bankable valves - tecnidratecnidra.com.ar/wp-content/uploads/2018/08/cdc3-cxdh3-e... · 2020. 3....

Technical Catalogue

BANKABLE VALVES

December

2016

The companyBrevini Fluid Power, part of the Brevini group, was established in 2003 in Reggio Emilia where it has its head office.Brevini Fluid Power manufactures hydraulic components and application packages: a very large range suited to several operational requirements and applications thanks to a strict interaction between mechanical, hydraulic and electronic components.Brevini Fluid Power is among the top manufacturers in Italy and a major player in Europe and in the world.

International presenceBrevini Fluid Power operates internationally with 15 branches all over the world placed in major industrialized countries: Italy, France, Germany, English, Romania, Holland, Finland, China, India, Singapore and the United States. The network is constantly expanding by opening new branches in just a few years.The branches are guided by managers that have an excellent knowledge of their own country. The advantages this brings are evident:

• Reduced delivery times thanks to the branches warehouses;• Easy customization of products and systems basing on the customer’s needs, thanks to the competence and professional skills of the

branches’ own technical and servicing departments;• Quick servicing;• A ready sales staff at hand and closer to the customers, which ensures high flexibility plus experience.

The production facilities are located throughout Reggio Emilia, Ozzano Emilia (BO), Noceto (PR), Novellara (RE), Yancheng (province of Jiangsu, China) which was inaugurated in 2009 and became operative since 2010.

Competitive StrategyInnovation combined with the focus on customers is the strength of the Brevini Fluid Power “brand”, born from the forty-year-long experiences of Aron, Hydr-App, SAM Hydraulik, Oleodinamica Reggiana, VPS Brevini and Brevini Hydraulics. Brevini Fluid Power proposes itself as a “local hub”, as it happened to BPE Electronics in 2008 and OT Oiltechnology in 2009, in order to create a new Made in Italy global player in the world of hydraulics, increasingly more integrated with electronics. The purpose is still the development of a very large range of products forming together integrated packages able to meet various ap-plication needs. Our ten-year-long partnership relations with hundreds of customers all over the world are the best synthesis of Brevini Fluid Power’s operational philosophy.

Sharing of know-how and several experiences have made Brevini Fluid Power a more global company, more incisive in international markets and closer to its customers.

Product lines The product lines are numerous and well-structured aimed to cover every needs: a strong basis on which to develop the engineering of application packages and complete systems. The offer is improving in the direction of a solution supplier often developed in co-design with the customer, both for the mobile and industrial sector.

Hydr-App Product Line: Hydraulic power packs and mini hydraulic packs (whether standard or customised), cartridge valves and solenoid valves, gear boxes and transmission components.S.A.M. Hydraulik Product Line: Axial piston pumps and motors for medium and high pressure, orbital motors.Aron Product Line: Directional, flow, on-off and proportional pressure control valves. Modular and cartridge valves, subplates and blocks.Brevini Hydraulics Product Line: Proportional directional valves, joysticks and electronic modules.BPE Electronics Product Line: Sensors, load cells, boards and electronic controls via CAN, display units, planarity indicators.VPS Brevini Product Line: Mono-block and modular mobile valves.OT Oiltechnology Product Line: Gear pumps and motors, flow dividers.

IE/BANK-INDEX/01/2015 0

Bankable valves

© 2016 Brevini Fluid Power S.p.A. All rights reserved. Hydr-App, SAM Hydraulik, Aron, Brevini Hydraulics, BPE Electronics, VPS Brevini, OT Oiltechnology, logos are trademarks or are registered trademarks of Brevini Fluid Power S.p.A. or other companies of the Brevini Group in Italy and other countries.

The technical features supplied in this catalogue are non binding and no legal action can be taken against such material. Brevini Fluid Power will not be held responsible for information and specifications which may lead to error or incorrect interpretations. Given the continuous technical research aimed at improved technical features of our products, Brevini Fluid Power reserves the right to make change that are considered appropriate without any prior notice. This catalo-gue cannot be reproduced (in while or in part) without the prior written consent of Brevini Fluid Power. This catalogue supersedes all previous ones.

Use of the products in this catalogue must comply with the operating limits given in the technical specifications. The type of application and operating condi-tions must be assessed as normal or in malfunction in order to avoid endangering the safety of people and/or items.

General terms and conditions of sale: see website www.brevinifluidpower.com.

The products shown on this catalog are parts of line.

Table of contentsTECHNICAL INFORMATION ...............................................................................................................2

CDC3 / CD3 / CX3 / CXQ3 - ON/OFF AND PROPORTIONAL VALVES .............................................4

Composition form ....................................................................................................................6

Inlet module units ....................................................................................................................8

Working sections ...................................................................................................................23

Intermediate element ............................................................................................................45

Outlet module units ..............................................................................................................51

CXDH3 / CDH3 / CFS3 - PRE AND POST COMPENSATED VALVES ............................................54

Composition form ..................................................................................................................56

Inlet module units ..................................................................................................................57

Working sections ...................................................................................................................63

Outlet module units ..............................................................................................................76

MODULAR ELEMENTS

Valves and modular elements ..............................................................................................77

ACCESSORIES

Interface for proportional directional valves HPV41 .............................................................83

Mounting kit ..........................................................................................................................84

Fixing feet ..............................................................................................................................84

Calibrated diaphragms ..........................................................................................................86

Connectors .............................................................................................................................87

Coils. ......................................................................................................................................88

HOW TO ORDER ................................................................................................................................93

ELECTROMAGNETIC COMPATIBILITY ...........................................................................................94

1

min. max.

ISO VG 10 10 9.00 11.0

ISO VG 15 15 13.5 16.5

ISO VG 22 22 19.8 24.2

ISO VG 32 32 28.8 35.2

ISO VG 46 46 41.4 50.6

ISO VG 68 68 61.2 74.8

ISO VG 100 100 90.0 110

15000

600

4000400

2000

5000

200

1000

1500

100

400

500

40

200

300

20

50

1505 30

50

SSU °E mm²/s

310

20000500

5000

10000 300 3000

2000

150

1500

1000

50

500

400

30

300

200

10

100

100

4

40

2

20

0 1 0

mm²/s°E

°C

°F

ISO

VG

100

ISO

VG

68

ISO

VG

32

ISO

VG

22

ISO

VG

46

-20

2.80

3

3.5

4

4.5

5

6

7

8

9

10

12

11

13

15

17

20

25

30

40

50

60

70

100

150

200

300

400

600

800

1000

1500

2000

3000

5000

7000

10000

2000

1000

500

300

200

100

70

40

20

10

8

6

4

3

2

1.8

1.6

1.4

1.3

1.2

-5-15 0-10 5 10 15 20 40 60 9025 30 50 8070 100

210140 200130100700

110

IE/BANK-INTRO/02/2015

TECHNICAL INFORMATION

Read this instructions carefully before installation. All operations must be carried out by qualified personnel following the instructions.

The user must periodically inspect, based on the conditions of use and the substances used, the presence of corrosion, dirt, the state of wear and correct function of the valves.

Always observe first the operating conditions given in datasheet of the valve.

INTRODUCTION

VISCOSITY

Observe the recommendations given in the data sheet of the valve.The oil viscosity must be in the range of 10 mm²/s to 500 mm²/s.Recommended oil viscosity 46 mm2/s (32 mm2/s for Cartridge valves)

Table 1: ISO viscosity grades

Kinematic-viscosity limits

mm²/s @ 40°C

Averagekinematicviscosity

mm²/s @ 40°C

Viscositygrade

= Values used in the chart “Oil viscosity according to temperature”

OIL VISCOSITY ACCORDING TO TEMPERATURE

CONVERSION TABLE SSU / °E / mm²/s

HYDRAULIC FLUID

Observe the recommendations given in the data sheet of the valve. Use only mineral oil (HL, HLP) according to DIN 51524. Use of other different fluids may damage the good operation of the valve.

CONTAMINATION

Oil contamination is the main cause of faults and malfunction in hydraulic systems. Abrasive particles in the fluid erode or block moving parts, leading to system malfunction.The valves we are offering do not require filtering characteristics any higher than those needed for usual hydraulic components such as pumps, motors, etc.

However, accurate filtering does guarantee reliability and a long life to all the system’s hydraulic parts. Reliable performance and long working life for all oil-pressure parts is assured by maintaining the level of fluid contamination within the limits specified in the data sheet of the valve.

Hydraulic fluid must also be cleaned properly before filling the hydraulic cir-cuit, especially when commissioning a new system, as this is when the oil contamination generally peaks due to its flushing effect on the components, and the running-in of the pump.Maximum contamination level is required on datasheet of the valve accord-ing to ISO 4406:1999.

In the following table there is the correspondence between ISO 4406:1999 and old standard NAS 1638 for information purpose:The standard ISO 4406:1999 defines the contamination level with three num-bers that relate with the number of particles of average dimension equal or greater than 4 μm, 6 μm e 14 μm, in 1 ml of fliuid.

In following table there is a reference to reccomended contamination level and correspondence with old NAS 1638 standard.

