automobile&autoancillaries
TRANSCRIPT
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Automobiles and Auto Ancillaries
Senior Analyst: Siddharth Janghu
Junior Analysts: Kawaljeet SinghVamshi Krishna Vangala
Unnati Investment Management and Research Group
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Table of Contents
AUTOMOBILESOVERVIEW .......................................................................................................................................... 3
INDUSTRY CLUSTERS ....................................................................................................................................... 5
MARKET SEGMENTS ........................................................................................................................................ 6
VALUE CHAIN ..................................................................................................................................... 7
TWO WHEELERS ............................................................................................................................... 9
THREE WHEELERS ......................................................................................................................... 17
PASSENGER VEHICLES .................................................................................................................. 21
COMMERCIAL VEHICLES............................................................................................................... 28
TRACTORS ......................................................................................................................................... 33
GOVERNMENT POLICIES AND REGULATIONS....................................................................... 36
SOCIETY OF INDIAN AUTOMOBILE MANUFACTURERS ..................................................... 39
IMPACT OF BUDGET 2012 ON AUTOMOBILE SECTOR ...................................................... 40
LATEST HAPPENINGS, FUTURE TRENDS IN AUTOMOBILE SECTOR ............................. 41
KEY PLAYERS ................................................................................................................................... 46
HERO MOTOCORP ......................................................................................................................................... 46
BAJAJ AUTO .................................................................................................................................................... 47
MAHINDRA AND MAHINDRA ....................................................................................................................... 48
TATA MOTORS ............................................................................................................................................... 50MARUTI SUZUKI............................................................................................................................................. 52
AUTO ANCILLARIES
OVERVIEW ........................................................................................................................................ 54
INDUSTRY SEGMENTATION ........................................................................................................ 58
VALUE CHAIN ................................................................................................................................... 61
GOVERNMENT POLICIES AND REGULATIONS....................................................................... 62
AUTOMOTIVE COMPONENT MANUFACTURERS ASSOCIATION OF INDIA .................. 63
IMPACT OF BUDGET 2012 ON AUTO ANCILLARY SECTOR............................................... 64
MACRO FACTORS AFFECTING THE INDUSTRY ..................................................................... 65
KEY PLAYERS ................................................................................................................................... 67
APOLLO TYRES .............................................................................................................................................. 67
MOTHERSON SUMI ........................................................................................................................................ 69
BHARAT FORGE ............................................................................................................................................. 71
EXIDE INDUSTRIES ........................................................................................................................................ 72
TYRE INDUSTRY .............................................................................................................................. 75
BATTERY INDUSTRY ..................................................................................................................... 80
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Unnati Investment Management and Research Group 3
Overview
The Indian automobile industry is the seventh largest and the second fastest growing
in the world. It plays a significant role in driving economic growth. The contribution
of the automotive industry to GDP has risen from 2.77% in 1992-93 to around 6%now. This is expected to increase to increase to 10% by 2016. At present, it accounts
for 22% of India’s manufacturing GDP.
India represents one of the world’s largest and fastest growing automobile markets.
The Indian Automotive industry embarked on a new journey in 1991 with delicensing
of the sector and subsequent opening up for 100 per cent FDI through automatic
route. This attracted foreign auto giants to set up their production facilities in the
country in a bid to take advantage of various benefits offered by the industry.
Improving income levels ,strong technological capability have been boosting
automobile demand in the country for past few years. Even in the wake of economicslowdown, the industry sustained its positive growth momentum mainly because of
strong domestic demand for passenger cars.
The growth of Indian middle class with increasing purchasing power along with
strong growth of economy over a past few years have attracted the major auto
manufacturers to Indian market. The market linked exchangerate and availibility of
trained manpower at competetive cost have further added to attraction of Indian
domestic market. The increasing pull of Indian markets on one hand and near
stagnation in auto sector in USA, EU and Japan on the other have worked as push
factor for shifting of new capacities and flow of capital to Indian auto industry.
Raw materials
79%
Manufacturing
3% Labour
4%
Sales and
Distribution
8%
Other costs
6%
COST BREAKDOWN
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Highlights
Ranking of Indian Automobile industry in various categories in the world
Two Wheelers
76%
Passenger
vehicles
16%
Commercial
vehicles
4% Three Wheelers
4%
Production
1
• MANFACTURER OF TWO WHEELERS
1 • MARKET FOR THREE WHEELERS
2 • MARKET FOR TWO WHEELERS
6• MANUFACTURER OF PASSENGER VEHICLES
10• MARKET FOR PASSENGER VEHICLES
4• MARKET FOR TRACTORS
5 • MARKET FOR COMMERCIAL VEHICLES
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Unnati Investment Management and Research Group 5
Industry Clusters
The automobile industry is concentrated in 4 key regions
North: Delhi-Gurgaon-FaridabadWest: Mumbai-Pune-Nashik-Aurangabad
East: Kolkata-Jamshepur
South: Chennai-Bengaluru
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Market Segments
A u t o m
o b i l e s
Two Wheelers
Motorcycles
Scooters
Mopeds
Three Wheelers
Goods carriers
Passenger carriers
Passenger Vehicles
Passenger cars
Utility vehicles
Multi purposevehicles
Commercial Vehicles
Light commercialvehicles
Medium commercialvehicles
Heavy commercialvehicles
Tractors
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Unnati Investment Management and Research Group 7
Value Chain
Tier3 suppliers
These are basically small workshops that provide small or may be recycled
components or may be consumables to TIER2 Supplier. The company usually doesnot deal directly with them but could if some regulatory requirements are to be
fulfilled.
Tier 2 Suppliers
They provide much-sophisticated products to Tier1 like metal rods or fabrics that go
on producing the axle rods or carpets. The quality of component they produce could
affect the quality of the vehicle.
Tier1 Suppliers
These are the biggest in operations as compared to the rest and supply the productdirectly to the OEM for manufacturing. The company takes a stock of the quality of
component supplied. Components could be gearboxes, pistons or un-machined
blocks, which the company could process, further depending on its requirements.
OEMs
The OEMs actually coordinate with the suppliers for part development and only deal
with designing and assembly of parts. They are the centralized agencies in the
overall process.
The processes followed are
1. Procurement of Steel2. Blanking
3. Welding
4. Painting
5. Assembly (components are assembled during these operations) - engine + vehicle
6. Quality Check
7. Stocking
8. Delivery
Dealer
After the product is made it is supplied to the dealer by the OEM depending upon hisrequest. A dealer basically acts as an interface between the OEM and the customer.
Finance and insurance
Increasing the OEMs are entering into this field due to shrinking margins in the core
business and more returns from this business. Besides this the company can aid in
the procurement of the vehicle and increase its sales.
2nd hand retailers
They procure the used vehicle from the customers and sell them in the 2nd hand car
market. Increasingly this market is also expanding and many OEMs have openedshop in this sector also
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Scrappage Yards
Though not popular in India many foreign nations have the policy of scrapping once
the useful life of the product is over. The product is crushed and the recycled
materials are used again. The non-recyclable are incinerated.
Transport Agencies
They are the transport agents that cater to the transport needs of the OEMs.
Repair and Spare Market
The dealers usually deal with the repair of the vehicle even though most users do
not prefer them due to high costs. The spare market caters to a huge volume of
components.
Tier 1 SupplierTier 2 Supplier
Tier 3 Supplier
OEM Dealer Customer
Transport AgenciesFinance
2nd Hand Retailers2nd Hand BuyersScrappage yards
Repair & Spare Market
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Unnati Investment Management and Research Group 9
Two Wheelers
Overview
Domestic two wheeler industry in India has witnessed a CAGR of 15.93% over thepast four years. This growth has been due to increasing per capita income, cheap
cost of ownership and maintenance. Since the average road speeds in India are low,
the lower passenger safety of two-wheelers when compared to cars does not inhibit
buyers. India has become the second largest two-wheeler market in the world with
annual sales of over 13 million units. India’s demography continues to remain
favourably on its side with average age of 25 years, which is 9 years younger than
China, and more than 12 years and 19 years younger than the US and Japan,
respectively.
Indian two wheeler industry can be broadly classified into three categories:
Motorcycles: Wheel Size greater than12"
Scooters: Wheel Size less than 12''
Mopeds: Fixed transmission and EngineCapacity less than 75cc
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Key demand side growth drivers
Scope of increasing penetration in rural areas:
The penetration rates differ between India’s rural and urban areas, with the rural
areas being under-penetrated by almost three times than urban areas. Though
urban India is still not fully penetrated, the scope for rural penetration is huge as
only 32 per 1000 inhabitants have 2W. Moreover, the growth in income,
changing mind set, favourable young population, increasing connectivity, all
point towards a huge market potential for the two wheeler industry to penetrate
and expand in the rural India.
Favourable demographics:
A large youth population potentially offers a sizeable market for consumer
products. India currently has a very favourable demographic profile with average
age of 25 years, which is 9 years younger than China, and more than 12 years and
19 years younger than the US and Japan, respectively. Around 33% of India’s
population of 1.2 billion belongs to the age bracket of 20-40 years. Within this,
the population of males, which is the key target segment for motorcycles, is
estimated to be 206 million and females, which is the key target segment for
scooters, is estimated to be 189 million, suggesting existence of large size of the
addressable market.
Low sensitivity to interest rate and fuel price changes:
The 2W market is less sensitive to interest rate changes because only around
30% of two wheelers are financed compared to around 80% of financing rate in
passenger vehicle segment. Also as the 2W industry bets on rural spending, the
sensitivity to interest rate further comes down. Since the deregulation of petrol
prices, the prices have almost become 1.7 to 1.8 times, still the growth of two
wheelers has been buoyant mainly because of high fuel efficiency and low cost of
operating compared to passenger vehicles.
Rising per capita income:
MOTORCYCLES
• ECONOMY SEGMENT
• EXECUTIVE SEGMENT
• PREMIUM SEGMENT
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Unnati Investment Management and Research Group 11
The growth rate of Indian GDP has remained far above the levels of developed
and a number of developing economies, even in the time of recession during
2008 to 2010 and has slowed down only recently in 2011-12 to 6.5% due to lack
of economic and political factors. But still, the per capita income has increased
from Rs. 24,143 in the year 2004-05 to Rs. 54,835 in the year 2010-11, showingan increase of more than 120%. And it is expected to grow at similar levels in the
next 5 years showing huge market potential for two wheeler industry.
Key supply side growth factors
Expansion plans of major players.
Growing reach of established players.
Entry of new players.
Increasing options of consumer finance to aid low income rural consumers.
Key concerns
Increased dependence on monsoons.
Fluctuation in foreign exchange rates for exports.
Increased environmental and safety requirement for OEMs.
Increasing input costs.
MOTORCYCLE
S
76%
SCOOTERS
18%
MOPEDS
5%
ELECTRIC
TWO
WHEELERS
1%
MARKET SHARE SEGMENT WISE
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HERO
MOTOCO
RP
41%
BAJAJ
AUTO
23%
HMSI
14%
TVS
13%
YAMAHA
3%OTHERS
6%
MARKET SHARE IN 2W
HERO
MOTOCOR
P
44%
BAJAJ
AUTO
32%
TVS
21%
YAMAHA
2%OTHERS
1%
MARKET SHARE IN MOTORCYCLES
(Economy Segment)
HEROMOTOCORP
68%
BAJAJ AUTO
17%
HMSI
11%
TVS
1%
OTHERS
3%
MARKET SHARE IN MOTORCYCLES
(Executive Segment)
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Unnati Investment Management and Research Group 13
Domestic sales trend
The domestic sales for two wheelers have grown at a CAGR of 15.93% over
the past four years from 2008-09 to 2011-12.
Two Wheelers sales registered a growth of 14.16% during April to March2012. Mopeds, Motorcycles and Scooters grew by 11.39%, 12.01% and
24.55% respectively in the said year.
