idmc corporate pres3

Corporate Presentation 2010

IDMC LtdThe company

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Established by National Dairy Development Board in 1979 to execute projects under the Operation Flood - one of the largest rural development programmes in the world…

…Today, we are a leading solutions provider for engineering products, process modules and project execution in the field of

Dairy

Brewery & Beverage

Pharmaceutical & Biotechnology

Refrigeration & HVAC , and

Flexible Packaging solutions

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IDMC LtdA humble beginning

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IDMC LtdGrowth

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90

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IDMC LtdThe Present

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- Over 100 Turnkey Project installations. - Technology Pioneers in every segment

of operation.

- International recognition for quality and expertise. - Dedicated always to serve you.

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IDMC LtdOur path to leadership

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Raw materials

Product loss- Minimum losses: Best in class

Energy- Efficiency: Best in class- Green initiatives : A priority

Waste- Effluent treatment: Less ETP intensive processes & products

Capital

Products

Water- Zero water balance: Focus area- Water harvesting: Social responsibility

Solutions Unlimited!!

Emissions- Implementing Carbon credits rating mechanism

IDMC LtdCreating USPs in our operating environment

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IDMC LtdCore strengths

• High quality products & solutions

• Acknowledged market leadership

• Extensive customer and geographical diversification

• Vast base of installed projects & products

• Sustained focus on Research & Development

• Strong brand recognition

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IDMC LtdBusiness lines

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THERMAL MANAGEMENT SYSTEMS

• Farm technologies –Milking Machines & Parlors• Bulk Coolers• Milk Processing Systems• Liquid Milk, recombined & Reconstituted Milk• UHT Processing & Aseptic Packaging• Butter, Cheeses & Margarine• Ice Cream & Frozen desserts• Yoghurt, Curd and Paneer• Indigenous sweetmeat

• Brewery• Fruit processing & Beverages• Pharmaceuticals• Biotechnology & Personal care• Sterilizers and bulk aseptic packaging• Water Purification & Distribution• Sterile Piping & Pumping solutions• Mixing & agitation solutions

• Polyfilms• Laminate films• Laminate film pouches• Polyfilm pouches• Unprinted rolls• Packaging solutions

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IDMC LtdDairy

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IDMC LtdDairy

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IDMC LtdDairy

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IDMC LtdDairy

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IDMC LtdDairy

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• Automated Herringbone milking parlours with integrated Milk measurement system & Herd management software.

• IDMC is equipped to provide a state-of-the-art solutions in collaboration with Dairymaster, Ireland

Complimenting Milkshed input activities

IDMC LtdDairy

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We manufacture bulk milk cooling tanks from 500L to 10000L capacity conforming to ISO 5708 2A II

Turnkey projects for supply, installationand commissioning of bulk milk cooling centres.

Over 4000 bulk collection centre modulessupplied by IDMC Ltd in India. Over55% share of the market.

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Reaching out at every levelFarm cooling & transportation

IDMC LtdDairy

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• World’s most efficient helical-design sterilizer commissioned at Punjab Milkfed, Chandigarh for milk and juices –capacity 6500 LPH

• New UHT sterilizer and aseptic pouch filling machines for milk and juices commissioned at Cavin Kare, Chennai.

Technology Inception

UHT Milk & Juice processing lines

Punjab MilkFed, Chandigarh

IDMC LtdDairy

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Verka Milk Plant, Milk Fed, Chandigarh

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• Automated Continuous Paneer Plant of capacity 26 TPD commissioned in collaboration with M/s Obram, Poland

• Similar plant to be commissioned at Sabar Dairy, Himmatnagar

Process Innovation

Automated Paneer line

IDMC LtdDairy

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IDMC LtdDairy

Dairy leadership

• Automated Double cannon Table butter Manufacturing and Block Butter Packing Facility commissioned at Banas Dairy, Palanpur

• First ever automated Block butter packing line of capacity 4 TPHin India

• More than 95% of the total butter manufactured in India is on IDMC-Simon Butter lines

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IDMC LtdBeverage & Fruit processing

BeveragesOne roof solutions

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IDMC LtdBeverage & Fruit processing

Complete range for Fruits & Juice Process Equipment

- Sugar Dissolving - Fluid handling

- Sterilizers & Pasteurizers - Homogenizers

- CIP Skids

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- Turnkey Projects execution - Skid Mounted CIP modules

- PHE for sugar syrup /Beverage coolers - Fruit and Pulp processing equipments

- Juice blending & pasteurization –Free Flow/ tubular - Cold stores, refrigeration & other utilities

- Radial Jet Mixing - SS pipes, fittings & pumps

- Process optimization and Energy audits

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IDMC LtdBeverage & Fruit processing

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IDMC LtdBeverage & Fruit processing

Kandhari Beverages, Nabipur for Coca Cola

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IDMC LtdBeverage & Fruit processing

Kandhari Beverages, Nabipur for Coca Cola

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IDMC LtdBrewery

We provide Breweries with complete lines for entire up-stream process. With IDMC, you get best-in-class technology from a single source – from raw material intake to the brew house, cold block, hot block refrigeration and automation.

