architects · 2016-11-22 · • for all flat roofs, conduct pond testing as per astm d5957-98...

Corporate Office707 Chiranjiv Towers, 43 Nehru Place

New Delhi 110 019Tel : +91 11 46561359, Fax : +91 11 46561358

Mobile : 0 81302 81114Email : [email protected]

Website : www.stpltd.com

Architects

SL Product Brief Page No

1.0 Company Profile 12.0 Waterproofing & Insulation

Liquid MembraneShaliUrethane BTD Single Component Elastomertic Bituminous Polyurethane Liquid Membrane 5TarFelt LM Single Component Cold Applied Water Based Bituminous Liquid Membrane 7

Liquid Waterproofing

ShaliPlast LW ++ Integral Waterproofing-cum-Corrosion Inibiting Compound forReinforced Concrete Mortar 9

ShaliPlast LW + Integral Liquid Waterproofing Compound For Concrete and Plaster 11ShaliCry 215 Single Component UV Resistant Elastomeric Exterior Coating 13

Pre-formed MembraneSuperThermoLay APP Modified Waterproofing Membrane with Polyester Reinforcement 15SuperTene High Performance Self-Adhesive Membrane 17SuperFlashStrip Aluminum Protective Self-Adhesive Bituminous Strip 19TarFelt APP APP Modified Polyester Reinforced Waterproofing Membrane 21

MiscellaneousShaliCrete Acrylic Polymer Coating 23ShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 26

3.0 Protective & Anti-corrosiveTankMastic Bituminous Anti-corrosive Multi-Purpose Coating 29ShaliPrime Zn R Two Component Anti Corrosive Zinc Rich Primer 31ShaliPoxy CTE Flexible Coal Tar Epoxy Coating with 500 micron DFT in Single Coat 33ShaliRustOff Chloride / Sulphate Free Liquid Rust Remover 35ShaliPrime Etch Two Component Etch Primer 37

4.0 Pipeline ProductsShaliUrethane PC Two Component Solvent Free Aliphatic PU Protective Coating 39ShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating 41PipeWrap CT Hot Applied Anti-Corrosive Coal Tar Tape 43ShaliPrime PW CT Synthetic Primer for Coal Tar Tape 45

5.0 Repairs & RehabilitationShalimar Dam-it Non-Shrink Fast Setting Hydraulic Cementitious Product 47PlastiSeal Crack Sealer 49TarPlastic Cold Applied Bituminous Compound With Mineral Filler 51ShaliCrete URP Modified SBR Latex Based URP for Bonding, Repair and Concrete Rendering 53ShaliSBR Latex Bonding Admixture For Adhesion & Repairs of Concrete Structures 57STP No 1 Liquid / Powder Waterproofing Plasticizing Admixture 59

6.0 Other ProductsSuperSilverShield Bituminous Anti-corrosive Multi-Purpose Aluminium Coating 61ShaliBond APP Adhesive for Bituminous Waterproofing Membrane 63ShaliKote T 10 / T 10A Bituminous Cold Applied Clay Type Emulsion 65ShaliKoe T 12 / T 14 Bituminous Cold Applied Clay Type Emulsion 67ShaliKote T 32 Bituminous Cold Applied Clay Type Emulsion 69ShaliTex Primer Bituminous Primer for Waterproofing and Damp-proofing 71

Item

Index - Architects

Company Profile

1.0 STP’s Business Vision

“To be a trusted partner of its customers through timely supply of

quality products at competitive rates, preferably green products,

in niche / volume market”

2.0 STP Limited, a member of Turner Morrison Group, formerly known as

Shalimar Tar Products Limited, has been serving India, primarily in

waterproofing and protective coating, since 1935 – a little over 75

years. STP enjoys 75 + years of trust of its customers built assiduously

through timely delivery of quality products. STP was initially

headquartered in Kolkata. STP’s, TarFelt has become a generic name

for hessian based felts. STP has been the leader in the Indian

waterproofing market.

3.0 Presently, STP is engaged in the following business verticals:

� Waterproofing & Insulation

� Road Surfacing

� Protective / Anti-Corrosive Coating

� GARA (Grouts, Admixtures, Retarders & Accelerators)

� Repair / Rehabilitation

� Epoxy Flooring

� Sealants & Adhesives

� Powder products, and

� Other Construction Chemicals.

4.0 STP has pan-India presence with

� 6 factories – Kosi (near Delhi) in North India, Hooghly (near Kolkata) & Jamshedpur in East India, Ankleshwar (Gujarat) & Goa in West India and Chennai in South India

� 25 branch offices covering practically all major cities of India

� 17 Depots / Godowns, and

� Host of distributors, dealers and applicators.

Page No : 1

Pan-India distribution network is one of the greatest strength of STP,

which gives it flexibility to penetrate market quickly.

5.0 Business Segments

5.1 STP has widest range of waterproofing – hessian based membrane,

HMHDPE based membrane, APP / SBS modified membrane, EPDM,

TPO and PVC membranes. In 2012 – 13,

STP has ventured in to Liquid Membrane and focussing to develop this

market to stay ahead of competition. Presently, its Bituminous Liquid

Membrane includes TarFelt LM, AquaSeal LM APP / SBS (being

launched in April, 2013) and ShaliUrethane BTD with TarFelt LM and

ShaliUrethane BTD being water based, environment friendly, green

product.

STP’s Chemical Liquid Membrane range consists of ShaliUrethane LM,

ShaliUrethane LHM, ShaliUrethane FG, ShaliCryl RWP.

STP has also developed all its Liquid Membrane with insulation

properties and is targeting to launch them Shortly.

STP has relaunched its thermal insulation business With ShaliXPS,

Extruded Polystyrene.

5.2 STP’s road surfacing business mainly comprises of ShaliPMB,

ShaliCRMB, ShaliMulsion, ShaliMark (Road Marking Paints), ShaliMark

W (Water Based Road Marking Paints), ShaliSeal PS (Poly Suphide)

etc. This is relatively nascent business for STP.

5.3 STP’s protective / anti-corrosive business mainly consists of Coal Tar

Enamel and allied products, Coal Tar Epoxies, Coal Tar / Bitumen

Tapes, and some chemical products like Zinc Rich Primer, Zinc

Phosphate Primer, Zinc Chromate Primer, Novolac epoxy, High build

epoxy, aliphatic polyurethane coating, etc. Recently, STP has added

ShaliPoxy FG 400 – WRAS approved Food Grade epoxy for internal

coating of pipes and equipments.

5.4 STP has renamed its product for Repair / Rehabilitation segment to

have a better clarity and focus.

6.0 Export Initiatives

STP has been exporting various Chemical Products, Membrane etc to

various SAARC Countries and in the continent of Africa and other

countries in Asia.

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7.0 R & D

STP has set up its centralised state of art R & D facility, named

Avishkar adjoining its factory in Hooghly, near Kolkata in 2012 - 13.

This facility is suitably and adequately manned with emphasis on

introduction of superior products. Avishkar has added the following

products so far during 2012 – 13 in STP’s range :

� ShaliUrethane BTD

� SuperKarGard BT

� SuperKarGard WB

� ShaliPoxy FG 400

� TarFelt LM, and

� AquaSeal LM APP / SBS

Avishkar is endeavouring to constantly enhance quality of its existing

products and add water based, easy to use, environment friendly

products to STP’s range.

Our R & D is also approved by the Department of Scientific and

Industrial Research.

8.0 Business Development

STP has considerably strengthened its Business Development team to

stay ahead of competition. The Business Development team is

focussing on key customer to develop optimum solution with a tailor

made product / system specification for their requirements.

9.0 Retail Network

As part of its future strategy, STP has begun setting up retail network

for its chemical products in 2012 – 13.

10.0 Geographical Spread

� Corporate Office

� Regional Offices

� Factories

� Branches

Visit us at www.stpltd.com for further updates and product information.

Page No : 3

Page No : 4

Waterproofing Products

ShaliUrethane BTD Single Component Elastomeric Bituminous Polyurethane Liquid Membrane

Description ShaliUrethane BTD is high performance water based cold applied elastomeric coating. This unique single component system is ready to use material based on PU modified bitumen emulsion. It conforms to ASTM C-836.

Characteristics

Appearance Viscous emulsion dries to black

coating

Instant Hardness (Shore A) 50 - 60

pH Alkaline UV Resistance Good Specific Gravity @ 30 OC

1.30 ± 0.01 Elastic Recovery @ 150% elongation, %

35 - 40

Theoretical Coverage @ 1.2 mm DFT

2.20 kg/m2 Drying Time, minute 40-50 for each coat depending

on climate Water Absorption, % 0.5 – 0.8 Elongation, % > 500 Temperature Resistant - 5 OC to + 85 OC

Application

• Roof / Terrace • Podium • Car parking

Advantages

• Non-toxic • Water bases product. Hence, a green product. • Flexible at wider temperature range • Can be applied in moist roof also • Excellent water vapour barrier • Good compatibly with tile adhesive

Application Methodology

• Remove dust, flakes, or other foreign particles by jet or dry air and clean the surface mechanically or by grinding to make it smooth before application.

• Prime the surface with the mixture of ShaliUrethane BTD and water in 50 : 50 ratio and apply @ 400 gms/m2.

• Allow it to dry completely. Slightly damp surface will help coating.

• Apply ShaliUrethane BTD by brush or roller on primed surface @ 1 kg/m2 as first coat.

• Spread polyester fleece / non-woven 50 gsm glass fiber / 50 gsm Geo Textile over the first coat with 50 mm overlap in both directions.

• Allow the first coat to dry with polyester fleece / non-woven 50 gsm glass fiber / 50 gsm Geo Textile on top.

• Apply second coat of ShaliUrethane BTD @ 1 kg/m2 or as required to get thickness of 1.5 mm.

Health & Safety • Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application.

Page No : 5

Packing

Available in 25 kg and 250 kg pack.

Storage Store in a cool dry place under shed away from heat.

Self Life

One year in original unopened sealed condition.

STP’s Businesses Waterproofing & Insulation

Road Surfacing Pipeline Coating

Repairs & Rehabilitation GARA (Grouts & Admixtures)

Other Powder Products Sealant & Additives

Epoxy Flooring Protective / Anti-Corrosive Coating

Other Products

Visit us at : www.stpltd.com or Email at : [email protected]

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TarFelt LM Single Component Cold Applied Water Based Bituminous Liquid Membrane Description

TarFelt LM is a single component, water based elastomeric polymerized bituminous emulsion with selected graded fine fillers and some additives TarFelt LM is applied by brush / roller without any use of heat. TarFelt LM forms a tough, elastomeric, monolithic, seamless water proofing membrane.

For non-trafficable roofs, TarFelt LM may be coated with SuperSilverShield (aluminium finish) or with ShaliCryl 215 E to provide UV resistance and aesthetic look. For Trafficable roofs / areas, TarFelt LM shall be protected with screed / tiles / china mosaic with a separation layer of ShaliGeoText of minimum 150 gsm.

TarFelt LM +, in addition to properties of TarFelt LM, provides insulation.

Characteristics

Appearance Viscous

emulsion dries to black coating

Drying Condition 40 min for each

coat depending on climatic condition

Tensile Strength after 7 days (1.50 mm film), MPa 0.50 pH 8 -10

Specific Gravity, @ 30 OC 1.0 ± 0.01 Coverage @ 1.20 mm DFT, kg/m2 2.2

Elongation after 7 days (1.50 mm film), % 190 - 200 Hardness, Shore A

(After 7 days) > 50

Viscosity on Brookfield @ 25 OC, cps 1600 - 1800 Water Absorption, % < 1

Application

• Waterproofing of industrial roof – corrugated asbestos / galvanized iron sheet / others. • Rejuvenation of existing bituminous membrane – Hessian / HMHDPE based membrane. • Residential terraces (flat / slope) in substitution of hessian / HMHDPE based membrane.