BAJAJ AUTO
41%
HERO
MOTOCORP
20%
YAMAHA
14%
HMSI
10%
ROYAL
ENFIELD
6% TVS8%
OTHERS
1%
MARKET SHARE IN MOTORCYCLES (Premium
Segment)
HMSI
48%
HERO
MOTOC
ORP
15%
SUZUKI
11%
TVS
19%
M&M
7%
MARKET SHARE IN SCOOTERS
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Exports trend
Bajaj Auto Ltd is the largest 2W exporter from India, followed by TVS, with
both companies exporting to a large number of countries. Together, Bajaj
and TVS accounted for 79% of all 2W exports from India in 2011-12. HMSI has
also expanded its export base and has a current market share of 7%. Also,
Hero Motocorp, India’s market leader in motorcycles, has announced plans
to increase its exports revenue to 10% of total revenues by 2016 from
current 2-3%. This is after the joint venture between Hero and Honda ended
in 2012 as now it is not restricted by the agreement with Honda.
Now, since the developed markets like the United States and Europe have
altogether different product and technology requirements as compared to
emerging markets, they are not considered as target markets for the Indian
players. Therefore, a large majority of 2W exports from India are to
developing markets like South Asia, Africa and Latin America.
In 2011-12, two-wheeler exports from the country grew 27.13% at 1.94million units compared with 1.53 million units in 2010-11. Bajaj Auto was the
largest exporter with 1.26 million units, followed by TVS Motor (2.6 lakh
units). India Yamaha Motors was the fourth largest with shipment of 1, 29,
394 units, a growth of 45%.
Over the past four years from 2008-09 to 2011-12, exports of two wheelers
has grown at CAGR of 18.01%, outpacing the growth in domestic numbers.
7437619
9268240
11790305
13434846
0
2000000
4000000
6000000
8000000
10000000
12000000
14000000
16000000
2008-09 2009-10 2010-11 2011-12
DOMESTIC SALES TREND FOR TWO
WHEELERS
DOMESTIC SALES TREND
FOR TWO WHEELERS
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Unnati Investment Management and Research Group 15
BAJAJ
AUTO
66%HMSI
7%
HEROMOTOCO
RP
8%
TVS
13%
YAMAHA
5%
OTHERS
1%
MARKET SHARE OF MAJOR
PLAYERS IN EXPORTS
Nigeria
19%
Sri Lanka
12%
Columbia
12%
Bangaldes
h
9%
Phillipines
7%
Nepal
6%Kenya
4%Uganda
4%
Brazil
2%
Others
25%
MAJOR EXPORT MARKETS FOR
2W
10041711140008
1539590
1947266
0
500000
1000000
1500000
2000000
2500000
2008-09 2009-10 2010-11 2011-12
EXPORTS SALES TREND FOR 2
WHEELERS
EXPORTS SALES TREND
FOR 2 WHEELERS
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16 Unnati Investment Management and Research Group
Outlook
Hero MotoCorp and Bajaj Auto, the country's largest two-wheeler makers reported a
YoY decline in sales for Jul'12. Some other auto firms reported a decline in sales
because of the slowdown in the Indian economy. A drop in rural income and weakmonsoons has especially hit 2W sales. This trend will lower the growth of 2W
industry in the short term due to low monsoons and negative consumer sentiments.
The scooters segment will drive the growth in the industry with new models from
Hero, Honda, M&M coming up in the near future.
But despite the economic slowdown, Indian 2W industry has done well compared to
other major markets of the world. Also, in the long term, rise in rural demand,
increasing urbanization, increasing income, shrinking replacement cycles, increasing
fuel efficiency, favourable demographics, increasing women consumers boosting
scooter demand, rise in exports, and rise of electric two wheelers will drive the 2W
industry to grow at CAGR of 11-12% in the next five years.
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Unnati Investment Management and Research Group 17
Three Wheelers
Overview
India is the world’s foremost producer, consumer and exporter of three-wheelers(3W) with domestic sales of 5.13 lakh units and exports of 3.63 lakh units in the
financial year ending March 31, 2012. 3Ws are widely used in India as an affordable
means of short-to-medium distance public transportation and last mile connectivity
for goods transportation. Apart from the domestic demand, India has also emerged
as important export hub for 3Ws with presence in some of the South Asian, African
and Latin American markets that are replicating Indian 3W story with rising
disposable incomes but inadequate public transport systems. Overall, the 3W
industry has witnessed relatively healthy 15% CAGR volume growth over the last
decade driven by moderate domestic growth (~10% CAGR) and robust exports
growth (~38% CAGR).
Growth drivers
Greater reach within the area compared to other public transport means like metro,
buses.
Ideal for congested roads of India particularly because of increasing urbanization.
Inadequacy of public transport to server the last mile transportation needs of
population.
Feasibility of carrying goods from low accessible areas like Tier 3 cities.
Low cost of ownership compared to taxis and small commercial vehicles.
Self-employment opportunity for youth.
Low operating costs both for passenger and goods carriers.
Concerns
With the successful launch of four-wheeled Small Commercial Vehicles (SCVs)
(mainly Tata ACE), the industry dynamics have altered – especially for the cargo
segment, considerably over the last five years. High tonnage (0.75T and above) 3W
cargo segment has made way for 4W SCVs that provide higher stability, safety,
THREEWHEELERS
GOODS
CARRIER
PASSENGE
R CARRIER
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18 Unnati Investment Management and Research Group
speed, space and style. While domestic 3W goods segment has de-grown at 9%
CAGR, SCVs have reported robust 21% CAGR growth over the last five years.
Sales Trend
Total 3W sales have grown at a CAGR 15.18% over the past four years from
2008-09 to 2011-12.
Export contribution has also risen from 30% in 2008-09 to 41% in 2011-12
with Bajaj Auto being the largest exporter of three wheelers.
BAJAJ AUTO
47%PIAGGIO
32%
M&M
12%
ATUL AUTO
3%
OTHERS
6%
MARKET SHARE IN 3W (Passenger Carrier)
PIAGGIO
54%
M&M
17%
ATUL AUTO
12%
BAJAJ
8%
SCOOTERS
INDIA
9%
MARKET SHARE IN 3W (Goods Carrier)
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Outlook
The three-wheeler industry continued to remain under pressure owing to flat
demand in the domestic market for passenger carriers and negative demand for
goods carriers. Exports were impacted due to a disruption in demand from Sri Lanka
due to an increase in import duty for three-wheeler vehicles. The domestic goodscarrier segment has de grown at 9% CAGR while SCVs have grown at a CAGR of 21%
497793
613606
795992876127
0
100000
200000
300000
400000
500000
600000
700000
800000
900000
1000000
2008-09 2009-10 2010-11 2011-12
TOTAL 3W SALES
TOTAL 3W SALES
30%28%
34%
41%
0%5%
10%
15%
20%
25%
30%
35%
40%
45%
2008-09 2009-10 2010-11 2011-12
EXPORTS CONTRIBUTION AS A
PERCENTAGE OF TOTAL SALES
EXPORTS
CONTRIBUTION AS A
PERCENTAGE OF
TOTAL SALES
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20 Unnati Investment Management and Research Group
over the same period. Moreover, high inflation, slow economic growth, increase in
financing costs will affect the sales of goods carrier segment in the medium term.
Increasing export contribution is expected is expected in the medium term as India
enjoys the dominant position in the global 3W market. In the medium term, the
passenger carrier segment will benefit from improving road infrastructure,increasing demand for motorized transportation, inadequate public transport, and
new permits from state governments like Delhi which will drive its growth.
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Unnati Investment Management and Research Group 21
Passenger Vehicles
Overview
The Passenger Vehicle industry has always been a barometer for the economicstrength of a nation. The Indian PV market sentiments have been significantly
positive post the economic downturn.. Even in the wake of economic slowdown, the
industry sustained its positive growth momentum mainly because of strong domestic
demand for passenger vehicles. The economic recovery coupled with introduction of
new models, easy availability of finance and aggressive pricing by almost all the
players has helped the industry to post strong growth over the past few years. The
competitive advantage arising out of low-cost destination, proximity to Asian
markets and lower shipment costs makes India a sourcing hub and a manufacturing
base for the major Original Equipment Manufacturers (OEMs).
Indian passenger industry has seen a drastic change in the post liberalization era
with Indian manufacturers like Maruti Suzuki, Tata Motors, Mahindra & Mahindra,
expanding their operations and global manufacturers like Hyundai, Honda, Skoda,
Nissan, Mitsubishi coming up with their range of vehicles from small cars to SUVs
and sedans. Even the luxury car makers like BMW, Audi, Mercedez Benz, have
tapped the high income groups and upper middle classes in India.
India has been one of the world’s largest markets for small hatchbacks. Even Tata
Motors launched Tata Nano in 2009 which is the world’s cheapest car and now
competitors like Bajaj Auto are going to launch their low cost cars in the next fiscal
year. Passenger Vehicles segment grew at 4.66% during April to March 2012 oversame period last year. Passenger Cars grew by 2.19%, Utility Vehicles grew by
16.47% and Vans by 10.01% during this period. The growth in the UV segment of the
passenger vehicle industry has outpaced other segments due to new models, usage
of diesel and low cost launches like Mahindra XUV 500 and Maruti Ertiga.
Buoyant economic growth, rising disposable income levels, favorable demographics,
strong growth from tier II and III cities and rural India, increasing trend of nuclear
families, improving availability of vehicle financing at competitive interest rates have
been the key factors fuelling growth in the Indian passenger vehicle market. The
domestic PV market has grown at a CAGR of 11.22% in the past five years andexports have grown at a CAGR of 18.84% and the industry is expected to grow at a
CAGR of 11% over the next five years.
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22 Unnati Investment Management and Research Group
Growth drivers
LOW PENETRATION LEVELS
Currently the penetration levels in India for passenger vehicles is at 17 per 1000
compared to world average of 144 per 1000. This shows that there is a huge
potential for the new and existing manufacturers to penetrate in different segmentswhich will be complemented by increasing growth of the economy and changing
mind set of the consumers who are shifting from two wheelers to passennger
vehicles.
INCREASING PER CAPITA INCOME
The per capita income of the Indian consumers has been on a rise due to an average
GDP growth rate of around 7-8% for the last four years which has outpaced the
growth rate of many developed countries like US, Japan and France and has been
only next to China in terms of percentage growth rate.
FAVOURABLE DEMOGRAPHIC PROFILE
India currently has a very favourable demographic profile with average age of 25
years, which is 9 years younger than China, and more than 12 years and 19 years
younger than the US and Japan, respectively. Around 33% of India’s population of
1.2 billion belongs to the age bracket of 20-40 years. This young population and
changing lifestyles of the consumers, provide a huge opportunity to OEMs to
penetrate and expand their markets.
INCREASING TREND OF NUCLEAR FAMILIES
56% of households in urban India now have four or less members. This is a markedchange from 10 years ago, when the median household size in urban India was
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Unnati Investment Management and Research Group 23
between four and five members. This shows that India is gradually moving from the
concept of joint family system to that of nuclear family system. So as the needs of
families rise, the demand will also increase in the same or higher proportion
providing new opportunities to passenger vehicle industry.
LOW RURAL CONTRIBUTION TO SALES
Rural contribution to sales of passenger vehicles has been on a relatively lower side
(around 11%) compared to two wheelers (around 45%) mainly because of high cost
of ownership, maintenance and operation of vehicles. But as the income of rural
people is on a rise, the rural market provides the opportunity to OEMs to tap and
penetrate the markets.
Concerns
HIGH INTEREST RATESHigh cost of financing the passenger vehicles has been a major cause of concern for
Indian passenger vehicle industry. In India ~70% of the cars are financed, which
means that any increase in interest rates for loans will drive away the consumers
from passenger vehicles to two wheelers. From 2009 to mid 2012, the RBI has
revised the interest rates thirteen times causing low sales growth in recent years
compared to other industries.
HIGH FUEL PRICES
High fuel prices since the deregulation of petrol prices in 2009 have caused great
concerns in the industry due to falling petrol vehicle sales. Buyers are moving
towards diesel vehicles due to difference in prices which has caused huge inventory
pile up for petrol car manufacturers and ultimately falling profitability for the
manufacturers like Honda, which has lost significant market share.