BreweriesFrom concept to

execution.

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Fully automatic Brewery plant, Carlsberg, Aurangabad

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IDMC LtdBrewery

• Aesthetically architected installations with state of the art equipment.• Turnkey installations by IDMC for Carlsberg Brewery at Alwar & Aurangabad are considered to be the most advanced

automated breweries in the country.

Complete Solutions

- Process equipment-design & supply

- Brew house

-Turnkey brewery

- Micro Brewery

- Process automation

- Engineering services

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IDMC LtdBrewery

• Completed three large automated brewery plants for Carlsberg. Presently expansions at two projects in progress

• Dedicated design, engineering & manufacturing team for speedy execution.

• Single Roof Complete Solutions provider for every Brewery requirement.

Cooperation with the world leaders

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IDMC LtdBrewery

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• Successful implementation of sterile concept in pharmaceutical skids.

• Plant commissioned for Panacea Biotech, Lalru, Punjab for producing human vaccines.

Pharmaceuticals & Biotechnology

• Biopharmaceuticals

• Formulations

• Synthetic Bulk drugs

• PW, WFI & PS Distribution

Panacea Biotech

IDMC LtdPharmaceuticals

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IDMC LtdPharmaceuticals

Lab-scale Fermentors

Pilot-scale fermentationplants

Integrated production-scale fermentation plantsfor cell and microbialfermentation

Biopharmaceuticals

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IDMC LtdPharmaceuticals

GMP reactors, non GMPreactors, crystallizers,solvent storage tanks,shell & tube heat exchangers etc.

Plant automation, processpiping, & mechanicalstructural works for synthetic sterile & non sterile API projects

Synthetic Bulk Drugs

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IDMC LtdPharmaceuticals

• Wide experience of undertaking PW, WFI & PS piping and large scale process piping for pharmaceutical & biotech facilities catering to regulated markets.

• Undertaken & successfully executed projects for many USFDA,UK MHRA & TGA approved facilities.

• Dedicated team of validation & documentation engineers

• Excellent project management & detailing by use of state of the art 3D modeling software and isometric drawings.

Pharmaceuticals & BiotechnologyMeeting every requirement

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IDMC LtdThermal Management

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Refrigeration plant, SchreiberDynamix, Baramati

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IDMC LtdThermal Management

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Refrigeration plant, SchreiberDynamix, Baramati

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IDMC LtdThermal Management

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2x500MW TPP for NTPC Vidhyachal

2x120MW TPP for TATA POWER, Jamshedpur

Mota Ponda Dairy Refrigeration

• Dairy

• Fruits & vegetables

• Cold stores

• Brewery & Beverages

• Power plants

• Pharmaceuticals

• Airports

• Steel, shipyard &

miscellaneous

Providing all solutions covering

every segment

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IDMC LtdThermal Management

Refrigeration:Design, Engineer, Supply, Installation and Commissioning of ammonia based refrigeration system for water / brine chilling application.

Cold Store / Pack House:Design, Engineer, Supply, Installation and Commissioning of cold stores for milk & milk products like butter, Paneer, Ice cream etc and Pack house for vegetables & fruits.

Heat ExchangersPlate heat exchangers, Tubular heat exchangers, Scraped-surface heat exchangers, tailor-made solutions for heat transfer applications.

HVACIndustrial & comfort air-conditioning for airports, power plants, steel plants & commercial establishments, and District cooling

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• Karnataka Power Corporation Ltd, Raichur Thermal Power plant.

• Installed capacity of 246 TR

• Entire HVAC design, engineering, installation & commissioning for Control room and Turbine Generator Building by IDMC .

Broadening horizons

• 700 TR screw chiller based central air-conditioning plant for Cochin airport

• Complete conditioning of commercial complex for Shipping Corporation of India Ltd.

Airports Authority of India Ltd, Cochin

Raichur Thermal Plant (250 MW)

IDMC LtdThermal Management

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IDMC LtdPackaging

• Amongst the top five flexible packaging companies in India catering to the HACCP segment.