Advantages

• Water based product, cleaner technology, non toxic. • Easy to apply by brush / roller. • Cold applied and hence does not require heating. • Excellent impermeability • Good crack bridging property. • Good flexibility and does not crack on aging. • Prevents growth of fungus, algae etc.


• Remove dust, flakes, or other foreign particles by scrubbing / wire brush / jet of dry air. Clean the surface mechanically or by grinding to make it smooth.

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• Prime the cleaned surface with the mixture of TarFelt LM and water in 50:50 ratios.

• Allow it to dry till it becomes tacky. • Apply the first coat of TarFelt LM by brush / roller /

spray on primed surface @ 1.0 kgm2.

• Spread non-woven ShaliGeoText of 50 gms polyester base mesh over the first coat of TarFelt LM when the surface is tacky with a overlap of 50 mm on both directions.

• Allow the first coat to dry with the non-woven mat spread as above.

• Apply second coat of TarFelt LM @ 1.0 kg/m2 and saturate the reinforcement totally.

• For all flat roofs, conduct pond testing as per ASTM D5957-98 standard after 7 days of curing of second coat of TarFelt LM.

• For trafficable area, protect TarFelt LM with screed / tiles / china mosaic with a separation layer of ShaliGeoText of minimum 150 gsm.

• For non-trafficable area, top coat with SuperSilverShield / ShaliCryl 215 E for UV protection and aesthetics.

• Coverage shall depend on application and surface finish of substrate

Health & Safety

• Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application.

Packing

Available in 20 kg pack. Storage

Store in a cool dry place, under shed, away from heat. Shelf Life

1 year in original unopened sealed condition.

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ShaliPlast LW++ Integral Waterproofing-cum-Corrosion Inhibitor For Reinforced Cement Concrete (RCC)

Description ShaliPlast LW++ is revolutionary liquid waterproofing compound which protects concrete internally from water ingress as well as saves the re-bars of reinforced concrete and mortar against chloride induced corrosion. The unique bi-polar compound migrates through concrete during curing process and puts a passive layer over re-bars to stop chloride corrosion. It meets the requirements of IS 2645, IS 9103 and ASTM C 1582M.

Characteristics

Appearance Light yellow free flowing liquid

Specific Gravity @ 30 OC 1.09 ± 0.01 Water permeability Pass

pH 9 - 13 Non Volatile, % 18 ± 1 Application

• Used in RCC floors, walls and slabs. • Mass concrete casting making dyke walls • Bridges and Marine structures • Deicing areas.

Advantages

• Corrosion resistant & highly impermeable • Easily dispersible & compatible with RCC • Highly compressive strength • Reduces shrinkage crack development • Provides greater workability • Increase durability of concrete


• Dry mix cement, sand, aggregate in concrete mixer for 2 minutes. • Add 75-80% of required water into the mix and mix for 3 minutes. • Add ShaliPlast LW++ in the ratio of 200 ml per bag of cement in remaining water and then

wet mix for 2 minutes after adding such dosed water. • Place the concrete or apply plaster, as needed • Cure the applied mortar or concrete as per good construction practices. • For Air entraining agent, a pre-blend trial must be done to decide the doses of air entraining

agent as ShaliPlast LW++ with air entraining agent increases air producing efficiency. • Compatible with all types of Portland cement including SRC (Sulphate Resistance Cement)

and not compatible with high alumina cement. Health & Safety

• Use mask, hand gloves, goggles during application. • Clean Hands with soap water after application.

Packing

Available in 20 L container.

Page No : 9

Storage

Store in cool and dry place under shed away from heat. Shelf Life







Other Products


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ShaliPlast LW+ Integral Liquid Waterproofing For Cement Plaster And Concrete (PCC) Description

ShaliPlast LW+ is special type of integral liquid water proofing compound composed of wetting agent, plasticiser, polymers and additives. It is an admixture for concrete, mortar and plasters. It contains additives and polymers which makes the concrete cohesive and less of capillaries. It meets the requirements of IS 2645- 2003 and IS 9103- 2000 standards.

Characteristics

Colour Wine Colour Non Volatile Content, % 15 ± 1 Specific Gravity @ 30 O C 1.08 ± 0.01 Chloride content, % < 2 pH 9 - 13 Setting Time, minutes 40 - 550 Water Permeability Pass Dosage, ml / 50 kg cement 200

Application

• Used in basement, roof slab, screed. • Water tank, terrace, floors that must be water tight. • External plastering, bathroom and balconies. • Mass concrete foundation walls

Advantages

• Reduces Permeability • Easily dispensable / compatible • Reduces capillary • Avoid shrinkage crack development • Facilitates better workability • Enhance durability


• Cement, sand and aggregates are charged in the mixer and dry mix for 2 minuts • Add 75-80 % of water and mix for 3 minutes. • ShaliPlast LW+ is added as per the recommended dosage into the remaining part of the

water and the mix is added to concrete mixer & mixed for another 2 minutes. • Place the concrete or apply plaster, as needed. • Cure the applied mortar or concrete as per good construction practices

Health & Safety

• Use nose cover, goggles and hand gloves during application. • Clean hands with soap water after application.

Packing

Material is available in 1 L, 5 L and 20 L. Storage

Material should be stored in a cool dry place under shed away from heat. Shelf Life


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ShaliCryl 215 Single Component UV Resistant Elastomeric Exterior Coating

Description

ShaliCryl 215 is an unique elastomeric high build coating based on a revolutionary acrylic polymer with quick-set capabilities to resist moisture attack. ShaliCryl 215 has inherent waterproofing properties. ShaliCryl 215 provides durability, flexibility, and excellent weather resistance. Having an unique UV cross-link curing mechanism, ShaliCryl 215 becomes more durable with age. It is easy to apply and is environmentally safe and non-polluting. ShaliCryl 215 forms a thick impermeable layer with a high crack bridging property of upto 2 mm.

ShaliCryl 215 is available in white and dark bases and well as factory made wide range of attractive colour ShaliCryl 215 is available in two grades – ShaliCryl 215 P and ShaliCryl 215 E

Characteristics ShaliCryl 215 P ShaliCryl 215 E Appearance Wide range of coloured

viscous liquid Wide range of coloured

viscous liquid Appearance after drying Coloured film with sheen Coloured film with mat finish UV Resistance Excellent Excellent Specific Gravity 1.30 1.36 Solid, % 58.00 54.00 Tensile strength at 14 days,MPa, ASTM D2370

0.72 0.50

Elongation at 14 days, % ASTM D2370

300 200

Hardness at 14 days /Shore A 70 - 72 70 - 75 Viscosity, cps at 30 OC 20000 ± 2000 7000 - 9000 Theoretical Coverage, m2/L * 3.25 3.25 Dust pick up resistance Good Good Accelerated Weathering Test.Q Panel, ASTM D G 23 Type D

1000 hrs - No defects 800 hrs - No defects

Adhesion strength, MPa, ASTMD 4541

1.5 MPa - Concrete failure 1.5 MPa - Concrete failure

Rapid Chloride PermeabilityASTM C 1202 - 97

Very low Very low

* Consumption shall vary based on the surface condition and finish

Application

• Exterior Walls. • UV protection layer over Liquid Membrane / chajjas

Page No : 13

Advantages

• User friendly, environmentally safe, non-polluting, Green Product. • Excellent waterproofing properties. • Very good UV resistance. • Long durability and good elongation. • Easy Application by brush / roller / spray.


• Remove all defects like cracks, blisters loose/defective plaster and gaps, if any and followed by a wash with a jet of air / water. Repair structural defects before application of ShaliCryl 215.

• Fill all cracks up to 5mm with PlastiSeal / Shalimar Dam-it. Fill cracks above 5mm and all separation gaps with Polymer Mortar made up of ShaliSBR Latex / ShaliCrete URP and cement / sand.

• In case of extremely high rainfall areas and in coastal town, coat rain beating walls with ShaliSBR Latex / ShaliCrete URP.

• Prime the prepared surface with ShaliCryl 215, by diluting ShaliCryl with potable water in the ratio of 1:3 and applying a coat of the mix of around 200 ml/m2 and allow it to dry for 4-6 hours. Alternatively prime the surface with ShaliPrime Penetration.

• Apply the first coat of ShaliCryl 215 on the primed surface and allow it to dry for 5 to 6 hours. If required potable water of maximum 10% by volume may be added to ShaliCryl 215 to achieve a brush-able consistency

• Apply the second coat of ShaliCryl 215 after the first coat is dried up. • Ensure final curing time of 48 hours before allowing / carrying out any further work, if any. • Theoretical consumption of ShaliCryl 215 for 200 micron DFT film would be around 330

ml/m2 for application of two coats and a primer coat depending upon the surface porosity and finish. In case of use of ShaliPrime Penetration the consumption of ShaliCryl 215 shall be lower.

Health & Safety

• Use mask and hand gloves during application. • Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately

with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.

• Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting.

Packing

Available in 5 L and 20 L container. Bulk packing is available on request.

Storage Keep in cool and dry place, under the shed, away from heat.

Shelf Life

12 months in unopened air tight condition.

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SuperThermoLay Spun Bonded Non-woven Polyester Reinforced APP Modified WP Membrane Description

SuperThermoLay is an uniquely formulated pre-fabricated plastomeric waterproofing membrane with spun bonded polyester mat at its core. SuperThermoLay has an excellent resistance to weather and ageing. The core of 160 gsm spun bonded non-woven polyester mat offers an excellent tensile strength, elongation and a superior lap joint strength. The polymer modification of bitumen with Atactic Polypropylene (APP) results in an excellent resistance to hot and cold temperatures. SuperThermoLay forms an impervious, flexible waterproofing layer which can withstand normal movement of structure without showing any deterioration and serve for a prolonged period of time. SuperThermoLay is normally used in protected roofing and waterproofing applications in a single layer system and is also recommended as base layer in multilayer system in various applications, including damp-proofing. SuperThermoLay, with cold flexibility up to -2 OC is supplied in following variants:

• Plain finish with thermo-fusible polyethylene film on both surfaces, • Mineral / natural grey slate finish with thermo-fusible polyethylene film on one surface,

and mineral / natural gray slate on the other surface. Characteristics

Property 3 mm and above Below 3 mm Penetration @ 25 OC 25 ± 5 15 ± 5 Softening Point, OC ≥150 ≥145 Heat Resistance, 120 OC, 2 hr No flow No flow Tensile / Lap Joint Strength, N / 5 cm • Longitudinal • Transverse

650 ± 150 450 ± 100

>250 >120

Tearing Strength, N • Longitudinal • Transverse

300 ± 100 250 ± 100

>250 >90

Cold Flexibility, OC - 2 0 Water Absorption, % 0.2 0.2 Elongation, % @ 23 OC • Longitudinal • Transverse

40 ± 10 50 ± 10

>30 >30

Puncture Resistance • Static Indentation • Dynamic Indentation

L – 3 I – 3

L – 3 I – 3

Application

SuperThermoLay membranes are ideal for a wide range of waterproofing applications including roofs, reservoirs, basements, basement roof, sunken slabs, terrace garden, car parking, tunnels and bridge decks.

Advantages

• Total impermeability. • Excellent resistance to ageing and weathering. • Outstanding bond-ability and seam integrity.

Page No : 15

• Stability at high temperatures. • High resistance to impact and puncture. • Simple, single-layer installation reduces labour and error. • Excellent cold flexibility.