LOW INFRASTRUCTURE GROWTH COMPARED TO VEHICULAR GROWTH
Over the last four decades, the growth in road network has lagged the growth in net
vehicle addition by a factor of 1/3 times. Urban road network growth situation has
been worse. The World Economic Forum’s Global Competitiveness Index placed
India’s infrastructure at 91st out of 139 nations. The other aspect of the
infrastructure issue is available public space for parking of personal, commercial and
public vehicles. This is forcing various local governments to implement punitive
measures that may adversely affect the growth of automotive industry in the long
run.
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Segmentation
PASSENGER CARS
CATEGORY CRITERIA LENGTH (mm)Micro <= 800cc <=3200
Mini <=1000cc 3200 to 3600
Compact 1001cc to 1400cc 3600 to 4000
C1 1401cc to 1600cc 4000 to 4250
C2 1601cc to 2000cc 4250 to 4500
D 2001cc to 3000cc 4500 to 4700
E 3001cc to 5000cc 4700 to 5000
F >5000cc >5000
UTILITY VEHICLES
There are now five sub-segments : UV1, UV2 and UV3 including UVs that cost up to
Rs 15 lakh. -UV4 vehicles are the ones priced at Rs 15-25 lakh. -UV5, the ones price
more than Rs 25 lakh.
MULTI-PURPOSE VEHICLES
-V1, vans with hard tops used for personal transport. -V2, those with soft tops used
for public transport.
Classification based on Shape
ONE BOX (VAN/MPV): Engine area, Passenger area & luggage area all in onebox. There wont be separate compartment. For eg. Omni, Ace Magic, Versa
TWO BOX (HATCHBACK): Engine area has a separate cabin while Passenger
area and luggage area are together. For eg. M800, Alto, Santro, i10, A star,
Swift etc.
THREE BOX (SEDAN/SALOON/NOTCHBACK): Engine area, Passenger area &
luggage area all are having different cabin. For eg. SX4, City, Fiesta, Dzire,
Ambassador, Indigo CS etc.
ESTATE/STATION WAGON: A sedan whose roof is extended till the rear to
create more boot space. For ex. Indigo Marina, Octavia
SUV (Sports Utility Vehicle): These vehicles have large tyres, higher seating,
and higher ground clearance. The engine area is separate, but the passenger
& luggage area are enclosed together. Most of these vehicles are equipped
with either 4 wheel drive system or has the option for that. For ex. CRV,
SAFARI, GRAND VITARA, PAJERO
SEMI NOTCHBACK: A sedan whose boot door can be opened like a hatchback
(wagon r, swift), where the rear wind shield too opens along with the boot
door. Unlike sedan whose rear wind shield is always fixed. Examples for SEMI
NOTCHBACK - Skoda Octavia, Accent.
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The domestic sales have grown at a CAGR of 14.17 over the past four years and
slowed down only in the last year with YOY growth of 4.67%
Over the past four years, car sales have grown at a CAGR of 13.26% while the MPV
and UV sales have grown at a CAGR of 17.09% and 16.39% respectively during the
same period. But in the year 2011-12, UV sales far outpaced both MPV and car sales
by growing at a rate of above 14% while car sales grew by 2.02%.
1552703
1951333
25204212638023
0
500000
1000000
1500000
2000000
2500000
3000000
2008-09 2009-10 2010-11 2011--12
DOMESTIC SALES TREND (PV)
DOMESTIC SALES TREND
(PV)
0
500000
1000000
1500000
2000000
2500000
3000000
2008-09 2009-10 2010-11 2011-12
CARS, UVs and MPV sales
CARS
UTILITY VEHICLES
MPV (vans)
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Unnati Investment Management and Research Group 27
The exports of passenger vehicles have grown at a CAGR of 11.44%. Exports
remained flat during 2010-11 due to uncertainties in the global environment due to
Euro crisis.
Outlook
The passenger car segment grew only 2.2% in FY 12, mainly driven by sales of diesel
models. Sales are expected to be sluggish with growth coming from diesel variants
for most passenger vehicle players. Increase in excise duty, successive interest rate
hikes and fuel price increases, coupled with pressure on disposable income due toinflation remaining near double digits in the Indian economy, will curtail the growth
of PVs in the near future. Also labour strife at Maruti's Manesar plant which forced
the company management to shut the plant for more than a month will have a
bearing on the growth of this segment. The growth in UVs and MPVs will benefit the
PV growth in the near future.
But in the long term, due to under penetrated market, rise in per capita income,
rural participation, increasing proportion of exports, new OEMs participation, Indian
PV industry is poised to reach the level of 6 mn units from current level of ~3 mn
units
335729
446145 453479517782
0
100000
200000
300000
400000
500000
600000
2008-09 2009-10 2010-11 2011-12
EXPORT SALES TREND (PV)
EXPORT SALES TREND
(PV)
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28 Unnati Investment Management and Research Group
Commercial Vehicles
The CV industry is cyclical in nature as the demand depends on the pace of the
overall economic growth (GDP) and industrial activity in particular (IIP). Among
segments, M&HCVs tends to be more influenced by the macro-economic indicatorsthan LCVs.
The share of roadways in freight movement is one of the critical factors. Though
India has one of the most extensive railway networks in the world, the bulk of the
commercial goods movement is by road. The current share of freight traffic in India
through road is around 64%, which is much higher when compared to other
countries like US & China.
The rebuilding of the country’s main highways under the National Highway
Development Program has made road transport easier and more efficient. Unlike in
the past when only single axle trucks were suitable for narrow Indian roads, the new
highways can easily accommodate large multi-axle tractor-trailers. Another factor
that pushed up demand for trucks is the substantial increase in construction of
buildings and infrastructure.
Market Segments:
Market leader – Tata Motors
Major Players:
Tata Motors
Mahindra & Mahindra
Ashok Leyland
Eicher Motors
Force Motors
SML Isuzu
Light Commercial Vehicle: <7.5 tons
Medium Commercial Vehicle: 7.5 to 16 tons
Heavy Commercial Vehicle: > 16 tons
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Unnati Investment Management and Research Group 29
Ashok Leyland
11%Force Motors
3%Mahindra &
Mahindra
16%
Tata Motors
58%
Eicher
6%
Others
6%
Market Share in Commercial vehicles
Ashok
Leyland
20%
Asia Motor
Works
4%Tata Motors
62%
Eicher
11%
Others
3%
Market Share in M&HCV Goods Carriers
Ashok
Leyland
42%
SML Isuzu
7%
Tata Motors
42%
Eicher
8%
Others
1%
Market Share in M&HCV Passenger Carriers
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30 Unnati Investment Management and Research Group
Growth Drivers
Emergence of hub-n-spoke model + new models
With the emergence of the hub-n-spoke model and increasing demand for last mile
connectivity, LCV segment continues to register growth. It has in fact been one of
the strongest growing segments in the entire automobile space.
SCVs driving growth in this segment
The SCV’s segment within LCVs which accounts for over 3/4th of the LCV market is
driving its growth on account of the following factors:
Strong demand for transportation of consumer goods within cities
Replacement demand from upper-end three wheelers
Demand from tier II & III cities rising
Passenger variants have also been successful, replacing the clumsy upper-end
three wheelers
Mahindra &
Mahindra
32%
Piaggio
vehicles
3%
Tata Motors
61%
Others
4%Market Share in LCV Goods Carriers
Force Motors
35%
Mahindra
Navistar9%SML Isuzu6%
Tata Motors
42%
Eicher7% Others
1%
Market Share in LCV Passenger Carriers
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Global comparison indicates strong growth potential for LCV
In 2008, India had the lowest LCV to MHCV ratio compared to countries like
Indonesia, Brazil, China and Turkey. This indicates significant growth potential for the
LCV segment in coming years.
Benefits from infrastructure
With the budget focus on developing highways (target of covering a length of 8800
km in NHDP), allocation of 10 billion to the NSDF (National Skill Development Fund)
and increasing investments in infrastructure the Medium and Heavy commercial
vehicle segments could see considerable growth in the long run.
Factors of concern
Industrial production (IIP) growth to remain low
M&HCV demand is highly sensitive to growth in Index of Industrial Production (IIP)
figures. It recorded a 1.8% contraction in June 2012. Given the current environment,
outlook for IIP in the near term appears to be subdued, resulting in a slowdown in CV
sales.
Increasing interest rates having an adverse impact on demand
Almost 70% of commercial vehicles are bank financed. So tightening liquidity is a key
negative for commercial vehicles since demand for trucks and liquidity in the
banking system go hand in hand.
Threat of diesel price hike:
Diesel prices were last revised in June 2011. Oil marketing companies are losing Rs
14 on every litre of the diesel sold due to the regulation by the government. So any
hike in diesel price would result in a slow down in CV sales since almost all of them
are diesel driven.
Stagnant freight rates could continue The freight rates across major routes have only risen to the extent of diesel price
increases and the rise has not been enough to compensate for the inflation in other
operating costs. So the operators are forced to absorb this price hike, which has
adverse effect on their margins.
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32 Unnati Investment Management and Research Group
Outlook
A sluggish outlook is anticipated for M&HCV industry in general and truck industry in
particular in FY 2013 on account of weak macro economic environment (fall in IIP
numbers), hikes in vehicle prices and fuel costs. The medium & heavy (M&HCV)segment has grown 8% in FY12; we can expect the growth in this segment to slow
further to 5% in FY13. However increased manufacturing for goods for festive season
would call for increased freight from current situation thereby aiding the demand for
trucks at least in the festive season. The long-term outlook looks healthy with the
infrastructure proposals made by the government. The LCV segment has grown 27%
in FY12. With new launches, demand for last mile connectivity and replacement
demand from three wheelers, we can expect a growth of 14% in FY13 in this
segment.
Total CV Sales CAGR of 10.54% over the past 5 years
LCV Sales CAGR of 16.37% over the past 5 years
M&HCV Sales CAGR of 4.90% over the past 5 years
0
100000
200000
300000
400000
500000
600000
700000
800000
900000
FY08 FY09 FY10 FY11 FY12
Segment wise Sales
LCV
M&HCV
Total CV
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Tractors
The Tractor industry has always been a barometer for the state of rural economy in
India. The growth drivers of tractor demand are the scarcity of farm labour, increase
in agri-credit flow and rise in non-agri usage of tractors. The long-term driver is thesupport from the Government of India (GOI) towards rural development and agri-
mechanisation.
Although agriculture contributes only 15.7% to India’s GDP, its role remains critical in
Indian economy as it provides employment to 58.2% of the workforce, which is why
this sector remains a strong focus area for the Government.
Market leader - Mahindra & Mahindra
Major Players:
Mahindra & Mahindra
TAFE (Tractors and Farm Equipment Ltd)
Escorts
ITL (Sonalika)
John Deere
New Holland
Mahindra &
Mahindra
41%
TAFE
24%
Escorts
10%
ITL
9%
John Deere
10%
New Holland
6%
Market Share
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34 Unnati Investment Management and Research Group
Growth Drivers
Improvement in monsoons
Rainfall deficiency has come down from 30% in July to 12% in August and is expected
to come down further. This would boost tractor sales.
Strong replacement demand
Roughly 40% of domestic demand is from the replacement market and is expected
to increase as the average life cycle of a tractor has reduced to ~8-9 years from ~11-
12 years.
Promising exports
Outlook for exports also looks promising through inclusion of new export
destinations, increased product offerings in the higher HP segment as well as greater
acceptability of India as a cost effective and a reliable manufacturing location.
Government support for agriculture & rural development continues
Budget 2012-13 proposed an increase by 18 % to Rs. 20,208 crore in the total plan
outlay for the Department of Agriculture and Cooperation in 2012-13. Also the
outlay for RashtriyaKrishiVikasYojana (RKVY) is being increased to Rs. 9217 crore in
2012-13.