2

IE/BANK-INTRO/02/2015

Type of systemType of valve

Oil filtration recommendationsCleanliness class

recommendedAbsolute filtration

micron rating ( ** )

ISO 4406 : 1999 NAS 1638 ( * )Systems or components operating at HIGH PRESSURE > 250 bar (3600 psi)HIGH DUTY CYCLE APPLICATIONSSystems or components with LOW dirt tolerance

18 / 16 / 13 7 - 8 5

Systems or components operating at MEDIUM / HIGH PRESSURESystems and components with moderate dirt tolerance

19 / 17 / 14 9 10

Systems or components operating at LOW PRESSURE < 100 bar (1500 psi)LOW DUTY CYCLE APPLICATIONSSystems and components with GOOD dirt tolerance

20 / 18 / 15 10 - 11 20

TECHNICAL INFORMATION

Type SI units Alternative units Conversion factor

Force Newton (N) [kgm/s²]Kilogram force (kgf) 1 kgf = 9.807 Npound force (lbf) [lbf/s²] 1 lgf = 4.448 N

Lengthmillimeter (mm) [10 m] inch (in) 1 in = 25.4 mmmeter (km) [1000 m] yard (yd) [3ft] 1 m = 1.0936 ydkilometer (km) [1000 m] mile (mile) [1760 yd] 1 mile = 1.609 km

Torque Newton meter (Nm) pound force.feet (lbf.ft) 1 lbf.ft = 1.356 Nm

Power kiloWatt (kW) [1000 Nm/s]horsepower (hp) 1 kW = 1.341 hpmetric horsepower (CV) 1 kW = 1.36 CV

Pressure MegaPascal (MPa) [ N/mm²]bar 1 MPa = 10 barpsi (lbf/ln²) 1 MPa = 145 psiton/f/ln² 1 ton/f/ln² = 15.45 MPa

Flow rate liter/min (l/min)UK gal/min 1 UK gal/min = 4.546 l/minUS gal/min 1 US gal/min = 3.785 l/min

Temperature Degrees Celsius (°C) Farenheit (°F) 1°F = 1.8 °C+32

Ambient temperature range: -25°C to +60°CFluid temperature range (NBR seals): -25°C to +75°CThermal shocks can affect the performance and the expected life of the prod-uct, hence it is necessary to protect the product from these conditions.

WORKING TEMPERATURES

SEALS

O-rings made in Acrylonitrile Butadiene (NBR) are normally fitted on the valves. The backup rings that protect the O-rings are also made in NBR, or sometimes PTFE. Both the O-rings and the backup rings are suitable for the working temperatures mentioned above.In the case of fluid temperatures > 75°C, FKM seals must be used (identified with “V1” variant).

CONVERSION CHART

* Contamination class NAS 1638: it is determined by counting the total particles of different size ranges contained in 100 ml of fluid.

** Absolute filtration: it is a characteristic of each filter, it refers the size (in micron) of the largest sperical particle wich may pass through the filter.

Table 2: Reccomanded contamination level.

Solenoid valves coils are designed to operate safely in the voltage range of ±10% of nominal voltage at max. 60°C ambient temperature. The combination of permanent overvoltage and very hot temperatures can stress the solenoid. Therefore always a good heat dissipation and voltage level has to be assured.Faulty coils may only be replaced by new, interchangeable, tested compo-

ELECTRICAL POWER SUPPLY

The mounting surface must feature surface quality specified in data sheet of the valve: for example for Cetop valves generally is required Ra 1.6μm and flatness 0.03 mm over 100 mm length. Normally in cartridge valve for sea-ling diameters of the cavities, is required roughness Ra 1.6μm. The surfaces and openings in the assembly plate must be free from impurity or dirt.Make sure the O-Rings fit correctly in their seats.Fixing screws must comply with the dimensions and the strength class spe-cified in the data sheet and must be tightened at the specified tightening torque.Complete the electrical wiring. For circuit examples and pin assignments, see the relevant datasheet.

INSTALLATION

nents in original-equipment quality.Before removing a coil, voltage must be disconnected.When replacing the coil, be aware to insert O-Rings in order to avoid the entrance of water.

Observe the functional limits indicated in the technical catalogueOn a periodic basis and based on the conditions of use, check for cleanliness, state of wear or fractures and correct performance of the valve.If the O-rings are damaged, replace them with those supplied by the manu-facturer.To assure the best working conditions at all time, check the oiland replace it periodically (after the first 100 working hours and then after every 2000 working hours or at least once every year).Attention: all installation and maintenance intervention must be performed by qualified staff.

USE AND MAINTENANCE

TRANSPORT AND STORAGE

The valve must be handled with care to avoid damage caused by impact, which could compromise its efficiency.In the case of storage, keep the valves in a dry place and protect against dust and corrosive substances.When storing for periods of more than 6 months, fill the valve with preserving oils and seal it.

For the general warranty and supply conditions, please consult the specific sales contract or the “General terms and conditions of sale” document IOP 7-2-05. Downloaded from the website: www.brevinifluidpower.com

WARRANTY AND SUPPLY CONDITIONS

3

IE/BANK-ONOFF/02/2015

69

C

D

10

7

32

46

Ch./H

ex.

10

T

FE

0231 F

U31

1009A 1009A

T

P

ON/OFF AND PROPORTIONAL VALVES

Overall dimensions with CDC3 valves

Introduction• Bankable ON/OFF directional control valves;• Bankable PROPORTIONAL directional control valves;• Bankable PROPORTIONAL COMPENSATED flow regulators;• ON/OFF valves available in two sizes, with reduced overall dimensions or

for high flow rates;

• Available for parallel or series circuits;• Available with housing with threaded ports or interfaces for modular valves;• Available for Load Sensing circuits;• Assemblable with FEH30 and FUH3 family inlet and outlet modules;• Assemblable with CXDH3 and/or CDH3 family valves;• Assemblable with Brevini HPV valves (intermediate element required).

No.elements

Inlet module

FE / FE02 FEC

mmD

mmC

mmD

mm2 192 180 202 190

3 238 226 248 236

4 284 272 294 282

5 330 318 340 326

6 376 364 386 374

7 422 410 432 420

8 468 456 478 466

4

69

46

32

7

10

D

C

Ch./H

ex.

10 T TF

E0231

FU

31

A A

B B

1009A 1009A

P


Overall dimensions with CD3 valves

No.elements

Inlet module

FE / FE02 FEC

mmD

mmC

mmD

mm2 192 180 202 190

3 238 226 248 236

4 284 272 294 282

5 330 318 340 326

6 376 364 386 374

7 422 410 432 420

8 468 456 478 466

ON/OFF AND PROPORTIONAL VALVES

5


28

1

30

29

12

13

14

20

21

30

29

3

5

6

2

10

11

32

32

27

31

26

25

18

17

16

15

23

22

24

19

4

8

9

7

Composition form

How to orderTo order the assembly, specify the codes in progressive order (inlet, valves, outlet, mounting kit, feet). See example page 93.

For any further special version not shown in this catalogue, please contact our Technical Department.

CDC3, CD3, CX3 valves can be assembled with bankable valves CXDH3 - CDH3 - CFS3 (page 54) and with the proportional directional valves HPV41 (catalogue “Proportional directional valves HPV41 HPV77” cod. P35200003) using the interface HSIF (page 83).

6


Composition formRef. Type Description Page

1 FE3FELSInlet module units no pressure relief valve 8Inlet module units with LS line no pressure relief valve 9

2 FE02 Inlet module units with pressure relief valve (up to 20 l/min) 10

3 FE02Q Inlet module units with LS line, compensator and pressure relief valve 11

4 FE10FE10LSInlet module units with pressure relief valve 13Inlet module units with LS line with pressure relief valve 14

5 FE10S Inlet module units with side ports and pressure relief valve 15

6 FE10X Inlet module units with pressure relief valve for proportional pressure compensated flow regulator XQP3 17

7 XQP3 Pressure compensated flow regulator see catalogue “Valves and Electronics” code. P35030200

8 FE10P Inlet module units with pressure relief valve and electrical venting valve 19

9 FE10PS Inlet module units with side ports, pressure relief valve and electrical venting valve 21

10 CDC3 Directional control bankable valve with A09 coils 23CDC3 / CDCM3 (variants) 32

11 CD3M3 Directional control bankable valve with pressure relief valve and A09 coils 28CDC3 / CDCM3 (variants) 32

12 CD3 Directional control bankable valve with D15 coils 33CD3 (variants) 38

13 CX3 Solenoid operating proportional control bankable valves 39

14 CXQ3 Open loop proportional pressure compensated bankable flow regulators 42

15 FI3A Intermediate element 45

16 FI3L Intermediate element with LS line 46

17 FI3RP Intermediate element with pressure reducing valve 47

18 CDC3R Directional control valve connection B-P for Intermediate element FI3BP 48

19 FI3BP Intermediate element for valve CDC3R 50

20 CD3 CDC3 CX3 Body G-H-M for modular valves 23 - 33 - 39

21 FU3 Outlet module units 51

22 FUT3 Outlet module units with side ports 52

23 FUS3 Outlet module units with overcenter and top port 53

24 V08000005 Intermediate element with flow regulator on A and B lines 77

25 CM3F Modular elements with ports A-B 78

26 CM3P Modular pilot operated check bankable valves 79

27 CM3M Modular max. pressure bankable valves 81

28 HSIF Interface for proportional directional valves HPV41 83

29 — Mounting kit 84

30 — Fixing feet 85

31 — Connectors 87

32 — Coils 88

7

FE3

FE

3

*

**

2

70

35

49

59

60

30

43

11 14

29 32

n. 4 fori

2 x OR 2-012 90Sh

6.5

P

T

IE/FE3002/01/2011

P

T

INLET MODULE UNITS NO PRESSURE RELIEF VALVE

HYDRAULIC SYMBOL

FEATURES

Max. operating pressure 250 barMax. Flow 40 l/minHydraulic fl uid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm²/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamination level (fi lter ß25 75)

ISO 4406:1999: class 21/19/16NAS 1638: class 10

Weight 0.3 kg

Module units FE no pressure relief valve. • Threaded ports (P and T), G3/8“ or 9/16”-18UNF• Maximum fl ow 40 l/min.• Aluminum body.

