ban-air iars and walklift brochure

U N I Q U E L Y F L E X I B L E S T O R A G E A N D H A N D L I N G S O L U T I O N S W W W . B A N - A I R . C O M

Introduction to Ban-Air® 3

Flexible Storage Solutions 4

Instantly Adjustable Rack SystemTM 6

Design & Engineering 8

Manufacturing 9

Ban-Air Pallets 10

Pallet Accessories 12

IARS Configuration Options 14

WalkLift® System 16

Industry Applications 18

Forklift or WalkLift? 20

Employee Safety 21

WalkLift Configurations 22

Specifications 30

Size Dimensions Guide 38

Pallet Selection Guide 41

CONTENTS

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Condense the same volume of items into just half the storage space with efficient positioning of pallets within the Instantly Adjustable Rack System.

Go online to www.ban-air.com for animated guides to how the system works and to see the many benefits of IARS.

Ban-Air® Storage Systems is a leading manufacturer and turnkey supplier of high quality, durable storage and handling solutions. With over a decade of experience and hundreds of installations completed worldwide, Ban-Air has developed a unique product offering to provide highly versatile and effective solutions to address any storage problem.

The Ban-Air concept is centered on maximizing storage capacity and reducing under-utilized storage space to effectively BAN the wasteful storage of AIR!

Standard storage racks are constructed from upright frames and platforms creating shelves of fixed height. These platforms bolt or slot into position and can only be adjusted by first emptying all stock from the system and then by lifting personnel and tools into position with an access platform.

Despite being ‘adjustable’, these shelves rarely get reconfigured. Stock does not fit easily or efficiently into such fixed shelf spaces and as a result shelves can lie empty or under-utilized.

The shelves, or pallets, in the Ban-Air Instantly Adjustable Rack SystemTM (IARS) can be completely removed from their free-standing rack structure with the use of a standard forklift, allowing for variable pallet configurations. This enables you to optimize limited storage space and eliminate wasteful storage of air.

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Our range of products has been designed to optimize the full potential of your available storage areas. In doing this we aim to address a number of key storage principles:

HIGH DENSITYMaximize the efficient usage of volumetric space to create increased storage capacity

HIGH ACCESSIBILITYEnhanced abilities for users to retrieve exactly what they want, when required, coupled with ‘visibility-on-demand’ for small parts storage

PROTECTION OF EMPLOYEESClearer visibility and safer working environments can help to reduce avoidable personnel accidents

PROTECTION OF ASSETSMinimize damage to your inventory from dirt, dust and static; protect items from theft; quickly and easily identify missing inventory

FLEXIBILITY FOR FUTURE NEEDSAbility to reconfigure stock locations instantly, reorganize picking routes, expand storage systems or relocate entire business as required

THE BAN-AIR PHILOSOPHY

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CUSTOM-FIT STORAGE

Our Ban-Air racking systems are designed and constructed to offer the most flexible configurations for your storage needs.

The Instantly Adjustable Rack System (IARS) benefits from a modular, bolt-together design, allowing for custom configuration from standard components in every installation design, to maximize the available warehouse cube in the shortest service time.

Systems of different height and width (providing the depth remains constant) can be joined together to create a custom-fit rack for your individual needs. The rack can be built around obstacles such as changing ceiling height, pipes, or structural support columns that may normally cause problems when fitting a standard racking structure.

A combination of pallet types can be stored within the same rack including Light-Duty Shelves, Standard- or Heavy-Duty Pallets, to provide flexible storage for a variety of different items within the same area. The entire system can also be dismantled and reconfigured to meet changing ongoing requirements.

FLEXIBLE SOLUTIONS OPTIMIZE ALL AVAILABLE STORAGE SPACE

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OPTIMIZED SPACE

All Ban-Air systems achieve extremely high density storage, utilizing the full available height of your warehouse in order to maximize cubic storage capacity.

Instantly adjust the height of the pallets with any type of forklift to create truly flexible storage accommodation that can quickly change and adapt to your requirements.

Optional continuous load-bearing Top Shelves create additional vertical space and allow for the storage of items that vary in width outside the scope of the main rack system, providing optimum flexibility for both the heights and widths on non-regular palletized loads.

IMPROVED EFFICIENCY

An integrated lifting and handling device, or WalkLift, can be fitted to your rack system to help make the loading and unloading of pallets safer, easier and more efficient.

With no specific operator license requirements, the WalkLift can help to empower every individual operator with a minimum of training to manage their own workloads, improving productivity and reducing lengthy waits for a forklift or certified forklift operator.

Find out more about the benefits of the Ban-Air WalkLift on page 17.

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The Instantly Adjustable Rack System (IARS) is an efficiently designed solution that can maximize storage resources and revolutionize handling, stock retrieval and inventory control.

Unlike standard fixed-height storage racks, the IARS incorporates completely removable steel pallets that allow for variable shelving configurations. These pallets can be instantly adjusted with the use of any standard forklift truck, or a Ban-Air WalkLift to provide custom fit storage across all available warehouse space and maximum cubic storage capacity.

INSTANTLY ADJUST the height of the pallets at 6 inch (150mm) increments when required

BOLTED SECTIONAL DESIGN allows for easy disassembly, relocation, reconfiguration, as well as for routine maintenance and repair

RIGOROUSLY TESTED and carefully designed for superior quality, strength and durability

OVER 20 SYSTEM SIZES are available as standard, with a full range of heights to cope with almost any application or building constraint

WIDE RANGE OF ACCESSORIES are available to fully customize any system to meet your needs with new accessory options being designed all the time. See a selection of pallet accessories on page 12

MEETING HIGH INDUSTRY STANDARDS globally with all racking systems designed according to Rack Manufacturers Institute (RMI), European Federation of Materials Handling (FEM) and International Building Code (IBC) guidelines

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STRONG & DURABLE WEIGHT CAPACITY TESTS AND STRENGTH ANALYSIS

Design, analysis, testing and validation of mechanical parts, assemblies and structures according to international norms and safety standards

Full maintenance and latest releases of AutoCAD®, SolidWorks®, SolidWorks Simulation Professional® and StaadPro®

Analysis and computer simulations based on Finite Element Analysis (FEA) software

Prediction of physical behaviour of any part, assembly or structure under any loading condition, simulating real-world operating conditions through Computer-Aided Engineering (CAE)

Wide range of possible analyses, scenarios and computerized simulations including stress, strain and displacement; seismic simulation; thermal heat transfer; drop test analysis and many more

Structural analysis and design to monitor exposure to static loading or dynamic response, including soil-structure interaction, wind, earthquakes and moving loads

Translation of models into production technical drawings, 3D visuals and animations to allow virtualization of prototype models prior to manufacture

Prototyping and validation of products through physical testing

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Ban Air engineers strive to bring continuous improvements to our storage solutions, developing new products and providing technical support for special projects, often within locations with severe environments and extreme climatic conditions.

