a vs index index ... acsil04 sealant. ... care should be exercised when using products not supplied...
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ISSUED : April 2013
A
F
B
C
D
E
VS Index Index ......................................................................................... Page 01
ProfilesSpecification Pages .................................................................. Page A03-A06Technical Information ......................................................... ...... Page A07-A10Scale Profile Drawings ............................................................. Page A11-A17
AccessoriesPhotos & Drawings .................................................................. Page B02-B19
SectionsScale Elevations ...................................................................... Page C01-C08
Not Used
Construction DrawingsOuter Frame Assembly............................................................. Page E02Drainage ................................................................................... Page E03Attaching Spring Balances and Travel Stops............................ Page E04-E05Bottom Sash Assembly ............................................................ Page E06Top Sash Assembly.................................................................. Page E07Pivot Bar Carrier Fitting ............................................................ Page E08Release Catch Fitting and Interlock Preparation....................... Page E09Bar Tilt Restrictor Fitting ........................................................... Page E10Sash Lock and Keep ................................................................ Page E11Listing Hooks and Pole Ring Fitting.......................................... Page E12Sash Insertion .......................................................................... Page E13Coupling and ACVL130 Fixing lug ........................................... Page E14ACVS100 Foam Location ......................................................... Page E15Georgian Bar Information ......................................................... Page E16
Sawing TablesStandard Bottom Rail VS020 - Cutting Information .................. Page F02Deep Bottom Rail VS025 - Cutting Information ........................ Page F03
Main Index
VS
VS
VS
VS
VS
VS
VS600
ISSUED : April 2013
Specification
VS600
GENERAL DESCRIPTION
The "VS600" vertical sliding window system described in this manual is suitable for domestic or commercialapplications as replacement windows for existing buildings, and for installation into new buildings.
The system incorporates square cut assembly, concealed drainage, internally beaded vent frames and tilt-infacility for cleaning the external surface from inside the building.
The low line gaskets and extended polyamide thermal breaks help to provide excellent U Values andWindow Energy Rating capable of achieving an 'C' Rating when used in conjunction with the correct doubleglazed unit. Please refer to the WER calculator for guidance.
RECOMMENDED DESIGN LIMITATIONS
Maximum Width: 1600mm (see below table)Minimum Width: N/AMaximum Overall Height: 2800mm (based on equal split)Minimum Overall Height: 725mm (based on equal split)Maximum Weight: 50kg (per sash)
Outer Frame Width Maximum Outer Frame Height750800850900950
1000105011001150120012501300135014001450150015501600
280028002800280028002800280028002800280028002500220020001800160014001300
The above calculations are based on 6/16/6 units(30kg/m) packed no more than 75mm in from eachupright.The system is designed to be glazed with 28mm unitsonly.
Specification
ISSUED : April 2013
PROFILE SPECIFICATION
The window frames are constructed of aluminium alloy extrusion to BS EN 755-9 and BS EN 12020,extruded from 6063 T6 alloy. The internal and external extrusions are separated with a polyamide thermalbreak.
The external aluminium alloy extrusion is pre-treated and finished either:-
a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour.
b) Polyester powder organic coating to BS 6496.
The extrusions for the VS600 system are not available with a 'dual colour' finish.
GENERAL MANUFACTURING
Outer frames are made by cutting the head, cill and jamb profiles with accurate 90° square ends usingTungsten Carbide Tipped Saw Blades, operating at approximately 3000 rpm.
The joints are made by drilling a Ø5.5mm hole in the 'V' groove of the head & cill and screwed togetherusing PUA028 and ACDR052 screws as shown in section E of this manual. All joints should be sealed usingACSIL04 sealant.
The sash joints are made by drilling a Ø5mm hole in the polyamide of the vertical members and screwedtogether using ACGSL084 screws as shown in section E of this manual. All joints should be sealed usingACSIL04 sealant.
On polyester powder coated finishes, great care should be taken to avoid getting gap sealer on visiblesurfaces and should be removed as soon as possible with a clean cloth.
Care should be exercised when using products not supplied by Smart Systems Ltd as no responsibility canbe accepted. Warranties and performance may also be affected.
VS600
Specification
ISSUED : April 2013
WINDOW DRAINAGE
As with all dry glazed systems, it is recommended that the window system is adequately drained andventilated. Refer to drainage details in manual, if in doubt ask The Technical Department.
OUTER FRAME MANUFACTURING INFORMATION
Outer frames are made by cutting the head, cill and jamb profiles with accurate 90° square ends.
Corners are formed by drilling the head & cill sections using the drill jig shown in section E of this manualand by coating the cut faces to be joined with small gap sealant ACSIL04. The two ends are then broughttogether and fixed using a stainless steel self-tapper - PUA028 and ACDR052 screws are shown in thismanual. The small gap sealer ensures a permanent joint and guards against the ingress of moisture andjoint movement. After joining the corners, special care should be taken to ensure any excess sealer isremoved from painted surfaces.
SASH MANUFACTURING INFORMATION
Sashes are made by cutting the head, cill and jamb profiles with accurate 90° square ends.
Corners are formed by drilling the jamb sections using the drill jig shown in section E of this manual and bycoating the cut faces to be joined with small gap sealant ACSIL04. The two ends are then brought togetherand fixed using a stainless steel self-tapper - ACGSL084 screws are shown in this manual. The small gapsealer ensures a permanent joint and guards against the ingress of moisture and joint movement. Afterjoining the corners, special care should be taken to ensure any excess sealer is removed from paintedsurfaces.
