution for single rod element and two rod assembly.
Unit 3: Two Dimensional Problems (8 Hours)
Two-dimension meshing and elements for sheet work and thin shells, effect of mesh
density and biasing in critical region, comparison between tria and quad elements, quality
checks, jacobian, distortion, stretch, free edge, duplicate node and shell normal.
Unit 4: Three Dimensional Problems (8 Hours) Three-dimension meshing and elements, only 3 DOF, algorithm for tria to tetra conversion,
floating and fixed trias, quality checks for tetra meshing, brick meshing and quality checks,
special elements and techniques, introduction to weld, bolt, bearing and shrink fit
simulations, CAE and test data correlations, post processing techniques
List of Practicals: 10 Laboratory Practicals.
Text Books: 1. Gokhle
Nitin
Practical Finite Element
Analysis;
Finite to Infinite
2. Chennakesa
va RA
Finite Element Methods-
Basic Concepts and App
PHI Learning
3. Reddy JN An introduction to finite
element method
TMH
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Reference Books: 1. Desai
Chandrakant S
Introduction to finite element
Method
CBS Pub
2. Rao, S.S. The Finite Element Method
in Engineering
Peragamon
Press, Oxford
3. Chandrupatla,
T.R. an
Belegundu,
A.D.
Introduction to Finite
Elements in Engineering
PHI
Course Outcomes : Students will be able to:
1. Apply mathematical skills in the design and analysis of model generations and
analysis.
2. Exercise analytical skills in model verifications and interpretations of FEA results.
3. Apply knowledge from component design in projects
4. Use Industry-standard software packages and analytical tools
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FF No. : 654
IP378THL::MATERIAL FORMING
Credits: 04 Teaching Scheme: 5h (3h Theory + 2h Lab) Hours/ Week
Unit 1 (8 Hrs)
Fundamentals of Metal forming
Classification of forming processes, Engineering stress-strain and true stress-strain, Strain
hardening, work done in tensile test, temperature rise in plastic deformation, Concept of
flow stress determination, compression test Effect of temperature, strain rate, Mohrs circle
for three dimensional state of stress Theory of plasticity- Yield criteria of Von Mises
criteria and Tresca criteria. Concept of formability and forming diagram.
Unit 2 (8 Hrs)
Forging Processes
Comparison of forging with other manufacturing processes. Classification of forging
processes-open die and closed die forging, Hot and cold forging, Basic forging operations
such as drawing, fullering, edging, blocking etc, Forging equipment- Hammers and
presses, construction working capacities and selection of equipment.. Other forging
techniques-, Isothermal forging, rotary swaging, Orbital forging. Concept of forgeability
and formability tests, Determination of forging load considering friction Forging defects
and remedies.
Unit 3 (8 Hrs)
Rolling of Metals
Scope and importance of rolling. Cold rolling and Hot rolling Types of Rolling Mills-
Construction and working. Friction in rolling, Roll bite, reduction, elongation and
spread.Analysis of rolling load. Deformation in rolling and determination forces required.
Process variables, redundant deformation. Roll flattening, Roll camber - its effect on
rolling process, mill spring. Automatic gauge control- Lubrication in rolling, Defects in
rolling
Unit 4 (8 Hrs)
Rod, Wire and tube drawing
Introduction rod and wire drawing machines - construction and working.Preparation of
stock for wire drawing. Wire drawing dies, material and design. Variables in wire drawing,
Maximum reduction in wire in one pass, forces required in drawing. Multiple drawing,
work hardening, lubrication in wire drawing.
Tube drawing: Methods, force calculation, stock preparation. Lubrication in tube drawing
Unit 5 (8 Hrs)
Extrusion of Metals
Types: Direct, reverse, impact, hydrostatic extrusion. Dies for extrusion, stock
penetration. Extrusion ratio Force equipment (with and without friction), types of metal
flow in extrusion, Extrusion load analysis, Impact extrusion. Extrusion dies Extrusion
defects and remedies. Analysis of extrusion load.
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Unit 6 (8 Hrs)
Advanced forming processes
High speed metal forming, Effects of high speeds on metal deformation, High speed
forming machines, Explosive forming, High velocity forming- principles, comparison of
high velocity and conventional Forming processes. Explosive forming, Magnetic pulse
forming. Applications of High velocity forming and case studies of components produced
by advanced forming
Laboratory work 2 Hrs/week
List of experiments ( Any 10 experiments)
1) Estimation of amount total work done in tensile deformation of mild steel
2) Estimation of amount of total work done in compressive deformation of aluminum.
3) Forgeability test of notched surface of low C steel.
4) Design of edging die profile for lever forged component.
5) Estimation of extrusion ratio, shape factor and circumscribing circle diameter for
structural section of aluminum.
