design for manufacturing report of medical venturi filter ... · project no.: venturifilter...
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Design for manufacturing Report Of Medical Venturi Filter Suction Body Injection mould
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Project No.: Venturi Filter Prototypes
Cavity: 1x1
Plastic material: PBT-GF30Color Natural Color (white)Surface Finishing A3
Shrinkage: 1.005
Part name: Venturi suction body
Part No.: 6593904
Rev.: V1
Date : 2017-7-1
Design by : Su
Date : 2017-7-1
Checked by : Robert
Date : 2017-7-1
Medical Venturi Filter Suction Body
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PL
Cavity
Core
Parting line design per pictures, please confirm.
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∅5
Side gate as per pictures, gate size:6.5X1.2MM
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Slide1
Slide2
Slide3 action by hydraulic cylinder
Slide4
Slide design
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Inserts on slide 3
Insert design
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lifters
Ejector blocks
Lifter design
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Tow stage ejection mold design will be used.
Ejector Pin ∅5
Ejector Pin ∅4
Ejector Pin ∅3.5
Ejector block
lifters
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Reliable Creative SolutionsDraft angle analyzing
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Reliable Creative SolutionsDraft angle analyzing
Can we add a angle at the green surface with .5 degrees for release, and the wall will be removed 0.2mm thickness. Please confirm.
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Can we add a angle at the green surface with 1 degree for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 3 degrees for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with .5 degrees for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 2degrees for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 2 degrees for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 3 degrees for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 3degrees for release. Please confirm.
Draft angle analyzing
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De-mold on the slide analyzing
Draft angle analyzing
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Can we add a angle at the green surface with 0.3 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 0.3 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 0.25 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 0.8 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Can we add a angle at the green surface with 3 degrees for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 1 degree for release. Please confirm.
Draft angle analyzing
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Can we add a angle at the green surface with 1 degree for release. Please confirm.
Slide
Draft angle analyzing
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Can we add a draft angle at these green surface for release, but the tolerance are verytight, please think about that how to avoid the scratch problem.
Draft angle analyzing
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Can we add a angle at the green surface with 0.5 degrees for release. Please confirm.
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Plastic Material Average Wall(mm)
PE 0.5-3.0PP 0.6-3.0PA 0.5-3.0
POM 1.5-5.0PS 1.2-3.5
PBT 0.8-3.0ABS 1.2-3.5AS 1.2-3.5
PMMA 1.5-5.0PVC(Hardness) 2.0-5.0
PC 1.5-5.0
Plastic General thickness
Thickness Analysis
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Please mark the part number, part name and the date stamping location and data.
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SPI-SPE A-1A-2A-3B-1B-2B-3C1C2C3D-1D-2D-3
320 Grit Stone600 Stone Prior to Dry Blast Glass Bead #11400 Stone Prior to Dry Blast #240 Oxide320 Stone Prior to Dry Blast #24Oxide
600 Grit Paper400 Grit Paper320 Grit Paper600 Grit Stone400 Grit Stone
SPI-SPE Finish standPolish requirement
Grade #3, 6000 Grit Diamond BuffGrade #6, 3000 Grit Diamond BuffGrade #15, 1200 Grit Diamond Buff
VDI Number PA (Draft) PC (Draft) ABS (Draft)
VDI-12 0.00 1.00 0.50VDI-15 0.50 1.00 0.50VDI-18 0.50 1.00 0.50VDI-21 0.50 1.00 0.50VDI-24 0.50 1.50 1.00VDI-27 1.00 2.00 1.50VDI-30 1.50 2.00 2.00VDI-33 2.00 3.00 2.50VDI-36 2.50 4.00 3.00VDI-39 3.00 5.00 4.00VDI-42 4.00 6.00 5.00VDI-45 5.00 7.00
VDI 3400 minimum draft angle
MT Number Draft MT Number DraftMT11000 1.00 MT11300 3.50MT11010 1.50 MT11305 7.50MT11020 2.50 MT11310 7.50MT11030 3.00 MT11315 1.50MT11040 4.50 MT11320 4.00MT11050 6.50 MT11325 4.50MT11060 4.50 MT11330 3.00MT11070 4.50 MT11335 3.00MT11080 3.00 MT11340 4.50MT11090 5.50 MT11345 4.50MT11100 9.00 MT11350 5.50MT11110 4.00 MT11355 4.00MT11120 3.00 MT11360 5.50MT11130 4.00 MT11365 7.00MT11140 4.00 MT11370 6.00MT11150 4.00 MT11375 6.00MT11160 6.00 MT11380 6.00MT11200 4.50 MT11400 3.00MT11205 4.00 MT11405 4.00MT11210 5.50 MT11410 5.50MT11215 6.50 MT11415 3.00MT11220 7.50 MT11420 4.00MT11225 6.50 MT11425 5.5MT11230 4.00 MT11430 10MT11235 6.00 MT11435 15MT11240 2.50 MT11440 1.5MT11245 3.00 MT11445 2.50MT11250 4.00 MT11450 4.00MT11255 3.00 MT11455 4.50MT11260 6.00 MT11460 5.50MT11265 7.00 MT11465 7.50MT11270 6.00 MT11470 3.00MT11275 5.00 MT11475 3.00MT11280 8.00 MT11480 4.50
Mold-tech minimum draft angle
Texture and Finishing
Please offer the finishing requirement for finish part
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Machine Type注塑机型号
Clamp Force合模力
Location Ring定位圈
Nozzle Radius射咀R
Tie Bar格林柱
Plate Size合模板尺寸
Min Mould Height最小容模厚度
Max Mould Height最大容模厚度
Mold Lock Type锁模方式
Ejector Stroke顶出行程
Ejector Insert Thread顶棍镶件牙号
Ejector Insert Layout顶棍镶件排布
Injection machine information
Please, provide the machine data sheet, if it has not, please fill below sheet for machine size
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