VS600
ISSUED : April 2013
Specification
IRONMONGERY
VS600 is deigned around existing vertical slider hardware from Caldwell Hardware (UK) Limited. Thevertical slider hardware shown in this manual provides the Caldwell part numbers to allow for direct ordering:
Caldwell Hardware (UK) LimitedHerald Way
CoventryCV3 2RQ
Tel: 024 7643 7900Fax: 024 7643 7969
Email: sales@caldwell.co.ukWeb Site: www.caldwell.co.uk
GLAZING
All beads are cut to suit the glazing aperture on the fully assembled window for glazing either at factory or onsite as required. It is advisable to use a gasket roller when using low-line gaskets to ensure a neat finish.
INTERNALLY BEADED GLAZING
Glazing beads are fitted to openings by cutting the horizontal beads square to head and cill of each vent andfixed light area. Vertical beads are cut square at both ends. Insert bottom beads and two setting blocks toensure glass will be centralized in vertical dimension of opening (glazing blocks must be full width of cavityto fully support glass or sealed unit), then insert top bead followed by side beads. Finish glazing by insertionof internal gaskets all round.
VS600 Window Weather Performance (BS6375-1)
BS EN 1026: 2000 Air Permeability: TBABS EN 1027: 2000 Watertightness: TBABS EN 12211: 2000 Resistance to Wind Load: TBA
VS600 Window U Values
Please refer to the Smart Systems' Document L White Paper or contact the Technical Department.
VS600
ISSUED : April 2013
VS010 470 148A11 6.5 1
X
X
YY
-----17.4
-----4.56
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
A = OutsideB = Inside
M = Dual Colour
VS600
VS011
VS012
VS020
VS021
VS022
VS023
A B
433 62A11 6.5
X
X
YY
-----14.17
-----4.70
A B
737 211A12 6.5
X
X
YY
-----28.75
-----12.47
A B
286 70A14 5
X
X
YY
-----4.60
-----1.88
A B
146 40A14 5
X
X
YY
-----2.53
-----0.61
120 20A14 5
X
X
YY
-----2.70
-----0.61
315 85A15 5
X
X
YY
-----5.47
-----2.28
A
B
A B
1
1
1
1
1
1
EF422PVC
- -A14 7
X
X
YY
------
------
1
VL75 55 -A14 6.5
X
X
YY
10
ü
ü ü
ü ü ü ü
------
------
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ISSUED : April 2013
66 -----1.59
-----0.35
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
VS024
VS025
VS030N
VS031
VS032
VS041
VS045
VS046
275 66A15 5
X
X
YY
-----4.44
-----1.17
427 139A16 5
X
X
YY
-----8.60
-----6.82
A B
A B
PVC
PVC
179A17
X
X
YY
- -A14
X
X
YY
- -A14
X
X
YY
78 45A17
X
X
YY
91 30A17
X
X
YY
75 20A17
X
X
YY
1
VS600
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
A = OutsideB = Inside
M = Dual Colour
VS044 99 34A17
X
X
YY
------
------
------
------
------
------
------
------
------
------
------
------
ü ü ü ü
ü
ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
1
1
1
1
1
1
1
1
5
5
5
5
5
5
5
ISSUED : April 2013
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
VS110 A B 560 256A13 6.5
X
X
YY
-----31.23
-----4.30
1
VS600
ü ü ü ü
VS052 131 41A17 5
X
X
YY
------
------
1 ü ü ü ü
W20165 68 32A17 4
X
X
YY
------
------
1 ü ü ü ü
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
A = OutsideB = Inside
M = Dual Colour
X
X
YY
641 203A12 6.5-----24.97
-----9.49
1 ü ü ü üVS112
318 126A15 5-----5.89
-----2.40
1 ü ü ü üVS123
277 108A15 5-----4.83
-----1.31
1 ü ü ü üVS124
A B
X
X
YY
X
X
YY
A B
66 5 1-----1.59
-----0.35
VS130 179A17
X
X
YY
ü ü ü ü
ISSUED : April 2013
Number Picture Page Perim.mm
Mec.mm
Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)
wx(cm3) wy(cm3)
VS600
MFSAKLHP
= Mill Finish= Silver Anodised= Basic Colour= Special Colour
A = OutsideB = Inside
M = Dual Colour
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS600
VS010Flush Cill Section
22
130.5
41.5
VS011Head Section
28
126
1
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS012Jamb Section
62.5
126
42
VS600
VS112Slim Jamb Section
55
126
34.5
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS110180mm Cill Section
180
VS600
2241.5
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS020
VS021
VS032
Top Rail of Top Sash &Bottom Rail of Bottom Sash
Bottom Railof Top Sash
VS031External Interlock PVC
Black Only
Internal Interlock PVCBlack Only
VS022Top Rail
of Bottom Sash
40.5
24.5
52
35.5
52
52
35.5
VS600
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS023Vertical Memberof Bottom Sash
VS024Vertical Member
of Top Sash
34
54.5 52
52
54.5
24.5
1
0.5
VS600
VS123Flat Vertical Member