Inlet module unitno pressure relief valve

Size

Port sizes:1 = G3/8"2 = 9/16”-18UNF 00 = No variantV1 = Viton

Serial No.

ORDERING CODE OVERALL DIMENSIONS

8

FELS

FELS

3

1

**

2

IE/FELS002/02/2012

35

70

11

4370

49

59

14

32

N°4 Ø 6.5

G 1/4"

35

28

40

11

.52

91

4

OR 2037/2-012 90Sh

OR 2018/2-008 90Sh

P

T

LS

FELS31 2

P

T

LS

INLET MODULE UNITS WITH LS LINE NO PRESSURE RELIEF VALVE

HYDRAULIC SYMBOL

FEATURES



Weight 0.3 kg

Module units FELS with LS line, no pressure relief valve. • Threaded ports (P and T) sizes G3/8” and LS size G1/4”. • Maximum fl ow 40 l/min.• Aluminum body.

Inlet module unit no pressure relief valve with LS line

Size

Ports:1 = G3/8” (P,T ports) G1/4” (LS port) 00 = No variantV1 = Viton

Serial No.


9

FE02

1 = 0÷50 bar - 2 = 35÷90 bar - 3 = 75÷190 bar - 4 = 160÷290 bar

FE02

3

*

C

*

**

3

IE/FE023003/02/2015

70

7.531.5

60 43

11

30

14

28.5

49 n. 4 fori

2 x OR 2-012 90Sh

6.5

CH 3

CH 10CH 24

P

T

59

49.3 max

4

3

2

1

Q (l/min)

P(b

ar)

0 2 4 6 8 10 12 14 16 18 200

5

10

15

20

25

30

35

40

45

55

50

1

2

3

4

Q (l/min)

P(b

ar)

00 2 4 6 8 10 12 14 16 18 20

50

100

150

200

250

300

350

P

T

INLET MODULE UNITS WITH PRESSURE RELIEF VALVE (UP TO 20 L/MIN)

HYDRAULIC SYMBOL

PRESSURE-FLOW RATE MIN.SETTING PRESSURE

Fluid used: mineral based oil with viscosity 46 mm²/s at 40°C.

FEATURES

Max. operating pressure 250 barMax. Flow 20 l/minHydraulic fl uid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamination level (fi lter ß25 75)


Weight 0.42 kg

(*) The minimum permissible setting pressure depending on the spring: see curves.

Module units FE02 with CMP-MC/MS adjustable pressure relief valve• Manual adjustment with a grub screw. • Fhreaded ports (P and T) sizes G3/8” or 9/16””-18UNF.• Maximum fl ow 20 l/min. • Aluminum body.

ORDERING CODE

Inlet module unit (up to 20 l/min)with pressure relief valve

Size

Port sizes:1 = G3/8"2 = 9/16”-18UNF Adjustment:C = Grub screw

Setting ranges1 = 0 ÷ 50 bar (white spring)2 = 35 ÷ 90 bar (green spring)3 = 75 ÷ 190 bar (yellow spring)4 = 160 ÷ 290 bar ** (red spring) 00 = No variantV1 = Viton

Serial No.

OVERALL DIMENSIONS

Pressure relief valve (CMP-MC/MSSetting range (*):Spring 1Spring 2Spring 3Spring 4

max 50 barmax 90 barmax 190 barmax 290 bar

(**) Setting referred to the maximum pressure reached from the relief valve. Do not exceed the maximum working pressure 250 bar.

10

FE02Q

IE/FE02Q001/02/2016

FE02Q

3

*

C

*

**

1

0

2

12

4

14

6

16

8

10

0 2 4 6 8 10 12 14 16 18 20

Q (l/min)

P(b

ar)

P

T T

P

Ls

P1 GRY GRX

Ø0.6

Grano cieco

Plug

INLET MODULE UNITS WITH LS LINE, COMPENSATOR AND PRESSURE RELIEF VALVE

HYDRAULIC SYMBOL

ORDERING CODE



Weight 1 kg


Pressure relief valve (CMP-MC/MSSetting range (*):Spring 1Spring 2Spring 3Spring 4

max 50 barmax 90 barmax 190 barmax 290 bar

FEATURES

Module units FE02Q with pressure compensator for fi xed displacement pumps and CMP-MC/MS adjustable pressure relief valve on LS line • Manual adjustment with a grub screw. • Screw with orifi ce for LS bleeding.• Threaded ports P-T, G3/8” and LS, G1/4”.• Maximum fl ow 40 l/min. • Aluminum body.

Inlet module unit (up to 40 l/min)with compensator and pressure relief valve

Size

Ports:1 = G3/8” (P,T ports) - G1/4” (LS port)2 = 9/16”-18UNF (P,T ports) - 7/16”-20UNF (LS port) Adjustment:C = Grub screw

Setting ranges1 = 0 ÷ 50 bar (white spring)2 = 35 ÷ 90 bar (green spring)3 = 75 ÷ 190 bar (yellow spring)4 = 160 ÷ 290 bar ** (red spring) 00 = No variantV1 = Viton

Serial No.



PRESSURE COMPENSATOR

To obtain a correct compensation the inlet fl ow must be 8% greater the sum of the regulated fl ow.

11

FE02Q

OR 2037/2-012 90Sh

OR 2018/2-008 90Sh

18

51,80 85

16

48

59

G 3/8"

G 3/8"

49

16

11

53

66

59

49

57

70

N°4 Ø 6.5

IE/FE02Q001/01/2015

OVERALL DIMENSIONS

12

1 = max 50 - bar - 2 = max 150 bar - 3 = max 320 bar

FE10

3

*

*

*

**

2

FE10

IE/FE103002/01/2011

1

2

3

0 5 10 15 20 25 30 35 40

0

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 30 35 40

0

20

40

60

80

100

Q (l/min)

P(b

ar)

C

M

70

49

59

52.5 max

11.526.5

60 43

11

40

14

29

n. 4 fori Ø 6.5

2 x OR 2-012 90Sh

CH 5

P

T

54 max

P

T

INLET MODULE UNITS WITH PRESSURE RELIEF VALVE

HYDRAULIC SYMBOL

PRESSURE-FLOW RATE


FEATURES



Weight 0.6 kg


Module units FE10 with CMP10 adjustable pressure relief valve.• Manual adjustment with a grub screw or plastic knob. • Threaded ports P-T sizes G3/8” or 9/16”-18UNF.• Maximum fl ow 40 l/min. • Aluminum body.

ORDERING CODE

Inlet module unit (up to 40 l/min)with pressure relief valve

Size

Port sizes:1 = G3/8”2 = 9/16”-18UNF Adjustment:M = Plastic knobC = Grub screw

Setting ranges1 = max. 50 bar (white spring)2 = max. 150 bar (yellow spring)3 = max. 320 bar** (green spring) 00 = No variantV1 = Viton

Serial No.

OVERALL DIMENSIONS

MIN.SETTING PRESSURE

C = Grub screwM = Plastic knob

Pressure relief valve (CMP10...)Setting range (*):Spring 1Spring 2Spring 3

max 50 barmax 150 barmax 320 bar


13

FE10LS

3

1

*

*

**

2

1 = max 50 bar - 2 = max 150 bar - 3 = max 320 bar

IE/FE10LS3002/03/2015

FE10LS

1

2

3

0 5 10 15 20 25 30 35 40

0

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 30 35 40

0

20

40

60

80

100

Q (l/min)

P(b

ar)

49

59

11

14

43

29

70

70

26.5 11.5

54 max

10.5

5.5

N°4 Ø 6.5

C

P

T

LS

FE10LS31 2

20

28

40

62.5 max

M

14

29

11.5

352 x OR 2037/2-012 90Sh

OR 2018/2-008 90Sh

FE10LS.. FE10LS..J6.

P

T

LS

P

T

LS

INLET MODULE UNITS WITH LS LINE WITH PRESSURE RELIEF VALVE

HYDRAULIC SYMBOL



FEATURES



Weight 0.6 kg


Module units FE10LS with LS line and CMP10 adjustable pressure relief valve.• Manual adjustment with a grub screw or plastic knob. • Threaded ports P-T, G3/8” and LS, G1/4”.• Maximum fl ow 40 l/min. • Aluminum body.