We utilize the very latest engineering software, hardware and techniques:

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PRECISION MANUFACTURE LASER CUTTING AND POWDER COATING PROCESSES

Ban-Air is actively engaged in the study and adaptation of its storage solutions to meet stringent safety standards in the most demanding of environments.

All of our rack systems are designed according to Rack Manufacturers Institute (RMI), European Federation of Materials Handling (FEM) and International Building Code (IBC) guidelines, which all consider seismic activity.

Our Seismic Solutions are specially enhanced systems for superior strength and rigidity. They are suitable for regions that lie on fault lines or experience high levels of seismic activity.

All of our systems can be analysed, and where necessary updated, to accommodate a wide range of seismic and environmental conditions.

Call our sales team for more information.

Ban-Air products are manufactured using the latest Computer Numerical Control (CNC) cutting, punching and bending technology along with laser-profiling and custom-rolled sections. Depending on the component, all welding is performed by certified welders or by mechanized programmable robotic welding technology. Ban-Air products are powder-coated with a tough exterior grade polyester finish which is durable, abrasion resistant and resists discoloration in direct sunlight.

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Global seismic zones

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1. SHELVES WIDE RANGE OF PALLET SIZES AND STYLES TO SUIT ANY APPLICATION

2. STORAGE MODULES LARGE RANGE OF ACCESSORIES AVAILABLE

3. CARRIERS USED BOTH INSIDE AND OUTSIDE THE RACK

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LIGHT DUTY SHELFManually adjusted in the rack, the Light-Duty Shelf is ideal for small goods or ‘walk-and-pick’ operations. It is available in all pallet sizes and has a 500lb (225kg) capacity.

SOLID-TOP PALLETThe Solid-Top Pallet features a large flat surface area to support irregular items whilst retaining the ability to be customized with a range of accessories.

FLOW-THRU PALLETDesigned to allow sprinkler water to cascade throughout the rack, minimizing fire code compliance concerns, as well as providing a uniquely designed surface to secure almost any bulky item.

STANDARD DUTYup to 2,500lbs (1,135kg)

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The multi-functional Ban-Air Pallet is available in a large variety of sizes, strengths and functions with a range of accessories and add-ons to suit your application

SECUREOptional Lockable Pallet Mechanism available on all pallet sizes to prevent movement or tipping when positioned in the rack.

See www.ban-air.com for details.

ACCESSORIZEChoose from a range of attachments to make the storage of small parts, loose, heavy or bulk items more efficient, safe and secure.

EFFICIENTStack-and-Nest Pallet design allows for dense storage when not in use and very economical shipping

ERGONOMICLocation window helps to position the pallet on upright hooks and prevents snagging.

MOBILEOptional Castor Mobility Packs aid the manual handling of loads outside the rack system.

HOW MANY PALLETS DO YOU REQUIRE FOR YOUR SYSTEM?USE OUR PALLET SELECTION GUIDE ON PAGE 41

PALLET FEATURESWEIGHT CAPACITY

HEAVY DUTYup to 5,000lbs (2,270kg)

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LASHING KITS SECURE ITEMS TO THE PALLET TO PREVENT TIPPING OR MOVEMENT

TIRE STORAGE ACCOMODATE LARGE, HEAVY TIRES ALONGSIDE OTHER STOCK ITEMS

SECURITY CABINET PROTECT ITEMS IN A FRONT OPENING, LOCKABLE CABINET

PALLET CASTOR ASSIST MANUAL HANDLING OF LOADS OUTSIDE THE RACK

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Effectively partition pallet space and protect and organize your goods with Modular Cage sizes to suit a variety of applications

For smaller loose items or products requiring effective containment or segregation, the Modular Cage provides a flexible solution to organize your storage.

The Modular Cage is available for most standard Ban-Air Pallet sizes. Standard panels are available in two heights of 10 and 22in (250 and 550mm), which can be arranged into a variety of configurations including Standard, with Optional Lid, Easy Access Front, Drop-Down Front and Horizontal Pick.

All panels are polyester powder coated and can be used to configure interior compartments to organize your stock further. Secure, lockable options are available to protect valuable items from damage and theft.

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DROP-DOWN FRONT FOR ACCESS

WHEN REQUIRED WITH OPTIONAL LID

HORIZONTAL PICK WITH OPEN FRONT SECTION FOR FULL

ACCESS

EASY ACCESS FRONT FOR QUICK PICKING

AND RETRIEVAL

STANDARD CAGE AVAILABLE WITH OR WITHOUT LID

INTERNAL DIVIDERS FOR ORGANIZATION

OF STOCK ITEMSFOR FULL MODULAR CAGE SPECIFICATIONS AND OPTIONS SEE PAGE 33

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The Instantly Adjustable Rack System is designed to provide flexible, custom-fit storage to suit your specific needs.

Its free-standing, bolted construction supports a wide range of configurations for almost any application.

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VARIABLE SYSTEM WIDTHS & HEIGHTS

Join together bays of the same depth, but different widths or heights, within the same row of rack for the ultimate in flexible storage configurations.

Using different system heights can help to accommodate varying ceiling heights, pipes, structural supports or columns

Joining different system widths enables different load types to be accommodated within the same storage structure

TOP SHELVES

Create additional vertical storage capacity and allow for the storage of items that vary in width outside the scope of the main rack system with cost-effective continuous load-bearing Top Shelves.

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Get even more from your IARS with an integrated WalkLift system. This optional dedicated lifting and handling device consists of a mast and bridge assembly with lifting forks. The system enables a single operator to load or unload pallets without the need for a forklift or certified forklift operator.

Used in conjunction with the IARS, the WalkLift can make a dramatic difference to your operations with the loading and unloading of pallets made safer, easier and more efficient.

SAVE TIME AND BOOST PRODUCTIVITY, a single operator can efficiently manage loads of up to 5,000 lbs (2,270kg) with ease

NARROW AISLE REQUIREMENTS with full usability from 6’ 6” (2m)

360º FLEXIBILITY as the handling device maneuvres easily on four axes

MAXIMIZE VERTICAL SPACE, save valuable floor area, and get large items off the floor through a combination of adjustable height pallets and small overall storage footprint

SUPERIOR STRENGTH systems with 2,500lb (1,135kg) capacity and 5,000lb (2,270kg) capacity and up to 24ft (7.3m) in rack height, with added resistance against any mast deflection when handling heavy loads

SAFE AND DURABLE systems designed to meet or exceed CMAA (Crane Manufacturers Association of America) and CE standards, assuring minimal mast and bridge deflection at rated lift capacity

ERGONOMIC DESIGN enables any operator to use it with minimal training. No formal licence or forklift insurance required

FEWER ACCIDENTS with built-in safety features including a free fall prevention device, protective canopy and high-beam safety lights to name just a few

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A G R I C U L T U R E

A R C H I V A L

A U T O M O T I V E

E D U C A T I O N

E N T E R T A I N M E N T

H E A L T H C A R E

H O S P I T A L I T Y

M A N U F A C T U R I N G

M I L I T A R Y

G O V E R N M E N T

U T I L I T I E S

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Whatever the application - palletized parts, motors, pumps, dies and fixtures, molds, barrels, or work-in-process - the WalkLift system can be conveniently positioned in a central location, where it is needed most. The system is ideal for wide variety of applications within a range of industry sectors and dramatically assists productivity by empowering all workers to store and

retrieve their required items - no more waiting for a forklift!