• One point flexible Packaging Solutions, ISO 22000 accredited.

• State-of-the-art infrastructure & latest technical systems.

• R & D facility and experienced team to understand exact customer requirements and provide need based solutions.

• Dedicated department to look after exports.

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Serving the packaging needs of India and the world

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IDMC LtdPackaging

• High end technology for production of flexible packaging films/laminates

• Flexo printing using Non-toxic alcohol based inks.

• Rapid upgradation of manufacturing processes to keep abreast of technological advances.

• Unmatched quality- Production of films with minimum gauge tolerances.

• Experienced and dedicated workforce.

• Vast product mix.

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3 layer, fully automatic, blown-film machine

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IDMC LtdPackaging

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- Milk and milk products

- Edible oil, ghee & vanaspati

- Fruits & vegetables

- Seeds, food grains & cereals

- Personal-care products

- Confectionery & beverages

- Soaps & detergent

- Pesticide & chemicals

- Meat, poultry & seafood

- Cosmetics & other general products

Laminate film Rolls Poly film RollsLaminate film Pouches Poly film PouchesUnprinted Laminate/Poly film

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IDMC LtdPackaging

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IDMC LtdPackaging

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IDMC LtdPackaging

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IDMC LtdFocus- R&D

• Continuous performance improvement of existing products.

• “Fit & Forget” concept for enhanced safety, minimum

maintenance and reduced operating costs.

• Capacity enhancements, performance benchmarking and

innovation.

• Engineering solutions that are user friendly and performance

intensive without adversely affecting the environment.

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Application & Process design

IDMC LtdFocus- R&D

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IDMC LtdManufacturing

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Towards perfection

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IDMC LtdManufacturing- Fabrication shops

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State of the Art…

When it comes to technology, our goal is not just to get ahead of others , but also to get ahead of ourselves – to break our own records, to outstrip our yesterday by our today.

• Over 10,000 sq m of covered area for high precision stainless steel fabrication - the finest such installation in the country

• State of the art machines for pressing, polishing, rolling, shearing and grinding operations.

• Fabrication of tanks, pressure vessels, process vessels, Bulk milk coolers, fermentors, BBTs & other special equipment

• Undisputed leadership in quality fabrication across the country.

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IDMC LtdManufacturing

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Fabrication Unit-II, IDMC Ltd, Anand

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IDMC LtdManufacturing prowess- Surface finish

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Fully automatic polishing machine at IDMC Fabrication unit, Anand

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IDMC LtdManufacturing prowess

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Dedicated Plate Heat Exchanger manufacturing unit , Anand

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IDMC LtdManufacturing- Machine shop

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State of the Art…

Ability is what you are capable of doing. Motivation governs what you do. But it’s the attitude alone that determines how well you do it..

• Latest CNCs and lathes to machine standard products to perfect precision.

•Up to 5 axis machining possible.

• Comprehensive product test bench to monitor quality and performance of every equipment.

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IDMC LtdManufacturing- Machine shop

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CNC machines at IDMC Machine shop, Anand

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IDMC LtdManufacturing- Packaging unit

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State of the Art…

Outstanding design innovations that enhance product protection; High quality graphics that boost presence of packaging on store-shelves; and all this while being recyclable and environment friendly.

• One-of-its-kind fully automated flexible packaging film unit employing latest technology for hygienic & eco-friendly solutions.

• Over 30,000 sq m of dedicated shop space for providing high quality, flexible packaging solutions conforming to ISO 22000

• High-capacity, blown-film unit with multi color printing, slitting, gusseting, & pouch making facilities with online spectrophotometer-controlled quality monitoring of thickness and high resolution graphics display.

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IDMC LtdManufacturing- Packaging unit

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IDMC Optifilm division, Anand

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IDMC LtdManufacturing Units

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IDMC Optifilm division

IDMC Heat Exchanger UnitIDMC Bulk Milk Cooler Unit

IDMC Machine Shop

IDMC Corporate Office

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IDMC LtdManufacturing excellence

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IDMC LtdQuality accreditation

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IDMC LtdQuality accreditation

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IDMC LtdFocus- Technical collaborations

Technical collaborations across Europe & Asia with Global leaders in respective fields.

Thrust is on making the global Best-in-class technology available to the Indian customer at economical prices.