ORDERING CODE

Inlet module unit (up to 40 l/min)with pressure relief valve and LS line

Size Ports:1 = G3/8” (P,T ports) G1/4” (LS port) Adjustment:M = Plastic knobC = Grub screw Setting ranges1 = max. 50 bar (white spring)2 = max. 150 bar (yellow spring)3 = max. 320 bar ** (green spring) 00 = No variantJ6 = With LS bleedV1 = Viton Serial No.

OVERALL DIMENSIONS





14

FE10S

3

*

*

*

**

1


IE/FE10S001/01/2015

FE10S

1

2

3

0 5 10 15 20 25 30 35 40

0

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 30 35 40

0

20

40

60

80

100

Q (l/min)

P(b

ar)

P

M

T

HYDRAULIC SYMBOL



FEATURES



Weight 0.6 kg

Inlet module units FE10S with side ports and CMP10 adjustable pressure re-lief valve. • Manual adjustment with a grub screw or plastic knob. • Threaded ports P-T, G3/8” or G3/8”(P) - G1/2”(T). • Maximum fl ow 40 l/min. • Aluminum body.

ORDERING CODE

Inlet module unit with side ports and pressure relief valve (up to 40 l/min)

Size

Ports:1 = G3/8” ports P,T 5 = G3/8” port P - G1/2” port T Adjustment:M = Plastic knobC = Grub screw

Setting ranges1 = max. 50 bar (white spring)2 = max. 150 bar (yellow spring)3 = max. 320 bar ** (green spring) 00 = No variantV1 = Viton

Serial No.




INLET MODULE UNITS WITH SIDE PORTS AND PRESSURE RELIEF VALVE


15

FE10S

IE/FE10S001/01/2015

59

49

43

80

G 1/4"

54 m

ax

90

35

G 1/8"

P

T

C M

62.5

max

2 x O-RING 2-012 90Sh

OVERALL DIMENSIONS


16

FE10X

3

*

*

*

**

1


IE/FE10X001/01/2015

FE10X

1

2

3

0 5 10 15 20 25 30 35 40

0

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 30 35 40

0

20

40

60

80

100

Q (l/min)

P(b

ar)

P P

T T

XQP3

FE10X

HYDRAULIC SYMBOL



FEATURES



Weight 0.6 kg

Module units FE10X for proportional pressure compensated fl ow regulator XQP3 . With CMP10 adjustable pressure relief valve. • Manual adjustment with a grub screw or plastic knob. • Threaded ports P-T sizes G3/8”.• Maximum fl ow 40 l/min. • Aluminum body.

ORDERING CODE

Inlet module unit (up to 40 l/min)for proportional pressure compensated fl ow regulator

Size

Ports:1 = G3/8” ports P,T

Adjustment:M = Plastic knobC = Grub screw

Setting ranges1 = max. 50 bar (white spring)2 = max. 150 bar (yellow spring)3 = max. 320 bar ** (green spring) 00 = No variantV1 = Viton

Serial No.




INLET MODULE UNITS WITH PRESSURE RELIEF VALVE FOR PROPORTIONAL PRESSURE COMPENSATED FLOW REGULATOR XQP3


17

FE10X

IE/FE10X001/01/2015

24

39

70

14

41

58 max49

59

29

58

31.5

59

82.5

C

P

T

M

62.5 max

29

33, 5

40,5

32, 5

31

N°4 M5

ISO 4401 CETOP3/NG6

2 x O-RING 2-012 90Sh

OVERALL DIMENSIONS


XQP3 To order, see catalogue

“Valves and Electronics” code. P35030200

18

FE10P

FE10

P

3

*

*

**

2

IE/ FE10P3002/01/2011

*

*

P

M

T

INLET MODULE UNITS WITH PRESSURE RELIEF VALVE AND ELECTRICAL VENTING VALVE

HYDRAULIC SYMBOL

FEATURES


Module units FE10P with CMP10 adjustable pressure relief valve and electri-cal venting valve CRP0418NA normally open supplied with emergency con-trol.• Manual adjustment with a grub screw or plastic knob. • Threaded ports P-T sizes G3/8” or 9/16”-18UNF.• Pressure gauge M, G1/4”• Maximum fl ow 40 l/min.• Aluminum body.

ORDERING CODE

Inlet module unitwith pressure relief valve

Electric venting valve

Size

Port sizes:1 = G3/8”2 = 9/16”-18UNF Adjustment:M = Plastic knobC = Grub screw

Setting ranges1 = max. 50 bar (white spring)2 = max. 150 bar (yellow spring)3 = max. 320 bar** (green spring)

Voltage for the electricventing valve (Tab. 1) S1 = No variantsSV = VitonPY = Push button emergency (see page 20)PS = Rotary emergency (see page 20)AJ = AMP Junior connection (see page 88)CX = Deutsch connection with bidirectional diode (see page 88)

Serial No.



Weight 1.1 kg



Electrical venting valve (CRP04..NA..)Max. excitation frequency 2 HzDuty cycle 100% EDType of protection (in relation to the connector usad) IP65

Tab.1 - Voltage - Coil 18W/22W (1)

Connector to be ordered separately, see page 87.

L 12 VDCM 24 VDCN 48 VDC2 21.6 VDCZ (2) 102 VDC RACX (3) 205 VDC RAC

W (4) Without coil

(1) Connector to be ordered separately, see page 87; Coils technical data, see page 88; (2) With rectifi er: 115 VAC/50Hz - 120 VAC/60Hz(3) With rectifi er: 230 VAC/50Hz - 240 VAC/60Hz(4) Performance are guaranteed only using valves completed with BFP coil


19

1 = max 50 bar 2 = max 150 bar 3 = max 320 bar

IE/FE10P3002/01/2011

FE10P

1

2

3

0 5 10 15 20 25 30 35 40

0

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 30 35 40

0

20

40

60

80

100

Q (l/min)

P(b

ar)

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

16

0 10 20 30 40

Q (l/min)

P(b

ar)

0

50

100

150

200

250

300

0 10 20 30 40

3,5 Corsa

(Stroke)

Ø1

0

38 max

19

Ø2

0

Ø1

0

29,538.5

60.8

47.8

23.5

39

20

.5

40

. 561

.5


DIAGRAMS - PRESSURE RELIEF VALVE

DIAGRAMS - ELECTRICAL VENTING VALVE

OVERALL DIMENSIONS

PRESSURE DROPS LIMITS OF USE


STANDARD EMERGENCY



VARIANTS

“PS” Emergency rotary

“PY” Emergency with push button

“AJ” AMP Junior

“CX” Deutsch with diode

20

FE10PS

FE10

PS

3

*

*

**

2

IE/ FE10PS3002/02/2016

*

*

P

M

T

INLET MODULE UNITS WITH SIDE PORTS, PRESSURE RELIEF VALVE AND ELECTRICAL VENTING VALVE

HYDRAULIC SYMBOL

FEATURES


Inlet module units FE10PS with side ports, CMP10 adjustable pressure relief valve and electrical venting valve CRP0418NA normally open supplied with emergency control.• Manual adjustment with a grub screw or plastic knob. • Threaded ports P-T sizes G3/8” • Pressure gauge M, G1/4”• Maximum fl ow 40 l/min.• Aluminum body.

ORDERING CODE

Inlet module unitwith pressure relief valve

Electric venting valve and side ports

Size

Port sizes:1 = G3/8”

Adjustment:M = Plastic knobC = Grub screw

Setting ranges1 = max. 50 bar (white spring)2 = max. 150 bar (yellow spring)3 = max. 320 bar** (green spring)

Voltage for the electricventing valve (Tab. 1) S1 = No variantsSV = VitonPY = Push button emergency (see page 20)PS = Rotary emergency (see page 20)AJ = AMP Junior connection (see page 88)CX = Deutsch connection with bidirectional diode (see page 88)

Serial No.



Weight 1.1 kg



Electrical venting valve (CRP04..NA..)Max. excitation frequency 2 HzDuty cycle 100% EDType of protection (in relation to the connector usad) IP65

Tab.1 - Voltage - Coil 18W/22W (1)


L 12 VDCM 24 VDCN 48 VDC2 21.6 VDCZ (2) 102 VDC RACX (3) 205 VDC RAC

W (4) Without coil

(1) Connector to be ordered separately, see page 87; Coils technical data, see page 88; (2) With rectifi er: 115 VAC/50Hz - 120 VAC/60Hz(3) With rectifi er: 230 VAC/50Hz - 240 VAC/60Hz(4) Performance are guaranteed only using valves completed with BFP coil


21


IE/FE10PS3002/02/2016

FE10PS

1

2

3

0 5 10 15 20 25 30 35 40

0

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 30 35 40

0

20

40

60

80

100

Q (l/min)

P(b

ar)

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

16

0 10 20 30 40

Q (l/min)

P(b

ar)

0

50

100

150

200

250

300

0 10 20 30 40

3,5 Corsa

(Stroke)

Ø1

0

38 max

19

Ø2

0

Ø1

0

29,538.5

60.8

47.8

23.5

39

20

.5

40

. 561

.5


DIAGRAMS - PRESSURE RELIEF VALVE

DIAGRAMS - ELECTRICAL VENTING VALVE

OVERALL DIMENSIONS

PRESSURE DROPS LIMITS OF USE


STANDARD EMERGENCY



VARIANTS

“PS” Emergency rotary

“PY” Emergency with push button

“AJ” AMP Junior


22

CDC3

IE/CDC3002/01/2011

CDC

3

*

**

**

2

*

*

E

DIRECTIONAL CONTROL BANKABLE VALVE WITH A09 COILS

Directional control bankable valve CDC3 with single or double solenoid.• Centring achieved by means of calibrated length springs which immedi-

ately reposition the spool in the neutral position when the electrical signal is shut off.