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CAPTIVE, SAFE & EFFICIENT

MINIMAL TRAINING NEEDED

EMPOWER ENTIRE WORKFORCE

NARROWER AISLE WIDTH REQUIREMENTS

WALKLIFT®

ONLY FOR CERTIFIED FORKLIFT OPERATORS

INHERENT DANGERS IN OPERATION

AISLE WIDTHS RESTRICTED

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FORKLIFT

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1,000,000forklifts are used across the USA. Each year, forklift-related industries result in 100 deaths and 20,000 serious injuries. (OSHA)

800,000forklifts are used in the EU. In the UK alone at least one worker is taken to hospital every day, and every six weeks someone is killed in a forklift related accident. (Health & Safety Executive)

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The Ban-Air WalkLift can help to overcome some of the real dangers related to common forklift usage in the workplace:

The self-contained, manual system cannot tip or overturn

The restricted speed of the forks and built in safety features significantly reduces the possibility of nearby workers being injured

The system is 75 per cent lighter than a standard forklift, making movements more accurate and reducing dramatically electrical power consumption

Users always operate the system at ground level with detachable pendant controller for greater visibility at all heights

The system has very low maintenance requirements that can be easily managed in-house

Forklift Overturns

Lost control or driving off loading docks

Falls from forklifts

Workers struck or crushed by forklift

Failure to inspect or maintain forklifts

Improper design such as narrow aisles

Using the Ban-Air WalkLift eliminates the cause of common forklift-related injuries:

WalkLift cannot tip or overturn

Integrated part of racking system

Operated at ground level

Restricted fork speeds

Low maintenance requirements

WalkLift can operate in narrow spaces

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The WalkLift® is available in a number of different configurations to suit your existing warehouse space and storage requirements

The following pages demonstrate some of the standard configurations available. Contact the sales team to identify the best system for your needs

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CONFIGURATIONS: STANDARD SYSTEM

SINGLE AISLE SYSTEM WITH TWO ROWS OF RACKING, THIS IS THE MOST BASIC SYSTEM CONFIGURATION. MOST APPLICATIONS CAN BE SATISFIED USING THIS LAYOUT, WHICH OFFERS THE MAXIMUM EFFECTIVE USE OF THE STORAGE FOOTPRINT.

OVERHEAD VIEW 3D MODEL

CONFIGURATIONS: S INGLE-SIDED SYSTEM

SINGLE AISLE SYSTEM USED FOR AGAINST WALL OR EXTREMELY SMALL SPACE REQUIREMENTS.

OVERHEAD VIEW

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OVERHANG SYSTEMS

Extend the mast and bridge past the last bay of racking

Allows the lifting device to travel beyond racking - ideal for parts staging, transfer, or for direct loading onto light goods vehicles

Typically used for product transfer outside of the system

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SYMMETRICAL CANTILEVER OVERHANG SYSTEM: WITH A 4’5-1/2” (1.3M) RUNOUT ON ONE OR BOTH ENDS


ASYMMETRICAL CANTILEVER OVERHANG SYSTEM: RUNOUT ON ONE SIDE ONLY FOR SIMILAR STAGING TRANSFER OR LOADING PURPOSES

CONFIGURATIONS: CANTILEVER OVERHANG SYSTEMS

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ACCESS-AISLESYSTEMS

Maximum access-aisle width of approximately 10’ 4” (3.1m)

Access aisle can be used on single or multiple aisle systems

One or more sections are removed from the outside row of rack allowing for product drop-off and pick-up from a secondary point in the system

Access aisles can also be used for through-traffic such as forklifts or other in-plant vehicles

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CONFIGURATIONS: ACCESS-AISLE SYSTEMS

SINGLE SIDED ACCESS-AISLE SYSTEM: ACCESS-AISLE TRANSFER ON ONE SIDE ONLY.


DUAL SIDED ACCESS-AISLE SYSTEM: ACCESS-AISLE TRANSFER ON BOTH SIDES OFTEN USED FOR PERSONNEL PASS-THROUGH.

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CROSSOVERSYSTEMS

Allow the stacker crane to move from one side of the system to the other

Eliminates the need for two single aisle stackers back to back

Reduces overall length of the storage system

Used when you have more width than length in an area

More cost effective than purchasing two single aisle stackers

Commonly used on larger systems, a crossover system can improve cycle times and increases the productivity of the system

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CONFIGURATIONS: CROSSOVER SYSTEMS

CENTRE AISLE CROSSOVER SYSTEM: DOUBLE AISLE SYSTEM WITH FOUR ROWS OF RACK WITH A CROSSOVER AISLE (AVAILABLE FOR MULTIPLE AISLE SYSTEMS ONLY).


END AISLE CROSSOVER SYSTEM: DOUBLE AISLE SYSTEM WITH FOUR ROWS OF RACK ELIMINATES THE NEED FOR TWO SINGLE AISLE SYSTEMS (AVAILABLE FOR MULTIPLE AISLE SYSTEMS ONLY), WHICH IS COMMONLY USED TO FEED PRODUCTION EQUIPMENT LOCATED AT ONE END OF THE SYSTEM.

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I A R S S P E C I F I C A T I O N S

STORAGE RACK SPECIFICATION USER BENEFIT

CERTIFICATIONS Rack design meets the applicable Rack Manufacturers Institute (RMI) and European Federation of Materials Handling (FEM) specifications

Increased user confidence in a system design to the highest global industry standards

MAXIMUM DESIGN CAPACITY

15,000lbs (6,805kg) per individual storage section; 30,000lbs (13,610kg) per opposing bays for Standard Duty30,000lbs (13,610kg) per individual storage section; 60,000lbs (27,215kg) per opposing bays for Heavy Duty

Standard capacity to suit most industrial & military applicationsBuilt to withstand the most demanding usage environments Heavy-Duty for the more extreme applications

COLUMNS Nominal height range from 8’ (2.4m) to 24’ (7.3m) in 1’ (0.3m) increments (Heights up to 32’ (9.7m) available for special order)

Bolted and assembled into rigid frames. Modular system for easy reconfiguration

FRONT AND REAR Medium or heavy duty box section, double-wall construction High-strength structural steel columns

ANCHORING Two high-strength, cold-formed expansion anchors per bearing pad Chemical anchoring system available for non-standard applications

Solutions available to accomodate the most extreme floor variations

LEVELING Standard shimming level of 1/4” (6mm) per frame Other shimming solutions available on request

Fast and accurate installation on a wide variety of floor conditions

PALLET RETAINER HOOKS

Spaced at 6” (150mm) increments in height Adjustability for better cube utilization (storage density) and easy handling

PALLET ENGAGEMENT Front Column: Positive self-engagement and extra-deep hook with optional Pallet Locking Feature for ultimate protection Rear Column: Extra-large safety rest

Assures safe engagement of pallets into the system at all load-bearing contact points

COLUMN HEIGHT From 8’ (2.4m) to 24’ (7.3m) as standard. Up to 32’ (9.7m) by special order. Maximum storage-to-space ratio

The following pages contain specifications relating to the Instantly Adjustable Rack System (IARS), Pallets and Accessories. For further information and guidance on the most suitable system for your requirements please call our Sales team.