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RanchiAnand

Palanpur

Junagadh

Himmatnagar

New DelhiChandigarh

NoidaAgra

EtawahSultanpur

Bulandshahar

Bhadaun

Patna

KolkataBhopalUjjain

Gwalior

Coimbatore

Bangalore

Bijapur

Mumbai

Jaipur

Pune Nanded

Madurai

Khammam

SalemCalicut

Manufacturing units

Service centres

Ernakulam

IDMC LtdFocus- Customer service

• Adequate supply of spare parts for planned,

preventive or unscheduled maintenance of

equipment.

• Technical services & support available 24 X 7.

Toll-free helpline. Service is only a phone call

away.

• Service personnel deployed across India at 29

locations. Centralised service department

receives complaints and coordinates with

dedicated service teams stationed across the

country

• Maintenance contracts for unhindered

operations.

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IDMC LtdFocus- Clientele

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IDMC LtdFocus- People

We are committed to making IDMC Ltd a

great place to work. Our culture breeds innovation and enables our people and our clients to achieve their highest potential.

Attractive remuneration programmes to incentivize

our employees to live our values each day.

Employee health and workplace safetyis a continuous priority.

Creating a team is about maintaining great

relationships with the communities we serve: customers, employees, partners, and neighbors.

“ limitless opportunity: every day, every week, every month.”

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IDMC LtdFocus- Social Responsibility

People. Planet. Profit.

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IDMC LtdContact us

Mumbai

Patna

Kolkata

New Delhi

ChennaiBengaluru

IDMC LtdB-102, Priya Darshini ApartmentEast Boring Canal Road, PatnaTel No : +91 94310 20635idmcpatna@rediffmail.com

IDMC LtdC/O NDDB, Block DK, Sector -II,Salt Lake City, KolkataTel No : +91 33 55290898idkhan@idmc.coop

IDMC LimitedC/O. Indian Immunological LimitedRoad – 44, Jubilee Hills, HyderabadTel No : +91 40 23543831idmc_hyd@rediffmail.com

IDMC LtdA-9, Kala Flats, 3rd FloorNo. 94, 44th Street, 4th Avenue, Ashok Nagar, Chennai .Tel No : +91 44 24746860idmcchennai@rediffmail.com

IDMC LtdPlot No 124-128, GIDC Estate, Vithhal Udyognagar, Anand.Tel No : +91 2692 225 110-118idmc@idmc.coop

IDMC LtdC/o NDDB, Near Mahanand Dairy, W.E.Highway, Goregaon (East), MUMBAITel No. : +91 22 2685 6256Mobile : +91 98 922 30187idmcmumbai02@yahoo.co.in

IDMC LimitedC/O. NDDB, VIII Block, 80 Feet RoadKoramangala, Bangalore.Tel No : +91 80 25711984idmcbangalore@gmail.com

Hyderabad

Anand

IDMC Ltd4th Floor,NDDB House,Safdarjung Enclave, New DelhiTel No : +91 11 26103810 Mobile : +91 98 10443623idmcdelhi@yahoo.co.in

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IDMC Ltd – UHT System

IDMC STORK HELICAL STERLIZER

6 plants set up by IDMC

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IDMC Ltd – Butter

- A Fully Automated Table butter manufacturing, Molding, Wrapping, Cartooning, Case packing and sealing Plant

- Banas Dairy Phase II -- 2.5 TPH 2003

- Sabar Dairy -- 2.5 TPH 2009

- Banas Dairy Phase III -- 2.5 TPH Under Execution

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IDMC Ltd – Cheese

- Satellite Dairy, Kheda: 20 TPD Processed Cheese Plant 1995

- GCMMF Dairy, G’Nagar 16TPD Mozzarella Cheese Plant 2003

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IDMC Ltd – Ice Cream

- Dinshaw Ice Cream, Nagpur : 1.0LLPD Ice Cream Mix preparation 2004- Mother Dairy, Delhi : 80,000 LPD Ice Cream Plant 2002- GCMMF Dairy, G’Nagar : 60,000 LPD Ice Cream Plant 2000

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IDMC LtdContact us

Corporate office: IDMC LtdPlot No. 124-128, GIDC Estate, Vithal Udyognagar 388 121, Gujarat, India Ph: 91-2692-236375, 229917-23. Fax: 91-2692-234397, 236164 email: idmc@idmc.coop

Regional offices: Bangalore: 080-25711984, 25711391 Chennai: 044-28280260, 28253252 Hyderabad: 040-2354831, 23544584 Kolkata: 033-23591884-87 Mumbai: 022-26856256, 26856818 New Delhi: 011-26103363, 26103398 Patna: 9431020635