• Clean the surface thoroughly to make it smooth and free of any foreign material. • Apply a coat of ShaliTex Primer @ 0.3 L per sqm and allow it to dry. In areas of high humidity,

the prime surface should be left over-night. • On the primed surface, start laying of membrane at lowest point of the slope roof and

progress to the higher point. Unroll the membrane half-way, align the side laps and fix SuperThermoLay membranes by using a LPG torch and applying uniform pressure with a roller/wet cloth to ensure to remove entrapped air, if any. Instead of propane torch, you may apply ShaliPrime APP, if so desired and wherever torching is not permitted or not advisable. If ShaliPrime APP is applied, ShaliTex Primer need not be applied.

• Flame should be moved in shape of “L” applying about 75 percent of the heat to the roll and 25 percent to the substrate including the lap area of previously installed membrane. The flame should be moved across the width and upto the lap edge while membrane is slowly unrolled and adhered to the under lying surface.

• Heat both layers of membrane at the overlap and use round tipped hot trowel to seal overlap. Excess compound should be smoothened and pressed into seam using hot trowel. Overlap joint shall be provided of 75 mm in longitudinal direction and 100 mm in transverse direction

• For UV protection on non-trafficable roof, SuperThermoLay waterproofing membrane shall be finally coated with Super Silver Shield.

• For trafficable roof SuperThermoLay Waterproofing system shall be protected with PCC dosed with ShaliPlast LW of 50mm thick / tiles loosely laid or fixed, over a separation layer of spot bonded ShaliGeoText 120 / 150 gsm

Health & Safety

• Use goggles, hand gloves, gum boots and nose mask during application. • Clean hands with warm water after application.

Packing

For 2 mm - 1 m x 15 m, for 3 / 4 mm - 1 m x 10 m

Storage Keep in cool and dry place under shed away from heat.






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SuperTene High Performance SBS Modified Self‐Adhesive Membrane Description

SuperTene is a self adhesive waterproofing membrane consisting of self adhesive SBS (Styrene Butadiene Styrene) modified / bitumen compound covered on the top side with high density cross - laminated polyethylene film and on the underside with an easy - to- peel silicon film.

Characteristics

Total Thickness, mm 1.5 / 2.0 Puncture Resistance 160 mm Compound Elongation, % 300 Cold Flexibility, OC -25 Adhesion to, N / mm • Primed Concrete • Other Surfaces

4.9 5.2

Service Temperature, OC -40 / +80 Vapour Transmission Rate, grm/m2/hr 0.05

Application

• Highly recommended for waterproofing / damp-proofing of vertical foundation / walls. • Waterproofing of structural concrete and masonry walls, pitch roof split slab concrete

construction, both above and below ground. • Waterproofing of Insulated roofs, wet areas like bathrooms, kitchens etc., parking areas,

balconies, terraces, windows, garages. • Waterproofing in general at all such place where the use of fire is not possible or is prohibited.

Advantages

• Cold applied, does not require heat, chemical bonding agents or special tools. • Easy and quick installation. • Permanent flexibility and protection. • Effective water and vapour barrier. • Strong resistance to chemicals like chlorides, sulphates, alkalis, dilute acids, ozone and

atmospheric pollutants.

Application Methodology • Clean the surface from all loose, dust, dirt, foreign material and particularly oil and grease

marks • Apply primer on the concrete substrate. Primer is not necessary for non porous / non-

absorbent surface. • Place the membrane on the primed surface and remove the film by peeling of the release

paper not more than 30 cms at a time, while unrolling SuperTene. • Press down the membrane from the middle to the outer edges. This will help to remove any

entrapped air ensuring good adhesion to the substrate. • SuperTene should always be protected to avoid damage caused by other trades, backfilling

equipments and materials. Screeds, toppings and tiles should be laid as soon as possible, preferably the same day the membrane is applied. Under no circumstances should the membrane be left exposed for extended period.

Health & Safety

• Use goggles, hand gloves and shoes during application. • Clean hands with a mild solvent and thereafter wash with warm soap water.

Page No : 17

Packaging

Available in two widths of 1 m x 20 m Roll and 1.1 m x 20 m Roll. Storage

Keep in cool and dry place under shed away from heat.






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SuperFlashStrip® UV Resistant Self-Adhesive Flashing Bituminous Tape

Description

SuperFlashStrip® is easy to apply, self-adhesive, pressure-sensitive, UV resistant waterproofing tape protected by aluminium-film and reinforced with polyester film. The adhesive bituminous compound is protected by silicon release film. SuperFlashStrip® gives lasting protection in all climates. SuperFlashStrip® bonds to a wide range of building materials to form an instant, permanent and water-tight seal. SuperFlashStrip® can be used in waterproofing and repair work.

Characteristics

Colour Silver Elongation, % • Lengthwise • Crosswise

> 20 > 20

Thickness, mm 1.5 Impact Resistance, mm 1750 Application Temperature +5 OC / +45 OC Service Temperature -40 OC / +80 OC Adhesion to • Primed Concrete • Primed Steel

> 250 N > 250 N

Tensile Strength • Lengthwise • Crosswise

> 300 M / 50 mm > 300 N / 50 mm

Application

• For sealing : frames and skylights, parapets, glass and plastic structure. • For protecting : metal, plastic, asbestos cement, roofs and coverings in general. • For repairing : tiles, gutters, metal pipes, metal plate or asbestos cement roofs.

Advantages

• Easy to fix and compatible with most building material. • No special tools required; only a sharp knife / scissors and a roller / cloth pad is enough. • It does not require any torching and hence is suitable for use in all conditions. • Cold applied, doesn’t require heat or chemical bonding agents. • Specially trained personnel are not required for application. • Withstands climatic changes. • Simple and quick application. Saves time and cost.


• Surface must be dry, compact, clean and free of loose particles and impurities; if the application surface area is porous, SuperFlashStrip® should be applied after a coat of ShaliPrime APP.

• Choose the most suitable width of SuperFlashStrip®. • Unroll the tape until the desired length is reached. • Remove the silicon released film and position the tape on the dry surface. • Press with a roller or a cloth pad. • In case of overlapping, the minimal overlapping width should be 10 mm. • The best application temperature is above 5 OC. • Do not apply when it is raining, freezing or snowing.

Health & Safety

• Non hazardous for normal use. • Use goggles and hand gloves during application. • Clean hands with warm soap water after application.

Page No : 19

Packing

Rolls are individually shrink wrapped and placed in cartons. Standard length of each roll is 10 m, with width of 50 mm (2”) / 100 mm (4”) and thickness of 1.5 mm.

Storage

Keep in cool dry place under the shed away from heat with atmospheric temperature ranging between +5 OC and +40 OC.






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Page No : 20

TarFelt APP APP Modified Waterproofing Membrane Description

TarFelt APP is an uniquely formulated, cold applied, pre-fabricated, economic elastomeric waterproofing membrane with polyester mat core TarFelt APP has an excellent resistance to weather and ageing. The core of 100 grm non-woven polyester mat offers an excellent tensile strength, elongation and superior lap joint strength. Our unique polymer modification of bitumen with Atactic Polypropylene (APP) facilitates an excellent resistance to hot and cold temperatures. TarFelt APP forms an impervious, flexible waterproofing layer which can withstand normal movement of structure without showing any deterioration and serve for a prolonged period of time. TarFelt APP is normally used in protected roofing and waterproofing applications in a single layer system and is also recommended as base layer in multilayer system in various applications, including damp-proofing.

Characteristics

Softening Point, OC > 145 Heat Resistance, 120 OC, 2 hr No flow Tensile Strength, N/5 cm • Longitudinal • Transverse

> 250 > 120

Elongation @ break, % • Longitudinal • Transverse

> 30 > 30

Tearing Strength, N/7.5 cm • Longitudinal • Transverse

> 250 > 90

Penetration @ 25 OC, dmm 15 ± 5 Cold Flexibility, 0 OC Does not break

Application

• TarFelt APP membrane is ideal for a wide range of waterproofing applications including roofs, reservoirs, basements, basement roof, sunken slabs, tunnels, terrace garden and car parking.

• TarFelt APP may be used as a virtual self-adhesive waterproofing membrane in combination with ShaliBond APP and can be applied to the surface without any torching or application of heat.

Advantages

• Total impermeability. • Excellent resistance to ageing and weathering. • Outstanding bond-ability and seam integrity. • Stability at high temperatures. • Very high resistance to impact and puncture. • Simple, single-layer installation reduces labour and error. • Good cold flexibility.


• Clean the surface thoroughly to make it smooth and free of any foreign material. • Ensure the clean surface is free from damp and wet condition. • Apply ShaliBond APP uniformly on the substrate, approx. @ 500 grm/m2 (theoretical, depend

upon surface condition) by trowel / brush and allow the solvent to evaporate. • Unroll TarFelt APP over the tacky surface and bond it to the surface by applying uniform

pressure.

Page No : 21

• For membrane to membrane lap joint area, one membrane has to be rubbed by wire brush before applying the adhesive for better adhesion.

• Cut 1” deep grove 300 - 450 mm above the roof surface on the parapet wall and seal the edge of TarFelt APP inside the groove with polymer modified mortar..

• Seal all the corners of membrane with the ShaliBond APP for getting better result. • Allow 3-4 days for full dry. • For UV protection, TarFelt APP waterproofing membrane shall be finally coated with Super

Silver Shield for non trafficable roof. For trafficable roof, TarFelt APP Waterproofing system shall be protected with PCC of 50 mm thick / tiles loosely laid or fixed over a layer of 120 – 150 gsm ShaliGeoText, spot bonded to TarFelt APP membrane with ShaliBond APP.

Health & Safety

• Use goggles, hand gloves, gum boots and nose mask during application. • Clean hands with warm water after application. • Closed spaces should be properly ventilated.

Packing

Rolls are available in 1 m x 20 m in 1.5 / 2 / 3 / 4 mm thicknesses.







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1192014

Page No : 22

ShaliCrete Acrylic Polymer Coating Description

ShaliCrete is a multifunctional acrylic polymer emulsion for enhancing properties of concrete, mortar, grout, cement slurry etc. through better bonding, waterproofing and improvement in several other properties. ShaliCrete is used for permanently bonding plaster to ensure durable finish of exterior walls, bonding new concrete to old concrete, making mortar for repairing and for waterproofing. ShaliCrete is highly durable in wet condition as well.

Characteristics

Appearance Free Flowing white liquid dries to a

colourless coating

Flexural Strength, kg/cm2 Refer chart

Specific Gravity @ 27 OC 1.01 Bond Strength Refer chart Solid Contents 32 ± 2 Theoretical Coverage, m2/kg Refer chart Resistant to UV Excellent

Application

• Toilets, sunken slabs, swimming pools, kitchen, water tanks, sewers, channels, aquariums and terrariums.

• Foundations, repairing walls, planters and concrete terraces, sealing and repair of asbestos panels, pipes and surfaces.

• Durable and aesthetic exterior finish with cement paint. • Repair mortar for precast structural concrete members, toppings, patches, cracks etc. • Joining old concrete to new concrete.

Advantages

• Easy to use. • Improves bond strength, facilitating tough and hard wearing surface. • Allows trapped vapour to escape thus preventing peeling / blistering. • Reduces cracking through increased mortar flexural strength. • Increases mortar, wears resistance under rubber wheeled traffic. • Increases mortar tensile strength. • Offers greater impact resistance. • Reduces permeability. • Non-flammable and does not give toxic gases when exposed to fire. • Not harmful to the health of the workman.


A. Surface Preparation

• Ensure that structure is at least 3 days old, sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and / or the overall performance of ShaliCrete. Do not etch with acid.