ACCESSORIES SPECIFICATION USER BENEFIT

MODULAR CAGE Cage framework bolts to pallet in four different panel heights: 10” (250mm), 22” (550mm), 32” (800mm), 44” (1100mm). Modular panels can be divided as required front-to-rear with optional dividers, or in Horizontal Pick format can create lateral shelving modules (see separate table)

Loose-item rackable cage, ideal for the safe and secure retention of hand pick items or smaller, heavier objects requiring safe segregation or flexible relocation as requirements change

CASTOR KITS Can be fitted to all Ban-Air Pallets (Standard & Flow-Thru). Kit comes complete with 2 swivel castors (front) and 2 fixed castors (rear), suitable up to a maximum rated pallet load of 2500lbs (1135kg)

Easy manual operation allowing users to wheel heavy loads without use of a forklift, using the steerable wheel configuration. Recessed mount inside the pallet eliminates loss of wasted vertical space

LASHING KITS Can be fitted to all Pallets. Each kit comes complete with two full ratchet straps with approximately 20ft (6m) of heavy-duty webbed polyester strapping along with sewn in cleats

Lock awkward shaped items securely to the pallet surface whilst in the rack or in transit

BIN MODULE Bin Module panel affixes securely to pallet to retain 24 heavy-duty small parts storage bins, each approximately 1.1 cu ft storage capacity

Modular, flexible, expandable and rapidly reconfigured or relocated within the IARS system

BIN MODULE SECURITY CABINET

Bin Module contained within a secure sliding door cabinet, lockable by means of standard padlock

Offers secure small parts storage within the IARS without need for dedicated secure area

LOAD RETAINER Angled metal section screws securely to Solid Top Pallet Prevents stock rolling or sliding from the load surface

SECURITY CABINET Hinged door cabinet affixes to Standard and Flow-Thru Pallets with either solid or mesh doors

Flexible, expandable, secure storage without the need for formal segregation of stock

TIRE RACK MODULE Tubular frame tire support which bolts securely to the pallet Accommodates large, heavy vehicle tires without need for dedicated tire storage rack system

WORK-IN-PROCESS CART Heavy-duty tubular structure designed to accommodate entire loaded Ban-Air Pallet up to 2500lbs, complete with swivel and fixed castors

Cradles entire pallet for easy, fast manual delivery around shop floor

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COLUMNS

PALLET WIDTH PALLET DEPTH FRAME DEPTH(FRONT TO BACK)

CENTER TO CENTER(LEFT TO RIGHT)

FRONT COLUMN CLEARANCE(LEFT TO RIGHT)

REAR COLUMN CLEARANCE (LEFT TO RIGHT)

A B C D E F

26-1/2” (670mm) 30” (760mm) 32” (810mm) 31-3/4” (805mm) 28-1/8” (715mm) 22-1/8” (560mm)

36” (915mm)30”

36”

(760mm)

(915mm)

32”

37-7/8”

(810mm)

(965mm)41-1/4” (1050mm) 37-5/8” (995mm) 31-5/8” (805mm)

42” (1065mm)

36”

42”

48”

(915mm)

(1065mm)

(1220mm)

37-7/8”

44”

49-7/8”

(965mm)

(1115mm)

(1265mm)

47-1/4” (1200mm) 43-5/8” (1110mm) 37-5/8” (955mm)

48” (1220mm) 48” (1220mm) 49-7/8” (1265mm) 53-1/8” (1350mm) 49-1/2” (1256mm) 43-1/2” (1105mm)

52” (1320mm)

30”

42”

48”

(760mm)

(1065mm)

(1220mm)

32”

44”

49-7/8”

(810mm)

(1115mm)

(1265mm)

57-1/4” (1455mm) 53-5/8” (1360mm) 47-5/8” (1210mm)

60” (1520mm)

36”

42”

48”

(915mm)

(1065mm)

(1220mm)

37-7/8”

44”

49-7/8”

(965mm)

(1115mm)

(1265mm)

65-1/4” (1660mm) 61-5/8” (1565mm) 55-5/8” (1415mm)

72” (1825mm)

30”

36”

42”

48”

(760mm)

(915mm)

(1065mm)

(1220mm)

32”

37-7/8”

44”

49-7/8”

(810mm)

(965mm)

(1115mm)

(1265mm)

77-1/4” (1965mm) 73-5/8” (1870mm) 67-5/8” (1720mm)

82” (2080mm)42”

48”

(1065mm)

(1220mm)

44”

49-7/8”

(1115mm)

(1265mm)87-3/8” (2220mm) 83-3/4” (2125mm) 77-3/4” (1975mm)

96” (2440mm)42”

48”

(1065mm)

(1220mm)

44”

49-7/8”

(1115mm)

(1265mm)101” (2575mm) 97-5/8” (2480mm) 91-3/4” (2330mm)

A. PALLET WIDTH

B. PALLET DEPTH

C. FRAME DEPTH (FRONT TO BACK)

D. CENTRE TO CENTRE (LEFT TO RIGHT)

E. FRONT COLUMN CLEARANCE (LEFT TO RIGHT)

F. REAR COLUMN CLEARANCE (LEFT TO RIGHT)

FRONT OF PALLET

REAR OF PALLET

USE THIS CHART TO DETERMINE YOUR SYSTEM SIZE

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PALLET SIZE LIGHT-DUTY SHELF 500LBS (225KG) LOAD

CAPACITY

SOLID-TOP STANDARD-

DUTY

SOLID-TOP HEAVY-DUTY

FLOW-THRU STANDARD-

DUTY

FLOW-THRU HEAVY-DUTY

STANDARD-DUTY LOAD CAPACITY

HEAVY-DUTY LOAD CAPACITY

26-1/2’’ x 30” (670x760mm) ○ ○ ○ ○ ○

2,500lbs (1,135kg)

5,000lbs (2,270kg)

36” x 30” (915x760mm) ○ ○ ○ ○ ○

36” x 36” (915x915mm) ○ ○ ○ ○ ○

42” x 36” (1065x915mm) ○ ○ ○ ○ ○

42” x 42” (1065x1065mm) ○ ○ ○ ○ ○

42” x 48” (1065x1220mm) ○ ○ ○ ○ ○

48” x 48” (1220x1220mm) ● ● ● ● ●

52” x 30” (1320x760mm) ● ● ● ● ●

52” x 42” (1320x1065mm) ● ● ● ● ●

52” x 48” (1320x1220mm) ● ● ● ● ●

60” x 36” (1520x915mm) ○ ○ ○ ○ ○

2,000lbs (905kg)

