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An Introduction of Pyrolysis Machine
Pyrolysis machine is designed for recycling waste tire/plastic/rubber into fuel oil to replace landfill or incineration which causes serious environmental pollution. The main output product is fuel oil that finds good market in industrial field. We will talk more details in the following papers.
Feedstocks & Oil Yield
Feelstock Oil yield Truck tires 45%-50% Car tires 40%Bicycle and motorcycle tires 30%-35%
Feedstock Oil yieldRubber cable 25%-35% Sole of shoes 25%-35% Mixed sole 20%-30% Sneakers 20%-30% Waste chemical fiber carpet 30%PMMA 40%Miscellaneous rubber 35%
was
te ti
rew
aste
rubb
er
Feedstock Oil yieldPE 85%-95% PP 80%-90% PS 80%-90% ABS 40%PVC N/APET N/APure white plastic 60%-70% Fishingnet, safety net 45%-50% Convenient bags 40%Plastictrademark 20%Paper mill scraps 20%-30% Household garbage 20%-50% Pure plastic cable 60%-80% Clean plasticbags 50%
was
te p
last
ic
Output Products
Main product: Fuel oil
Used as heating oil / furnace oil for boilers, power stations, steelworks, cement factory, ceramic factory, heat supply factory etc.
Used as feedstocks for distillation machine for further processing.
Anal
ysis
repo
rt of
tire
pyr
olys
is o
il
Anal
ysis
repo
rt of
pla
stic
pyr
olys
is o
il
By-product: Carbon Black
Used as industrial raw material for rubber or dyestuff after further processing.
By-product: Steel wire
Used for steelworks.
By-product: Combustible gas
Used for heating system to self-support machine running.
Anal
ysis
repo
rt of
car
bon
blac
k
Test Item Result Test StandardValue of iodine adsorption 112 g/kg GB/T3780.1-2006DBP adsorption value 68 10-5m3/kg GB/T3780.2-2007CTAB adsorption ratio surface area 42 103m2/kg GB/T3780.5-2008Nitrogen adsorption ratio surface area 55 103m2/kg
GB/T10722-2003STSA 42 103m2/kgHeating loss (125°C) 1.3 % GB/T3780.8-2008Ash content (825°C) 19.6 % GB/T3780.10-2009500μm residue on sieve 2.2220 %
GB/T3780.21-200645μm residue on sieve 49.656 %pH value 9.6 GB/T3780.7-2006Impurity No GB/T3780.12-2007Tensile strength -23.7 MPa
GB/T3780.18-2007Elongation at break -174 %
NAME VALUEBrand HUAYINProduct Name Pyrolysis machineCapacity 5/6/7/8/9/10 ton/dayInput feedstocks Waste tire, waste plastic, waste rubberOutput products Fuel oil, carbon black, (steel wire)Oil yield 20% - 70%Working mode Batch typeVoltage 380v / 220vAverage power 16kwWater flow 40m3/hDimension L30m*W15m*H7mOperation 4 workersWeight 25000KGS- 35000KGSWarranty 1 yearPlace of origin XINXIANG, HENAN, CHINACertification ISO14001, ISO9001, CE, SGS, BV, TUV, PATENTS
Parameter of Machine
30m
15m
450 m2 needed for one set installed machine
Item Power (KW) Working time (hour) Pow consumption (KWH)Auto-feeder 11 2 22Reactor motor 3 17.5 52.5Draught fan 7.5 13 97.5Plastic pump 5.5 13 71.5Air blower 1.5 6 9Gas nozzle 0.25*3=0.75 8 6Water pump 5 13 65Oil pump 2.2 1 2.2Vacuum device 5.5 0.5 2.75Carbon black extractor 3 2 6Steel wire extractor 2.2 0.5 1.1
SUM 335.55
2. Pyrolysis system
6. Heating system
3. Condensing system 4. Collecting system
7. Environmental system
5. Slagging system
8. Safety system
1. Feeding system
feedstock oil gaspyrolysis oilcondensing carbon black
fuel flue gasburnig dedusting emission
combustible gas
Equipment Structure & Flow Chart
Running procedure
1st step feed waste tires (or plastic, rubber) into reactor. It needs 2-3 hours to feed 10 ton feedstocks by auto-feeder.