• Different springs used for each spool to improve the valve performance.• Emergency control.• Body for parallel or series connections• Threaded ports sizes G3/8” or 9/16”-18UNF (SAE 6), with or without LS

line.• Coils protection IP65 • Power supply DC or AC (with rectifier).• Standard connectors DIN 43650 ISO 4400, AMP Junior, flying leads and

Deutsch• Maximum flow until 30 l/min.• Cast iron zinc plated body.


FEATURES

Max. pressure ports P/A/B/T 250 barMax. Flow 30 l/minMax excitation frequency 3 HzDuty cycle 100% EDHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamination level (filter ß25 75)


Weight with one DC solenoidWeight with two DC solenoids

1.25 kg1.50 kg

ORDERING CODE

Directional control bankable valve (with A09 coil)

Size

Body type (tab. 1)

Electrical operator

Spool (tab.2)

Mounting (tab.3)

Voltage (tab.4)

Variants (tab.5)

Serial No.

Calibrated diaphragms on P line, see page 86.

23

CDC3

IE/CDC3002/01/2011

ORDERING CODE

Two solenoids,spring centred “C” Mounting

Code Covering Transient position

01 +

02 -

03 +

04 (2) -

One solenoid, side A “E” Mounting


01 +

02 -

03 +

04 (2) -

15 -

16 +

One solenoid, side B “F” Mounting


01 +

02 -

03 +

04 (2) -

15 -

16 +

Code Variant

S1 No variant

SV Viton

LF (11) Emergency control lever (see page 32)

LR Emergency control lever 180° rotated (see page 32)

ES Emergency button (see page 32)

P2 (9) Rotary emergency button (see page 32)

R5 (9) Rotary emergency b. 180° (see page 32)

3T First elem. for series connec.

AJ (10) AMP Junior connection (see page 89)

FL (10) Coil with flying leads 250 mm (see page 89)

LD (10) Coil with flying leads 130 mm and integrated diode (see page 89)

CX (10) Deutsch connecection with bidirectional diode (see page 89)

(1) For series connection configuration, a special individual bankable valve CDC3*E04**3T2 (A B or G parallel body type only, with spool 04 type, 3T variant) must always be used as first element. For other individual bankable valve must use body D E or H connector series type with spool 04 only.

(2) Specials with price increasing(3) Special voltage(4) Require connector with rectifier: 115 VAC/50Hz - 120 VAC/60Hz(5) Require connector with rectifier: 230 VAC/50Hz - 240 VAC/60Hz(6) Performance are guaranteed only using valves completed with BFP coil(7) Connector to be ordered separately, see page 87; Coils technical data, see page 89; Voltage codes are not stamped on the plate, their are readable on the coils(8) Other variants available on request(9) Tightening torque max. 6÷9 Nm (CH n. 22)(10) Available in 12V or 24V DC voltage only(11) For the body type G - H - M order LR variant (Emergency control lever180°

rotated)

Code BodyA Ports G3/8” parallelB Ports 9/16” - 18UNF parallelD (1) Ports G3/8” seriesE (1) Ports 9/16” - 18UNF series

G Attachment styleParallel presetting for modular valves

H (1) Attachment styleSeries presetting for modular valvesL Ports G3/8” parallel - LS vers.

M Attachment style, parallel-LS vers. Presetting for modular valves

S Special connection B-P-A (see outlet module unit FUS3 pag .53)

U Ports G3/8” parallel - P-T closed (not require the outlet module units)

Tab.1 - Body type

Tab.2 - Standard spools

Tab.3 - Mounting

Tab.5 - Variants (7-8)

Tab.4 - Coils A09 voltage (7)

Code Voltage Max. winding temperature(Ambient temperature 25°C)Rated power

WResistance @ 20°C

(Ohm) ±7%

L 12 Vdc 123 °C 27 5.3

M 24 Vdc 123 °C 27 21.3

N (3) 48 Vdc 123 °C 27 85.3

Z (4) 102 Vdc 123 °C 27 392

P (3) 110 Vdc 123 °C 27 448

X (5) 205 Vdc 123 °C 27 1577

W (6) Without coils

Code Symbol

C

E

F

G (2)

H (2)

24

TT

P

T VMP

P

T

A A

A A

B B

A A

B B

T

O O

P

T

A

A

O

B

A B B B

B

A A

A A

B B

A A

B B

T

O O

P

BA

B

O

A

A B B B

CDC3 A ... CDC3 B ... CDC3 D ... CDC3 E ... CDC3 G ... CDC3 H ...

CDC3 L ... CDC3 M ...

CDC3

IE/CDC3002/01/2011

CDC3 S ... CDC3 U ...

BA

T

P

AA

B

O

B

T

BA

P

BA

AB

O

T

BA TT

P

BA

AB

O

P T

T TA B

BA

AB

O

A B

T

LSP

BA

AB

O

T

LSP LS

TBAT

BA

AB

O

T

A

B

P

A B

BA

AB

O

T

P

A B

BA

AB

O

HYDRAULIC SYMBOLS AND INSTRUCTION OF CONNECTION

PARALLEL CONNECTION SERIES CONNECTION

Special elementCDC3*E04**3T2

For series connection configuration, a special individual valve bank section (CDC3*E04**3T2) must always be used as first element (see ordering code page 23).

Special closing plug

HYDRAULIC SYMBOLS

25

1

2

3

4

5

6

7

8

9

10

0 5 10 15 20 25 30

0

2

4

6

8

10

12

P(b

ar)

Q (l/min)

0 10 20 305 15 25

1

2

3

4

0

50

100

150

200

250

P(b

ar)

Q (l/min)

CDC3

IE/CDC3002/01/2011

PRESSURE DROPS - DIRECTIONAL CONTROL BANKABLE VALVE

LIMITS OF USE (MOUNTING C-E-F)

The diagram at the side shows the pressure drop curves for spools during normal usage.The fluid used is a mineral oil with a viscosity of 46 mm²/s at 40 C°; the tests have been carried out at a fluid temperature of 40 C°.

(p) Parallel connections(s) Series connections(E) Mounting E(F) Mounting F

The tests have been carried out with solenoids at operating temperature and a voltage 10% less than rated voltage with a fluid temperature of 50 C°. The fluid used was a mineral oil with a viscosity of 46 mm²/s at 40 degrees C. The values in the diagram refer to tests carried out with the oil flow in two direc-tions simultaneously (e.g. from P to A and at the same time B to T).

(4) = 15 and 16 spools used as 2 or 3 way, follow the curve No. 4

Spool type

ConnectionsP A P B A T B T P T P/T passing

01 4 4 4 4 — 902 (p) 7 7 6 6 7 902 (s) 7 7 6 6 8 —03 4 4 6 6 — 904 (p) 2 2 1 1 5 904 (s) 2 2 1 1 3 —15-16 (E) 6 6 10 10 — 915-16 (F) 6 6 5 5 — 9

Curve No.

Spool type Curve No.

01 102 103 304 2

15-16 1 (4)

In the cases where valves 4/2 and 4/3 are used with the flow in one direction only, the limits of use could have variations which may even be negative (See curve No 4 and Spool No 16 used as 2 or 3 ways). The tests were carried out with a counter-pressure of 2 bar at T port.

NOTE: The limits of use are valid for the C, E, F mounting.

26

CDC3

IE/CDC3002/01/2011

= =

=

==

=

=

140

49

69.5

178.5

19 16

25

54.5

13

24

86

59

N° 4 Ø 6.5

2 x O-Ring 2-012 90Sh

=

129.5

178.5

69.5

49N°4 6.5∅

59

16

13

24

19

25

55

81.5

= =

= =

==

==

P

A B

10

09

A

T

2 x O-Ring 2-012 90Sh

46

==

LS

O-Ring 2-008 90Sh

24,5

T

A B

16

13

10.510.5

OVERALL DIMENSIONS

Only for LS versions

Single solenoid versions

Fittings, max. tightening torque 60 Nm

Manual emergency

Parallel body

Parallel bodyPresetting for modular

valves

Body "S" connection B-P-A

27

CDCM3

IE/CDCM3003/01/2015

CDCM

3

*

**

*

*

*

*

E

CDCM3 N ..CDCM3 O .. CDCM3 P ..