4,000lbs (1,815kg)

60” x 42” (1520x1065mm) ○ ○ ○ ○ ○

60” x 48” (1520x1220mm) ○ ○ ○ ○ ○

72” x 30” (1825x760mm) ○ ○ ○ ○ ○

72” x 36” (1825x915mm) ○ ○ ○ ○ ○

72” x 42” (1825x1065mm) ○ ○ ○ ○ ○

72” x 48” (1825x1220mm) ○ ○ ○ ○ ○

82” x 42” (2080x1065mm) ● ● ● ● ●

82” x 48” (2080x1220mm) ● ● ● ● ●

96” x 42” (2440x1065mm) ○ ○ ○ ○ ○

96” x 48” (2440x1220mm) ○ ○ ○ ○ ○

● POPULAR SIZE ○ AVAILABLE OPTIONS

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M O D U L A R C A G E S P E C I F I C A T I O N S

PALLET SIZEWIDTH (INSIDE) DEPTH (INSIDE)

STORAGE VOLUME (cu ft/m3)

10” HIGH SECTION (250mm)




26.5” x 30” (670x760mm) 1’ 6’’ (460mm) 2’ 3’’ (695mm) 2.8 cu ft (0.08m³) 6.2 cu ft (0.18m³) 9.0 cu ft (0.26m³) 12.4 cu ft (0.36m³)

36” x 30” (915x760mm) 2’ 4’’ (700mm) 2’ 3’’ (695mm) 4.3 cu ft (0.12m³) 9.5 cu ft (0.27m³) 13.8 cu ft (0.39m³) 19.0 cu ft (0.54m³)













72” x 36” (1825x915mm) 5’ 4’’ (1615mm) 2’ 9’’ (845mm) 12.0 cu ft (0.34m³) 26.5 cu ft (0.75m³) 38.5cu ft (1.09m³) 53.0 cu ft (1.50m³)





CAGE HEIGHT STANDARD (OPTIONAL LID)

EASY ACCESS FRONT DROP DOWN FRONT(OPTIONAL LID)

HORIZONTAL PICK PALLET SIZES

10” (250mm) 3P - - 3PAll pallet sizes

(except 96”wide systems)

22” (550mm) 5P 5P - 5P

32” (800mm) 7P 7P 7P 7P

44” (1100mm) 9P 9P 9P 9P

Width, depth and height measurements rounded to the closest inch, no dividers

MODULAR CAGE CONFIGURATION OPTIONS

STANDARD(WITH OPTIONAL LID)

EASY ACCESS FRONT DROP DOWN FRONT(WITH OPTIONAL LID)

HORIZONTAL PICK

P = Points required. Please refer to page 41 for more information on calculating pallet load height requirements.

Modular Cage side panel heights are optimized to account for maximum storage capacity and clearance heights.

MODULAR CAGE CAPACITY

33

SYSTEM SPECIFICATION USER BENEFIT

OVERALL HEIGHT From 9’ 8-1/4” (3.0m) to 26’ 2-1/4” (8.0m) Fits into most industrial space, optimizing the storage capacity

CERTIFICATIONS Rack design meets the applicable Rack Manufacturers’ Institute (RMI) and European Federation of Materials Handling (FEM) specificationsBridge design meets Crane Manufacturers Association of America (CMAA) specification number 70Mast and Bridge CE (European) Certified

All components designed and manufactured to the highest global industry standards

CAPACITY 2,500lbs (1,135kg) pallet load (Standard)5,000lbs (2,270kg) pallet load (Heavy-Duty)

Empowers users to pick and retrieve the heaviest of loads with ease

W A L K L I F T ® S P E C I F I C A T I O N S

The following pages contain specifications relating to the WalkLift system. For further information and guidance on the most suitable system for your requirements please call our Sales team.

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MAST SPECIFICATION USER BENEFIT

CONSTRUCTION Welded construction; designed using structural channels or beams with horizontal braces and high strength steel guide bar (carriage track). The carriage track is designed and manufactured to a ± 1/16” (2mm) tolerance

Maximum strength, minimum torsion and deflection along with maximum load stability

TURNTABLE Includes a collector ring to provide 360º continuous rotation and a pin connector type plug to connect trolley junction box

Continuous 360º rotation eliminating possibility of twisted cables

ROLLERS Four crowned cam rollers Ride on inboard high-strength steel guide bars to distribute load

STABILIZING Four bearings Side-to-side stability, rides inboard on guide bar

FREE FALL PREVENTION DEVICE

Positive stop/lock mechanism. An integrated anti-free fall safety mechanism restraints a loaded carriage within a fraction of an inch

Prevents free fall in case of chain break or chain failure

OPERATOR VISIBILITY Polycarbonate operator window (shatter and abrasion resistant) Clear, unobstructed visibility. Better view of the storage levels. Easy positioning of the pallet/load into or out of the rack

MAST OPERATING HANDLES

Rubberized and friendly handles mounted outboard of mast unit. Control console protective hand guards

Ensures ease and ergonomic operation in rotating mast unit

PROTECTIVE CANOPY Enclosed steel curved angle frame fixed to mast for Overhead protection. Reduced turning radius, no right-angle corners to interfere with pallets to rear of operator.

MAST/TROLLEY STOP Steel curved angle frame fixed to mast Added safety feature for operator protection. Protect operator from pinning between the crane and rack

ADJUSTABLE TOE GUARD

Steel mesh guarding from the bottom of mast to the control console

34

FORKS SPECIFICATION USER BENEFIT

MOUNTING & ADJUSTABILITY

Forks are manually adjustable for varying pallet and/or fork pocket centers Adjustable for pitch and width settings

CONSTRUCTION Machined weldment which ensures proper cam follower and fork alignment Class II carriage bars and forks

ROLLERS Four main cam followers and four guide rollers all with sealed bearings

SIZE 4’’ (100mm) wide1-1/4’’ (30mm) deep

Common size can be used on standard wooden pallets without retrieving the Ban-Air steel pallet

TROLLEY SPECIFICATION USER BENEFIT

TYPE Running on top of bridge girders Maximum rigidity and strength for extra safety

CONSTRUCTION Structural tubing and gusseted bottom plate Plate construction ensures flatness, easy turning for turntable. Maximum rigidity, prevent binding of the rotation bearing

WHEELS Four 6” (150mm) diameter double-flange wheels, ball bearing type with permanent lubrication

Trolley wheels ride on top of bridge. Provides extra safety, minimum rolling resistance, designed for extra stability

TROLLEY STABILIZING GUIDES

Four special bearing with special hole pattern, inner race and seals. Aligns trolley within bridge. Assures nearly effortless operation. Smooth and bind free rotation

TROLLEY DERAILMENT PROTECTION

Trolley fitted with four sets of anti-kick-up assemblies. Trolley end trucks include rail sweeps to protect wheels from foreign objects on the bridge rail

The mast is run into a rigid aisle obstruction. Sweeps foreign objects off rails

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35

ELECTRICAL SPECIFICATION USER BENEFIT

HOIST Whatever the rated capacity of the WalkLift system, the high quality hoists selected always incorporate significant lifting capacity in reserve to ensure long life and lower maintenance requirements (e.g. 4,000 lbs (1,815kg) Capacity hoist used for 2,500lbs (1,135kg) capacity stacker crane)For full details refer to the specifications on each proposal.