Factors of concern
Demand from non-agriculture segments set to decrease
Demand from the non-agricultural segment (~20% of sales) is set to decrease due to
the slowdown in construction and infrastructure projects.
Ineffective implementation of programs proposed
The Mahatma Gandhi National Rural Employment Guarantee Act (MGNREGA) is the
flagship programme of the UPA government, guaranteeing one hundred days of
wage-employment in a financial year to a rural household. Since its launch, spendingunder MGNREGA has increased three-fold from US$2.6bn in FY06 to US$8.8bn
(revised estimates) in FY11. Even for FY12, the government budgeted spending at
US$8.2bn. However, the actual utilization rate under this scheme in FY12 is
significantly below the budgeted amount. Till 1st Feb 2012, only 54% of the US$8bn
of funds allocated under this scheme had actually been utilized. This would have an
effect on farm incomes and pull the tractors sales down.
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Outlook
After witnessing 11% growth in FY 2012, the tractor industry in general anticipates
flat sales and the growth estimates have been scaled down to 3% in FY 2013. The
slowdown is led by eroding purchasing power of farmers, fear of draught effectingconsumer sentiments and the decreasing demand from non-agriculture segments.
However the hike in minimum support prices across the kharif season would provide
some respite for the farmers in face of delayed monsoon in kharif season. The long-
term outlook remains stable due to support from the Government of India (GOI)
towards rural development and agri-mechanisation, scarcity of farm labour
especially during the sowing season, increase in credit flow to agriculture and
healthy exports.
Net Sales CAGR of 15.13% over the past 4 years
0
100000
200000
300000
400000
500000
600000
700000
FY 09 FY 10 FY 11 FY 12
Tractor Sales
SALES
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36 Unnati Investment Management and Research Group
Government Policies and Regulations
The National Strategy for Manufacturing, drawn by the National Manufacturing
Competitiveness Council (NMCC), has identified the automobiles sector as a priority
area. The Government of India has taken a number of initiatives to promote growthin the sector.
Auto Policy 2002
The policy emphasises on low emission fuel auto technologies and the
availability of appropriate auto fuels.
The policy’s objective is to establish India as an international hub for
manufacturing small, affordable passenger cars and a key global centre for
manufacturing tractors and two-wheelers.
The policy provides for the automatic approval for foreign equity investmentof up to 100 per cent for the manufacture of auto components.
With an objective of accelerating and sustaining growth in the automotive
sector and to steer, co-ordinate and synergise the efforts of all stakeholders,
the Automotive Mission Plan (AMP) 2006-2016 was prepared.
Automotive Mission Plan (AMP) 2006 – 2016
The AMP 2006 –2016 aims to make India a preferred destination for designing
and manufacturing automobile and automotive components.
Establish an international hub for manufacturing small, affordable passenger
cars and a key centre for manufacturing tractors and two-wheelers in the
world.
Ensure a balanced transition to open trade at a minimal risk to the Indian
economy and local Industry.
Conduce incessant modernization of the industry and facilitate indigenous
design, research and development.
Assist development of vehicles propelled by alternate energy sources.
Develop domestic safety and environmental standards at par with
international standards.It proposes to increase the output to US$ 145 billion and account for more
than 10 per cent of the country’s GDP.
The plan envisages additional employment for 25 million people by 2016.
The AMP targets exports worth US$ 40 –45 billion in 2016, including
component exports worth US$ 20 –25 billion and outsourced engineering
services worth US$ 2 –2.5 billion.
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Recommendations of the AMP
Manufacturing and export of small cars, multi-utility vehicles, two and three
wheelers, tractors, components to be promoted.
Care to be taken of negative like and rules of the country with current
negotiation of Free Trade Agreement and Regional Trade agreement with
countries like Thailand, Singapore, Malaysia, China, Korea, Egypt, Gulf etc.
Attractive Tariff Policy which may follow attractive investment.
Specific measures will be taken for expansion of domestic market.
Incremental investment of USD 35 to 40 billion to Automotive Industry during
the next 10 years.
National Road Safety Board to act as the coordinating body for promoting
safety.
Inspection and Certification system to be strengthened by encouraging
public-private partnership.
National level Automotive Institute for training on automobile at
International Training Institutes (ITIs) and Automotive Training Institute (ATIs)
to be set up.
An Auto Design Centre to be established at National Institute of Design,
Ahmadabad.
National Automotive Testing and R&D Implementation Project (NATRIP) to
act as Centre of Excellence for Technical Design Data.Integration of Information Technology in manufacturing to be promoted.
R&D for product, process and technology to be incentivised.
Road Map for Auto Fuel Policy beyond 2010 would be drawn
National Automotive Testing and R&D Infrastructure Project (NATRiP)
The NATRiP was set up at a total cost of US$ 388.5 million to enhance and
upgrade the testing and validation infrastructure and establish centres of
excellence for automotive R&D by Department of Heavy Industries & Public
Enterprises
The department’s activities include the reduction of excise duty on small cars
increase of budgetary allocation for R&D activities and reductions in the duty
regime in general.
The department has announced a weighted increase in in-house R&D
expenditure from 150 per cent to 200 per cent and from 120 per cent to 175
per cent on outsourced R&D expenditure.
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FDI, licensing & export-import norms
100 per cent Foreign Direct Investment (FDI) is permissible under automatic
route in this sector including passenger car segment.
The import of technology/technological up gradation on the royalty payment
of 5 per cent without any duration limit and lump sum payment of US$ 2
million is also allowed under automatic route in this sector.
The automobile industry is deli censed, and import of components is freely
allowed.
Automobile exports are being promoted through the Focus Market Scheme
(FMS) and the Focus Product Scheme (FPS), wherein automakers receive cash
incentives of up to 5 per cent upon the shipping of specified vehicles to
specified countries such as Africa, Eastern Europe, Latin America and theCommonwealth of Independent States.
Through the enforcement of Euro IV and Bharat Stage IV emission norms and
standards, the Government of India is trying to ensure that emission norms
and environmental standards are in line with that of the developed world.
NATIONAL AUTOMOTIVE BOARD (NAB)
The Government of India has proposed setting up of NAB, which will act as afacilitator between the government and the industry, promote research and
development activities and have a larger role in developing skills for the
growing automobile sector.
It would also act as a think-tank for the government, especially for the
growth of hybrid and electric vehicles in the country.
The board would be set up as an autonomous body and will have members
from the Department of Heavy Industry, Planning Commission and from
various ministries, including Road Transport and Highways, Science and
Technology, Environment and Forests. Besides, there would be scientists and
industry representatives on the board.
The board will be the successor of the National Automotive Testing and R&D
Infrastructure Project (NATRiP), which is a project implementation body.
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Society of Indian Automobile Manufacturers
Society of Indian Automobile Manufacturers (SIAM) is the apex Industry body
representing 46 leading vehicle and vehicular engine manufacturers in India. It
provides a window to the Indian Automobile industry and aims to enhance
exchanges, communication, expand economics, trade and technical cooperation
between the Automotive Industry and its international counterparts.
SIAM also interacts with worldwide experts to assess the global trends and
developments shaping the Automotive Industry. It has been actively pursuing issues
like Frontier Technologies viz. Telematics: Promotion of Alternative Fuels including
Hydrogen Energy for automotive use through cell vehicles and Harmonisation of
Safety and Emission Standards etc. It organizes the biennial Auto Expo series of trade
fairs in co-operation with Confederation of Indian Industry (CII) and Automotive
Component Manufacturers Association of India (ACMA).
SIAM has been striving to keep pace with the socio-economic and technological
changes shaping the Automobile Industry and endeavour to be a catalyst in the
development of a stronger Automobile Industry in India.
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Impact of Budget 2012 on Automobile sector
The budget 2012 evoked mixed responses from the industry as they see the increase
in overall excise and customs duties to hamper sales in the short run where as the
diesel car demand is set to increase with no extra tax and the subsidy on the dieselfuel price expected to continue.
The following provisions have been made:
Increase in excise duty on cars –
Fuel variant Engine capacity Length Percentage hike
Petrol/Diesel < 1200 cc > 4000 mm 22% to 24%
Petrol/Diesel > 1500 cc > 4000 mm 22% to 27%
Petrol/LPG/CNG < 1200 cc < 4000 mm 10% to 12%Diesel < 1500 cc < 4000 mm 10% to 12%
Increase in customs duty from 60% to 75% on large cars/ MUVs/SUVs with
engine capacity greater than 3000 cc for petrol and 2500 cc for diesel, and
whose value exceeds US$ 40,000 per vehicle
Increase in customs duty from 10% to 30% on bicycles
Decrease in excise duty from 10% to 6% on replacement batteries for supply
to electric vehicle manufacturers still March 31, 2013
Decrease in excise duty from 10% to 6% on specified parts (like battery pack,
battery charger, AC/DC motor etc.,) of hybrid vehiclesFull exemption from basic customs for Lithium ion batteries imported for the
manufacture of battery packs for electric or hybrid vehicles
Few other provisions, which would have an indirect effect on the industry, are:
Allocation of 10 billion to the NSDF (National Skill Development Fund)
Investment in infrastructure to go up to 50 lakh crore during 12th
five year
plan
Target of covering a length of 8,800 km under NHDP (National Highway
Development Project) next year
Enhancing allocation of the Road Transport and Highways Ministry by 14% to
25,360 cr.
On the whole, hike in the customs duty would increase vehicle prices. However this
is not expected to have any significant impact in the long run. Reduction in the excise
duty on parts used in hybrid vehicles is clearly aimed to boost the production for this
segment as they are more fuel-efficient and pollution free. The Government’s
increased focus on infrastructure development, highways would benefit
manufacturers of commercial vehicles in the long term.
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Latest happenings, future trends in automobile sector
Inception of Quadricycle – a new segment positioned between a three-
wheeler and a four-wheeler:
Government has given approval for recognizing this kind of segment in the
automobile space. With introduction of quadricycle, it aims to bridge the seemingly
large gap between a traditional three-wheeler and a passenger car. The idea is to
have
Higher mileage
Lower carbon emissions
Greater safety
Lesser price
Being popular in Europe, already around 3,00,000 quadricycles are registered on the
road across France, Belgium, Italy and Netherlands for in town driving. According to
the French National Interministerial Road Safety Observatory, they are three times
less likely to be involved in an accident than a conventional car. Also the accidents
with quadricycles are two times less likely to result in serious injures than cars.
However we cannot go for a straight comparison between them as the safety
standards for a quadricycle and car differ. For example quadricycles do not have
airbags and need not undergo crash testing, as the maximum speed generally won’t
exceed 75 km/hr. But on the whole it is made sure that appropriate safety measures
are implemented in quadricycles.
The biggest beneficiary from this development would be Bajaj Auto as they unveiled
the RE60 in the Auto Expo, a biennial automotive show earlier this year in New Delhi.
Initially it will be available only in petrol. A CNG variant will be launched later. The
top speed of RE60 would be 70 kph and is expected to have a mileage of 35 kmpl
mainly because of the lightweight and robust monocoque metal-polymer hybrid
structure.
So this kind of segment could really make an impact in the intra city travel in the
days to come especially if the government grants some tax relaxations or subsidies
for certain parts encouraging the production in this segment.
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Rise of Electric and Hybrid cars:
Electric and hybrid cars use technology that is designed to decrease the use of
gasoline fuel for powering car engines. Electric cars are totally electric, meaning that
they must be plugged in and charged, and that the range of the car is only as far asthe charge. Hybrid cars on the other hand, use a mixture of gas and electric power to
create a gas efficient partial electric car. They have a conventional gasoline engine
and a bank of rechargeable batteries that charge while the car is running. When the
driver makes limited demands on the car's power, such as driving around town or
idling at a stoplight, the car runs on the stored electricity in the batteries. When the
driver demands a burst of energy or is driving at sustained high speeds, the gasoline
engine kicks in.