6) Severe Plastic deformation of non heatreatable aluminum alloy.
7) Characterization of mechanical properties of super plastically deformed sample.
8) Microstructural analysis of super plastically deformed sample.
9) Roll pass design for box pass.
10) Measurement of plastic strain ratio of sheet metal.
11) Study the effect of strain rate on flow stress of metal
Text Books: 1) Dieter, Mechanical Metallurgy
2) P. N. Rao, Manufacturing Technology, Tata McGrawHill
Reference Books:
1. Dr. R. Narayanswamy, Metal Forming Technology, Ahuja Book Co.
2. Surender Kumar, Principles of Metal Working.
3. ASM Metal handbook Vol: 4 forming.
4. J. N. Harris, Mechanical working of metals
5. G. W. Rowe, Principles of industrial metal working process, Edward Arnold
Course Outcomes: Students will be able to:
1. Understand fundamentals of elastic and plastic deformation of metals.
2. Select appropriate forging process, equipment, tools and analysis of forging load..
3. Classify rolling processes, equipment and analysis of rolling forces and defects.
4. Understand wire and tube drawing machines, tools and analyse wire and tube drawing
forces.
5. Understand types of extrusion process and analysis of extrusion load and metal flow.
6. Compare and apply nonconventional forming techniques.
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FF No. : 654
IP379THP::Additive Manufacturing Techniques
Credits: 04 Teaching Scheme: 5h (3h Theory + 2h Lab) Hours/ Week
Unit 1 : (8 Hrs)
INTRODUCTION Overview – History – Need-Classification -Additive Manufacturing Technology in product
development-Materials for Additive Manufacturing Technology – Tooling – Applications.
Unit 2 (8 Hrs)
CAD & REVERSE ENGINEERING Basic Concept – Digitization techniques – Model Reconstruction – Data Processing for
Additive Manufacturing Technology: CAD model preparation – Part Orientation and
support generation – Model Slicing –Tool path Generation – Softwares for Additive
Manufacturing Technology: MIMICS, MAGICS.
Unit 3 (8 Hrs)
LIQUID BASED AND SOLID BASED ADDITIVE MANUFACTURING SYSTEMS Classification – Liquid based system – Stereolithography Apparatus (SLA)- Principle,
process, advantages and applications – Solid based system –Fused Deposition Modeling –
Principle, process, advantages and applications, Laminated Object Manufacturing
Unit 4 (8 Hrs)
POWDER BASED ADDITIVE MANUFACTURING SYSTEMS
Selective Laser Sintering – Principles of SLS process – Process, advantages and
applications, Three Dimensional Printing – Principle, process, advantages and applications-
Laser Engineered Net Shaping (LENS), Electron Beam Melting.
Unit 5 (8 Hrs)
MEDICAL AND BIO-ADDITIVE MANUFACTURING Customized implants and prosthesis: Design and production. Bio-Additive
Manufacturing- Computer Aided Tissue Engineering (CATE) – Case studies
Unit 6 (8 Hrs)
DESIGN FOR ADDITIVE MANUFACTURING PROCESSES
Motivation, DFMA concepts and objectives, AM unique capabilities, Exploring design
freedoms, Design tools for AM, Part Orientation, Removal of Supports, Hollowing out
parts, Inclusion of Undercuts and Other Manufacturing Constraining Features, Interlocking
Features, Reduction of Part Count in an Assembly, Identification of markings/ numbers
etc.
List of Project Areas: 1. Creation of input files for 3D Model and logic behind it
2. Analysis and modeling of different slicing startegies
3. Blending and G Code generation
4. 3D Printing of objects
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Text Books: 1. Chua C.K., Leong
K.F., and Lim C.S.
Rapid
prototyping:
Principles and
applications
Third Edition World
Scientific
Publishers
2010
2. Gebhardt A. Rapid
prototyping
Hanser
Gardener
Publications
2003
Reference Books:
1. Liou L.W. and Liou
F.W
Rapid Prototyping and
Engineering applications :
A tool box for prototype
development
CRC Press 2007
2. Kamrani A.K. and
Nasr E.A.
Rapid Prototyping:
Theory and practice
Springer 2006
3. Hilton P.D. and
Jacobs P.F
Rapid
Tooling: Technologies
and Industrial
Applications
CRC press 2000
Course Outcomes:
Students will be able to:
1. Understand various additive manufacturing processes for different applications
2. Use correct CAD file formats in 3D printed parts manufacturing
3. Select appropriate 3D printing parameters considering shape features, part quality and
printer specifications
4. Perform reverse engineering steps to prepare virtual model
5. Operate 3D printer machine to manufacture desired 3D objects
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FF No. : 654
Credits: 02 Teaching Scheme: - Theory 2 Hrs/Week
Prerequisites: Nil
Unit I (8 Hrs)
Introduction:
Definition & Characteristics of Project, Performance Parameters: Time, Cost & Quality.