Meet requirements of ASME, OSHA, ISO, CE Hoist listed by UL and C-UL

Nema 3R aluminum hoist enclosure

30 minute duty motors with H4 duty classification and class F insulation

AC brake with LIFETIME GUARANTEE on all the steel brake discs

Use of a slip clutch on the first stage gearing 150% overload protection

Easily serviced with gearing under one end cover and all electrical components and brake under the other

Five pocket load chain wheel for smoother lifting and long chain life

Two layer zinc plated load chain with 10% elongation Resist corrosion and absorb shock loading

Grease lubrication Less likely to leak and eliminates oil level checks

LIFTING SPEED Standard Systems16/4* fpm dual speed Standard32/8 fpm dual speed Upgrade16 fpm single speed DowngradeHeavy-Duty Systems24/6 fpm Standard* based on 60Hz cycle. Please note speeds may be affected where electricity cycle is different

ELECTRICAL CHARACTERISTICS

Power supply complete with a dedicated isolation switch to one of the specified connection points on the WalkLift system - only one connection required.208V/60Hz, 230V/60Hz, 460V/60Hz, 575V/60Hz, 200V/50Hz, 380 V/50Hz* (* for 400V nominal for 380V and 415V power)Field-changeable voltage

AC-powered. Reduces energy costs compared to DC battery-powered or I.C. Forklifts. Easier, safer and more accurate positioning

POWER BARS 110Amp 4-bar insulated conductor system: 3-power, 1-ground, sliding pickup (replaceable shoes). Four double shoe type collectors are provided with a collector post mounted to the bridge

Continuous trouble-free power supply

CONTROLS Up/down push-button; 115V control circuit; on/off key switch with key removable in “off” position only. Detachable pendant assembly at control console which can be used either attached to the mast or disconnected from the pendant clip with keyed on/off switch and supplied with a spare key

Easy operator controls. Security prevents unauthorized use

LIGHTS Two 90-watt reflector flood lamps controlled by on/off switch mounted to the mast which rotates with the load; 115V light circuit

W A L K L I F T ® S P E C I F I C A T I O N S

BRIDGE SPECIFICATION USER BENEFIT

TYPE Top running No floor contact. Eliminates expensive special floor surfacing and maintenance

CONSTRUCTION Welded construction; two wide flange beams, two end trucks. Designed using wide flanges girders and high strength steel bar (bridge rail). Bridge rail consists of a high strength hardened steel bar

Strong wide flange beams, and high-strength bridge rails.

WHEELS Four 9-1/4” (235mm) diameter double-flange wheels with precision bearings, roller-bearing pressure grease fitting

Provides minimum friction and minimum rolling resistance, maximum load stability

BRIDGE DERAILMENT PROTECTION

Bridge end trucks include rail sweeps to protect wheels from foreign objects on the runaway rail

Sweeps foreign objects automatically off rails

RAIL SIZE 30 lb/yd (15kg/m) ASCE for 2,500lbs (1,135kg) capacity system40 lb/yd (20kg/m) ASCE for 5,000lbs (2,270kg) capacity system

High-strength rail to guarantee smooth riding, accurate runaway under full load

36

OPTIONAL EQUIPMENT USER BENEFIT

90° ROTATION LOCK (MANUAL ROTATION ONLY) Prevents the mast from rotating when engaged. Locks the mast into intervals at 90 degrees

8” LCD VIDEO PALLET ALIGNMENT ASSIST Visual aid for loading and unloading pallets in rack systems taller than 16’ (4.9m). Camera is mounted to the carriage and the monitor is mounted to the mast at operator level

DIGITAL FORK HEIGHT INDICATOR Visual aid for loading and unloading pallets in rack systems of any height. Digital indicator is mounted at operator level and counts in incremental values

MAST MOUNTED VERTICAL LOCATOR A labeling system on the front column of the rack identifying each load position with a numerical value. A pointer is mounted to the carriage to aid the operator in locating specific locations. Commonly used for cost effectiveness

MAST FLOOR LOCK (MANUAL ROTATION ONLY) Locking mechanism to prevent the trolley from moving. Used when the process requires leaving a pallet on the stacker unit while the load is transferred or while a person works off the pallet

TROLLEY CENTRE OF AISLE INDICATOR LIGHT A light mounted on the pendant or mast assembly that gives indication to the operator when the trolley is located in the centre of aisle. Commonly used when handling large loads in which the operator has difficulty seeing around the load. The light assists the operator with keeping the trolley in the centre of the aisle as he travels. This option is available with a bridge interlock as well which prevents the operator from moving the bridge unless the trolley is in the centre of the aisle

WARNING LIGHT A light mounted to the bridge assembly that flashes when the crane unit is turned on. Commonly used in high pedestrian traffic areas as a means to alert persons to equipment operation

WARNING HORN Horn mounted to the bridge assembly. The horn sounds when the crane is turned on and at the start of any function. Commonly used in high pedestrian traffic areas or locations surrounded by loud equipment. It is a means to alert persons to equipment operation

BRIDGE TRAVEL SLOW DOWN LIMIT Limit switch mounted to the runway at a predetermined location. When the bridge travels past and trips the switch the bridge will travel only at a pre-set slow speed. Most often used when using a stacker to load or unload a machine. Also commonly used to prevent the operator from driving the bridge into the runway end stops at full speed

BRIDGE TRAVEL STOP LIMIT Limit switch mounted to the runway at a predetermined location. When the bridge travels past and trips the switch the bridge motion in that direction is stopped. Commonly used as a means to accurately load and unload machines or racking. Prevents the operator from accidental over travel. Also used as a fail safe to prevent the bridge from running into the end stops at full speed

TROLLEY TRAVEL SLOW DOWN LIMIT Limit switch mounted to the bridge where the trolley rides in a predetermined location. When the trolley travels past and trips the switch the trolley will travel at only a pre-set slow speed. Most often used when a stacker is used to load or unload machines

TROLLEY TRAVEL STOP LIMIT Limit switch mounted to the bridge where the trolley rides in a predetermined location. When the trolley travels past and trips the switch the trolley travel in that direction is stopped. Often used to accurately load or unload machines or racking. Prevents the operator from accidental over travel

STATIONARY MAN-ABOARD CAB ASSEMBLY Operator platform that remains fixed in place on the mast. Recommended for high production stacker crane units and long systems

ZONING PACKAGE W/BAY & AISLE CENTERING & INTERLOCKS (CONSULT FACTORY FOR SPECIFIC REQUIREMENTS)

Restrictive control packages which limit movement of the stacker unless specific criteria are adhered to. PLC’s are used to control the movements and interlock the controls. Commonly used when working in extremely tight areas or as a fail safe to prevent equipment / product damage or operator injury