• Remove chemically any efflorescence, form oil, mould etc. • Ensure to fill cracks / honeycombs / holes / faulty construction joints with mortar made of

ShaliCrete, cement and super fine sand in the ratio 1 : 2 : 3 and allow it to touch dry. • Pre-wet / dampen all prepared concrete surface before application of ShaliCrete. Do not

allow standing water.

B Slurry Preparation

• Mix ShaliCrete with neat cement in the ratio as shown in table below till obtaining homogeneous, lump free mixture with better brushable consistency:

Page No : 23

Application

S:W:C:S

Dilution in

Water Application

Area

Coverage (SqM/Kg)

Strength (Kg/cm2)

Compressive Flxural Bond

Water- proofing coating

1:Nil:2:Nil No dilution

Waterproofing coating

2.5 Thickness approx. 1

mm (2 coats)

- - -

Cement slurry / Bond

1:Nil:2:Nil No dilution Bonding coat

2.5 Thickness approx. 1

mm (2 coats)

285 6 7.5

Mortar 1:Nil:2:5 No dilution

Polymer repair mortar

2.25 Thickness

2 mm (1 coat)

405 85 7.8

Concrete Add SE 10% by wt of cement

As required

Repair concrete and screed

Depending on mixed

design

Depending on mixed design

Additive to cement based paint

Add SE upto 10% by wt of

cement in cement

paint

As required

External coating for bonding

- NA NA Depends on paint

properties

Legends : S=ShaliCrete, W=Water, C=Cement, S=Sand

C. Waterproofing Compound

• Apply ShaliCrete slurry by brush on the surface. Apply two or more coats depending on the surface condition.

• Ensure time interval of 5 -6 hr between two coats. • Do not apply slurry coat on standing water. • After 6 hrs of air drying the coated surface should be cured by means of spraying water for

next 24 hr. Do not leave coated surface dry during this period. Do not allow the coated surface to be submerged under water during this period.

• Allow to dry for 24 hrs after moist curing. Do not apply water through a hose or pressurized nozzle.

D. Bonding Agent

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete and two parts of cement). • The applied bonding agent should be in tacky condition before topping with new concrete. E. Repair Mortar

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete and two parts of cement) • Repair Mortar with a mixing ratio of 1:2:5 (one part of ShaliCrete , two parts of cement and

five part of sand ) applied in specified area. • After the application of Repair Mortar to keep the surface moist for 12 - 24 hr.

Cleaning & Maintenance

Clean tools and equipment with water before the material hardens.

Page No : 24

Precaution Provide 15 – 25 mm protective plaster / screed over the ShaliCrete membrane. Health & Safety

• Product should not come in contact with the skin and eyes, or be swallowed. • In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and

water. Seek medical advice if irritation persists. • In case of contact with eyes, rinse immediately with plenty of clean water and seek medical

advice. • If swallowed seek medical attention immediately - do not induce vomiting.

Packing

Available in 1 kg, 5 kg, 20 kg, 50 kg and 200 kg containers. Storage

Store in a cool dry place under shed away from heat.

Self Life 12 months in original unopened condition.






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1202013

Page No : 25

Page No : 26

ShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating Description

ShaliCem EWP is ready to use two component coating based on cement with carefully graded aggregates in combination with selected admixtures and synthetic resins. ShaliCem EWP is highly recommended to waterproof concrete.

Characteristics

Pot Life @ 30 OC 1 hr Mixed Density 1.80 approx. Adhesion to Concrete Excellent Application Temperature > 10 OC - <40 OC Theoretical Coverage, kg/m2

2.5 Kgs for 1.5 MM thickness

Recoating time @ 30 OC Minimum 12 hr and maximum 24 hr

Application

• All masonry surfaces both inside and outside. • Basements, tunnels, machinery pits, cisterns, reservoirs. • Roofs and Terraces. • Swimming pools, Toilets, water retaining structures.

Advantages

• UV Resistant. • Exhibits good water proofing character. • High Flexibility.


• Ensure that structure is sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and/ or the overall performance of ShaliCem EWP.

• Chemically remove any efflorescence, form oil, mould etc. • Repair any cracks, honeycombed pockets or holes by Shalimar Dam-It or PlastiSeal. • Ensure to dampen walls for an hour before application and keep damp allowing moisture to

soak in. Wet dense concrete at least twice, not less than 30 minutes apart. Surface must be damp during application. Do not allow standing water.

• Prime the area with slurry by mixing one part of ShaliCrete E with two parts of neat cement i.e. in the ratio 1 : 2.

• Add Component B into a suitable container containing and thereupon, add Component A slowly whilst mixing thoroughly mix it preferably in a Jiffy Mixer.

• Crush any globules formed to make uniform paste and continue mixing. • Apply ShaliCem EWP on clean and dampen surface with stiff fibre brush. Scrub well into the

damp wall filling all pores and finish with final stroke in one direction. Keep a wet edge. • Apply second coat when the first coat is touch dry. • Allow to dry for 24 hr before moist curing. Do not apply water through a hose or pressurized

nozzle. • Light spray of water may be required between coats in hot/ dry climates. • Apply 15 – 25 mm PCC to protect the treated surface, if traffic is expected on such surface. • When surface becomes hard enough, fog spray with clean water keeping wall damp for 3

days. Hotter the weather, more critical the curing. Light spraying of water is recommended more frequently and for several days.

Health & Safety

• Use mask, nose cover and hand gloves during application.

Page No : 27

• Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with

plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.


Packing

Available in 10 kg unit packed in 20 kg box.

Storage Store in a cool dry place under shed away from heat.

Shelf Life

12 months in original unopened sealed condition.






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1202013

Page No : 28

Protective & Anti-Corrosive

TankMastic® Bituminous Anti‐Corrosive Multi‐Purpose Coating Description

TankMastic® is a specially formulated anti-corrosive, tasteless, odourless, non-toxic and black bituminous coating for protecting the internal surface of storage water tanks, pipes, etc. from corrosion. It conforms to IS: 9862/1981 as well IS: 158/1981.

Characteristics

Colour Semi Glossy Black when dry Dry film thickness per coat 50-60 microns

Consistency Uniform; applicable by brush

or spray gun Theoretical Coverage, m2/L • On metal surface • On concrete surface

10 8 Drying Time

Touch dry in 2-4 hr Hard drying within 8 hr

Specific Gravity 0.92 Flash Point, OC 35

Application • TankMastic® provides corrosion protection coating to all types of iron, steel including drums,

and masonry or concrete surfaces for fixing glass panels on building elevation. • It, being non-toxic / odourless, is suitable for coating insides of masonry / steel water tanks.

Advantages

• It is easily applicable by brush/spray gun. It dries rapidly leaving black glossy finish. • The resultant film is tough and elastic and does not crack easily due to structural movements. • It is resistant to diluted acids and alkalis. • It is non-toxic and does not impart odour or taste to water or other contents in contact.


• The base metal should be cleaned thoroughly by sand blasting or otherwise. Before application, surface should be totally dry, free from moisture, oil, grease, mill scale or rust.

• For better performance, a coat of ShaliTex® Primer is recommended on metallic surfaces, However, for concrete or other porous surfaces, a coat of ShaliTex® Primer is pre-requisite. ShaliTex® Primer should be allowed to dry hard before TankMastic® is applied

• TankMastic® must be stirred properly before applying by brush or spray gun. Two coats of TankMastic® are recommended for concrete and three coats for metallic surfaces.

Health & Safety

• Lid of the container should be firmly fixed, when not in use. • TankMastic® shall have no harmful reaction, when it comes in contact with drinking water. • Use goggles and hand gloves during application. • Clean hands with warm soap water after application

Packing Available in 1 L, 4 L, 20 L and 200 L drum.

Storage Keep in cool and dry place in air tight container under shed away from heat.

Page No : 29

Page No : 30

ShaliPrime Zn R P / R Two Component Anti Corrosive Zinc Rich Primer Description

ShaliPrime Zn R P / R is a two component, cold cure, epoxy resin blend with zinc powder. Unlike regular paints / epoxies, which resists corrosion by forming and impermeable barrier between the metal and atmospheric moisture, ShaliPrime Zn R P / R provides corrosion protection through tiny electrical cathodic cells formed by interaction of zinc with steel surface. Of course, ShaliPrime Zn R P / R provides some impermeable barrier as well. ShaliPrime Zn R P / R is superior to paints / epoxies in providing corrosion protection. Whereas, ShaliPrime Zn R P has zinc component of 92 %, ShaliPrime Zn R R has zinc component of 65%

Characteristics Pot Life, hrs 3 – 6 Specific Gravity 1.50 + 0.02 Dry Time, hrs 1.50 Theoretical Coverage, m2/L 5 – 6 Dry Film Thickness 35 microns Minimum Application Temperature > 10 OC < 50 OC

Application

• Anti-corrosive primer for steel surfaces. • Anti-corrosive primer for reinforcement steels.

Advantages

• Excellent long term protection of steel. • Easy to use and apply at the job site. • Paint / epoxy / urethane may be used as topcoats. • Long pot life for optimum working time.



• In case of new steel structure, blast clean to a minimum surface profile not exceeding 65 microns In case of old steel structure, where blasting is not practical, use mechanical tools along with manual chipping and wire brushing to remove loose rust.

• Avoid excessive burnishing of steel. • Thoroughly dust down the surfaces. • Apply ShaliPrime Zn R P / R on an even, firm and bone dry surface. • Stir component A and B separately with a hand drill type spiral stirrer. This is to ensure

homogeneous dispersal of all fillers, which might have settled in the can. If settling is observed in the Comp A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing.

• Gradually add the entire contents of thoroughly stirred Comp B e.g. hardener to Comp A and mix thoroughly for 3 minutes using a slow speed drill ( 400 - 500 rpm) fitted with a suitable mixing paddle until homogeneous mix is achieved. Carry out mixing in a specially designed drum mixer or in a bucket using drill mixer fitted with paddle.

• Appply the homogenous two component thoroughly stirred mixture to the cleaned, evened and bone dry surface @ 5 -6 m2/L. Lay the mix on bone dry surface at temperatures ranging between 10 OC to 50 OC. using a brush or roller.

• Install ShaliPrime Zn R P / R by spreading evenly over the recommended area. • Avoid excess application and mixing. Do not apply ShaliPrime Zn R P / R in more than 50

microns DFT in a single coat. • Apply second coat of ShaliPrime Zn R P / R on bone dry first coat.

Page No : 31

• ShaliPrime Zn R P / R may be over coated with conventional paints or two-pack epoxy paints/Polyurethane paints. Over-coating can be done after 6 – 8 hrs; however, it is recommended to coat after 12 - 24 hrs of application of primer to obtain superior performance

Health & Safety

• Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application. • Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to

resins, hardeners and solvents. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with



Packing

Available in 15 L container. Storage

Store in a cool dry place under shed away from heat Shelf Life







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1202013

Page No : 32

ShaliPoxy® CTE Anti-corrosive / Protective Flexible Coal Tar Epoxy Coating Description

ShaliPoxy® CTE is a two-component cold cure Coal Tar Epoxy polyamide coating to protect steel, concrete structures, timber and other construction materials in corrosive environment. ShaliPoxy®

CTE has excellent abrasion resistant coating system. ShaliPoxy® CTE is available in three grades – ShaliPoxy HB, ShaliPoxy LB and ShaliPoxy 500.