of Bottom Sash
VS124Flat Vertical Member
of Top Sash
3455
.5 52
1
52
55.5
24.5 0.5
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS025Deep Bottom Railof Bottom Sash
75
5952
VS600
VS030NInterlock Cap
8
58.5
PVC
30
EF422Cill Insert Strip
VS130Flat Interlock Cap
8
58.5
VS041External Woolpile Carrier
VS045Internal Bead (28mm Units)
VS046External Bead(28mm Units)
4.5
10.5
16
13 4
16
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS600
VS052Travel Stop
32.5
10
14
8.5
VL75Coupling Clip
(End Caps = ACVS052)
W20165Astragal Bar
3.525
VS044Internal Bead (24mm Units)
16
17
Scale 1:1
ISSUED : April 2013
Primary Visible Side Secondary Visible Side
VS600
VS600
Section B
ISSUED : April 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
VS600
MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACET067
No. 7 x 13 S/S SelfTapping CSK Screw
100 pack
ACET131
Drainage Cover Cap
100 pack
ACET190
4.3 x 45mm CSK S/S Polyamide Screw
1000 pack
üü
ACDR052
No. 10 x 50 S/S SelfTapping Pan Head Screw
100 pack
ACDV268
Bubble Gasket with Arrow Head
VS020VS025
100 m
ü
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
ISSUED : April 2013
MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACET840
5mm Low Line Wedge
150 m
ACET842
3mm Low Line ExternalGasket
200 m
ACET290
4.3 x 20mm CSK S/S Polyamide Screw
1000 pack
ACET390
4.3 x 25mm CSK S/S Polyamide Screw
1000 pack
ACET490
4.3 x 16mm CSK S/S Polyamide Screw
1000 pack
VS600
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
ISSUED : April 2013
MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACGSL084
Sash Screw
100 pack
ACVS023
VS023 End Caps
10 pairs
ACVS024
VS024 End Caps
10 sets
1 each VS010VS011VS012VS110
ACVL130
Galvanised Steel Fixing Strap
160mm x 38mm x 2mm160
üü
üü
ACVS032B
7 x 7mm Woolpile in Black with Fin
150 m
ü
7
7
VS600
VS023
VS024
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
ISSUED : April 2013
MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACVS040
VS010 End Caps
10 pairs
ACVS041
VS110 End Caps
10 pairs
üü
üü
ACVS032W
7 x 7mm Woolpile in White with Fin
150 m
ACVS033
5 x 9mm Woolpile in Black with Fin
150 m
üü
5
97
7
ACVS034
5 x 6.5mm Woolpile in Black with Fin
150 m
5
6.5
VS600
ü
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
ISSUED : April 2013
MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACVS043
Polyamide Support Block
12 pack
ACVS042
Balance Fixing Kit: 4 x Fixing Plate 2 x M5 x 35 screws 2 x M5 x 40 screws 4 x ACET067 self tappers
10 sets
x 4
x 2
x 4
x 2
40
35
12.5
25
13
20 pack
üü
VS052ACVS052
Travel stop End Cap
VS600
ü
ü
x 2
1 pair
ü
VS023ACVS050
Draught Excluder & FoamInsert
50 pack
ü
VS012ACVS051
Foam Insert for SpringBalance
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
ISSUED : April 2013
MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ACVS057
Bridge Packer
10 pack
ACVS100
Foam Insulation
See section E for moredetails
1 pack
All 1250mm Lengths
VS600
ACVS101
Foam Insulation
See section E for moredetails
1 pack
All 1250mm Lengths
VS010VS011VS012
VS010VS011VS112
ACVS123
VS123 End Caps
10 pairs
ACVS124
VS124 End Caps
10 sets
ü
üü
ü
ACVS901
Outerframe Drill Jig
1 each
ACVS902
Sash Drill Jig
1 each
VS600
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ISSUED : April 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
ACMX09700 1 each
Alu. Polish
ACMX09761 1 each
Maxi Gloss
ACMX09762 1 each
Alu. Bright
ACMX09763 1 each
Teflon Spray
ACMX09764 1 each
Maxi Clean
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
VS600
ü
ISSUED : April 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
ACMX09765 1 each
Alu. Cleaner
ACMX09770 1 each
Roll & Wrap 100mm
ACMX09775 1 each
Grip Handwrap
ACMX09801 1 each
Protective Tape 50mm
ACMX09802 1 each
Protective Tape 70mm
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
VS600
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MFSAKLHPM
GOZWZ
MFSAKLHP
MFSAKLHPM
GOZWZ
MGOZ
WZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
ISSUED : April 2013
ACMX09803 1 each
Protective Tape 100mm
ACMX09830 1 each
Rubber Sealant
ACSIL04 1 each
Sealing Glue
ACSIL08 1 each
Silicon Gun
ACSIL013 1 each
Glue for Mitre
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
VS600
üü
ISSUED : April 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MFSAKLHPM