**

3

BA

T

P

BA

AB

O

BA

T

P

BA

AB

O

P

T

A B

BA

AB

O

DIRECTIONAL CONTROL BANKABLE VALVE WITH PRESSURE RELIEF VALVE AND A09 COILS

Directional control bankable valve CDCM3 with single or double solenoid and one or two pressure relief valves with adjustable setting on A and/or B.• Centring achieved by means of calibrated length springs which immedi-


• Different springs used for each spool to improve the valve performance.• Emergency control.• Body for parallel or series connections• Threaded ports sizes G3/8”• Coils protection IP65 • Power supply DC or AC (with rectifi er).• Standard connectors DIN 43650 ISO 4400, AMP Junior, fl ying leads and

Deutsch• Maximum fl ow until 30 l/min.• Cast iron zinc plated body.


FEATURES

Max. pressure ports P/A/B/T 250 barMax. fl ow 30 l/minMax. fl ow - Pressure relief valve see diagrams page 30Max excitation frequency 3 HzDuty cycle 100% EDHydraulic fl uid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamination level (fi lter ß25 75)



1.40 kg1.65 kg

HYDRAULIC SYMBOLS

ORDERING CODE

Directional control bankable valve with relief valve (A09 coil)

Size

Body type (tab. 1)

Electrical operator

Spool (tab.2)

Mounting (tab.3)

Voltage (tab.4)

Pressure relief valve setting on A (tab. 5)

Pressure relief valve setting on B (tab. 5, omitted if equal to A)

Variants (tab.6)

Serial No.


28

CDCM3

IE/CDCM3003/01/2015

ORDERING CODE



01 +

02 -

03 +

04 (1) -



01 +

02 -

03 +

04 (1) -

15 -

16 +



01 +

02 -

03 +

04 (1) -

15 -

16 +

Code Variant

S1 No variant

LF Emergency control lever (see page 32)





FL (10) Coil with flying leads 250 mm (see page 89)

LD (10) Coil with flying leads 130 mm and integrated diode (see page 89)

CX (10) Deutsch connecection with bidirectional diode (see page 89)

(1) Specials with price increasing(2) Special voltage(3) Require connector with rectifier: 115 VAC/50Hz - 120 VAC/60Hz(4) Require connector with rectifier: 230 VAC/50Hz - 240 VAC/60Hz(5) Performance are guaranteed only using valves completed with BFP coil(6) Connector to be ordered separately, see page 87; Coils technical data, see page 89; Voltage codes are not stamped on the plate, their are readable on the coils(7) Other settings available on request(8) Other variants available on request(9) Tightening torque max. 6÷9 Nm (CH n. 22)(10) Available in 12V or 24V DC voltage only

Tab.1 - Body type


Tab.3 - Mounting


Tab.4 - Coils A09 voltage (6)


WResistance @ 20°C

(Ohm) ±7%

L 12 Vdc 123 °C 27 5.3

M 24 Vdc 123 °C 27 21.3

N (2) 48 Vdc 123 °C 27 85.3

Z (3) 102 Vdc 123 °C 27 392

P (2) 110 Vdc 123 °C 27 448

X (4) 205 Vdc 123 °C 27 1577

W (5) Without coils

Code Symbol

C

E

F

G (1)

H (1)

Code BodyO Ports G3/8” parallel with relief valve on AP Ports G3/8” parallel with relief valve on BN Ports G3/8” parallel with relief valve on A and B

Tab.5 - Pressure relief valve settings (7)

Code Setting

0 1 ÷ 30 bar

1 31 ÷ 100 bar

2 101 ÷ 250 bar

29

1

2

3

4

5

6

7

8

9

0 5 10 15 20 25 30

0

2

4

6

8

10

12

P(b

ar)

Q (l/min)

0 10 20 305 15 25

1

2

3

4

0

50

100

150

200

250

P(b

ar)

Q (l/min)

CDCM3

IE/CDCM3003/01/2015

1 = 1 ÷ 30 barbar 2 = 31 ÷ 100 bar 3 = 101 ÷ 250 bar

A B

T

P

A AB B

T

TT

P

Q (l/min)

P(b

ar)

3

2

1

0 1 2 3 4 5 6

0

50

100

150

200

250

300

Q (l/min)

P(b

ar)

1

2

3

0 1 2 3 4 5 6

0

20

40

60

80

100

120

140

160


PARALLEL CONNECTION



The diagram at the side shows the pressure drop curves for spools du-ring normal usage.The fluid used is a mineral oil with a viscosity of 46 mm²/s at 40 C°; the tests have been carried out at a fluid temperature of 40 C°.





Spool type


01 3 3 3 3 — 802 (p) 6 6 5 5 6 803 3 3 5 5 — 804 (p) 2 2 1 1 4 815-16 (E) 5 5 9 9 — 815-16 (F) 5 5 4 4 — 8

Curve No.

Spool type

Curve No.

01 102 103 304 2

15-16 1 (4)

MAX PRESSURE SETTING MIN.SETTING PRESSURE


DIAGRAMS - PRESSURE RELIEF VALVES

(4) = 15 and 16 spools used as 2 or 3 way, follow the curve No. 4

30

CDCM3

IE/CDCM3003/01/2015

2 x O-Ring 2-012 90Sh

16

13

19

24

25

30

59

49

26

81

N°4 Ø 6,5

= =

==

129,5

69,554,5 54,5

178,5

46

36

= =

==

==

==

OVERALL DIMENSIONS


Manual emergency


31

IE/ CDC3-CDCM3-VAR/02/2016

39

59

18

46

66

.4

45

39

18

56

18

46

39

182

128

26,5

177

231,5

73

28°28°

191

“LF” AND “LR” VARIANTS - EMERGENCY CONTROL LEVER

HYDRAULIC SYMBOL

LF variant

LR variant

Emergency P2 and P5, tightening torque max. 6÷9 Nm (CH n. 22)

Thanks to his fl exibility, the component is designed to be inserted between the valve body and the spool, provid-ing total interchangeability between the different types of solenoid body valves manufactured by Brevini Fluid Power.The control can be used as an emergency device in the event of power cuts.

“ES” Manual emergency

“P2”Rotary emergency

“R5” Rotary emergency 180°

“AJ” AMP Junior


“FL” Flying leads“LD” Flying leads/diode

OTHER VARIANTS

CDC3 / CDCM3 (variants)

Max operating pressure port T

dynamic 160 barstatic 210 bar

Max operating pressure port Pfor series connection confi guration 160 bar

Mounting type C - F - H

Spools type 01 - 0204 - 16

Weight with single solenoid CDC3 2.21 kgCDCM3 2.36 kg

Weight with double solenoidCDC3 2.46 kgCDCM3 2.61 kg

32

CD3

IE/CD3002/02/2011

CD

3

*

**

**

2

*

*

E

DIRECTIONAL CONTROL BANKABLE VALVE WITH D15 COILS

Directional control bankable valve CD3 with single or double solenoid.• Centring achieved by means of calibrated length springs which immedi-


• Different springs used for each spool to improve the valve performance.• Emergency control.• Body for parallel or series connections• Threaded ports sizes G3/8” or 9/16”-18UNF (SAE 6), with or without LS

line.• Coils protection IP66 • Power supply DC or AC (with rectifi er).• Standard connectors DIN 43650 ISO 4400, AMP Junior, fl ying leads and

Deutsch• Maximum fl ow until 40 l/min.• Cast iron zinc plated body.

FEATURES

Max. pressure ports P/A/B/T 310 barMax. pressure port T 250 barMax. Flow 40 l/minMax excitation frequency 3 HzDuty cycle 100% EDHydraulic fl uid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamination level (fi lter ß25 75)



1.389 kg1.778 kg

ORDERING CODE

Directional control bankable valve (with D15 coil)

Size

Body type (tab. 1)

Electrical operator

Spool (tab.2)

Mounting (tab.3)

Voltage (tab.4)

Variants (tab.5)

Serial No.



33

CD3

IE/CD3002/02/2011

ORDERING CODE



01 +

02 -

03 +

04 (2) -



01 +

02 -

03 +

04 (2) -

15 -

16 +

Code Symbol

C

E

F

G (2)

H (2)



01 +

02 -

03 +

04 (2) -

15 -

16 +

Code Variant

S1 No variant

SV Viton

LF (12) Emergency control lever (see page 38)

LR Emergency control lever180° rotated (see page 38)




3T First elem. for series connec.