Characteristics

HB LB 500Colour Black /

Semi-gloss Black /

Semi-gloss Black /

Semi-gloss Application By brush / roller /

airless spray By brush / roller /

airless spray By brush / roller /

airless spray Solid % by volume 75 ± 5 65 ± 5 95 ± 5 Theoretical Coverage, m2 / L

4, DFT 200 micron 6, DFT 125 micron

7, DFT 100 micron 9, DFT 75 micron

2, DFT 500 ± 10% micron

Application Temp. OC • Minimum • Maximum

10 49

10 49

10 49

High Temperature Resistance, (Dry) OC • Continuous • Occasional

95 120

95

120

95

120

Low Temperature Resistance, OC • Continuous • Occasional

-10 -25

-10 -25

-10 -25

Pot Life, hrs, 30 OC 4 4 4 Drying Time • Touch, hrs, 30 OC • Recoat, hrs, 30 OC minimum • Recoat, days, 30 OC maximum

4 8 3

4 8 3

4 8 3

Salt Spray, 300 hrs, @ 200 micron DFT Excellent Excellent Excellent Chemical Resistance Excellent Excellent Excellent Usable temperature, OC Up to 75 Up to 75 Up to 75 Hardness (Shore D) 60 - 70 60 - 70 60 – 70 Hard Dry-Days 7 7 7 Cure - Days 3 3 3 Mixing ratio, by volume 4 : 1 4 : 1 4 : 1 Specific Gravity, Mix, 30 OC 1.55 ± 0.05 1.50 ± 0.05 1.75 ± 0.05 Flexibility Good Good Good Weatherability Good Good Good

Application

• Metal & Steel structure • Sheet & pipe piling • Dams, Barrage gates, Penstocks • Crude oil storage tanks • Foundation walls and sumps • Concrete and Steel surfaces in sewage treatment plant • Paper Mills • Chemical Plants • Underground structures.

Page No : 33

Advantages

• Flexible anti-corrosive / preventive coating for structures – MS or concrete – even where the structure is in continuous contact with water.

• Provides excellent resistance to impact, thermal shock and abrasion.. • Cures to a hard, smooth and flexible surface with excellent resistance to sea / salt water, oil,

acids, alkalis, crude oil and minerals. Application Methodology

• Prepare the surface by mechanical grinding or other suitable method. • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or

compressed air. • In case of new concrete, ensure the concrete is at least 28 days old. • Ensure the ambient temperature is not less than 10 OC and not more than 50 OC at the time of

coating. • Prime surface with ShaliPrime CT. • Stir drums of each component thoroughly for uniformity. Then mix component A and

component B in the ratio of 4 : 1 by volume and stir for homogeneousness. For best result, use a variable speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 400-600 rpm.

• Place the spiral blade at the bottom of the container before starting the mixer. This will help avoiding inducting air into the mass. Slowly move the stirrer head up to the surface while stirring. Do not remove the blade while still it is spinning. This procedure is continued for 5 minutes up and down to have a homogeneous mixing. Allow the combined mix to sit for an induction time of 20 minutes. Stir again gently with a hand stirrer to ensure uniformity before application.

• For best results, apply two coats of ShaliPoxy CTE® by brush, roller or spray. First coat should be allowed to dry tack free before application of second coat. The second coat should be applied as per technical data. Wipe first coat with MIBK and wipe dry with cloth before second coat or it may also be applied directly. For airless spray, use standard equipment having tip size of 0.48 - 0.88 mm and tip pressure 110 – 160 kg / cm2.

• Clean equipments with STPThinner. Health & Safety

• Use mask and hand gloves during application. • Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately

with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.


Packing

Available in 20 L - 16 L Comp A and 4 L Comp B.

Storage Keep in cool and dry place, under shed, away from heat.

Page No : 34

ShaliRustOff Chloride / Sulphate Free Liquid Rust Remover Description

ShaliRustOff is chloride and sulphate free liquid rust remover. It effectively removes rust from steel surfaces. Preferably, ShaliRustOff is applied before application of any protective coating.

Characteristics

Specific Gravity 1.18 ± 0.02 Nature Acidic Theoretical Coverage, kg/m2 0.12 to 0.15 Colour Light Pink

Application

• Steel structures • Tanks • Water pipelines • Shuttering plates • Other steel surfaces.

Advantages

• Simple, economical, cost effective and easy to apply. • Contains corrosive, being free from any chloride component. • Effective rust remover, even removes from areas difficult to reach • Excellent for equipment and structural rust removal



• Thoroughly dust down the surfaces. • Remove majority of rust scales from surface of rusting steel structure / reinforcement by

wire brush, chipping or grinding. • Ensure that the substrate temperature is in the range of 5 OC – 40 OC. • Apply ShaliRustOff on affected surface by using cotton waste swab or by brush. • Leave the surface coated with ShaliRustOff for atleast 15 to 30 minutes. • Rusty surface will change its colour to original blackish steel. • Then remove the loose rust particles by scrubbing or simple dusting with brush. • Still if any rust remains on surface of steel, apply second coat of ShaliRustOff on bone dry

first coat. • When applied over corroded reinforcement steel, wash the surface with clean water before

taking up further works of repairs. • ShaliRustOff is acidic in nature, when applied to clean rusted rebars. Ensure that traces of

acid are removed completely with water jet before applying coatings or primers. • Do not apply ShaliRustOff to clean rusted rebars in critical RCC structures.

Health & Safety

• Use goggles, mask, nose cover and hand gloves during application. • Clean hands with warm soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with


Page No : 35

• Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to resins, hardeners and solvents.

• If swallowed seek medical attention immediately. Do not induce vomiting. Packing

Available in 1 kg container. Storage

Store in a cool dry place under shed away from heat. Shelf Life







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1202013

Page No : 36

ShaliPrime Etch Two Component Etch Primer Description

ShaliPrime Etch is two component Zinc Tetroxy Chromate based low viscous etch primer. ShaliPrime Etch prepares the surface for good bonding to the galvanized sheets, besides priming the metal surface on which it is applied. It conforms to IS:5666.

Characteristics

Pot Life, @ 30 OC, hrs 4 - 5 Surface Dry, @ 30 OC 25 – 45 minute Recoating Time, hrs 24 Max Theoretical Coverage, m2 /L/coat 8 - 10 DFT in microns 8 - 12

Application

• Galvanized / metal sheet. Advantages

• Better adhesion and flexibility • Etches the metal surfaces.


• Surface should be cleaned properly before applying ShaliPrime Etch. Remove any dirt, oil, grease etc.

• Mix Comp. A into Comp B and stir thoroughly to achieve a homogeneous mix. • Apply ShaliPrime Etch by brush, conventional or airless spray.

Health & Safety

• The product should not come in contact with the skin and eyes, or be swallowed. • Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to

resins, hardeners and solvents. • Wear suitable protective clothing, gloves and eye protection. • In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and

water. Do not use solvent to clean the contacted area. • In case of contact with eyes, rinse immediately with plenty of clean water and seek medical

advice. • If swallowed seek medical attention immediately - do not induce vomiting.

Packing

Available in 5 L container. Storage

Store in a cool dry place under shed away from heat. Shelf Life


Page No : 37

Page No : 38

Pipeline Products

ShaliUrethane PC Two Component Solvent Free Aliphatic PU Protective Coating

Description

ShaliUrethane PC is a two component solvent free, polyurethane protective coating with excellent mechanical properties and good abrasion resistance. ShaliUrethane PC may be used as protective coating for concrete / steel structure including pipeline as well as internal coating for portable water pipeline. ShaliUrethane PC is non toxic and meets US FDA 170.300.

Characteristics

Mix Density, kg / L 1.21 ± 0.02 Volume solid, % > 99 DFT/Theoretical Coverage, L/m2 1 mm Hardness Shore D 60 ± 5 Pot Life @ 30 OC 70% RH 5-7 minutes Tensile Strength, MPa 17 minimum Cure Time, hr • Touch Dry • Cure Time-Overcoat window

1

4 - 6

Elongation, % 50 Abrasion Resistance, mg < 40 Salt Spray, hr 5000

Application

• Steel / concrete structure • Concrete tunnel • Inner pipe line for water and waste water • Mounted bullets • Hydro electric penstocks and dam gates • Cooling tower basins.

Advantages

• Good flexibility • High mechanical strength • High impermeability • High abrasion resistance • VOC Free • Suitable for potable water pipe line


• Clean surface off all dust, oil, grease, loose particles, laitance and other contaminants and . thoroughly abrade by a wire brush and remove loose particles by washing or air jet..

• Prepare steel surface to Sa 2½ standards near white metal finish. Any condensation on the surface may cause blooming and patches on the surface finish.

• Prime surface with ShaliPrime Penetration and allow it to dry. • Apply ShaliUrethane PC by plural component airless spray gun. For small repair or patch

work, apply modified ShaliUrethane PC by. brush / roller after mixing Component A and Component B in the ratio 3 : 1. Consult STP engineer for advice.

• Allow it to dry for 6 – 8 hrs for subsequent coating • Do not apply ShaliUrethane PC at temperature <5 OC or >40 OC.

Cleaning

Clean all tools immediately after use with STP Thinner. Do not allow material to harden. Health & Safety

• Use mask, nose cover and hand gloves during application.

Page No : 39

• Clean hands with soap after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with



Packing

Available in 20 L x 3 and 20 L x 1 Unit pack. Storage


Shelf Life 12 months in original unopened sealed conditions.






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3512013

Page No : 40

ShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating

Description

ShaliPoxy 400 is WRAS Approved Food Grade Epoxy Coating for internal coating of pipes, vessels and other equipments used for portable water. It conforms to BS 6920:2000 and AWWA C 210.

Characteristics

Material Property Result Testing Method

Color Dark Brown / Light Yellow / White

NA

Ratio 3:1 By Volume NA

Pot Life @ 28 OC,55% RH,100 g 22 ± 3 min In House

Touch Dry @ 27 OC, 55% RH, hr Within 1 hr In House

Hard Dry @ 27 OC, 55% RH, hr 6-8 hours In House

Full Cure @ 27 OC, 55% RH, days 7 In House

Volume Solids ~ 100 % In House

Specific Gravity (Mixed) @ 27 OC 1.49 ± 0.02 In House

Film Thickness, micron 415 ± 15 SSPC- PA 2

Compressive Strength (MPa) 70 ASTM C 109

Theoretical Coverage, m2 / L 2.32 In House

Hardness (Shore D), minute 80 - 85 ASTM D 2240

Adhesion to Steel (psi) > 2000 ASTM D 4541

Long term contact with potable water for human consumption No Effect

NSF/ANSI-61

Application Temperature, OC 10 – 60 with RH ˜ < 75% NA

Scratch Resistance, No failure at 1.5 kg load IS:101 Application

• Internal coating for potable water pipelines. • Internal coating for potable water storage.

Advantages

• Excellent food grade properties • Excellent adhesion to the surface corrosion, protection properties. • Good temperature / abrasion resistance properties.

Page No : 41


• Prepare surface by mechanical grinding, shot blasting conforming to SA2½. • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush

or compressed air. • Stir drums of each component thoroughly for uniformity. For best result, use a variable speed

drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 400-600 rpm. Pre heat part-A @ 50-65 OC and Part-B @ 25-40 OC.

• Apply ShaliPoxy 400 by plural feed airless spray gun to the required thickness on the substrate.

• The tip pressure typically 2500-4000 psi (the tip pressure should be adjusted to achieve good atomization of the spray).

• Tip size typically 19-25 Thou orifice. • The coating repair should be done by brush application with the same material provided the

mixing quantity of Component A and component B should be done as per requirement of the repairing job because of the lower pot life of the material. Mixing will be done in a drill type mixer. For repairing job, heating of individual component is not required.