To reduce dependence on fossil fuels, India is set to spend at least Rs 22,500 crore in
the next 8 years to promote electric and hybrid vehicles, of which the Governmentwill contribute for around Rs. 13,000-14,000 crore. It will fund research and
development, infrastructure and provide subsidies. In return the government would
save about Rs. 30,000 crore on fuel. The overall aim is to put 6 million electric and
hybrid vehicles on road by 2020.At present, they account for less than 1% share in
the overall 17 million automobile units sold annually in the Indian market. As
mentioned previously in this report, the budget 2012 also aims to promote this
segment by providing the excise benefits for various parts.
Current market players in this segment:
Future launches in this segment:
Mahindra Reva plans to roll out its ‘NXR electric car’ by September-end
The Verito Electric is expected to be launched in the next two years
Due to the depleting fuel resources, electric and hybrid cars are seen as the future of
automobile world. But currently, India lacks the adequate infrastructure like
charging points to encourage use of these vehicles.
But with a slew of measures coming from the government to make this segment
attractive to the customers, we can expect growth in the long run.
• Electrotherm (India) LtdYo bikes
• Munjal family-owned HeroElectricElectric bikes
• Mahindra RevaElectric cars
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Unnati Investment Management and Research Group 43
Fuel efficiency norms to be enforced:
After four years of uncertainty, the Prime Minister's Office (PMO) has approved a
new set of standards for the automobile industry. At present, the top 10 car
manufacturers, with combined sales of over 96 % of the Indian market, have anaverage fuel efficiency of 16.42 kmpl. By 2015, the average is targeted to go up to
18.15 kmpl and this is proposed to improve to 20.79 kmpl by 2020. The fuel targets
will be different for all the 8 different weight categories of cars.
The proposed standards are expected to help the country save the following
amounts in the coming years:
But, the automobile industry claims that the targets are too unrealistic and achieving
higher fuel efficiency would be a trade-off with cost and safety.
The higher you aim to achieve the efficiency, the lighter the vehicle has to be, asking
the industry to go in for changes in spares and body shield. One option can be the
shift from aluminum to magnesium (more plastics can be used). But the cost of
production would shoot up.
Also, companies would require a lot of investments in research and development
(R&D) for increasing fuel efficiency. So the Indian companies would not be able to
compete with the foreign counterparts, say from Europe and Japan. They have huge
investment scale for R&D, unlike the Indian market.
So if these norms actually come into action in the years to come, only the fuel-
efficient cars could survive in the market.
2015
• Will save 3 Million metric tons of oil
• Equivalent to Rs13,835 crore
2025
• Will save 11 million metric tons of oil
• Equivalent to Rs.49,806 crore
2030
• Will save 20 million metric tons of oil
• Equivalent to Rs.88,544 crore
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Diesel Dilemma:
Unlike petrol, diesel in India is a regulated commodity. The government had last
increased prices of diesel, LPG and kerosene on June 25, 2011.
Impact on OMC’s:
The state-run oil marketing companies sell at the government-set discounted prices
thereby hurting their profits. They are losing Rs14 on every litre of diesel sold. For
instance, the Indian Oil Corporation (IOC) has reported a net loss of Rs 22,451 crore
in the quarter ended June 2012, its highest ever reported loss.
Impact on Government’s fiscal deficit target:
The Indian government is targeting a fiscal deficit of 5.1% of gross domestic product
(GDP) in the current financial year 2012-13. To achieve this the subsidy bill has to bereduced. It aims to cap this to 2% of GDP in the current fiscal as against 2.5% in the
last fiscal. So unless it hikes diesel prices its subsidy bill continues to get inflated.
But the Indian government has stated that in the near term it has no plans to
increase prices of diesel. The reason behind this is that most of the diesel
consumption is by trucks and buses. A diesel price hike would certainly raise road
freight rates and increase inflationary pressures. Also the common man travel fare
would increase, as the bus ticket prices would go up adding to its political pressure.
The poor rainfall this monsoon season has added to the government’s woes, as
farmers need to use diesel-driven electric pumps for crop irrigation.
Hence The Ministry of Petroleum and Natural Gas in its budget proposal to the
Ministry of Finance had proposed to levy additional excise duty on diesel cars.
The Ministry has sought Rs1.70 lakh additional duty on small cars where as Rs2.55
lakh on medium and large cars. At present, about 16 % of the subsidized diesel sold
in India is consumed by cars and SUVs. Power generators used up another 4.60 % of
diesel while mobile phone towers used up to 1.93 %.
Higher excise duties will help recoup some of the undeserved subsidy that the
owners of new diesel cars would have benefitted from. But the existing populationof diesel car owners will continue to enjoy the subsidy. So, perhaps the government
should consider introducing a variable annual road tax on all cars and levy an
appropriate charge on diesel cars pegged to neutralize the advantage of subsidized
diesel.
The other option for the government is to go for dual pricing. In Ireland, for example,
farm diesel sells for roughly €0.5 a litre less than regular diesel. So there could be a
differential pricing for various purposes of the diesel used. But stringent monitoring
against diversion is essential. By one estimate, roughly around 10% of all diesel sold
in Ireland is illegal.
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Unnati Investment Management and Research Group 45
At present, the diesel car demand is on the rise as their market share has increased
from 20% a few years ago to around 40% now. Hence, the car manufacturers insistthat any punitive levy on diesel cars will affect the profitability of investments
already made in plant and machinery.
Considering all these factors, whatever option the government chooses to go for, it
will have a major impact on the industry in the years to come.
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Key Players
Hero Motocorp
Hero is the world’s largest manufacturer of two wheelers by sales. It ho lds the
leadership position in Indian two wheeler markets with 41% market share. Its net
sales have grown at a CAGR of 18.7% and PAT has grown at a CAGR of 22.6% over
the past five years. Recently, it has parted ways with Honda by ending the joint
venture in the name of Hero Honda. Currently exports contribute only 2-3% of
company’s total sales but after ending the joint venture, it intends to take this level
to around 10% in next four years. The motorcycle segment accounts for
approximately 95% of the company’s two wheeler sales volumes. Within the
motorcycle segment, nearly 80% of the volumes are contributed by the executive
segment.
PRODUCT PORTFOLIO
ECONOMY MODELS CD DAWN, CD DELUXE
EXECUTIVE MODELS SPLENDOR, PASSION
PREMIUM MODELS KARIZMA R, ZMR, HUNK, CBZ
XTREME, IMPULSE
SCOOTER SEGMENT PLEASURE, MAESTRO
EXPANSION PLANS
Hero Motocorp is planning both brownfield and Greenfield expansions. Brownfield
expansion will be achieved by de-bottlenecking operations at its existing plants to
free capacity of 0.5m units. On the other hand, Greenfield expansion include a new
EXECUTIVE
SEGMENT
75%
ECONOMY
SEGMENT
14%
PREMIUM
SEGMENT
6%
SCOOTERS
SEGMENT
5%
HERO MOTOCORP-SEGMENT WISE SHARE
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Unnati Investment Management and Research Group 47
plant in South India (with a capacity of 0.75m initially) scheduled for completion by
March 2013. Other future investments include Plant at Neemrana, Rajasthan by
2014, plant in Gujarat at an investment of Rs1100 crores by 2014 and other
investments of around Rs175 crores.
Bajaj Auto
Bajaj is the second largest two-wheeler manufacturer in India and third largest
motorcycle manufacturer in world by sales. The company’s turnover has crossed the
Rs20, 000 crore mark in FY12. It exports around 69% of all motorcycle exports from
India. Its net sales have grown at a CAGR of over last five years and it is currently
the market leader in premium bike segment and passenger three wheeler segments
with market shares of around 41% and 47% respectively. Three wheelers sales
contribute around 12% of total sales of Bajaj.
In the FY12, Bajaj’s total sales grew by 14% to 4349560 units of which 88.15%consisted of two wheelers and the rest comprised of sale of commercial vehicles.
PRODUCT PORTFOLIO
ECONOMY MODELS PLATINA, BOXER
EXECTUVIE MODELS PULSAR 135cc, DISCOVER
125cc
PREMIUM MODELS PULSAR 150, 180, 220 and
200NS, KTM DUKE, NINJA,
AVENGERTHREE WHEELERS-GOOODS
AND PASSENGER CARRIER
RE 4S, GC MAX, RE 600, MEGA
MAX
KEY FINANCIALS 2011-12 2010-11 2009-10
NET REVENUES (Rs cr) 23586.80 19366.97 15839.58
EBITDA (Rs cr) 3648.02 2597.07 2743.65
PAT (Rs cr) 2378.13 1927.90 2231.83
EPS (Rs) 119.09 96.55 111.77
GROSS BLOCK (Rs cr) 6308.26 5538.46 2750.98
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EXPANSION PLANS
Bajaj Auto has plans to ramp up export production while shifting its export-base to
Gujarat over the medium term. This plant is expected to have a capacity of over 5m
units in the long term. The company plans to increase the installed capacity to 6.36
million units per annum by March 2013.Commercial launch of the four-wheeler RE
60 is scheduled for second half of 2012-13.
Mahindra and Mahindra
Mahindra & Mahindra Ltd. is the flagship company of the Mahindra Group, based in
Mumbai. It is the only company in the industry having its presence in all the five sub-
segments i.e. Two Wheelers, Three Wheelers, PV’s, CV’s and Tractors. It is the
market leader in Utility vehicles with a market share of 56.2% and tractors with a
share of 43%. It also overtook Tata Motors in the passenger vehicle category for the
first time in Q1 FY2013 with sales of 61,504 units compared to Tata Motors' 60,405
units without having a single small car in its product mix.
Africa
41%
Asia and
Middle East
40%
Latin America
18%
Europe
1%
BAJAJ AUTO- EXPORT MARKET
KEY FINANCIALS 2011-12 2010-11 2009-10
REVENUES (Rs cr) 19516.65 16451.80 11813.25
EBITDA (Rs cr) 3735.91 3252.44 2520.21
PAT (Rs cr) 3004.05 3339.73 1702.73
EPS (Rs) 103.81 115.42 117.69
GROSS BLOCK (Rs cr) 3425.94 3395.16 3379.25
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Product Portfolio:
SEGMENT PRODUCT
Passenger vehicles Verito, Bolero, Scorpio, XUV 500, Xylo
Tractors Bhoomiputra, Sarpanch, Arjun, Yuvraj
Commercial vehicles Gio, Genio, Bolero Maxi Truck
Two wheelers Rodeo, Duro, Flyte
Three wheelers Alfa, Alfa Plus
The auto segment comprises about 67% of the total sales and the tractor segment
makes up 33% at present, compared with 45-50% two years back. The company’s
tractor and farm equipment segment enjoys significantly higher operating margins
than the automotive segment.
Mahindra & Mahindra has strengthened its global presence over the past two years.
The company’s exports have grown in the Asia-Pacific region, Africa, South and Latin
America and USA.
Recent & Upcoming Investments:
Mahindra Reva Electric Vehicles inaugurated a green manufacturing facility in
bangalore which is claimed to be the first platinum rated automobile facility in India.
The company has made investment of over Rs 100 crore. In the next 3 years, the
Passengervehicles (UV's +
Verito)
52%
Commercial
vehicles
33%
3 wheelers
12%
MNAL (trucks)
3%
Market Share
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50 Unnati Investment Management and Research Group
new plant would produce around 30,000 Mahindra Reva electric cars. Besides, the
company plans to launch EV 'NXR' by Diwali this year.
Mahindra & Mahindra has opened a new R&D centre for two-wheelers in Pune, with
the investment of Rs 100 crore. It aims to spend around Rs 500 crore over the next 5years on this center.
Financials Summary (Standalone):
KEY FINANCIALS(in Cr) 2011-12 2010-11 2009-10
GROSS BLOCK 8063 5849 4866
NET REVENUES 31835 23477 18516
EBITDA 3769 3441 3016
PAT 2878 2662 2087EPS (in Rs) 48.88 45.33 36.89
Tata Motors
Tata Motors is India's largest automobile company, a subsidiary of the Tata Group,
based in Mumbai. It has presence in commercial and passenger vehicles segments. It
is the leader in nearly all commercial vehicle segments with a market share of
around 59.4%. It regained its third position in the passenger vehicles market, in July
2012,after losing out to Mahindra & Mahindra in the first quarter of FY13 .It is also
fourth-largest truck manufacturer and second-largest bus manufacturer by volume.