GOZWZ
MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black
VS600
The following hardwareto be purchased directlyfrom Caldwell Hardware
(UK) Ltdsales@caldwell.co.uk
024 7643 7900
VS600 - Caldwell hardware
ISSUED : April 2013
ISSUED : April 2013
1. KL800 Sash Lock - NL800 Non-Locking Version 8. PE739Pivot Shoe2. 30459 Sash Lock Keep 9. UK545 Tilt Latch Knob3.UK624 Pole Ring 10. 8790 Sash Lift Hook4. UK833 Tilt Catch Knob 11. UK526 Pivot Bar Carrier5. UK478 Tilt Latch 12. UK507 Pivot Bar and Shackle6. Balances- Ultrafit Torso 13. UK469 Rivet7. Bar Tilt Restrictor
RA150RUQRRA250RUQRRA350RUQR
VS600 - Caldwell hardware
VS600 - Caldwell hardware
ISSUED : April 2013
30459
Sash Lock Keep
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish GOZ = GoldBS = Brushed Steel PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFBSKLHPM
GOZWZ
PC
MFBSKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFBSKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
8790
Sash Lift Hook
Ultralift Torso Balance
Part of Balance Kit
KL800
Sash Lock
(Non-Locking ref: NL800)
PE739
Pivot Shoe
Part of Balance Kit
1 each
1 each
1 each
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
ü
üüüü
ü
üüüü
ü
üüüü
VS600 - Caldwell hardware
ISSUED : April 2013
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish GOZ = GoldBS = Brushed Steel PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFBSKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
RA150RUQRRA250RUQRRA350RUQR
Bar Tilt restrictor
1 each
UK469
Plastic Rivet
Part of Balance Kit
UK507
Pivot Bar and Shackle
Part of Balance Kit
UK526
Pivot Bar carrier
Part of Balance Kit
UK472L/R
Tilt Latch
Part of Balance Kit
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
ü
üüüü
VS600 - Caldwell hardware
ISSUED : April 2013
UK545
Tilt Latch Knob
UK624
Pole Ring
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish GOZ = GoldBS = Brushed Steel PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFBSKLHPM
GOZWZ
PC
MFBSKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
UK858
Tilt Latch Knob
1 each
1 each
1 each
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
Thishardware is
only availabledirect from
Caldwell
ü
üüüü
ü
üüüü
ATW-TEN
Tilting Sash TensioningTool
1 each Thishardware is
only availabledirect from
Caldwell
ISSUED : April 2013
VS600 - Caldwell hardware
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish GOZ = GoldBS = Brushed Steel PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFBSKLHPM
GOZWZ
PC
MFBSKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ISSUED : April 2013
VS600 - Caldwell hardware
T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm
Screw (Grub)
ColourImage Part Code Pack Unit Application
MF = Mill Finish GOZ = GoldBS = Brushed Steel PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour
MFBSKLHPM
GOZWZ
PC
MFBSKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
MFSAKLHPM
GOZWZ
PC
ISSUED : April 2013
VS600 - Caldwell hardware
VS600
Section C
1A 1B 1C 1D
2
3
4
ISSUED : April 2013
Detail 1A
Do Not Scale From This Drawing
VS600
130.5
41.5
22
66
ACET131
3.5
40.5
VS010
ACET842
VS020
VS045ACET840
28
52
ACVS023/ACVS123
Cill End Cap = ACVS040
13
EF422
ACVS032B/W
ACVS032B/W
ACDV268
ISSUED : April 2013
Do Not Scale From This Drawing
130.5
41.5
22
ACET131
3.5
75
VS010
ACET842
VS025
VS045ACET840
ACVS032B/W
ACVS032B/W
28
52
100.
5
EF422
Detail 1B
13
VS600
ACVS023/ACVS124
Cill End Cap = ACVS040
ACDV268
Do Not Scale From This Drawing
ISSUED : April 2013
180
41.5
73
3.540.5
VS11
0
AC
ET84
2
VS02
0
AC
ET84
0
AC
VS03
2B/W
28
52
AC
VS02
3/A
CVS
123
Cill
End
Cap
= A
CVS
04113
29.5
VS04
5
AC
VS03
2B/W
EF42
2
22
Detail 1C
VS600
AC
DV2
68
Do Not Scale From This Drawing
ISSUED : April 2013
180
41.5
10875
VS11
0
AC
VS03
2B/W
Cill
End
Cap
= A
CVS
041
29.5
AC
VS03
2B/W
AC
ET84
2
VS02
5
VS04
5A
CET
840
EF42
2
28
52
AC
VS02
3/A
CVS
123
22
Detail 1D
13
VS600
3.5
AC
DV2
68
Do Not Scale From This Drawing
ISSUED : April 2013
Detail 2A
2115
6
156
21
42
VS021
VS030N
VS030N
VS022
VS045
VS031VS032 52
28
28
52
115
ACVS033
VS600
Do Not Scale From This Drawing
ISSUED : April 2013
VS600
Detail 2B21
156
156
21
42
VS021
VS130
VS130
VS022
VS045
VS031VS032 52
28
28
52
115
ACVS033
Do Not Scale From This Drawing
Detail 3
ISSUED : April 2013
28
283.