2nd step start heating. Use wood, coal, oil or gas to heat the reactor.
3rd step being heated, waste tire (or plastic, rubber) is converted to oil gas through pyrolysis. About 3 hours later, oil gas comes out.
4th step oil gas goes into accessories and being cooled by condensers.
5th step after being cooled, it becomes oil and will be collected by oil tanks. The oil producing process lasts about 10 hours.
6th step about 8-10% residual gas produced from pyrolysis can not be cooled. But it won't be wasted. We reuse the combustible gas to support the heating system.
7th step and of course, the flue gas produced by burning fuels is processed by dust removal device before emission.
8th step when the oil producing process is finished, give the machine 3 hours for cooling. Then start discharging carbon black left inside reactor (and steel wire if you feed whole tires). The time for discharging is 2-3 hours.
In sum, it needs around 21 hours to finish one batch production, processing 10 ton feedstocks per day.
feeding
2-3h
preheating
3h
oil producing
10h
cooling
3h
slagging
2-3h
Main Components
1. Feeding system
• Auto-feeder • Feeding port
2. Pyrolysis system
• Reactor • Insulation cover • Reducer • Gear • Oil outlet • Catalyst chamber
3. Condensing system
4. Collecting system
• Condenser pipe • Integrated condenser
• Oil tank • Oil pump • Glass viewer • Gas collector
5. Slagging system
• Carbon black extractor • Steel wire extractor
7. Environmental system
• Dust removal device • Condenser • Flue & chimney • Draught fan
6. Heating system
• Furnace • Indirect heating device • Gas nozzle • Air blower
8. Safety system
• Oil-water separator • Anti-backfire device • Vacuum device • Alarming • Pressure gauge • Safety valve • Temperature minitor • Electric cabinet
Processional Manufacturing
Each set of machine is composed of thousands of parts. We care every little part and chose high quality for each one. All cutting, rolling, welding works are done by special automatic machines so that the product is accurately finished as designed.
Reliable Services
• Customizing design & manufacture
• Delivery time 15 days • Layout design support • Installation service support • Training service support • One year warranty
Markets
North America • Haiti • USA
South America • Argentina • Brazil • Mexico • Peru
Africa • Ethiopia
Oceania • Australia
Europe • Bulgaria • Cyprus • Finland • Greece • Hungary • Poland • Russian • Slovakia • Spain • Ukraine
Asia • Bangladesh • Dubai • Korea • Kuwait • India • Indonesia • Iran • Jordan • Malaysia • Thailand • Pakistan • Philipines • Vietnam
online inquiry
communicating
visiting
onsite inspection & discussion
sign contract
deposit
manufacturing
factory inspection
delivery applying visa for engineer
install machine
train workers
pilot run
1 year warranty
machine arrived
engineer arrived
shipment
HY-135 HY-156Issue date 2013 20151. Feeding system √ √2. Pyrolysis system √ √3. Condensing system separated design integrated designCondenser horizontal condenser integrated condenser4. Collecting system separated design integrated design5. Slagging systemCarbon black extractor vacuum discharge screw conveyorCooling device × √6. Heating systemHeating method direct heating indirect heatingFoundation civil work integrated foundation base7. Environmental system separated design integrated designCondenser × √Deduster water spray scrubber bag-type dust collectorCeramic filler × √8. Safety system √ √Installation time 10-20 days 30-40 days
On Sale Models
Copyright HUAYIN GROUP
Contact us
HUAYIN GROUPXinxiang Huayin Renewable Energy Equipment Co., Ltd
Tel: +86-371-55917087 Fax: +86-371-55917067 Website: www.huayinenergy.com
Add1: Kangcun Train Station Industrial Zone, Xinxiang City, Henan, China Add2: Room 1701, Building No.6, Joyi Morgan Center, Huayuan and Guoji Road, Zhengzhou City, Henan, China
Airport: Zhengzhou Xinzheng International Airport Train Station: Zhengzhou / Xinxiang