Product portfolio:
SEGMENT PRODUCT
Passenger vehicles Nano, Indica, Indigo, Vista, Manza, Sumo,Safari
Medium & Heavy Commercial Prima, Construck, Starbus, Divo, City ride
Intermediate Commercial Winger, WingerPlatinum
Small Commercial Tata Ace, RX pickup, Xenon CNG, Magic
Premium and Luxury Defender, Discovery, Range Rover, Evoque
Through subsidiaries and associate companies, Tata Motors has operations in the
UK, South Korea, Thailand and Spain. Among them the most important one is Jaguar
Land Rover, the business comprising the two iconic British brands. In its last fiscal
year, which ended in March, Jaguar Land Rover posted a 27% jump in retail sales and
became the primary driver of profit for Tata Motors.
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Recent & Upcoming investments:
Jaguar Land Rover, part of Tata Motors, plans to invest around 320 m$ in a plant in
center England. The investment at the factory, which will build Jaguar's new F-type
sports car, is expected to create up to 1,000 jobs and increase its capacity by 50%.
Also, Tata Motors plans to invest Rs. 2,000 crores in CV segment and add 50 new
models to its line-up.
UK23%
North America
24%China
16%
Europe
20%
Russia
6%
ROW11%
Geographical distribution of Jaguar
UK
16%
North America
16%
China23%
Europe
23%
Russia
4%
ROW
18%
Geographical distribution of LandRover
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Financials Summary: (Standalone)
KEY FINANCIALS(in Cr) 2011-12 2010-11 2009-10
GROSS BLOCK 27111 21883 18416
NET REVENUES 54217 47957 35373
EBITDA 4177 4705 4032
PAT 1242 1811 2240
EPS (in Rs) 3.91 28.55 39.26
Maruti Suzuki
MSIL is India’s largest passenger vehicle manufacturer with a market share of around
40% at present. It has become the third largest maker of utility vehicles in the Indian
market, displacing Tata Motors Ltd, led primarily by the sales of multi-utility vehicle
(MUV) Ertiga. Suzuki Motor Corporation (Suzuki) of Japan holds 54.2% stake in the
company. MSIL is also set to merge with its associate company, Suzuki Power Train
India Ltd. (SPIL).
The incident at Manesar this year was a real setback for the company. It is estimated
that it lost around Rs 1,500 crore in revenues due to the lockout at its Manesar unit.
It has also reported a 40.8% decline in total sales for August at 54,154 units as
against 91,442 units in the same month last year.
SEGMENT PRODUCT
A1 segment Maruti 800
A2 segment Alto, Estilo, WagonR, A-star, Ritz, Swift
A3 segment Dzire, SX4
A4 segment Kizashi
Multi utility, Multi Purpose Gypsy,Ertiga,Omni
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Exports form approximately 16% of its sales. The top export markets include Algeria,
Chile, Srilanka, Netherlands, Italy and Germany.
Recent & upcoming Investments:
Maruti Suzuki plans to set up a new manufacturing unit at an investment of Rs 4,000
crore in Gujarat. The target is to achieve 2.5 lakh cars production capacity annually
by 2015-16. It also has plans to establish a skill development centre to meet itsmanpower needs.
Also, MSIL will continue to increase its production at Manesar where a third
assembly line with a capacity of 250,000 units is expected to be operational by 2013-
14.
Financials Summary: (Standalone)
KEY FINANCIALS(in Cr) 2011-12 2010-11 2009-10
GROSS BLOCK 14734 11737 10406NET REVENUES 35558 36561 29317
EBITDA 3019 3473 3824
PAT 1635 2288 2497
EPS (in Rs) 56.60 79.21 86.45
A1
1%
A2
55%
A3
16%
A4
1%
MPV+MUV
16%
Exports11%
Share of Sales
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54 Unnati Investment Management and Research Group
Auto Ancillaries
Overview
The auto component industry caters to automobile industry through a whole gamut
of auto parts such as engine parts, body & chassis, electrical parts, drive transmission
& steering parts, braking, suspension etc. It is directly driven by automobile industry
through OEMs, aftermarket and exports.
OEM
60%
Replacement
25%
Exports
15%
Revenue Contribution
Two Wheelers
50%
Passenger
Vehicles
25%
Commercial
Vehicles23%
Three Wheelers
2%
Size of components industry segmentwise
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Turnover:
The turnover of the auto components industry has grown at a CAGR of 18.19% over
the period of four year from 2008-09 to 2011-12
OEM’s:
With the kind of growth India has shown over the past few years, growing at a rate
of 7-8%, even when other developed countries had a crawling growth rate, the
confidence of foreign investors has been boosted. Global OEMs have set up their
base in India to tap the huge growth potential through cheap labour, growing per
capita income, favourable demographics, growing consumer demand and export
advantage. Among the OEMs, Japanese companies have the largest share with 54%
followed by Korean OEMs with 18% share of the market.
105700
135700
182100
206267
0
50000
100000
150000
200000
250000
2008-09 2009-10 2010-11 2011-12
TURNOVER-AUTO COMPONENTS
INDUSTRY (Rs cr)
TURNOVER-AUTO
COMPONENTS INDUSTRY
(Rs cr)
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56 Unnati Investment Management and Research Group
Imports & Exports:
JAPAN
54%
KOREA
18%
LOCAL
14%
US
9%
EUROPE
5%
PRESENCE OF OEMs IN INDIA
Asia
55%
Europe
35%
North America7%
South America
1%
Africa
1%
Australia
1%
SOURCES OF IMPORTS
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Profile of Exports:
OEM/TIER-1: 80%
Aftermarket: 20%
Europe
36%
North America
23%
Asia
28%
South America
5%
Africa7%
Australia
1%
EXPORTS DESTINATIONS
1840016048
23712
33485
3128030680
38760
51441
0
10000
20000
30000
40000
50000
60000
70000
80000
90000
2008-09 2009-10 2010-11 2011-12[E]
EXPORTS AND IMPORTS
IMPORTS (Rs cr)
EXPORTS (Rs cr)
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58 Unnati Investment Management and Research Group
Industry Segmentation
ENGINE PARTS
Engine parts comprise the largest product segment of the auto components industry
with a 31 % production share.
The sub-segments include pistons, piston rings, engine valves, carburettors,
fuel-delivery and cooling systems and powertrain components.
Major playersThe four major players in the pistons sub-segment include Goetze, Shriram
Pistons & Rings, India Pistons, while Rane Engine Valves, KAR Mobiles and
Shriram Pistons & Rings lead the engine valves sub-segment.
Ucal Fuel Systems and Spaco Carburettors & Escorts Auto Components are
prominent players that manufacture carburettors. In diesel-based fuel
injection systems, Mico, Delphi, TVS Diesel System and Tata Cummins are the
major players.
TRANSMISSION AND STEERING PARTSTransmission and steering parts comprise the second-largest product segment in the
Indian auto components industry, with a 19 % production share.
The sub-segment comprises gears, wheels, steering systems, axles and
clutches.
Major players
Sona Koyo Steering Systems, Rane Madras and Rane TRW Systems are the
key players in steering systems. Gears, Gajra Bevel Gears and Eicher are
some of the major players in the gears sub-segment. Two international
companies, Graziano Trasmissioni and SlAP Gears India, have set up their
base in India.
Engine Parts
31%
Drive
Transmission and
steering parts
19%Body & Chasis
12%
Suspension and
breaking parts
12%
Equipments
10%
Electrical Parts9%
Others
7%
PRODUCT WISE SEGMENTATION
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Clutch Auto, Ceekay Daikin, Amalgamations Repco and Luk Clutches are the
major players in the clutch sub-segment. Rane Brake Lining and Rico Auto are
the key players manufacturing clutch-facings.
GKN Driveshafts (India) and Delphi cater to the drive shaft requirements of
passenger cars and SonaKoyo Steering Systems services to the commercialvehicle segment.
SUSPENSION AND BRAKING PARTS
Suspension and braking parts is the third-largest product segment with a 12 %
production share.
The primary sub-segments comprise brakes, brake assemblies, brake linings,
shock absorbers and leaf springs.
The demand share of the replacement market in this segment varies from 30to 70 %, depending on the product.
Major players
Brakes India, Kalyani Brakes and Automotive Axles are the three major brake
system suppliers in the country.
Rane Brake Lining, Sundaram Brake Lining, Hindustan Composites and Allied
Nippon dominate the brake linings sub-segment.
Jamna Auto and Jai Parabolic are the major manufacturers of leaf springs.
Gabriel India, Delphi and Munjal Showa are the key manufacturers of shockabsorbers.
EQUIPMENT
Equipment is the fourth-largest product segment with a 10 % production share.
The primary sub-segments include headlights, halogen bulbs, wiper motors,
dashboard instruments, switches, electric horns and other panel instruments.
The demand share of the replacement market in this segment varies from 30
to 70 %.
Major players
Lumax, Autolite and Phoenix Lamps are the key players in the headlights sub-
segment.
Premiere Instruments and Controls is the leading player in the dashboard
sub-segment.
Jay Bharat Maruti, Omax Auto and JBM Tools are the major players in the
sheet metal parts sub-segment.
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60 Unnati Investment Management and Research Group
ELECTRICAL PARTS
Electrical Parts is the fifth-largest product segment in the auto components industry,
with a 9 % production share.
The primary sub-segments comprise starter motors, generators, distributors,spark plugs, ignition coils, fly wheel magnetos, voltage regulators and electric
ignition systems (EIS).
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Value Chain
Till the mid-1990s, Indian components manufacturers were serving to a low
demand and low volume domestic market with most of the components
supplied to the aftermarket and to a few OEMs and Tier 1s.The post-liberalisation era has seen many global auto majors GM, Ford,
Hyundai, Toyota etc. enter the Indian market to set up their manufacturing
units and thus serve the domestic market and also export components for
their vehicles manufactured in the developed markets.
Increasing competition from global majors and a steady growth in the
domestic passenger car market showed the way forward for the components
manufacturers. To meet the product specifications of global players, the
Indian components manufacturers embraced advanced manufacturing
technologies and improved capacities and thus moved up the value chain.
Base RawMaterials
(steel, rubber,non steel, glass,
textile, paintpaper,aluminium)
Semi FinishedMaterials
Wiring, Cables,Hardware
(Screws andBolts)
Componentmanufacturers
2nd TierManufacturers
casting, forging,stamping, extruding,
grinding, polishing
AssemblyManufacturers
First tierManufacturers
(Assembly OEMGoods)
Mold/Dyemanufacturers
3rd Tiermanufacturers
Molding, Dying
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Government Policies and Regulations
The Department of Heavy Industries (DHI), in the Ministry of Heavy Industries and
Public Enterprises, is the nodal authority in India for promising the development and
growth of the automotive sector.Following policies and regulations are applicable to the Automotive components
industry:
Manufacturing and Imports Free from Licensing and Approvals
No import restrictions and reduced tariff levels for any kind of imports
Legal system is robust coupled with stable Foreign Exchange regime
Government has increased budgets for R&D activities
100% FDI is permitted without prior Government approval
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Automotive Component Manufacturers Association of India
The Automotive Component Manufacturers Association of India (ACMA) is the nodal
agency for the Indian Auto Component Industry. Its active involvement in trade
promotion, technology up-gradation, quality enhancement and collection anddissemination of information has made it a vital catalyst for this industry's
development. Its other activities include participation in international trade fairs,
sending trade delegations overseas and bringing out publications on various subjects
related to the automotive industry. It is represented on a number of panels,
committees and councils of the Government of India through which it helps in the
formulation of policies pertaining to the Indian automotive industry. For exchange of
information and especially for co-operation in trade matters, ACMA has signed
Memoranda of Understanding with its counterparts in Australia, Brazil, Canada,
Egypt, France, Germany, Iran, Italy, Japan, Malaysia, Pakistan, South Africa, South
Korea, Spain, Sweden, Thailand, Tunisia, Turkey, UK, USA and Uzbekistan.ACMA represents over 600 companies, whose production forms a majority of the
total auto component output in the organized sector.