540
.572
126
52
38.5
VS011
VS020
VS045
VS041ACVS032B/W
ACVS024
ACVS032B/W
ACET490
13
ACET842 ACET840
VS600
ACDV268
Do Not Scale From This Drawing
ISSUED : April 2013
126
2852
2852
40.53.5
51.5
42 50
13
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
3.5
VS600
VS012
VS023VS045
VS046
VS045
VS046
VS024
95.5
Detail 4A
Do Not Scale From This Drawing
ISSUED : April 2013
VS600
Detail 4B
126
2852
2852
40.53.5
51.5
42 50
13
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
3.5
VS012
VS123
VS045
VS046
VS045
VS046
VS124
95.5
Do Not Scale From This Drawing
ISSUED : April 2013
VS600
126
2852
2852
40.53.5
44
34.5 50
13
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
3.5
VS112
VS023VS045
VS046
VS045
VS046
VS024
88.5
Detail 4C
Do Not Scale From This Drawing
ISSUED : April 2013
VS60012
6
2852
2852
40.53.5
44
34.5 50
13
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
3.5
VS112
VS123VS045
VS046
VS045
VS046
VS124
88.5
Detail 4D
VS600
Section D
VS600
Section D
Section F
VS600
Section E
E
Construction DrawingsOuter Frame Assembly............................................................. Page E02Drainage .................................................................................. Page E03Attaching Spring Balances and Travel Stops........................... Page E04-E05Bottom Sash Assembly ............................................................ Page E06Top Sash Assembly.................................................................. Page E07Pivot Bar Carrier Fitting ............................................................. Page E08Release Catch Fitting and Interlock Preparation...................... Page E09Bar Tilt Restrictor Fitting .......................................................... Page E10Sash Lock and Keep ................................................................ Page E11Lifting Hooks and Pole Ring Fitting.......................................... Page E12Sash Insertion .......................................................................... Page E13Coupling and ACVL130 Fixing Lug ........................................... Page E14ACVS100 Foam Location ......................................................... Page E15Georgian Bar Information ......................................................... Page E16
VS
ISSUED : April 2013
Outer Frame Assembly
Do Not Scale From This Drawing
VS600
VS011
VS010
VS012
VS012
ACVS901N
8
118
Ø5.5
Ø5.5
Ø5.5
Ø5.5
128.5
8
118
37.5
99
47.5
Ø5.5
Ø5.5
Ø5.5
Ø5.5
ACDR052 PUA028
Ø10
ACDR052PUA028
Ø10
ACSIL08
ACSIL04
ACVS901N
ACVS901N Coat Cut Face of VS012 with ACSIL04Prior to Fixing to VS010/VS110
ACSIL08
Cill End Caps:VS010 = ACVS040VS110 = ACVS041
Ensure end caps areadequately sealedagainst cill tocontain water
VS010
VS110
Slide EF422 into cillbefore fixing jambs
Ø10
Ø10
Ø10
Ø10
ACSIL08
ACSIL04
Slide EF422 into cillbefore fixing jambs
Seal around bottom holesbefore inserting screws
VS011
VS041ACVS032B/W
After assembly, cut in VS041 (W-125) withACVS032B/W woolpile. Use a timber block totap into position to avoid damaging the profile.
VS112
37.5
30.5
30.5
Ø5.5Ø5.5
40VS
112
VS01
2
VS11
2
VS01
237
.5
99
47.5
Ø5.5Ø5.5
30.5
Ø5.5Ø5.5
40VS
112
VS01
2
VS11
2
VS01
2
ISSUED : April 2013
Do Not Scale From This Drawing
Drainage
ACET131 VS010Cill End Cap = ACVS040 EF422100 25 50 25
255
5
255
Cill End Cap = ACVS041100 25 50 25
255255
VS110
VS020
100
Ø8mm
100
Ø8mm
Water will drain at each end of VS030
Ø8mm
VS021
VS600
EF422
ISSUED : April 2013
Do Not Scale From This Drawing
20
Shor
t Bal
ance
to T
op S
ash
Long
Bal
ance
to B
otto
m S
ash
20
Ø5.5
3540
Step One:Drill 2 x Ø5.5mm holes as shownand use fixing plates and machinescrews from ACVS042 to securethe balances in both jambs.Once secured, secure the fixingplate in position using the selftapping screws. This will securethe plates for future maintenance.
Step Two:Clip the pivot shoe andpivot bar together andinsert into bothchannels of both jambsand lock into position byturning the pivot bar to aminimum of 45°.
With the woolpile inVS011, the outer framecan now be assembled.
ACVS042 Kit includes:4 x Fixing Plates2 x M5 x 35mm CSK S/S Screws2 x M5 x 40mm CSK S/S Screws4 x ACET067
VS600
VS011
VS012
VS011
VS012
Attaching Spring Balances & Fitting Travel Stops
VS112 VS112
ISSUED : April 2013
Do Not Scale From This Drawing
Step Three:With the pivot shoeslocked in position, usethe hook tool to pull thespring over the pivotshoes to engage on thehigher of the two pins
Hook over the bottom pins
Engage toppins over thepivot shoe
VS600
ACVS052
ACVS052
VS052
VS052
VS052(130mm min)
VS112
Attaching Spring Balances & Fitting Travel Stops
VS052(220mm min)
Travel stops are essential wheneverspring balances are in use. Travel stopsensure that the spring balances do notbecome damaged or prematurely worn.
If balances are over or under extendedbeyond their working range, irreparabledamage may be caused to the internalspring. Travel stops prevent this.
The sizes shown are the minimumdimensions for an equal split design. Forevery 25mm that the upper sash is smallerthan equally split, 50mm should be addedto the upper sash travel length.