Clean all tools immediately after use with STP cleaner. Health & Safety

• Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with



Packing

Available in 200 L – 150 L Comp A and 50 L Comp B. Storage

Store in a cool dry place, under shade, away from heat. Shelf Life


STP’s Businesses

Waterproofing & Insulation Road Surfacing

Pipeline Coating Repairs & Rehabilitation GARA (Grouts & Admixtures) Other Powder Products Sealant & Additives


Other Products

visit us at : www.stpltd.com or Email at : [email protected]

1552014

Page No : 42

PipeWrapTM CT Hot Applied Anti-Corrosion Coal Tar Tape

Description

PipeWrapTM

CT is hot applied coal tar tape system for water / gas / oil pipelines. PipeWrapTM

CT is manufactured by specially formulated coal tar enamel coating sandwiching high tensile

glass fibre fabric. It has polythene film on either side to facilitate unwinding. PipeWrapTM

CT is

an easy to use anti-corrosion tape suitable for wide range of climatic conditions. PipeWrapTM

CT

conforms to AWWA C203/2002 and IS: 15337/2003 standards.

Characteristics

Minimum Maximum

Softening Point, oC 65 121

Penetration at 25 oC, 100 gm, 5 sec 1 20

Filler % 20 35

Breaking load in the Longitudinal direction for the following thickness of tape, N / mm

• 2 mm

• 3 mm

• 4 mm

3.0 4.0 5.0

-- -- --

Service Temperature of tape, oC -- 60

Adhesion test on applied tape on steel pipe Passes

Cathodic disbondment test with applied tape on steel < 5 mm radius from the edge of 6 mm holiday

Solubility of Coal tar based tape in petrol, % wt in 24 Hrs -- 5

Direct impact test, disbonded area, mm2 -- 10,000

Holiday test, of thickness, KV

• 2 mm

• 3 mm

• 4 mm

10 12 15

-- -- --

Low temperature cracking test at -23.3 oC None

Weight, Kg / Sq.M per mm ± 10% 1.50

Application

• Coating material for drinking water pipelines, fire fighting pipelines, raw water pipelines in thermal plants, oil and gas pipelines.

• Applied on buried and immersed pipes, fittings and appurtenances to protect them from high corrosive environment

Advantages

• Resist Moisture

• Resist bacterial growth

• Most effective solutions for refurbishment, repair and maintenance of existing pipelines, specially in-situ repair.


• Remove dust, flakes, oil, grease or other loose foreign particles by blasting, wire brush or compressed air.

• Leave 200 mm from pipe ends for welding joints. Coat and wrap such left over part of pipe at site after welding and hydro testing.

• Apply ShaliPrime PW CT on cleaned surface at 100 - 120 Ml / Sq.M to get DFT of about 30 microns.

Page No : 43

• Allow the primed surface to touch dry, which may take 5 - 15 minutes.

• Remove PE film and show the flame of butane gas torch on to the surfaces till it becomes glossy-smooth.

• Coat PipeWrap – CT on the primed surface. Provide overlap of 25 mm between two adjoining layers. Wrap spirally and apply sufficient tension to ensure good adhesion and avoid pockets and bridging to meet holiday detection requirement. Tape joint shall face downward on outside of lap joint.

• Complete necessary welding and testing of the joint before coating.

• Recommend to apply at the time of pipe erection and lowering inside trenches to avoid any damage.

Health & Safety

• Use goggles, mask, nose cover and hand gloves during application

• Clean hands with warm soap water after application

Packing

Available in 2 mm, 3 mm and 4 mm thickness with width of 250 mm, 500 mm and 1000 mm. of 10 Mtr length.

Storage

Keep under shed away from heat. Do not stack more than three rolls in one column.

STP’s Businesses

Waterproofing & Insulation

Road Surfacing

Pipeline Coating

Repairs & Rehabilitation

GARA (Grouts & Admixtures)

Other Powder Products

Sealant & Additives

Epoxy Flooring

Protective / Anti-Corrosive Coating

Other Products


1202013

Page No : 44

ShaliPrime PW CT Synthetic Primer for Coal Tar Tape Description

ShaliPrime PW CT (earlier known as Jet Set Primer Type C) is resin based synthetic primer containing unmodified chlorinated rubber and special grade of coal tar pitch. It is applied without heating and produces an effective bond between the surface to be protected and Coal Tar Tape wrapped thereon. It conforms to AWWA C 203/97 & IS 10221-82.

Characteristics

Specific Gravity at 30 OC 1.00 – 1.10 Volatile Matter, 100-110 OC, Loss of mass, %

75 Max

Flash Point (Abel), OC 23 Drying Time, Minutes, Tack free

5 - 15

Viscosity (Flow Time), 20 OC, No. 4 Flow cup, sec.

35 - 60 Theoretical Coverage, m2/L

8 - 10

Filler Material Nil Applicable By Brush / Spray Application

ShaliPrime PW CT is applied as a primer over steel pipelines for providing bond between PipeWrap CT and primed steel pipes.

Advantages

• Excellent bonding of Coal Tar Tape and pipeline surface with improved electrical insulation properties • Easy to Apply • Economical and cost effective.


• Clean the surface free of all foreign matter, dust, oil or grease, specially of chloride contamination.

• Pre-heat the pipe to 40 – 50 OC. • Blast clean surface of the pipe by shot and grit to a grayish matt appearance to SA 2 ½. • Apply ShaliPrime PW CT at the rate of 8 m2/L on completely dry surface.

Health & Safety

• Use goggles and hand gloves during application • Clean hands with warm soap water after application

Packing

Available in 20 L and 200 L steel drum.

Storage


Page No : 45

Page No : 46

Shalimar Dam-it Non-Shrink Fast Setting Hydraulic Cementitious Product Description

Shalimar Dam-it is fast setting, hydraulic cement product formulated to stop leaks in concrete and masonry surfaces. It is particularly effective for stopping the flow of running water. Shalimar Dam-it is ready to use and requires only the addition of water before plugging and sealing cracks.

Characteristics

Physical Appearance Cementitious grey powder

Compressive strength, Kg / Cm2 • 1 day • 7 day • 28 day

170 280 320

Mixing ratio of water 0.18 Application

• Basement repairs • Manhole repairs • Concrete pipe and bell repairs • Anchoring bolts and hand rail setting

Advantages

• Plugs wet cracks in concrete and masonry surfaces to seal out water. • Stops water seepage at floor and wall junctions. • Stops running water, reducing damage. • Expands as it sets for a water tight repair.


• Ensure that the concrete is clean and rough. Remove all oil, dirt, debris, paint and unsound concrete.

• Prepare surface mechanically by using a scabbler or wire brush. • Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all

residue. • Shalimar Dam-it does not requires any special bonding procedures. • Ensure the temperature ranges between 16 OC – 32 OC. • Add Shalimar Dam-it in appropriate amount of water for the batch size • Mix with a drill and “jiffy” mixer for about a minute. • Place the mix immediately on the leaking concrete / masonry surface. • In case of cracks, widen out and clean cracks to at least 15 mm x 15 mm deep, apply

Shalimar Dam-it to plug the prepared crack with a pointing trowel and slick off the surface. Prepare a cove at the junction. If more time is desired when preparing the cove, mix the Shalimar Dam-it with ice water.

• In case of running water, Dam up running water. Prepare all cracks properly and, if possible, relieve excess hydrostatic pressure by drilling a relief hole or by chiseling out the crack at its very lowest point. Mix an adequate quantity of Shalimar Dam-it. After mixing, immediately place the plug of Shalimar Dam-it in your hand and hold it until it suddenly begins to get warm. This will take 2 –3 minutes from the start of mixing. At this point, speed in working is essential. Force the Shalimar Dam-It plug into the hole or crack which is to be sealed off. Start filling cracks or holes at the top. To close the final opening and seal off a stream of water, make sure the Shalimar Dam-it plug is starting to warm up. At that moment force into the hole and exert pressure either with your hand or trowel for a full 5

Page No : 47

minutes or longer to assure setting of the plug. In some cases where thewater is extremely cool, it mat be necessary to hold the plug in place for a little longer.

• In case of Bolt and Hand Rail Anchoring, use a star drill to make a hole approximately 1 – ½”(38 mm) larger than the anchor. Mix enough Shalimar Dam-it to fill the area and pour and tamp it into place around the anchor.

• Finish Shalimar Dam-it to the desired texture to match the surrounding concrete. Do not • add additional water to the surface during the finishing operation. Use ShaliCem AWP as

final waterproofing coating for additional protection against water seepage and to improve the appearance and uniformity of the repair area.

• Shalimar Dam-it requires no special curing procedures. Cleaning & Maintenance

Clean tools and equipment with water before the material hardens

Health & Safety • Use goggles and hand gloves and mask during application. • Clean hands with warm soap water after application.

Packaging

Available in 1 kg and 25 kg Pack.

Storage

Keep in cool and dry place under shed away from heat. Shelf Life







Other Products


1202013

Page No : 48

PlastiSeal Crack Sealer

Description

PlastiSeal is a crack sealer that cures to remains flexible to accommodate thermal or structural movement in small cracks.

Characteristics

Physical Appearance White Thixotropic

Paste

Chemical Resistance – fully cured samples

• Water

• Gasoline

• Oil

• Salts (5% Calcium Chloride)

Excellent Excellent Excellent Excellent

Full cure, days 7

Application

• Internal and External masonry wall cracks

Advantages

• Flexible material that allows for small movement

• Remains flexible in all normal climates

• One part product allows a long pot life for ample installation period

• Waterproof


• Surface must be clean and sound. All oil, dirt, debris, paint and any other material that might be a bond breaker must be removed. The final step in cleaning should be the complete removal of all residues with a vacuum cleaner or pressure washing.

• Widen the cracks wherever possible in V Groove shape.

• The crack must be pre-dampended for proper adhesion of the PlastiSeal.

• Requires no pre –mixing.

• Use the material directly from the container.

• Place PlastiSeal directly into the damp crack with a spatula or putty knifes and level with the surface. For deeper cracks, penetration and shrinkage are observed. In such cases repeat the application till the crack is leveled. For hairline cracks wherever widening is not possible, thin Plastiseal with potable and soft water to enable penetration.



Health & Safety

• Use goggles and hand gloves and mask during application.

• Clean hands with warm soap water after application.

Packaging

Available in 1 kg pack.

Page No : 49

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 50

TarPlastic™ Cold Applied Bituminous Compound With Mineral Fillers Description

TarPlastic® is a cold applied bituminous caulking compound with mineral fillers in a volatile solvent to retain its plasticity. It is available in a putty form. TarPlastic® remains plastic for a considerable length of time. The skin and interior harden to some extent after application. It conforms to the requirement of IS : 1580 – 1991.

Characteristics Penetration (cone, @ 25 OC, 200 grm, 5 sec) • Before setting • After setting

10 mm 8 mm

Colour Black Specific Gravity 1.2 Setting Time (for 3 mm) 72 hr

Application

It is ideal for use in situation where certain degree of expansion, contraction and vibration is expected, like around J Hooks used for fixing Asbestos / GI sheets. It can also be used for caulking various types of roofs and masonry walls, including

• Fully plugging gaps in tiles caused by sagging of battens or otherwise in case of tiled roofs.

• Filling minor cracks / gaps in terraced roofs or other locations.

Advantages

• Cold applied and ready to use. Does not require specialised handling for application. • Does not creep or flow when applied on vertical or sloping surfaces. • Remains plastic for a considerable time and, therefore, can accommodate a good degree of

expansion, contraction and vibration.


• In case of GI / Asbestos roof sheets, apply TarPlastic® into the overlapping joints with knife and spatula after cleaning rusted joints and applying a coat of ShaliTex® Primer.