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Impact of Budget 2012 on Auto ancillary sector
The impact of budget on auto ancillary and the automobile sector would be
correlated. For instance, an increase in excise duty for tyres would increase prices of
automobiles that is likely to weigh on their demand. Similarly duty hike onautomobiles could affect derived demand for tyres with respect to the OEM market.
The provisions, which have been mentioned in the automobile sector impact related
to auto ancillaries, were:
Decrease in excise duty from 10% to 6% on replacement batteries for supply
to electric vehicle manufacturers still March 31, 2013
Decrease in excise duty from 10% to 6% on specified parts (like battery pack,
battery charger, AC/DC motor etc.,) of hybrid vehicles
Full exemption from basic customs for Lithium ion batteries imported for the
manufacture of battery packs for electric or hybrid vehicles
All the above-mentioned provisions are aimed at promoting the development of
hybrid vehicles in the country.
Some of the other provisions include:
Central Excise Duty on manufactured goods increased from 10% to 12%
Weighted deduction of 200% currently available on in-house R&D
expenditure extended beyond March 31, 2012 for a further period of 5
years
Introduction of weighted deduction of 150% of expenditure incurred on skill
development
Increase in customs duty on the 'flat-rolled' steel from 5% to 7.5%
Enhancement of excise duty will decrease the margins. Continuity of benefit
available from weighted deduction on in-house R&D expenditure would encourageauto ancillaries to invest in building technical capabilities. Introduction of 150%
weighted deduction on skill development related expenditure should address the
problem related to short supply of skilled labor. Flat rolled steel is used in sheet
metal works that goes into many parts of a vehicle like body panels and chassis.
Increase in customs duty on it could unfavorably impact the auto component sector
as this is one of the key input materials for the industry.
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Macro Factors affecting the industry
Growth Drivers
2 Wheelers & LCV segments to grow
The outlook for LCV & two wheelers is on the higher side compared to the other
segments due to the advantage of fuel efficiency and lower dependency on auto
loans. So those auto component companies that cater mainly to these segments i.e.
Suprajit Engineering, Exide Industries, Gabriel India are expected to register healthy
sales.
Exports driving growth
Despite tough market conditions in global market, exports of auto components is
likely to register a healthy growth of 15-20% in current fiscal. The realizations will
also be better due to sharp depreciation of Indian rupee.
Rising share of revenues from non-automotive segment
Non-automotive segment includes shafts and components for windmills, rotating
components for the aerospace industry, engine components for constructionequipment, marine and railways. The demand from this segment continues to scale
up.
Maruti Suzuki Manesar plant reopens
After a month-long lockout, Maruti Suzuki resumed production at its Manesar plant
on Aug 21st. It expects to function at its optimum capacity of annual production
capacity of 5.5 lakh units by the end of September with the completion of fresh
recruitments. Hence the demand for auto components, which have been affecteddue to the lockout, will return to normality.
Onset of festive season
With the onset of festive season, the passenger vehicle segment especially is
expected to get a boost, which will result in increase in demand for auto
components as well.
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Factors of concern
Cars, Medium & Heavy Commercial vehicles segment growth concerns
The auto component industry, which directly moves in line with the automobile OEM
production, will be affected by plant shutdowns and production corrections. Those
players who cater only to cars and CVs i.e. WABCO India, Sona Koyo Steering
Systems would be most vulnerable in the current scenario.
Other factors of concern include:
Volatility of the commodity and raw material costs like aluminum, steel may
affect margins.Slower-than-expected recovery in Europe and US auto demand would delay
the growth trajectory for export-oriented companies.
Increasing competition from foreign suppliers, who leverage economies of
scale and high technology to offer at lower costs
Lack of infrastructure like electricity, water and roads, significantly increases
overheads, affecting the bottom lines of the companies.
Increasing cost of skilled labor, reducing the competitive cost advantage
Outlook
The current production corrections at OEM companies have impacted the auto
ancillary companies. Auto component manufacturers dependent especially on the
M&HCV segment are likely to experience relatively lower growth over the short
term. Players that can penetrate global markets and accelerate exports are better
placed. Not only do they have spare capacity due to sluggish domestic offtake, the
realizations will also be better due to sharp depreciation of Indian rupee.
Currently, the auto components industry in India is around two-thirds the size of the
OEM segment. This proportion is around one to two times in mature markets ofEurope, America and Japan. This indicates higher proportion of imports of auto
components in India by OEMs and the lower replacement market sales. Given the
growth prospects of the Indian automobile industry over the medium term, we can
expect the size of the auto components industry to grow at a rate faster than the
OEM segment, driven by OEMs’ thrust on localization and steadily growing
replacement market demand.
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Key Players
Apollo Tyres
Apollo Tyres Ltd is the 2nd largest tyre manufacturer in India and 15 th biggest tyre
manufacturer in the world. It has its corporate headquarters in Gurgaon. In India, it
is a clear leader in the commercial vehicle segment category. Since its inception in
1972, the company has steadily expanded its operations across the world. The
company has manufacturing presence in Asia, Europe and Africa, with 9 modern tyre
facilities and exports to over 118 countries. Revenues from OEM market account for
20% of revenues where as replacement market contributes 80%.
Its 6 key brands include
Apollo
Vredestein
Dunlop
Kaizen
Maloya
Regal
Production Zones:
Zone Headquarters Major countries
Zone I Gurgoan,India Asia, Middle East & Turkey, Australia,
New Zealand
Zone E Enschede, Netherlands Germany, UK, Italy, Netherlands,
Swizerland , Austria, Denmark, Greece
Zone A Durban, South Africa Africa, South America
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Recent & Upcoming Investments:
Expansion in India: Apollo Tyres Ltd has proposed to invest Rs 300 crore in
Kalamassery unit to make it an export-oriented unit to manufacture
industrial tyres
Expansion in Europe and Brazil: Apollo Tyres Ltd plans to invest around 400
million euro (over Rs 2,700 crore) to set up two new facilities in East Europe
and Brazil in the next 3-4 years
Europe25%
South Africa
13%India
62%
Revenue by Geography
Truck-Bus
43%
Light Truck
10%
PassengerVehicles
33%
Agriculture &
Offroad
10%
Others
4%
Revenue by Segments
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Financials Summary: (Standalone)
KEY FINANCIALS(in Cr) 2011-12 2010-11 2009-10
GROSS BLOCK 3947 3299 2414
NET REVENUES 8176 5480 5045
EBITDA 715 580 817
PAT 181 198 414
EPS (in Rs) 3.60 3.93 8.23
Motherson Sumi
Motherson Sumi Systems Ltd (MSSL) is the flagship company of the Samvardhana
Motherson Group with its headquarters at Noida, India.
In March 2009, MSSL acquired Visiocorp (renamed Samvardhana Motherson
Reflectec – SMR), one of the world’s largest manufacturers of rear view mirrors, thus
enhancing its position as a Tier-1 auto component supplier. Currently, SMR,
constitutes 39% share of the total business portfolio of MSSL.
In July 2011, MSSL acquired Peguform (renamed Samvardhana Motherson Peguform
– SMP). SMP is a leading supplier to major automobile manufacturers in Europe,especially the German car manufacturers. MSSL now has its own technology in
plastic modules backed by SMP’s strong R&D capabilities. With 49 molding facilities
across the globe in India, Brazil, China, Germany, Portugal, South Africa, Spain and
Czech Republic, the contribution of polymer division rose to 39% of MSSL’s
consolidated revenues in FY12.
Business overview:
Company Manufacturing
facilities
Countries Key Customers Patents
SMP 25 7 Volkswagen,
Audi, Seat, BMW,
Porsche, Daimler,
Renault/
Nissan and GM
274
SMR 20 14 Ford, General
Motors, Hyundai
Kia, Fiat, Toyota,
Tata JLR, Volvo,BMW
587
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MSSL has a diversified automotive products portfolio, which includes automotive
rearview mirrors, wiring harnesses, polymer parts, injection molding tools, vehicle
air conditioning systems, lighting systems etc.
Some of the highlights are:
One of the largest manufacturers of rear-view mirrors for passenger cars in
the world and it is largest in India for PV & MUV segments
One of the largest manufacturers of IP modules, door trims and bumpers in
Europe
Global technology leader for high quality instrument panels and interior door
panels
Largest manufacturer of automotive wiring harness in India, with more than
65% market share in passenger car segment
Recent & Upcoming Investments:
SMR has started commercial production and supplies from its second plant in
Hungary to support German OEMs. The plant has an installed capacity of 6 million
mirrors per annum and sale potential of €150m per annum. SMR is setting up new
facilities in Brazil, Thailand, China and Pune (India) for mirror manufacturing and
vertical integration, where production will commence in the coming year.
Wiring Harness
21%
Polymer
components
39%
Rubber
components
2%
Mirrors
38%
Segmentwise Sales Distribution
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KEY FINANCIALS(in Cr) 2011-12 2010-11 2009-10
GROSS BLOCK 1903 1390 1031
NET REVENUES 3571 2830 1740
EBITDA 571 437 289
PAT 317 287 178
EPS (in Rs) 8.16 7.42 4.76
Bharat Forge
Bharat Forge is the largest exporter of auto components from India andleading chassis component manufacturer in the world.
Bharat Forge has two distinct business lines – component manufacturing, and
capital goods and infrastructure. In component manufacturing, throughits
domestic operations and overseas subsidiaries, it caters to forging
andmachining requirements of the auto and the non-auto sectors. The
capitalgoods and infrastructure business focuses on the Indian market and is
todayconcentrating on equipment manufacturing and project management
in the energy and transportation sector.
Despite the sluggish external environment, the Company in FY 2012
registered an impressive performance on back of robust growth inCommercial Vehicleindustry globally, sustained ramp up of non-automotive
business and continuedincrease in penetration with major customers.The
Company’s non-auto business has become a significant contributor to
theIndian operations accounting for 38% of sales in FY 2012; from 28% of
sales inFY 2009The Company’s foray into equipment manufacturing is
progressing well withconstruction of the facility of the Alstom JV at Mundra.
The non-automotive business of the company has grown from 28% of sales in
2009 to 38% in 2012
The non-auto business of the company can be broadly classified into:
o ENERGY,
o TRANSPORTATION
o MINING ANDCONSTRUCTION.
.
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KEY FINANCIALS 2011-12 2010-11 2009-2010
NET REVENUES (Rscr) 3685.86 3023.21 1892.09
EBITDA (Rscr) 917.15 720.27 437.36
PAT (Rscr) 362.07 310.57 127.05
EPS (Rs) 15.55 13.32 5.71
GROSS BLOCK (Rscr) 3198.40 2960.82 2789.27
PLANNED INVESTMENTS
The Company is executing Rs.500 crore investment programmes over FY2012 &
FY2013 for capacity enhancement. Most of this is in machinery and facilities that add
value to the existing product range. On pure capacity addition in forging, the
Company is installing an additional 10,000 tonne press that will produce around
30,000 – 35,000 MTPA based on a pre-determined product mix.
Exide Industries
Exide Industries Limited (EIL), established in 1947 as Associated Battery Maker,
India’s largest manufacturer of lead acid batteries. It manufactures industrial
batteries catering to the power, telecom and railways segments, with an overall
market share of close to 50%
In November 2007, EIL acquired a 100% stake in a Pune based smelter, Tandon
Metals Limited in June 2008 acquired a 51% stake in another Bangalore based
smelter, Leadage Alloys India Limited, ownership in which was increased to 100% in
August 2010. Together, these two subsidiary smelters currently cater to a significant
portion of the company's input lead requirement.