Do NOT operate the windowuntil the upper & lower travelstops are fitted
VS012 VS012 VS012VS112 VS112 VS112
VS012
ISSUED : April 2013
Do Not Scale From This Drawing
VS020
VS022
ACVS032B/W
4
11
13 19.5
VS032
10
19.513
VS023
VS123
Ø5 Ø5
Ø5 Ø5
VS022
VS030
VS023
VS023
VS020
11
10
11
1313
10
Drill with 3mm bit andopen up to 5mm
Notch legs at bothends to fit overVS023 as shown
3.535Note:
Insert woolpile prior to assembly.21.5
5.5
15.5
21.5 15.5
5.5
Bottom Sash Assembly
VS025Ø5
44
VS025
VS600
(Do not fit until preparedfor release catch)
VS023
1
4ACDV268
ACVS043 ACVS043
VS123 VS123 VS123
VS123
VS023
ISSUED : April 2013
Do Not Scale From This Drawing
VS021
11
11
13
Ø5 Ø5
Ø5 Ø5
4
19.5
25.5
3.5
11
10
11
1313
10
Drill with 3mm bit andopen up to 5mm
Notch legs at both ends tofit over VS024 as shown
VS020
VS024
VS031
VS124
ACVS024
ACVS124
VS024
VS024
VS020
VS030VS031
VS021
Top Sash Assembly
ACVS124Note:Insert woolpile prior to assembly.
ACVS024
ACDV268
ACVS024
1319.5
15.5 21.5
21.515.55.5
VS600
VS024
53
ACVS032B/W
4
VS124
VS124
VS124
VS124
VS024
ACVS024
ACVS024
ACVS124 ACVS124
ISSUED : April 2013
Do Not Scale From This Drawing
Pivot Bar Carrier Fitting
VS021ACET490
ACET490
ACET490
Drill Ø8.5mm throughone polyamide strip
VS020
VS023VS024
VS024
VS020
ACET490
VS032 VS022
ACET490
Drill Ø8.5mm throughone polyamide strip
VS023
VS600
ACET490
VS124VS124 VS123
VS123
ISSUED : April 2013
Do Not Scale From This Drawing
Align catch so the square edge isflush with the legs as shown Fix through this hole
first using ACET490
Fix through this holesecond using ACET490
26
17
6 6VS030N
Release Catch Fitting & VS030 Preparation
ACET490
This slot is used for thehandle of the catch -UK545:
Align catch so the square edgeis flush with the legs as shown
Use ACET490 to fix
ACET490
Bottom Sash Top Sash
OutsideOutside
VS600
8
3.5
3
34
8.5
Tilt Latch KnobUK545
Tilt Latch KnobUK858
Tilt Latch UK478(Left Hand Shown)
24.5
8.5
10
21.5
1550
6
VS030N3.5
3
ISSUED : April 2013
Do Not Scale From This Drawing
Bar Tilt Restrictor Fitting
VS600
ACET490
Secure one ACET490,slide in arm, & thensecure second ACET490.
ACET490
VS023/VS024
40° - 45°
DIM A
SASH HEIGHT RESTRICTOR DIM A250mm - 450mm RA150RUQR 335mm451mm - 650mm
651mm - 1200mmRA250RUQRRA350RUQR
435mm535mm
Note:The bar should
not come up to ahorizontalposition.
Position channel on centre line of sashprofile & DIM A from the bottom of the sash.Bar restrictors cannot be used with sashesover 35kg in weight.
Channel
RESTRICTOR SIZE
VS123/VS124
VS012
VS011
150mm, 250mm & 350mm
VS023/VS024
VS123/VS124
ISSUED : April 2013
Do Not Scale From This Drawing
Sash Lock & Keep
VS021
VS030N
VS030N
VS022
VS045
VS031 VS032
VS600
62.577
Locking Sash Lock: KL800Non Locking Sash Lock: NL800
Sash Lock Keep: 30459
VS021
VS030N
VS030N
VS022
VS045
VS031 VS032
Ø3
Ø3
Ø3
Ø3
20.5
5.562
.59
Glazing
ISSUED : April 2013
Do Not Scale From This Drawing
VS600
30.5
VS011
VS020
VS045 30.5
12.5
Pole Ring UK624
VS010
VS020
VS045
82.5
19.5
Ø3.5
Ø3.5
Ø3.5
Fitting Details of Operating Hooks & Rings
Sash Lift Hook 8790
Ø3.5
ISSUED : April 2013
Do Not Scale From This Drawing
Inserting Sashes Into Outer Frame
VS600
Starting with the topsash, align both pivotbars with the pivot barcarriers and slide thesash into positionequally.