AD (10) AMP Junior and integr diode (see page 90)

SL (10) Coil with flying leads 175 mm (see page 90)

CZ (10) Deutsch DT04-2P connection (see page 91)

R6 (10) Deutsch DT04-2P connection eCoat surface treatment (see page 91)

RS (11) Hirschmann coil eCoat surface treatment (see page 91)

(1) For series connection configuration, a special individual bankable valve CD3*E04**3T2 (A B or G parallel body type only, with spool 04 type, 3T variant) must always be used as first element. For other individual bankable valve must use body D E or H connector series type with spool 04 only

(2) Specials with price increasing(3) Special voltage(4) Require connector with rectifier: 115 VAC/50Hz - 120 VAC/60Hz(5) Require connector with rectifier: 230 VAC/50Hz - 240 VAC/60Hz(6) Performance are guaranteed only using valves completed with BFP coil(7) Connector to be ordered separately, see page 87; Coils technical data, see page 90 - 91; Voltage codes are not stamped on the plate, their are readable on the coils(8) Other variants available on request(9) Tightening torque max. 6÷9 Nm (CH n. 22)(10) Available in 12V or 24V DC voltage only.(11) Available in 12V, 24V, 28V or 110V DC voltage only(12) For the body type G - H - M order LR variant (Emergency control lever180°

rotated)

Tab.1 - Body type


Tab.3 - Mounting


Tab.4 - Coils D15 voltage (7)


WResistance @ 20°C

(Ohm) ±10%

L 12 Vdc 110 °C 30 4.8

M 24 Vdc 110 °C 30 18.8

V (3) 28 Vdc 110 °C 30 25.6

N (3) 48 Vdc 110 °C 30 75.2

Z (4) 102 Vdc 110 °C 30 340

P (3) 110 Vdc 110 °C 30 387

X (5) 205 Vdc 110 °C 30 1375

W (6) Without coils

Code BodyA Ports G3/8” parallelB Ports 9/16” - 18UNF parallelD (1) Ports G3/8” seriesE (1) Ports 9/16” - 18UNF series

G Attachment styleParallel presetting for modular valves

H (1) Attachment styleSeries presetting for modular valvesL Ports G3/8” parallel - LS vers.

M Attachment style, parallel-LS vers. Presetting for modular valves

S Special connection B-P-A (see outlet module unit FUS3 pag .53)

U Ports G3/8” parallel - P-T closed(not require the outlet module units)

34

CD3

IE/CD3002/02/2011

TT

P

T VMP

P

T

A A

A A

B B

A A

B B

T

O O

P

T

A

A

O

B

A B B B

B

A A

A A

B B

A A

B B

T

O O

P

BA

B

O

A

A B B B

CD3 A ... CD3 B ... CD3 D ... CDC3 E ... CD3 G ... CD3 H ...

CD3 L ... CD3 M ... CDC3 S ... CDC3 U ...

BA

T

P

A

AB

O

B

T

BA

P

BA

AB

O

T

BA TT

P

BA

AB

O

P T

T TA B

BA

AB

O

A B

T

LSP

BA

AB

O

T

LSP LS

TBAT

BA

AB

O

T

A

B

P

A B

BA

AB

O

T

P

A B

BA

AB

O


PARALLEL CONNECTION SERIES CONNECTION

Special elementCD3*E04**3T2

Special closing plug

For series connection configuration, a special individual valve bank section (CD3*E04**3T2) must always be used as first element (see ordering code page 33).

HYDRAULIC SYMBOLS

35

CD3

IE/CD3002/02/2011 1

0 10 20 30 40

1

2

3

0

50

100

150

200

250

300

350

P(b

ar)

Q (l/min)

7

6

5

4

3

2

1

10 9 8

0 105 2015 3025 4035

0

2

4

6

8

10

12

14

16

18

20

P(b

ar)

Q (l/min)



The diagram at the side shows the pressure drop curves for spools during normal usage.The fluid used is a mineral oil with a viscosity of 46 mm²/s at 40 C°; the tests have been carried out at a fluid temperature of 40 C°.



(3) = 16 spools used as 2 or 3 way, follow the curve No. 3

Spool type


01 6 6 6 6 — 102 (p) 5 5 4 4 2 102 (s) 5 5 5 5 3 —03 6 6 5 5 — 104 (p) 9 10 8 8 4 104 (s) 9 9 8 8 5 —15-16 (E) 5 7 5 9 — 115-16 (F) 7 5 9 5 — 1

Curve No.

Spool type Curve No.

01 102 103 104 215 316 1



36

CD3

IE/CD3002/02/2011

=

==

=

49

59

80 8069.5

229.5

25 1

9 16

13

24

143

N° 4 Ø6,5

2 x O-Ring 2-012 90Sh

==

==

24.5

49

59

69.5

13

16

19

25

24

56

229.5

8080

=

=

=

=

= =

P

T T

A B

A B

1009A

N°4 Ø6.5

2 x O-Ring 2-012 90Sh

LS

O-Ring 2-008 90Sh

= =

155

30.5

Ø4

5

46

= =

==

16

13

10.510.5

OVERALL DIMENSIONS

Only for LS versions



Manual emergency


valves

Parallel bodyBody "S"

connection B-P-A

37

IE/CD3-VAR/02/2016

81

.5

22

.5

98.5

Ø 3

2

81

.5

22

.5

max 66

120

81

.5

17

Ø 3

0

22

.5

max 63

117

54.3

53.766.7

66.5

54.3

191

208

13

2

26,5

202,5

282,5

77

28°28°

65.7

54,3

53.7

54.3

“LF” AND “LR” VARIANTS - EMERGENCY CONTROL LEVER

OTHER VARIANTS

HYDRAULIC SYMBOL

LF variant

LR variant




“AJ” AMP Junior“AD” AMP Junior + Diode

“CZ” Deutsch DT04-2P“R6” Deutsch DT04-2P eCoat treatment

“SL” Flying leads


“RS” eCoat treatment

CD3 (variants)

Max operating pressure port T

dynamic 160 barstatic 210 bar

Max operating pressure port Pfor series connection confi guration 160 bar

Mounting type C - F - H

Spools type 01 - 02 - 0304 - 16Weight with single solenoid Weight with double solenoid

2.35 kg2.74 kg

Thanks to his fl exibility, the component is designed to be inserted between the valve body and the spool, provid-ing total interchangeability between the different types of solenoid body valves manufactured by Brevini Fluid Power.The control can be used as an emergency device in the event of power cuts.

38

CX3

IE/CX3002/03/2016

CX

3

N

**

*

2

*

*

*

**

CX3 A ... CX3 C ... CX3 CL ...

T

P

OA

A B BA

AB

O

P

T

BA

AB

O

P

LS

T

SOLENOID OPERATING PROPORTIONAL CONTROL BANKABLE VALVES

Proportional control bankable valves CX3 with single or double solenoid.• Emergency control.• Body for parallel connections• Threaded ports sizes G3/8” or 9/16”-18UNF (SAE 6), with or without LS line.• Coils protection IP66 • Standard connectors DIN 43650 ISO 4400, AMP Junior, fl ying leads and

Deutsch• Regulated fl ow rate 3 / 10 / 15 / 20 l/min• Cast iron zinc plated body.

FEATURES

ORDERING CODE

Operating specifi cations are valid for fl uid with 46 mm²/s viscosity at 40°C, using the specifi ed Brevini Fluid Power electronic control units.

Accessories

Max. operating pressure ports P/A/B 310 barMax. operating pressure ports T(Pressure dynamic allowed for 2 millions of cycles) 250 bar

Nominal fl ow with Dp 5 bar from P to A,B 3 / 10 / 15 / 20 l/minRelative duty cycle Continuous 100% EDType of protection (Hirschmann coil) IP 66Fluid viscosity 10 ÷ 500 mm²/sFluid temperature -20°C ÷ 75° CAmbient temperature -20°C ÷ 60°CMax. contamination level (fi lter ß10 75)


Weight with single solenoid (CX3A..)Weight with double solenoid (CX3C..)

1.389 kg1.778 kg

Solenoid @ 9Vdc @ 12Vdc @ 24VdcCurrent supply PWM (pulse width modulation)Max. current solenoid 2.35 A 1.76 A 0.88 ASolenoid coil resistance at 25°C (77°F) 2.25 Ohm 4.0 Ohm 16.0 OhmPWM or superimposed dither frequency 100 ÷ 150 Hz

REMSRA..REMDRA.. Card type control for single and double solenoid

CEPS... Electronic amplifi er plug version for signle solenoid

MAV Electronic module for integrate control of proportional valves and ON/OFFJMPEI0M700101 Joystick with standard handleJMPIU0M700138 Joystick Person present handle

Proportional control bankable valve

Size

A = Single solenoidC = Double solenoid

Body type:A = Ports G3/8” parallelB = Ports 9/16” - 18UNF parallel G = Presetting for modular valves (parallel)L = Ports G3/8” parallel (LS version)

Type of spool

03 =

Symmetrical fl ow path control(see symbols table)

Nominal fl ow with Dp 5 bar from P to A,B1 = 3 l/min2 = 10 l/min3 = 15 l/min4 = 20 l/min

Max. current at solenoid (1):E = 2.35 A - Special coil (9 VDC)F = 1.76 A (12 VDC)G = 0.88 A (24 VDC)

Variants (1-2):S1 = No variantSV = VitonES = Emergency button (3)P2 = Rotary emergency (3) R5 = Rotary emergency 180° (3) AJ = Coil with AMP Junior connection (1)CZ = Coil with Deutsch connection DT04-2P (1)

Serial No.