RADIO CONTROLLED OPERATION Allows operation of the stacker via a radio control. This feature requires that all motions are motorized. Used when it is unsafe for the operator to be close to the load or when aisles are too narrow to accommodate a person walking behind the stacker mast

VFC HOIST CONTROL Controls the hoist in the same manner as the controls for any other motorized function (see VFC definition in terminology section). Used when extreme precision is required to place or retrieve a load

37

A. System Length

PALLET SIZES26-1/2” x 30”670x760mm

36” x 30”915x760mm

36” x 36”915x915mm

42” x 36”1065x915mm

42” x 42”1065x1065mm

42” x 48”1065x1220mm

48” x 48”1220x220mm

52” x 30”1320x760mm

52” x 42”1320x1065mm

52” x 48”1320x1220mm

60” x 36”1520x915mm

60” x 42”1520x1065mm

60” x 48”1520x1220mm

72” x 30”1825x760mm

72” x 36”1825x915mm

72” x 42”1825x1065mm

72” x 48”1825x1220mm

82” x 42”2080x1065mm

82” x 48”2080x1220mm

96” x 42”2440x1065mm

96” x 48”2440x1220mm

4-Bay 15’ 4’’ (4.7m) 17’ 8’’ (5.4m) 17’ 8’’ (5.4m) 19’ 2’’ (5.8m) 19’ 2’’ (5.8m) 19’ 2’’ (5.8m) 20’ 3’’ (6.2m) 21’ 8’’ (6.6m) 21’ 8’’ (6.6m) 21’ 8’’ (6.6m) 23’ 8’’ (7.2m) 23’ 8’’ (7.2m) 23’ 8’’ (7.2m) 26’ 8’’ (8.1m) 26’ 8’’ (8.1m) 26’ 8’’ (8.1m) 26’ 8’’ (8.1m) 29’ 6’’ (9.0m) 29’ 6’’ (9.0m) 34’ 2’’ (10.4m) 34’ 2’’ (10.4m)

















B. Overall System Width 12’ 2’’ (3.7m) 12’ 2’’ (3.7m) 13’ 1’’ (4.0m) 13’ 1’’ (4.0m) 15’ 5’’ (4.7m) 16’ 5’’ (5.0m) 16’ 5’’ (5.0m) 12’ 2’’ (3.7m) 15’ 5’’ (4.7m) 16’ 5’’ (5.0m) 14’ 5’’ (4.4m) 15’ 5’’ (4.7m) 16’ 5’’ (5.0m) 13’ 6’’ (4.1m) 14’ 5’’ (4.4m) 16’ 5’’ (5.0m) 17’ 5’’ (5.3m) 16’ 5’’ (5.0m) 17’ 5’’ (5.3m) 17’ 11’’ (5.5m) 18’ 11’’ (5.8m)

C. Aisle Width 6’ 6’’ (2.0m) 6’ 6’’ (2.0m) 6’ 6’’ (2.0m) 6’ 6’’ (2.0m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 6’ 6’’ (2.0m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 7’ 10’’ (2.4m) 8’ 10’’ (2.7m) 8’ 10’’ (2.7m) 8’ 10’’ (2.7m) 8’ 10’’ (2.7m) 10’ 4’’ (3.1m) 10’ 4’’ (3.1m)

D. Rack Depth 2’ 10’’ (0.9m) 2’ 10’’ (0.9m) 3’ 4’’ (1.0m) 3’ 4’’ (1.0m) 3’ 10’’ (1.2m) 4’ 4’’ (1.3m) 4’ 4’’ (1.3m) 2’ 10’’ (0.9m) 3’ 10’’ (1.2m) 4’ 4’’ (1.3m) 3’ 4’’ (1.0m) 3’ 10’’ (1.2m) 4’ 4’’ (1.3m) 2’ 10’’ (0.9m) 3’ 4’’ (1.0m) 3’ 10’’ (1.2m) 4’ 4’’ (1.3m) 3’ 10’’ (1.2m) 4’ 4’’ (1.3m) 3’ 10’’ (1.2m) 4’ 4’’ (1.3m)

G. Columns: Center to Center 2’ 8’’ (0.8m) 3’ 5’’ (1.0m) 3’ 5’’ (1.0m) 3’ 11’’ (1.2m) 3’ 11’’ (1.2m) 3’ 11’’ (1.2m) 4’ 5’’ (1.3m) 4’ 9’’ (1.5m) 4’ 9’’ (1.5m) 4’ 9’’ (1.5m) 5’ 5’’ (1.7m) 5’ 5’’ (1.7m) 5’ 5’’ (1.7m) 6’ 5’’ (2.0m) 6’ 5’’ (2.0m) 6’ 5’’ (2.0m) 6’ 5’’ (2.0m) 7’ 3’’ (2.2m) 7’ 3’’ (2.2m) 8’ 5’’ (2.6m) 8’ 5’’ (2.6m)

Dimensions include rail extension dimensions.

CALCULATING YOUR REQUIREMENTS

To determine the size of Instantly Adjustable Racking System and/or WalkLift that will be most suitable for your requirements, follow the steps below:

1. Measure the height of the area from the floor to the lowest overhead obstruction such as lights, beams or support structures. Check this measurement at several locations to account for variations in floor level.

2. Measure and draw out a detailed floor plan of the area identifying any columns or obstructions. Ensure that sufficient clearance is given to fire exits and doors, loading bays, office areas, sockets, switches and charging stations.

3. Select an overall system height (E or F depending on whether WalkLift is included) from the chart opposite that will clear all obstructions in the area, allowing appropriate space to nearest overhead obstruction. From that system height, identify the height of the supporting rack (E). This will give a capacity value useful in selecting the number of pallets required.

4. Select a standard pallet size from the chart below and calculate the number of rack bays required for your requirements based on total length (A) and width (B) available or desired.

S I Z E D I M E N S I O N G U I D E S

38

A. System Length


36” x 30”915x760mm

36” x 36”915x915mm

42” x 36”1065x915mm

42” x 42”1065x1065mm

42” x 48”1065x1220mm

48” x 48”1220x220mm

52” x 30”1320x760mm

52” x 42”1320x1065mm

52” x 48”1320x1220mm

60” x 36”1520x915mm

60” x 42”1520x1065mm

60” x 48”1520x1220mm

72” x 30”1825x760mm

72” x 36”1825x915mm

72” x 42”1825x1065mm

72” x 48”1825x1220mm

82” x 42”2080x1065mm

82” x 48”2080x1220mm

96” x 42”2440x1065mm

96” x 48”2440x1220mm























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B

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D

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E

G

F

A. SYSTEM LENGTH

B. OVERALL SYSTEM WIDTH

C. AISLE WIDTH

D. RACK DEPTH

E. NOMINAL IARS HEIGHT

F. OVERALL WALKLIFT HEIGHT

G. COLUMNS: CENTER TO CENTER

S I Z E D I M E N S I O N G U I D E S

A. System Length


36” x 30”915x760mm

36” x 36”915x915mm

42” x 36”1065x915mm

42” x 42”1065x1065mm

42” x 48”1065x1220mm

48” x 48”1220x220mm

52” x 30”1320x760mm

52” x 42”1320x1065mm

52” x 48”1320x1220mm

60” x 36”1520x915mm

60” x 42”1520x1065mm

60” x 48”1520x1220mm

72” x 30”1825x760mm

72” x 36”1825x915mm

72” x 42”1825x1065mm

72” x 48”1825x1220mm

82” x 42”2080x1065mm

82” x 48”2080x1220mm

96” x 42”2440x1065mm

96” x 48”2440x1220mm























F. Overall WalkLift Height (before shimming)

E. Nominal IARS Height* 2,500lbs (1,135kg) Standard Systems 2,500lbs (1,135kg) Motorized Systems**

8’ (2.4m) 9’ 8’’ (3.0m)