VS012 VS012VS112 VS112
ISSUED : April 2013
VS600
Push foam insert overinternal springbalance at sameheight as ACVS050
Insert ACVS032 intoACVS050 with enoughoverhang to overlap thevertical ACVS032 woolpile
ACET490
ACET490
Stick the self adhesivepad on the verticaljamb at the sameheight as VS03240
30
ACVS050
Left Hand Right Hand
Bottom Sash Weather Enhancement Details
ACVS050
30 24
24
11.5
51
9.5
The ACVS050 end capslocate into VS030N/VS130
ISSUED : April 2013
Do Not Scale From This Drawing
VS600
Coupling & ACVL130
ACET390
ACET390
VL75
VL75
Silicone Seal
Silicone Seal
125
ACVL130
ACVL130
ACVL130
ACVL130
VS010
VS012
VS011
VS11094
160
VS112
ISSUED : April 2013
VS600
ACET131VS010
ACET842
VS020
VS045ACET840
ACVS023
VS021
VS030N
VS030N
VS022
VS045
VS031VS032
ACVS033
VS011
VS020
VS045
VS041ACVS032B/W
ACVS024
ACVS032B/W
ACET490
ACVS034B/W
ACVS034B/W
ACET842 ACET840
ACET842
ACET840
ACET842
ACET840
ACVS032B/W
ACVS032B/WVS012
VS023
VS045
VS046
VS045
VS046
VS024
ACVS100 Foam Insulation
1 2
17.519
.513
75
3
17.5
18
45
6
22
8.5
26
13.5
33 32.5
1 2
3
5
4
6
ACVS100 (1250mm lengths)
ISSUED : April 2013
Do Not Scale From This Drawing
VS600
ACET131VS010
ACET842
VS020
VS045ACET840
ACVS023
VS021
VS030N
VS030N
VS022
VS045
VS031VS032
ACVS033
VS011
VS020
VS045
VS041ACVS032B/W
ACVS024
ACVS032B/W
ACET490
ACET842 ACET840
ACVS032B/W
ACVS032B/W
ACVS101 Foam Insulation
1 2
17.519
.513
75
3
17.5
18
1 2
3
ACVS101 (1250mm lengths)
VS112ACVS034B/W
ACVS034B/W
ACET842
ACET840
ACET842
ACET840
VS023
VS045
VS046
VS045
VS046
VS024
4
5
6
4 56
13.5
25
26
26
8.5
12.5
ACET842
ACET840
W20165
3.5 25
W
H2
H1 Horizontal bars (1 x vertical bars) = (W-108)/2
Horizontal bars (2 x vertical bars) = (W-241)/3Horizontal bars (3 x vertical bars) = (W-266)/4Vertical bar = H1-93
Horizontal bars (1 x vertical bars) = (W-108)/2Horizontal bars (2 x vertical bars) = (W-241)/3Horizontal bars (3 x vertical bars) = (W-266)/4Vertical bar (VS020 btm rail)= H2-86.5Vertical bar (VS025 btm rail)= H2-121.5
Recommended Tape = GPAL1103 15150 BP (15x1mm) BlackSupplier = UK Industrial Tapes Tel: 0191 2697810
Note: Clean glass with a non-residue glass cleaner prior toapplying the taped bar to the unit.A small silicone bead may be applied to the bars after bonding tothe unit to extend the life of the tape.
Georgian Bar Information
ISSUED : April 2013
VS600
Section F
VS600
Section F
ISSUED : April 2013
Cutting Information - Standard Bottom Rail
Do Not Scale From This Drawing
VS600
130.5
22
ACET131VS010
ACET842
VS020
VS045ACET840
ACVS023
Cill End Cap = ACVS040 EF422
15
6
15
621
VS021
VS030N
VS030N
VS022
VS045
VS031VS032
126
VS011
VS020
VS045
VS041 ACVS024
ACET490
ACET842 ACET840
28
7.5
H1
H2
859
H1
- 67
H1
- 20.
5
H -
50H
H2
- 14.
522
7.5
H2
- 60.
553
866
H2
- 86.
5
H1
- 93
7221
ACET842
ACET840
ACET842
ACET840
51.5
ACET842
ACET840
ACET842
ACET840
W - 16582.5 82.5
3.5W - 110 51.5
3.5W
79.5 W - 159 79.5
80.5 80.5W - 161
PROFILE CUTTING SCHEDULE ACCESSORIESVS010/VS110
Out
erFr
ame
W
H - 50
112
ACET067 6 Lock & Keep Screws
ACGSL084 16 Sash Assembly ScrewsACET840 4 x (W-160) + 4 x (H-120) Wedge Glazing Gasket
ACVS023 1 Pair VS023 End Caps
ACET490 28 Polyamide Screws
H1 = W - 165 x H1 - 671 x
1 xGLASS SIZES
ACET842ACVS032B/W Woolpile (Approx Sizes)
VS012 VS012
WVS011VS012
Sash
es
W - 1251VS041W1EF422W - 1592VS020
VS021VS022
VS031VS032
VS046
W - 1591W - 1591H2 - 14.52H1 - 20.52W - 1101
W - 1611W - 1611W - 1614
2
H2 - 86.52H1 - 932
VS046 2H2 - 86.5H1 - 93
ACET131 2 Drainage Cover Cap
H2 = W - 165 x H2 - 60.5
4 x (W-160) + 4 x (H-120) External Glazing Gasket
Woolpile (Approx Sizes)4 x (W-84) + 8 x (H/2)
ACVS034B/W 4 x (H/2) Woolpile (Approx Sizes)
ACVS024 1 Pair VS024 End CapsACVS040/ACVS041 1 Pair VS010/VS110 End Caps
ACVS057 16 Bridge PackerACVS052 4 VS052 Travel Stop End CapsACVS043 4 VS023 Polyamide Support
CALDWELL ACCESSORIES1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock
4 Pivot ShoesPivot Bar Carrier
1 pair
Push-in Rivet
1 pair Top Balances
Pivot Bar
Tilt Latch
Bottom Balances
4444
Top Guide Latch Operating Button22 Bottom Guide Latch Operating Button4 Tilt Restictor
Sash Ring1 (2 if over 800 wide)
PUA028 12 Outer Frame Screws
ACVS042 1 Balance Fixing Kit
ACVS033 2 x W-84
VS052 2 220VS052 2 130
KL800 / NL800Keep1 (2 if over 800 wide)30459
PE739UK526UK507UK469
UK472L/RUK858UK545
RA*50RUQRUK624
UltraliftUltralift
1 (2 if over 800 wide)8790 Sash Lift Hook
Alt - VS110Cill End Cap = ACVS041
ACDR052 4 Outer Frame Screws
W - 911
VS023/VS123
VS024/VS124
VS030/VS130
VS030/VS130
VS044/VS045
VS044/VS045
VS044/VS045
ACDV268 Bubble Gasket2 x (W-84)
ISSUED : April 2013
Do Not Scale From This Drawing
Cutting Information - Deep Bottom Rail
VS600
130.5
22
ACET131VS010
Cill End Cap = ACVS040 EF422
15
6
15
621
VS021
VS022
VS045
VS031VS032
126
VS011
VS020
VS045
VS041 ACVS024
ACET490
ACET842 ACET840
28
7.5
H1
H2
859
H1
- 67
H1
- 20.
