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Applied Materials External Use Applied SEMVision G7 Defect Analysis System with Purity II Automatic Defect Classification

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Page 1: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

Applied Materials External Use

Applied SEMVision™ G7Defect Analysis System with Purity™ II Automatic Defect Classification

Page 2: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

20 Years of Leadership in Defect Review and Analysis

SEMVision Creates Defect Review Segment

Global Installed Base

SEMVision G6

SEMVision G5

SEMVision G4

SEMVision G3

SEMVision G2

SEMVision 300

SEMVision G7

2013

2011

2007

2005

2002

2001

1998

2018

>1,200 Tools

2

Page 3: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 Defect Analysis System

3

Advanced imaging for 3D devices

Unique imaging for wafer-edge bevel and apex

Next-generation optical technology for unpatterned wafer review See

Consistent Automatic Defect Classification (ADC) for accurate pareto

New algorithms enhance machine learning Stable pareto control with focus on critical defects

Classify

Automatic engineering analysis on tool

Location-based classification combines SEM image and design data

Faster root cause analysis from location-based classification

Analyze

Intelligent Defect Review and Classification System Speeds Time to Yield

Page 4: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 Defect Analysis System

4

Automatic engineering analysis on tool

Location-based classification combines SEM image and design data

Faster root cause analysis from location-based classification

Consistent Automatic Defect Classification (ADC) for accurate pareto

New algorithms enhance machine learning

Stable pareto control with focus on critical defects

Classify

Analyze

Advanced imaging for 3D devices

Unique imaging for wafer-edge bevel and apex

Next-generation optical technology for unpatterned wafer review See

Page 5: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 Continues G6 Imaging Benchmark

SEMVisionResolution

Low Energy

HAR 360º Topography

eBeamTilt

See-Through

5

Top Tilt

Source: Applied Materials, Inc.

Page 6: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

Apex

Bevel

WAFER PROFILE

Defects Migrate to Edge Dies

Edge

Unique Bevel and Apex Imaging

Proven correlation between bevel defectivity and wafer-edge yield

WHYDo we need it?

Unique telescopic SEM imaging using extreme depth of field and tilt

HOWDo we do that?

Yield increase due to defectivity control in edge, bevel, and apex

WHATIs the benefit?

6

Page 7: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

High-Resolution Imaging of Bevel and Apex

Top View

Top BevelApex

eChuck

Tilt

Field of View 300µm

Both Bevel and Apex Visible in a Single Image7

Page 8: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use8

Next-Generation Optical Technology for Unpatterned Wafer Review

Deep UV Camera

Improved Light Collection

Deep UV Laser Source

Wafer

15nm 27nm

Stronger signal with new laser source Enhanced detection with improved light collection Improved noise suppression with polarization control Faster review

Robust Review and Detection of 18nm Defects

Page 9: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 Defect Analysis System

9

Consistent Automatic Defect Classification (ADC) for accurate pareto

New algorithms enhance machine learning Stable pareto control with focus on critical defects

Classify

Advanced imaging for 3D devices

Unique imaging for wafer-edge bevel and apex

Next-generation optical technology for unpatterned wafer review

Automatic engineering analysis on tool

Location-based classification combines SEM image and design data

Faster root cause analysis from location-based classification

See

Analyze

Page 10: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use10

SEMVision G6 Benchmark Auto Classification - Purity ADC

Previous SEM Tool

SEMVision G6 With Purity ADC

100% Manual Classification

<20% Manual Classification

Manual

Automatic

More Accurate Results, Better SPC, Shorter Time to Decision

Page 11: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 Purity II ADC Enhances Machine LearningRetrain Flow

Sustained Accuracy in Dynamic Environment, Minimal Error Rate, Shorter Time to Decision

Trained Classification Engine Pareto Change Induced

by Process Change

Adaptation with Auto Machine

Learning

Adapted Classification

Engine

11

Stable Performance for Dynamic Pareto

Page 12: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 Purity II ADC Enhances Machine Learning

Sustained Accuracy in Dynamic Environment, Minimal Error Rate, Shorter Time to Decision

12

CDOI ExtractionCritical Defects Prioritized to Ensure Accurate Representation

SEMVision G6 With Purity ADC

<20% Manual Classification

Previous SEM Tool

100% Manual Classification

Manual

AutomaticCDOI

SEMVision G7With Purity II ADC

Critical Defects

Defect A

Defect B

Classification for Automatic Re-Analysis

Other Potential Critical Defects

Page 13: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 Defect Analysis System Advanced imaging for 3D devices

Unique imaging for wafer-edge bevel and apex

Next-generation optical technology for unpatterned wafer review

Consistent Automatic Defect Classification (ADC) for accurate pareto

New algorithms enhance machine learning

Stable pareto control with focus on critical defects

See

Classify

Automatic engineering analysis on tool

Location-based classification combines SEM image and design data

Faster root cause analysis from location-based classification

Analyze

13

Page 14: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

Design Based ADC – Beyond SEM Image Classification

Location Detail Distinguishes Defects, Speeds Root Cause Analysis, Aids Yield Prediction

SEM ImageDefect Classification

CAD Layer Mapping

SEM Image with CAD Location-Based

Defect Classification

14

Page 15: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 with Purity II ADC

Standard Review Auto Classification

Manual Decision for Additional Analysis

Advanced Imaging and Analysis

Automated, All-in-One Defect Review, Analysis, and Classification15

Start to Finish – Hours to Complete

Auto Classification

Page 16: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use

SEMVision G7 with Purity II ADC

Standard Review

Automated, All-in-One Defect Review, Analysis, and Classification16

Auto Classification

Start to Finish – Minutes to Complete

Page 17: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging

| Applied Materials External Use17

Applied SEMVision G7 Defect Analysis System

Unique imaging for wafer-edge bevel and apex

Next-generation optical technology for unpatterned wafers

Purity II enhanced machine learning ► Sustained accuracy and consistency with process changes► Reliability in production environment► Assured representation of fab-critical defects

Purity II location-based classification ► Accelerated root cause analysis► Improved yield prediction

Intelligent Defect Review and Classification System Speeds Time to Yield

Page 18: Applied SEMVision G7 Defect Analysis System · 2018-03-19 · | Applied Materals External Use. SEMVision G7 Defect Analysis System. 3 Advanced imaging. for 3D devices Unique imaging