Diesel Engines
34%
Non-Auto
38%
CV chasis
22%
Passenger
vehicles
6%
SECTORAL SALES DISTRIBUTION
BHARAT FORGE
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The Company also manufactures high-end submarine batteries (Type 1, 2 & 3). The
Company manufactures two to three submarine batteries a year to meet the
country’s defense requirements. The Company is one of the five companies in the
World which has the capability to make submarine batteries for both Russian andGerman types. With the government’s permission, in recent years, the Company has
exported to Algeria.
The company is the market leader in the domestic storage battery market with a
share of around 65% in each of the automotive original equipment manufacturer
(OEM) and the organized automotive replacement segments.
Exide are the OEM suppliers to almost every car manufacturer of repute like General
Motors, Toyota, Hyundai, TATA Motors, Maruti, Honda. It caters to 80% carmanufacturers in India.
Exide caters to 65 –66% of OEM demand for batteries, and derives 48 –50% of
its overall revenues from replacement segment, as it enjoys 60‐62% market
share in branded replacement market
In the FY12, the PAT of the company fell from Rs666.36 cr in 2010-11 to
Rs461.17 cr. This was mainly due to the inability of the Company to pass on
the increases in material costs to the customers due to the price sensitive
market sentiments prevailing during the major part of the year mainly in the
automotive sector.
In the Industrial sector, the de-growth in almost all sections resulted in
reduction in profitability. The hardening of prices of lead which is the major
Automotive
65%
Industrial
35%
0%0%
BRAKUP OF REVENUES
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74 Unnati Investment Management and Research Group
raw material, coupled with the high depreciation in the value of the Rupee
affected the profits of the Company significantly.
KEY FINANCIALS 2011-12 2010-11 2009-2010NET REVENUES (Rscr) 5117.63 5074.60 4215.97
EBITDA (Rscr) 699.39 882.26 894.29
PAT (Rscr) 461.17 666.36 537.09
EPS (Rs) 5.43 7.84 6.32
GROSS BLOCK (Rscr) 1774.67 1561.15 1336.46
Recent investments
In the FY12, Company has consolidated the operations at the two wheeler battery
plant in Ahmed nagar, Maharashtra and has also invested around 200 crores in
capacity expansion across all plants both for two wheelers as well as otherautomotive batteries.
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Tyre Industry
The Indian Tyre Industry accounts for approximately 5% of global tyre demand and
its fortunes are interdependent with those of the Automobile industry. There are
around 43 players in the industry with the top 10 companies accounting for 90-92%of total tyre production.
Replacement
market
61%
OEM23%
Exports
16%
Demand Breakup
Commercial
Vehicles
65%
Passenger
Vehicles
15%
Two Wheelers
10%
Three Wheelers
10%
Revenue Breakup
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Major Players:MRF
Apollo tyres
JK tyres
CeatBirla
Others
Raw Materials:The industry is highly raw material (RM) intensive. Raw material costs accounts for
70% of its revenues. Natural rubber accounts for about 44% of the total raw material
costs.It are estimated that the tyre sector consumes 63% of total natural rubber in
the country.
MRF
27%
Apollo tyres
19%JK tyres
16%
Ceat
12%
Birla
11%
Others
15%
Market Share
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The exact proportion varies on the type and the technical specifications of the tyre.
Besides NR, most of the other raw materials are crude derivatives and hence linked
to crude oil prices.
Radialisation:
A radial tyre is a particular design of the tyre in which the cord plies are arranged at90 degrees to the direction of travel, or radially. Where as in cross ply tyres the
cords are at angles of about +60 and −60 degrees from the direction of travel. This
design avoids having the plies rub against each other as the tyre flexes, reducing
the rolling friction of the tyre. This allows vehicles with radial tyres to achieve
better fuel economy than vehicles with bias-ply tyres.
In the US, China and Europe, up to 90% of trucks run on radial tyres. Despite its
several advantages (additional mileage; fuel saving; improved driving) radialisation
in India earlier did not catch on at a pace that was expected, since its introduction
way back in 1978. This could be attributed due to several factors like Indian roadsgenerally not being suitable for ideal plying of radial tyres, older vehicles produced
in India not having suitable geometry for fitment of radial tyres, unwillingness of
consumer to pay higher price for radial tyres etc. However, the situation has
radically changed in recent years.
The current levels of radialisation in India are:
Natural Rubber
44%
Nylon Tyre Cord
19%
Carbon Black
12%
Rubber
Chemicals
5%
Butyl Rubber
4%
PBR
5%
SBR
5%
Others
6%
Composition as percentage of costs
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Radialisation is the most important innovation in tyre technology. Radial tyres cost
25% more than Crossply(or bias) tyres as the proportion of synthetic rubber/natural
rubber is more for radial tyres. But the margins from radial tyres are also higher.
Hence it presents a great opportunity for tyre manufacturers especially in
commercial vehicles segment.
Impact of Budget 2012 on Tyre industry:
The Budget on the whole has disappointed the tyre industry. It has ignored most of
the demands put forward by the industry during pre-Budget discussions like duty-
free import of 100,000 tonnes of natural rubber, removal of anti-dumping duties on
import of raw materials like rubber chemicals and carbon black and waiver of
customs duty on raw materials not manufactured domestically.
The provisions made in the budget are
Hike in Central Excise Duty on tyres from 10% to 12%
This will lead to an increase in tyre prices and will affect the margins if the tyre
sector is not able to fully pass on the hike to the consumers or OEM’s
Full exemption on basic and additional customs duty on new and retreated
pneumatic tyres, used in aircraft; excise duty on the same reduced from
10% to nil
This is positive move to help aviation industry but however, according to ATMA(Automotive Tyre Manufacturers’ Association), the excise duty exemption given to
aircraft tyres will have no major impact on the tyre industry as the domestic tyre
industry doesn't manufacture certain types of tyres such as aircraft tyres for reasons
of limited demand and the minimum size and scale of operations required.
98%• Passenger vehicles
15%• Medium & Heavy Commercial vehicles
18%• Light Commercial vehicles
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Growth Drivers
Fall of rubber prices
The price of RSS (ribbed smoke sheets)-4 sheet rubber had crossed Rs240 a kg in Apr2011.It is Rs173 a kg at present. NR prices might continue to fall in the short run due
to:
Peak production season coming – October to January
Slow demand from China
Euro crisis concerns
This will result in increased margins for the tyre manufacturers.
Growth of Radialisation
With government focus on schemes like NHDP and other infrastructure development
initiatives there is high scope for increase in radialisation levels of especially
commercial vehicles segment. This is one of the long-term growth drivers, which
would improve the sales, as well as margins of the tyre manufacturers.
Factors of concern
Volatile other raw material prices
Apart from NR, the other raw materials such as rubber chemicals, Nylon Tyre Cord
Fabric, carbon black and synthetic rubber (PBR+SBR) are imported, as domestic
supply doesn’t match the demand. Rupee depreciation and the high customs duty
are a matter of concern. Also since most of them are crude derivatives, any
fluctuations in crude oil price could impact the tyre cost.
Dependency on Medium & Heavy Commercial Vehicles
The Medium & Heavy Commercial vehicles segment accounts for around 65% oftotal revenues for the tyre industry. As the outlook for this segment in the near term
is looking bleak due to stagnant freight rates, slowing IIP numbers, increasing fuel
costs etc it would have a major impact in sales for tyre manufacturers.
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Battery Industry
Automotive battery segmentAuto OEMs contribute about 30-35% of sales while the balance is driven by
replacement batteries. OEM sales, despite being a low-margin business, provides for
high visibility and brand building for the players
Replacement demand provides a stable business by diversifying risk when OEM
demand slows down. Stability is inherent to the industry given the replacement
segment accounts for 60-65% of total auto sales and contributes 15-18% to
operating margin. Typically, the life of a battery is about three years and has to be
replaced after that.
Industrial battery segmentIndustrial batteries are classified into conventional (lead acid), valve-regulated lead
acid (VRLA) and nickel-cadmium batteries. The VRLA batteries have been gaining
increasing acceptance and currently comprise ~75% of the Indian industrial storage
battery market. , the sustained demand supply mismatch of power in India has
driven a 15% CAGR in UPS demand over the last five years. Telecom towers, which
use batteries for power supply, contributes 35% to the segment.
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There is a virtual duopoly in the industry with the top two players, Exide and Amara
Raja commanding over 80% of the organized market share.
The unorganized sector comprises the small-scale assemblers and rebuilders, it is
currently estimated to have a share of around 60-65% of the replacement market.
This sector largely dominates the tractor and commercial vehicle segments although
in some areas of the country they have a significant presence in the car and multi-
utility segments too.
Battery market shares- Automotive
Component Organized Market Share Unorganized Market Share
Battery (PV) 70% 30%
Battery (2W) 90% 10%
Battery (CV) 70% 30%
In automotive segment, Exide caters to 65 –66% of OEM demand for batteries, and
60‐62% market share in branded replacement market while Amara Raja has a shareof ~25 in Four-wheelers (OEM) and a share of ~34% in branded replacement market.
Lead and alloys
80%
Polypropelene /
Poleytheylene
18%
Others
2%
INDUSTRY COST STRUCTURE
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MAJOR PLAYERSExide industries
Amara Raja Batteries
HBL Power Systems Ltd
Luminous Power Technologies Pvt LtdSu-Kam Power Systems Ltd
Base Corporation Ltd
FUTURE GROWTH DRIVERS
Robust solar equipments and mobile batteries demand
India is witnessing a great change in the demand for solar energy and many
new projects are coming up for rural electrification, home lighting,
streetlights and also there has been a great increase in mobile phonedemands providing a huge opportunity to battery manufacturers.
Tubular batteries
Demand for tubular batteries is also expected to grow as innumerable
government programmes require a five year warranty on batteries, and this
warranty can be offered only with tubular batteries.
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
Telecom UPS
Industrial Battery Market Share
EXIDE
AMARA RAJA
Other organised players and
unorganised players
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Government initiatives
Central and state governments are coming up with new circulars, which
mandate that 10 per cent of the power used by telecom tower companies
must be generated through renewable energy sources. This holds true for
even for hospitals, hotels, etc. This would lead to a major spike in batterydemand, as all this generated power would have to be stored in batteries.
Electric vehicle sales
Sales of electric vehicles in India has been increasing at a CAGR of ~20% with
companies like Hero, BSA motors, Mahindra Reva, Enigma coming up with
their range of electric scooters, four wheelers and three wheelers. This
growth provides a great opportunity for auto battery producers like Exide,
Amara Raja to tap this growing market.
Huge replacement market
Expansion of railways
Modernization and expansion of the Indian Railways over the next five years
is likely to drive battery sales for railway applications.
CAUSE OF CONCERNS
Low sales growth of automobiles
Fall in growth rates of passenger vehicles and two wheeler segments whichhas already affected the profits of leaders like Exide industries.
High and volatile input costs
Lead is the major constituent (80% of cost) of battery products and its
volatile prices are always a cause of concern. Such volatility has a serious
impact on the cost of the products and also leads to uncertainties in
procurement.
Rupee depreciation
Rupee depreciation vis-á-vis US Dollar is also a risk and challenge for the
industry as it leads to costly imports and affects profitability.
Large unorganized market
The unorganized market (estimated at around Rs20-25bn) gives tough
competition to the organized players, especially in rural areas where the
latter has limited reach. The growing unorganized market poses a serious
threat to the organized battery segment in India.
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CURRENT STATUS
The domestic Battery Industry suffered a definite set-back during the FY12. Apart
from the automobiles, telecom, infra-structure and export sectors continued to be
sluggish. Inflationary pressures, rise in the price of petrol and high cost of borrowingsgenerally depressed the overall demand generation and were instrumental for the
lower growth.
As for industrial battery segment, the recurring power shortages on the top of
demand versus supply gap in Grid power, provides a robust demand for Home UPS
batteries in the foreseeable future. Further, in spite of delays in commissioning or
postponement of projects, infrastructure continues to be a major focus area of the
Government.