Difference with respect to Standard Routine Production. Classification of Projects: Sector
based, Investment based, Technology based, Causation based, Need based (BMERD) -
Balancing, Modernization, Replacement, Expansion & Diversification Project Life Cycle
Phases – Concept/Initiation Phase, Project Definition Phase, Project Planning &
Organization Phase, Project Implementation Phase, Cleanup & Shutdown Phase.
Governmental Framework for Identification of Opportunities, Incentives from state &
central govt.; Import-substitution projects.
Unit II (8 Hrs)
Project Planning & Organization
Project Planning, Scheduling & Monitoring, Statement of Works, Project Specifications,
Work Breakdown Structure, Network Analysis & Duration Estimating Network
Diagrams – PERT/CPM, Estimate Activity Times, Milestone Scheduling. Resource
Leveling, Resource Smoothening, Project Crashing. Implementation Phase: Activities
Involved: Erection & Commissioning, Installation, Trial Runs & Commencement of
Commercial Production. Cleanup/Shutdown Phase: Handover to Client, Settlement of
Accounts. Project Organization & Management. Project Organization Structure, Role of
Project Manager.
Unit III (8 Hrs)
Project Monitoring & Contract Management
Project Cost Estimation: Need, Causes of Cost & Time Overruns. Nature of Cost
Estimates, Types of Project Cost Estimates, Estimation of Manpower & Utilities. Project
Budgeting & Control, Earned Value Management System: Concept of AC, PV, EV,
Variances, etc. Contract Management: Responsibility Sharing Matrix, Types of Contract
Payments, Risk Factors in Contracts – Contractor & Owner. Critical Chain Project
Management. Project Management Information System and Control, Management
Pitfalls.
Unit IV (8 Hrs)
Computer Applications in Project Planning & Control
Introduction to MS Projects – Understanding the MS Project screen & different views,
Defining the project, Working with calendar, Outline the project, Create dependencies
between tasks, Creating WBS, Format task list and Gantt chart, Resource planning,
leveling and preparing resource graph, Working with baseline, tracking the project. Home
Assignment on Exercise with MS Projects Software.
HS301OPE:: PROJECT MANAGEMENT
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Text Books 1. Narendra Singh; Project Management & Control; Himalaya Publishing House,
Mumbai.
2. S. Choudary, Project Management, Tata McGraw Hill
3. Prasanna Chandra; Project: Preparation, Appraisal, Budgeting & Implementation
4. Pinto, Project Management – Achieving Competitive Advantage & MS Projects,
Pearson Education
Reference Books
1. Maylor, Project Management, Pearson Education,
2. Gopal & Ramamurthy; Project Management Handbook; Macmilan.
3. Project Management Body of Knowledge
4. Practical Project Management by Ghatak & Sandra, Pearson Education (Singapore)
Pte. Ltd, 2001
5. Handbook on Project Appraisal & Follow-up, SARDA, Govind Prakashan,2001
Course Outcomes:
Students will be able to:
1. Learn the basic concepts of project and project management
2. Plan and schedule small and medium projects to achieve the triple constraint of time, cost
and quality using software package
3. Understand the concept of earned value management system and critical chain in
managing projects
4. Monitor the progress of projects to determine variances and recommend corrective
actions using software package
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FF No. : 654
IP380PRJ :: MINI PROJECT
Credits: 02 Teaching Scheme: - Laboratory 2 Hrs/Week
Prerequisites: Nil
Guidelines 1. Mini Project can be an individual or a group activity depending on the depth and
scope of the topic.
2. The project work can be any of the form given below (but not restricted to below
mentioned topics only) :
a) Making physical working models, prototypes, scaled models, of a concept
machine.
b) Making virtual / CAD models of machines / concepts.
c) Making study, modeling, analysis, programming and simulation of a system /
machine operation / process.
d) Making study / teaching modules of a sufficiently complex topic for pedagogy
purposes.
3. A complete assembly and details drawings of the project should be submitted along
with a detailed project report, where applicable.
4. A Detailed background / field / literature survey, related to the topic must be made
presented in the report.
5. Entire work should be presented at the end of the Semester.
Course Outcomes : Students will be able to
1. Survey literature for problem identification.
2. Apply basic engineering fundamentals in the domain of practical applications to
analyze a concept/system/machine operation/process etc.
3. Cultivate the habit of working in a team and attempt a problem solution in a right
approach
4. make physical working model/charts/prototype/scaled model/ CAD model etc, carry
out a survey/ conduct experimentation
5. prepare project report and present at the end of semester