2,500lbs (1,135kg) with manual bridge, trolley &

rotation

10’ 2’’ (3.1m)

2,500lbs (1,135kg) with motorized bridge (and/or

motorized trolley and rotation)

9’ (2.7m) 10’ 8’’ (3.3m) 11’ 2’’ (3.4m)

10’ (3.0m) 11’ 8’’ (3.6m) 12’ 2’’ (3.7m)

11’ (3.4m) 12’ 8’’ (3.9m) 13’ 2’’ (4.0m)

12’ (3.7m) 13’ 8’’ (4.2m) 14’ 2’’ (4.3m)

13’ (4.0m) 14’ 8’’ (4.5m) 15’ 2’’ (4.6m)

14’ (4.3m) 15’ 8’’ (4.8m) 16’ 2’’ (4.9m)

15’ (4.6m) 16’ 8’’ (5.1m) 17’ 2’’ (5.2m)

16’ (4.9m) 17’ 8’’ (5.4m) 18’ 2’’ (5.5m)

17’ (5.2m) 19’ 2’’ (5.8m) 2,500lbs (1,135kg) with motorized bridge

19’ 2’’ (5.8m)

18’ (5.5m) 20’ 2’’ (6.2m) 20’ 2’’ (6.2m)

19’ (5.8m) 21’ 2’’ (6.5m) 2,500lbs (1,135kg) with motorized bridge & trolley

21’ 2’’ (6.5m)

20’ (6.1m) 22’ 2’’ (6.8m) 22’ 2’’ (6.8m)

21’ (6.4m) 23’ 2’’ (7.1m)

2,500lbs (1,135kg) with motorized bridge, trolley &

rotation

23’ 2’’ (7.1m)

22’ (6.7m) 24’ 2’’ (7.4m) 24’ 2’’ (7.4m)

23’ (7.0m) 25’ 2’’ (7.7m) 25’ 2’’ (7.7m)

24’ (7.3m) 26’ 2’’ (8.0m) 26’ 2’’ (8.0m)

* For actual height of rack allow an additional 1/4 inch (7mm)** For 5,000lbs (2,270kg) systems add 2-1/4” (60mm) to overall height

Cantilever Overhang Distance*

26-1/2” 36” 42” 48” 52” 60” 72” 82”

Pallet Width 670mm 915mm 1065mm 1220mm 1320mm 1520mm 1825mm 2080mm

Cantilever symmetrical overhang 4’ 6’’ (1.4m) 4’ 6’’ (1.4m) 4’ 6’’ (1.4m) 4’ 6’’ (1.4m) 4’ 6’’ (1.4m) 4’ 6’’ (1.4m) 4’ 6’’ (1.4m) 4’ 6’’ (1.4m)

Cantilever asymmetrical overhang 4’ 8’’ (1.4m) 5’ 1’’ (1.6m) 5’ 4” (1.6m) 5’ 7’’ (1.7m) 5’ 9’’ (1.8m) 6’ 5’’ (2.0m) 7’ 5’’ (2.3m) 8’ 3’’ (2.5m)

* Measured as the access aisle width, from the rail end to the last upright All measurements rounded to the closest inch/0.1m

IDENTIFY HOW MANY LOAD HEIGHT POINTS CAN BE STORED

WITHIN THE HEIGHT OF YOUR RACK USING THE TABLE BELOW

Heightof rack

Pointsavailable

8’ / 2.4m 15 P

9’ / 2.7m 17 P

10’ / 3.0m 19 P

11’ / 3.4m 21 P

12’ / 3.7m 23 P

13’ / 4.0m 25 P

14’ / 4.3m 27 P

15’ / 4.6m 29 P

16’ / 4.9m 31 P

17’ / 5.2m 33 P

18’ / 5.5m 37 P

19’ / 5.8m 39 P

20’ / 6.1m 41 P

21’ / 6.4m 43 P

22’ / 6.7m 45 P

23’ / 7.0m 47 P

24’ / 7.3m 49 P7 P

Up to 34” (850mm)

load height

3 PUp to 10” (250mm)

load height

3 PUp to 10” (250mm)

load height

5 PUp to 22” (550mm)

load height

4 PUp to 16” (400mm)

load height

5 PUp to 22” (550mm)

load height

4 PUp to 16” (400mm)

load height

5 PUp to 22” (550mm)

load height

3 PUp to 10” (250mm)

load height

Example:

A 16’ high (4677mm) rack has a total of 31P available pallet load positions

A load height of 22” / 550mm will require 5P

A load height of 40” / 1000mm will require 8P

A combination of three 5P load heights and two 8P load heights = 31P (3 x 5) + (2 x 8) = 31

Based on this configuration, five pallets will be required per bay

Follow the steps below to determine the number of pallets you require for your racking system:

IDENTIFY YOUR REQUIRED LOAD HEIGHTS AND USING THE PALLET LOAD HEIGHT DIAGRAM ON THE RIGHT, NOTE HOW

MANY LOAD POINTS ARE REQUIRED.

THIS POINTS SYSTEM ACCOUNTS FOR THE REQUIRED SPACE TAKEN BY THE PALLET AND SAFE WORKING CLEARANCES.

1

up to 34” (850mm)

up to 28” (700mm)

up to 22” (550mm)

up to 16” (400mm)

up to 10” (250mm)

up to 4” (100mm)

2

USING YOUR COMBINATION OF LOAD HEIGHTS, CALCULATE HOW MANY PALLETS CAN BE STORED WITHIN ONE BAY OF RACK. MULTIPLY THE NUMBER

OF PALLETS REQUIRED PER BAY, BY THE NUMBER OF BAYS WITHIN YOUR RACK TO OBTAIN THE TOTAL NUMBER OF PALLETS REQUIRED.

3

Using this guide will ensure optimal spacing of loads in the system and will maximize the effective use of cubic space.

7P

6P

5P

4P

3P

2P

up to 52” (1300mm)

up to 46” (1150mm)

up to 40” (1000mm)

10P

9P

8P

LOAD HEIGHTS

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Email: [email protected]

www.ban-air.com

CALL US TODAY FOR A FREE, NO-OBLIGATION SITE SURVEY AND STORAGE ANALYSIS

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