HYDRAULIC SYMBOLS


(1) Coils technical data, see page 92. Voltage codes are not stamped on the plate, their are readable on the coils(2) Connector to be ordered separately, see page 87;(3) Emergency (see page 40)

39

CX3

IE/CX3002/03/2016

TT

P

Q (

l/m

in)

I (%)

0

5

10

15

20

25

0 10010 20 30 40 50 60 70 80 90

Q (l/min)

P(b

ar)

0 5 10 15 20 25 30

0

50

100

150

200

250

81

.5

22

.5

98.5

Ø 3

2

81

.5

22

.5

max 66

120

81

.5

17

Ø 3

0

22

.5

max 63

117

B BBA

T

P

T

A AA A A

B B B


PARALLEL CONNECTION

The fluid used is a mineral based oil with a viscosity of 46 mm²/s at 40°C. The tests have been carried out at with a fluid of a 40°C.

DIAGRAMS

INPUT SIGNALCX3.01N4...

POWER LIMITS TRANSMITTEDCX3.01N4...

VARIANTS





40

CX3

IE/CX3002/03/2016

=

==

=

49

59

80 8069.5

229.5

25 1

9 16

13

24

14

3

N° 4 Ø6,5

2 x O-Ring 2-012 90Sh

==

==

24.5

49

59

69.5

13

16

19

25

24

56

229.5

8080

=

=

=

=

= =

P

T

A B

1009A

N°4 Ø6.5

2 x O-Ring 2-012 90Sh

LS

O-Ring 2-008 90Sh

= =

155

30.5

Ø4

5

46

= =

==

OVERALL DIMENSIONS


valves

Parallel body Only for LS versions



Manual emergency

41

CXQ3

IE/CXQ3002/02/2016

CXQ

3

D

*

2

*

C

*

**

CXQ3CT..

CXQ3CP..

(1) Dati tecnici bobine, vedi pag. 92 . Le tensioni non sono stampigliate sulle targhette, ma indicate sulla bobina (2) Connettori da ordinare separatamente, vedi pag. 87;(3) Emergenze, vedi pag. 44 T T

PIN POUT

E

T T

PIN POUT

OPEN LOOP PROPORTIONAL PRESSURE COMPENSATED BANKABLE FLOW REGULATORS

Open loop proportional fl ow regulator 3 way compensated with priority function.• Regulate the fl ow in proportion to an applied electrical current (REM, MAV

or CEPS power amplifi er). • Flow regulation is independent both from load – POUT port – and pump

fl ow variations. Load compensation is achieved by a spool compensator, which holds the pressure drop constant across the proportional spool.

• Emergency control.• Coils protection IP66 • Standard connectors DIN 43650 ISO 4400, AMP Junior, and Deutsch• Regulated fl ow rate 15 / 20 l/min• Cast iron zinc plated body.

FEATURES

ORDERING CODE

Operating specifi cations are valid for fl uid with 46 mm²/s viscosity at 40°C, using the specifi ed Brevini Fluid Power electronic control units.

Accessories

Max. operating pressure ports Pin / Pout / E 250 bar

Max. operating pressure ports T(Pressure dynamic allowed for 2 millions of cycles) 250 bar

Regulated fl ow rate 15 / 25 l/minDecompression drain fl ow max 0.7 l/minRelative duty cycle Continuous 100% EDType of protection (Hirschmann coil) IP 66

Flow rate gain See diagram “Input signal fl ow”Fluid viscosity 10 ÷ 500 mm²/sFluid temperature -20°C ÷ 75° CAmbient temperature -20°C ÷ 60°CMax. contamination level (fi lter ß10 75)


Weight version CXQ3CP..Weight version CXQ3CT..

2.25 kg1.75 kg

Solenoid @ 9Vdc @ 12Vdc @ 24VdcCurrent supply PWM (pulse width modulation)Max. current solenoid 2.35 A 1.76 A 0.88 ASolenoid coil resistance at 25°C (77°F) 2.25 Ohm 4.0 Ohm 16.0 OhmPWM or superimposed dither frequency 100 ÷ 150 Hz

REMSRA.. Card type control for single solenoidCEPS... Electronic amplifi er plug version for signle solenoid

MAV Electronic module for integrate control of proportional valves and ON/OFFJMPEI0M700101 Joystick with standard handleJMPIU0M700138 Joystick Person present handle

Open loop 3 way proportional compensatedfl ow regulator for module units and bankable valves

Size

3 way compensation

P = 3 way (external excedence Line/ priority function)T = 3 way (internal excedence to T)

Nominal fl ow ratesH = 15 l/minI = 25 l/min

With decompression

Max. current at solenoid (1):E = 2.35 A - Special coil (9 VDC)F = 1.76 A (12 VDC)G = 0.88 A (24 VDC)

Variants (1-2):S1 = No variantL7 = emergency lever (3)P2 = Rotary emergency (3)R5 = Rotary emergency 180° (3)AJ = Coil with AMP Junior connection (1)CZ = Coil with Deutsch connection DT04-2P (1)

Serial No.

HYDRAULIC SYMBOLS

= Blind


(1) Coils technical data, see page 92. Voltage codes are not stamped on the plate, their are readable on the coils(2) Connector to be ordered separately, see page 87;(3) Emergency (see page 44)

42

CXQ3

IE/CXQ3002/02/2016

Q (

l/m

in)

I (%)

0

5

10

15

20

25

30

35

0 10 20 30 40 50 60 70 80 90 100

2

1

P (bar)Q

(l/

min

)

1

2

0 50 100 150 200 250

0

8

16

24

32

P (bar)

Q (

l/m

in)

1

2

0 50 100 150 200 250

0

8

16

24

32

Q (l/min)

0 10 205 15 25 30

0

5

10

15

20

P(b

ar)

Q (l/min)

0 10 205 15 25 30

0

5

10

15

20

P(b

ar)

1= CXQ3C*I...2= CXQ3C*H..

O-Ring 2-008 90Sh

3 x O-Ring 2-012 90Sh

49

19

N°4 Ø

6.5

56

59

431

3

14

BA

16

= =

= =

Ø45

161

69.5 11.580

= =

The fluid used is a mineral based oil with a viscosity of 46 mm²/s at 40°C. The tests have been carried out at with a fluid of a 40°C.

DIAGRAMS

INPUT SIGNAL FLOW

FLOW RATE BACK PRESSURE ON SECONDARY LINE

FLOW RATE BACK PRESSURE ON PRIORITY LINE

P PUMP FLOW PIN TCXQ3CT ...

P PUMP FLOW PIN TCXQ3CP ...

OVERALL DIMENSIONS CXQ3CT ...

43

CXQ3

IE/CXQ3002/02/2016

81

.5

22

.5

max 66

120

81

.5

17

Ø 3

0

22

.5

max 63

117

123

124.5

70,5

81. 5

22.5Ø

40

59

14

22

49

16

13 15

19

24

N°4 Ø

6.5

86.5

54.5

= =

= =

19.5 11.5

G 3/8"

69.5

65

11.580

36

Ø45

161

= =

4 x O-Ring 2-012 90Sh

OVERALL DIMENSIONS CXQ3CP ...

VARIANTS


“L7” Emergency lever



44

FI3A

FI

3

A

**

1

IE/ FI3A001/01/2015

2 x O-RING 2-012 90Sh

59

49

43

N°4 M

612

N°4 M

612

27

70

P

T

INTERMEDIATE ELEMENT

HYDRAULIC SYMBOL

FEATURES



Weight 0.4 kg

Intermediate element FI3A with through P and T lines. • Suggested in assemblies with more than 8 elements in order to give better

support and stability. • Maximum fl ow 40 l/min.• Aluminum body.


Intermediate element

Size

Standard connection

00 = No variantV1 = Viton

Serial No.

45

FI3L

FI

3

L

**

1

IE/ FI3L001/01/2015

2 x O-RING 2-012 90Sh

70

20

43

43, 5

59

49

43

N°4 M

612

N°4 M

612

27

70

O-RING 2-010 90Sh

P

LS

T

INTERMEDIATE ELEMENT WITH LS LINE

HYDRAULIC SYMBOL

FEATURES



Weight 0.4 kg

Intermediate element FI3L with through P-T and LS lines. • Suggested in assemblies with more than 8 elements in order to give better

support and stability. • Maximum fl ow 40 l/min.• Cast iron zinc plated body.


Intermediate element

Size

LS line

00 = No variantV1 = Viton

Serial No.

46


FI

3

RP

*

*

FI3RP

IE/ FI3RP001/01/2015

1

**

1

2

3

0 15 30 45 60 75 90

0

25

50

75

100

125

150

175

200

225

250

275

300

Q (l/min)

P(b

ar)

3

2

1

0 15 30 45 60 75 90

0

5

10

15

20

25

30

35

40

Q (l/min)

P(b

ar)

0 15 30 45 60 75 90

3

2

1

0

25

50

75

100

125

150

175

200

225

250

275

300

Q (l/min)

P(b

ar)

2 x O-RING 2-012 90ShO-RING 2-010 90Sh

55

61,5 max

70 max

90

C

V

39

49

59

43

N°4 Ø 6,5

21

8 19,5

49

P

T

LS

M

INTERMEDIATE ELEMENT WITH PRESSURE REDUCING VALVE

FEATURES

Max.

bankable valves - tecnidratecnidra.com.ar/wp-content/uploads/2018/08/cdc3-cxdh3-e... · 2020. 3....

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