• To fix “J” Hooks for Asbestos or other roofing sheets, top of the holding bolts should be covered with TarPlastic® and a limpet washer fixed as cover.

• Locate the cracks and then widen them to a V section, about 25 mm deep. • Brush out the loose particles from the crack and dust it clean. • Paint the cracks lightly with ShaliTex® Primer. • Press TarPlastic® into the painted crack by hand or with a trowel and finish overlapping the

crack by at least 25 mm on either side. Health & Safety

• Lid of the container should be firmly fixed, when not in use. • Inflammable and hence keep away from direct flame. • TarPlastic® shall have no harmful reaction, when it comes in contact with drinking water. • Use goggles, hand gloves and trowel during application. • Clean hands with warm soap water after application

Packing Available in 1 kg, 4 kg, 20 kg and 200 kg container.

Page No : 51

Storage Keep in cool and dry place in air tight container under shed away from heat.






Other Products


1202013

Page No : 52

ShaliCrete URP Modified SBR Latex Based URP For Bonding, Repair & Concrete Rendering Description

ShaliCrete URP is a multipurpose, ready to use, economical SBR based bonding agent in liquid consistency used as universal repair product (URP), for bonding coat for concrete, repair additive for concrete / mortars, waterproofing applications, protective coating for cementitious substrates, cladding including tiles / marble bedding and external rendering, besides improving strength and weather resistance.

Characteristics Physical Appearance Milky white liquid Specific Gravity 1.00 approx Theoretical Coverage, • Mortar Modifier, kg • Bonding Agent, m2 / kg • WP Coating m2 / kg

7 / 50 kg cement bag

4 – 4.5 / coat 2 – 2.5 / 2 coats

Solid Content, % 36 + 2 Pot Life, 30 OC, minutes 30 - 40 pH 8 - 9

Application

• Repair & Rehabilitation of concrete. • Waterproofing mortars / concretes including terrace, toilets, chajjas, lift pits, balconies,

masonry walls and slopping RCC roofs. • Bedding for tiles / marbles. • Bonding slurry. • External rendering. • General reconstruction work and latex modified overlays and topping.

Advantages

• Easy application by brush. • Excellent concrete modifier. • Withstands chloride ion diffusion & sulphate/CO2 attack due to marine or industrial weather. • Improves bond strengths to hardened concrete. • Dense, impermeable, mortar for column & beam repairs. • Reduces rate of corrosion when applied on steel bars. • Reduces cracking through increased mortar flexural strength. • Increases mortar wear resistance under rubber wheeled traffic. • Increases mortar tensile strength.


• Ensure that concrete is 3 days old if ShaliCrete URP is used as a slurry bond coat. Do not place slurry coat on standing water.


• The surface must be prepared mechanically using a scrubber, bush hammer, shot blast or scarifier. which will give a surface profile of a minimum 3 mm and expose the large aggregate of the concrete.

• Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all residue.

• Ensure all concrete possess an open surface texture with all curing compounds and sealers removed.

• Pre-wet all areas to reduce moisture loss. Do not place product on standing water.

Page No : 53

• To ensure durability and quality of repair or overlay, follow proper curing procedures. Maintain moist cure for 24 – 72 hrs to prevent surface cracking,

• As Bonding Agent – Mix ShaliCrete URP and cement in the ratio of 1 : 3 by weight. Apply a single coat by brush over the prepared surface. Do not dilute ShaliCrete URP for

using as primer. Apply fresh concrete / mortar over the bonding coat while it is tacky.

For Repairs –

Apply bonding coat by mixing ShaliCrete URP and cement in 1 : 3 by weight and apply by brush a single coat over the prepared surface.

Prepare mortar with 50 kg cement, 150 kg dry sand, 7-8 Kg of ShaliCrete URP and 10-12 L of water to make a trowel-able mix.

Apply repair mortar at a thickness of 15 mm or more, when the bond coat is still tacky. Finish with trowel for smoothness.

For Waterproofing –

Repair all cracks in the prepared surface thoroughly with PlastiSeal. Prepare slurry of cement and ShaliCrete URP in 4 : 1 proportion by weight with suitable

addition of water. Apply the first coat when the surface is in touch dry condition and allow it to dry for about

4 hrs. Apply second coat and allow it to air cure for at least 72 hrs. Protect the coating with a cement screed at least 25 mm thick, admixed with ShaliPlast

LW.

Repair of Structural Beams / Columns – Apply bonding coat by mixing ShaliCrete URP and cement in 1 : 3 by weight and apply

by brush a single coat over the prepared surface. Prepare polymer mortar with 50 kg cement, 100 kg dry sand, 200 kg 6 mm down size

washed aggregate, 8-10 Kg ShaliCrete URP and 10-15 L of water to obtain a flowable mix.

Execute structural repairs for columns & beams by applying polymer mortar. This can also be used for floor screed and PCC.

This is a dry pack method to build up the spalled areas of the cover zone concrete and has high compressive and tensile strengths.

Finish with trowel or wood batten. Note : Follow mixing using drill machine fitted with paddle or small mixer machine. Place

the topping on the slurry coat before the slurry coat dries out On large floor areas, use screed strips as guides in combination with vibratory

screeding to level. Compact and finish by hand or machine trowel. Slurry Application: Spread the slurry with a stiff bristle broom until the suggested

coverage rate is achieved Cleaning & Maintenance

Clean tools and equipment with water before the material hardens Health & Safety

• Use goggles and hand gloves and mask during application. • Clean hands with warm soap water after application.

Packaging

Available in 5 kg, 20 kg & 200 kg drum.

Page No : 54


Shelf Life







Other Products


1202013

Page No : 55

Page No : 56

ShaliSBR Latex Bonding Admixture For Adhesion & Repairs Of Concrete Structures

Description

ShaliSBR Latex is a carboxylated styrene butadiene copolymer latex admixture that is designed as an integral adhesive for slurry bond coats, mortars and concrete to improve strength and weather resistance. ShaliSBR Latex meets ASTM C 1059-86, Standard specification for Latex agents for bonding fresh to hardened concrete, Type II.

Characteristics

Physical Appearance Milky white liquid % Solid Content 42 % + 2

Application

• Toppings, patches and leveling courses on concrete structured members

• Thin sets, terrazzo, stucco and bonding slurries.

• General reconstruction work and latex modified overlays.

• Passivating coat on reinforcement.

Advantages

• Withstands chloride ion diffusion & sulphate/CO2 attack due to marine or industrial weather.

• Improves bond strengths to hardened concrete.

• Dense, impermeable, mortar for column & beam repairs.

• Reduces rate of corrosion while applied on steel bars.

• Reduces cracking through increased mortar flexural strength.

• Increases mortar wear resistance under rubber wheeled traffic.

• Increases mortar tensile strength.


• Ensure that concrete is 3 days old if ShaliSBR Latex is used as a slurry bond coat. Do not place slurry coat on standing water.


• The surface must be prepared mechanically using a scabbler, bush hammer, shot blast or scarifier which will give a surface profile of a minimum 3 mm and expose the large aggregate of the concrete.

• Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all residue.

• Ensure all concrete possess an open surface texture with all curing compounds and sealers removed.

• Pre-wet all areas to reduce moisture loss. Do not place product on standing water.

• For bonding toppings with this product, STP strongly recommends using a slurry coat rather than using this product as a primer by itself.

• Prime all prepared surface areas with a slurry coat before applying the topping.

• Follow mixing using drill machine fitted with paddle or small mixer machine. Place the topping on the slurry coat before the slurry coat dries out.

• Slurry Application: Spread the slurry with a stiff bristle broom until the suggested coverage rate is achieved.

• Topping Application: For patching, spread with a trowel, come-a-long, or a square tipped shovel to a thickness that matches the surrounding concrete. Finish by hand trowelling.

Page No : 57

• On large floor areas, use screed strips as guides in combination with vibratory screeding to level. Compact and finish by hand or machine trowel.

• Proper curing procedures are important to ensure the durability and quality of the repair or over layment. To prevent surface cracking, a moist cure should be maintained for 24 hours, upto 3 days.

• Structural repairs for columns & beams can be executed using polymer mortar. This is a dry pack method to build up the spalled areas of the cover zone concrete and has high compressive and tensile strengths.

• Suggested Mix:

Mix Type Unit Cement Slurry Mortar

Cement kg 50 50

Sand zone II kg - 125

ShaliSBR Latex L 11.5 7 – 10

Water L 8 – 10 8 - 10



Health & Safety

• Use goggles and hand gloves and mask during application.


Packaging

Available in 5 L, 20 L & 200 L drum.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 58

STP No 1 Liquid / Powder Waterproofing And Plasticizing Admixture

Description

STP No 1 when used as an admixture forms an internal barrier against water penetration. It also increases the plasticity of mortar, reduces water absorption and thereby guards against freeze-thaw damage. It is available in powdered form without chlorides or in a liquid formula which contains additives for additional densification of the mortar or concrete. STP No 1 will not increase the air content of mortar or concrete. It complies with IS 2645.

Characteristics

STP No 1 (L) STP No 1 (P)

Appearance Liquid Powder

Specific Gravity 1.00 – 1.05 0.70 – 0.80

Application

• Used in mass concrete foundation walls, floors that must be water tight. water tanks, terrace slabs

• Used in mortar for setting masonry and blocks.

Advantages

• Reduces moisture absorption as much as 60%

• Reduces vapor transmission through walls and slabs

• Reduces capillary action

• Provides greater workability


• Add STP No. 1 to concrete or mortar in the following proportions:

Liquid 100 to 200 Ml per 50 kg bag of cement

Powder 1 kg per 50 kg bag of cement

Coverage

• Liquid – 0.2 to 0.4% by weight of cement

• Powder – 2% by weight of cement

Health & Safety

• Product should not come in contact with the skin and eyes, or be swallowed.

• In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Seek medical advice if irritation persists.

• In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice.

• If swallowed seek medical attention immediately. Do not induce vomiting.

Packing

Available in 1 kg & 25 kg Powder and 200 ml, 1 L, 5 L, 20 L & 200 L liquid.

Page No : 59

Storage


Shelf Life


STP’s Businesses

Waterproofing & Insulation Road Surfacing Pipeline Coating




Other Products


1202013

Page No : 60

Others

SuperSilverShield® Bituminous Anti-corrosive Multi-purpose Aluminium Coating

Description

SuperSilverShield® is an anti-corrosive, water proofing paint with aluminium finish, It is composed of oxidised bitumen, volatile solvents and specially formulated aluminum compound.

Characteristics

Consistency Smooth , Uniform, Brushable

Finish Silver Drying Time, hr 5

DFT per coat 30 to 40 Micron Specific Gravity 0.96

Application

SuperSilverShield® is used as a protective coating on iron, steel, masonry and other surfaces. It is used to reflect UV rays and protect bituminous waterproofing felts and fabrics, while giving a visually pleasing finish. It covers, in normal conditions,

• 9 to 11 m2/L when applied over metal and old painted surfaces.

• 7 to 9 m2/L when applied over bituminous surfaces.

• 5 to 7 m2/L when applied over brick masonry and concrete.

Advantages

• Deflects UV rays and prevents degradation of membrane arising out of exposure to sunlight.

• Reduces heat radiation inside the buildings and thus provides a little insulation from atmospheric temperature.


• SuperSilverShield® is to be stirred well before use to ensure thorough dispersion of aluminium for a uniform finish.

• Loose dust should be brushed off and surface should be dry before application.

• Undercoat is not necessary for its application. It can be applied over old painted surfaces without burning off or scraping, provided the old surface is not in a flaky condition.

Health & Safety

• Lid of the container of SuperSilverShield® should be firmly fixed, when not in use.

• It is inflammable, keep away from any naked flame during application and storage.

• Use goggles and hand gloves during application.


Packing

Available in 20 L drum.

Storage

Store in air tight containers in cool, dry place, under shed away from heat and moisture.

Page No : 61

Page No : 62

ShaliBond APP Adhesive for Bituminous Waterproofing Membrane

Description

ShaliBond APP is pressure applied, synthetic rubberized adhesive with bonding strength designed specifically for cold application of modified bitumen membranes. ShaliBond APP has superior bonding strength and high flexibility to accommodate temperature related expansion and contraction. ShaliBond APP may be used to fix TarFelt APP / SuperThermoLay over existing bituminous membrane.

Characteristics

Color Viscous black Specific Gravity @ 27 OC 0.97 ± 0.01

Lap Shear Strength (membrane to membrane) after 7 days

> 3 Mpa Theoretical coverage rate (for both adhering substrates), m

2/L

2

Drying time @ 27 OC,

55% RH, minute 5 - 10 Bond strength with concrete

after 7 days Membrane failure but

no bonding failure Flash Point,

OC > 23 Application Temperature,

OC 10 - 45

Solid content, % 60 ± 1 Viscosity @ 27 OC 5000 – 5500 Cps

Application

• ShaliBond APP is used to fix TarFelt APP / SuperThermoLay / any other bituminous waterproofing membrane on any substrate including over existing bituminous waterproofing membrane.

Advantages

• Cold applied adhesive for bituminous membrane. No torching or heating required.

• Bonds TarFelt APP / SuperThermoLay / AquaShield over concrete, metal or existing bituminous membrane.

• Seal pores on concrete surfaces.

• Facilitates application of TarFelt APP / SuperThermoLay / AquaShield in areas where torching / heating is prohibited, in smaller areas where torching is difficult, uneconomical, inconvenient or hazards and in difficult geometrical shapes.

• Easy to apply by brush / spray.


• Remove dust, flakes, oil, grease or other foreign particles by jet or dry air and clean the surface smooth before applying ShaliBond APP.

• Stir ShaliBond APP thoroughly before use. Use STP Thinner, if required, for viscosity adjustment.

• Apply ShaliBond APP on both the surface by trowel or brush.

• Allow for solvent to evaporate and then bond two sides having ShaliBond APP by applying pressure on it.

• For membrane to membrane lap joint area, one membrane has to be rubbed by wire brush before applying the adhesive for better adhesion.

• Allow 3-4 days for full dry.

Cleaning

Clean all tools immediately with STP cleaner after use.

Page No : 63

Health & Safety

• Inflammable and non-toxic.

• Use goggles and hand gloves during application

• Clean hands with water after application.

• If swallowed seek medical attention immediately – Do not induce vomiting.

Packing

Available in 20 L and 200 L drums.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


2002013

Page No : 64

ShaliKote® T‐10 / T‐10A Bituminous Cold Applied Clay Type Emulsion

Description

ShaliKote® T-10 / ShaliKote® T-10A is water based bituminous emulsion with finely divided bitumen dispersed in water and is ready for application on wet surfaces.

Characteristics

Theoretical Coverage, kg/m2 • On metal surface • On concrete surface

0.4 0.5

Dry film thickness per coat • On metal surface • On concrete surface

120 micron 80 micron

Dry Time, hr • Touch Dry • Hard Dry

8 24

Colour Brown to Chocolate Consistency Brushable Specific Gravity 1.01

ShaliKote® T-10A has slightly lower solid content to provide smoother finish and better flow. Application

ShaliKote® T-10 / ShaliKote® T-10A is recommended for waterproofing of leaky walls / surfaces or places where heating of bitumen is not desirable or prohibited.

Advantages

ShaliKote® T-10 gives a coating, which, when set, is impermeable to water and remains unaffected by attacks of industrial fumes, saline atmosphere, etc. It resists low temperature cracking and also does not crack under the influence of strong sunlight. ShaliKote® T-10A has smoother finish and better flow as compared to ShaliKote® T-10.

Application Methodology • Wire brush and clean the surface thoroughly to

remove all dirt and loose particles. • Dilute ShaliKote® T-10 from its pasty

consistency to light consistency by adding water in the ratio of 1:1. Apply this diluted material on the roof surface as primer. No dilution should be done in case of ShaliKote® T-10A.

• When the primed surface is dry and has turned black from its original brown colour, apply ShaliKote® T-10 and allow the emulsion to break. It will turn black from its original brownish colour

• When the emulsion has set in, spread coarse sand or crushed stone chips over the surface.

Health & Safety

• Lid of the container should be firmly fixed, when not in use. • Use goggles and hand gloves during application • Clean hands with water after application.

Packaging

Available in 20 kg and 200 kg drum.

Page No : 65

Storage

Keep in cool and dry place in air tight container under shed away from heat. Shelf Life 6 months in original unopened sealed conditions.






Other Products


1962013

Page No : 66

ShaliKote® T‐12 & T‐14 Bituminous Cold Applied Clay Type Emulsion

Description

ShaliKote® T-12 is a dispersion of selected grades of bitumen in water with inert and fibrous fillers. It remains plastic in order to accommodate movements of pipes or vessels, whose thermal insulation it protects. ShaliKote® T-14, has a harder base than ShaliKote® T-12, making it more suitable in warmer conditions. It forms a tough film and provides the coated surface more resistance to damage. ShaliKote® T-12 and ShaliKote® T-14has excellent vapour barrier properties and resists UIC (under insulation corrosion).

Characteristics

ShaliKote® T-12 ShaliKote® T-14 Colour Brown to Chocolate Brown to Chocolate Consistency Brushable / Trowelable Brushable / Trowelable Drying Time, hr 48 48 Theoretical Coverage, kg/m2, mm 3 3 Dry Film thickness 6 mm in 2 coats 6 mm in two coats Specific Gravity 1.08 1.20 Service Temperature, OC - 210

Application

• ShaliKote® T-12 & T-14 are recommended for protecting and keeping dry various types of thermal insulations to maintain their thermal efficiency.

• ShaliKote® T-12 & T-14 gives a coating, which when set is joint-less and impervious to moisture. It also possesses plastic characteristics to resist cracking due to vibrations, temperature fluctuations and accidental shocks.

Advantages

• Excellent moisture barriers. • Retains thermal efficiency during all weather conditions. • Economical and effective insulation material • Solvent free and hence eco-friendly and non-toxic.


• Clean the surface thoroughly to remove all dirt and loose particles by wire brush. • Dilute ShaliKote® T-12 / ShaliKote® T-14 from its pasty consistency to that of light

consistency by adding water in the ratio of 1:1. Apply this diluted material on the roof surface as primer by soft brush.

• When the primed surface is dry and has turned black from its original brown colour, apply ShaliKote® T-12 / ShaliKote® T-14 in two coats and allow the emulsion to break. It will turn black from its original brownish colour. The second coat should be applied only after 24 hr. of application of the first coat. The coating should be finished with a moist steel trowel to provide a smooth surface.

• When the emulsion has set in, spread coarse sand or crushed stone chips over the surface. • Initially, the materials shall be plastic and can take indentation even by thumb pressure. It will,

however, harden progressively and should be able to resist indentation in three to seven days.

• If desired, the protective coating may be finished with Super Silver ShieldTM in two coats.

Page No : 67

• For insulation protection-

Use Magnesia / Clay type refractory coating over insulation material by trowel with smooth finish.

Allow the refractory coating to dry. Apply primer using ShaliKote® T-12/ ShaliKote® T-14 with 1:1 dilution in water Apply two coats of ShaliKote® T-12/ ShaliKote® T-14 over dried primer coating after a

gap of minimum 24 hours between two coats of ShaliKote® T-12/ ShaliKote® T-14. For protection and decorative purpose use Super Silver Shield over dried ShaliKote® T-12

/ ShaliKote® T-14 @ 5-6 m2 / L.

Health & Safety

• Lid of the container should be firmly fixed, when not in use. • Use goggles and hand gloves during application • Clean hands with water after application.

Packing Available in 20 kg and 200 kg containers.

Storage

Keep in cool and dry place in air tight containers under shed away from heat. Shelf Life 6 months in original unopened sealed conditions.






Other Products


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ShaliKote® T‐32 Bituminous Cold Applied Clay Type Emulsions

Description

ShaliKote® T-32 is a clay type emulsion of selected grades of bitumen in water with inert fillers. Selected fibres are used as fillers to form a surface resistant to considerable shock and vibrations.

Characteristics

Colour Brown to chocolate Drying Time 24 hr Consistency Brushable / Trowelable Specific Gravity 1.10 Theoretical Coverage per Coat, kg/m2 • On metal surface • On concrete surface

0.8 0.6

Dry film thickness per coat, microns • On metal surface • On concrete surface

200 150

Application

It is recommended for waterproofing of roofs, verandahs, chajjas, etc. even under wet conditions.

Advantages This coating, when set, is impermeable to water and shows a marked resistance to temperature fluctuations, industrial fumes and saline atmosphere.


• Wire brush and clean the surface thoroughly to remove all dirt and loose particles. Repair the visible cracks and fill up the depression with 1:4 cement or sand mixture.

• Dilute ShaliKote® T-32 from its pasty consistency to that of light consistency by adding water in the ratio of 1:1. Apply this diluted material on the roof surface as primer.

• When the primed surface is dry and has turned black from its original brown colour, apply ShaliKote® T-32 and allow the emulsion to break. It will turn black from its original brownish colour

• When the emulsion has set in, spread coarse sand or crushed stone chips over the surface.

Health & Safety

• Lid of the container should be firmly fixed when not in use. • Use goggles and hand gloves during application • Clean hands with water after application.

Packing

Available in 20 kg and 200 kg drum. Storage

Keep in cool and dry place in air tight container under shed away from heat.

Shelf Life 6 months in original unopened sealed conditions.

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ShaliTex Primer Bituminous Primer For Waterproofing And Damp-proofing Description

ShaliTex Primer is a solvent based bituminous primer that seals pores in surfaces such as concrete and improves the adhesion of bituminous materials that are to be applied to the substrate. It is suitable for brush or spray application. It conforms to the requirement of IS: 3384-1986.

Characteristics

Consistency Brushable & Sprayable

Setting time at ambient temperature, hr

24

Theoretical Coverage, L/m2 0.30 Service Temperature 5 – 50 OC Water Content 0.20 %

Specific Gravity 0.90 Flash Point 40 OC Min Application

• Priming bituminous, concrete or masonry surfaces prior to laying membrane promotes bonding, whether self-adhesive or otherwise.

• Applied in canal lining joints and concrete floor joints prior to pouring of the bitumen sealing compound for bonding.

Advantages

• Seal pores on surfaces such as concrete. • Improves the adhesion of bituminous material that is to be applied to the substrate.


• Ensure not to apply when temperature is less than 5 OC or during foggy period. • Before applying the primer make the concrete surfaces free from dust and sand particles by

brooming and allow it to dry. Concrete should be cured and should be eight days old. • ShaliTex Primer should be thoroughly stirred before use and applied to the substrate by

means of brush, roller or spray at the rate of 0.30 L/m2. • Allow it to dry for 24 hr.

Health & Safety

• Lid of container should be firmly fixed, when not in use • ShaliTex Primer is inflammable and hence keep away from heat. • Use goggles and hand glove during application. • Clean hands with warm soap water after application.

Packing

Available in 20 L & 200 L drum.

Storage

Keep in cool and dry place in air tight containers under shed away from heat.

Page No : 71

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architects · 2016-11-22 · • for all flat roofs, conduct pond testing as per astm d5957-98...

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