5
H -
50H
H2
- 14.
522
7.5
H2
- 96
888
100.
5H
2 - 1
21.5
H1
- 93
7221
ACET842
ACET840
ACET842
ACET840
51.5
ACET842
ACET840
ACET842
ACET840
W - 16582.5 82.5
3.5W - 110 51.5
3.5W
79.5 W - 159 79.5
80.5 80.5W - 161
PROFILE CUTTING SCHEDULEACCESSORIES
VS010/VS110
Out
erFr
ame
W
H - 50
112
ACET067 6 Lock & Keep Screws
ACGSL084 16 Sash Assembly ScrewsACET840 4 x (W-160) + 4 x (H-120) Wedge Glazing Gasket
ACVS023 1 Pair VS023 End Caps
ACET490 28 Polyamide Screws
H1 = W - 165 x H1 - 671 x
1 xGLASS SIZES
ACET842
VS012 VS012
WVS011VS012
Sash
es
W - 1251VS041W1EF422W - 159VS020
VS021VS022
VS031VS032
VS046
W - 1591W - 1591H2 - 14.52H1 - 20.52
W - 911
W - 1611W - 1611W - 1614
2
H2 - 121.52H1 - 932
VS046 2H2 - 121.5H1 - 93
ACET131 2 Drainage Cover Cap
H2 = W - 165 x H2 - 96
4 x (W-160) + 4 x (H-120) External Glazing Gasket
ACVS024 1 Pair VS024 End CapsACVS040/ACVS041 1 Pair VS010/VS110 End Caps
ACVS057 16 Bridge PackerACVS052 1 Set Travel StopsACVS043 4 VS023 Polyamide Support
CALDWELL ACCESSORIES
PUA028 12 Outer Frame Screws
ACVS042 1 Balance Fixing Kit
VS052 2 220VS052 2 130
ACVS032B/W WoolpileWoolpile
4 x (W-84) + 8 x (H/2)
ACVS034B/W 4 x (H/2) WoolpileACVS033 2 x W-84
1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock
4 Pivot ShoesPivot Bar Carrier
1 pair
Push-in Rivet
1 pair Top Balances
Pivot Bar
Tilt Latch
Bottom Balances
4444
Top Guide Latch Operating Button22 Bottom Guide Latch Operating Button4 Tilt Restictor
Sash Ring1 (2 if over 800 wide)
KL800 / NL800Keep1 (2 if over 800 wide)30459
PE739UK526UK507UK469
UK545RA*50RUQR
UK624
UltraliftUltralift
1 (2 if over 800 wide)8790 Sash Lift Hook
VS025
VS025 1
1
W - 159
Alt - VS110Cill End Cap = ACVS041
ACDR052 4 Outer Frame Screws
W - 1101
VS023/VS123
VS024/VS124
VS030/VS130
VS030/VS130
VS044/VS045
VS044/VS045
VS044/VS045
ACDV268 Bubble Gasket2 x (W-84)
VS030N
VS030N
UK472L/RUK858
ISSUED : April 2013
Do Not Scale From This Drawing
VS600
Cutting Information - Standard Bottom Rail with Slim Jamb
130.5
22
ACET131VS010
ACET842
VS020
VS045ACET840
ACVS023
Cill End Cap = ACVS040 EF422
15
6
15
621
VS021
VS022
VS045
VS031VS032
126
VS011
VS020
VS045
VS041 ACVS024
ACET490
ACET842 ACET840
28
7.5
H1
H2
859
H1
- 67
H1
- 20.
5
H -
50H
H2
- 14.
522
7.5
H2
- 60.
553
866
H2
- 86.
5
H1
- 93
7221
44
W - 15075 75
3.5W - 95 44
W
72.5 W - 145 72.5
73 73W - 161
PROFILE CUTTING SCHEDULE ACCESSORIESVS010/VS110
Out
erFr
ame
W
H - 50
112
ACET067 6 Lock & Keep Screws
ACGSL084 16 Sash Assembly ScrewsACET840 4 x (W-150) + 4 x (H-120) Wedge Glazing Gasket
ACVS023 1 Pair VS023 End Caps
ACET490 28 Polyamide Screws
H1 = W - 150 x H1 - 671 x
1 xGLASS SIZES
ACET842ACVS032B/W Woolpile (Approx Sizes)
WVS011VS112
Sash
es
W - 1101VS041W1EF422W - 1452VS020
VS021VS022
VS031VS032
VS046
W - 1451W - 1451H2 - 14.52H1 - 20.52W - 951
W - 1471W - 1471W - 1474
2
H2 - 86.52H1 - 932
VS046 2H2 - 86.5H1 - 93
ACET131 2 Drainage Cover Cap
H2 = W - 150 x H2 - 60.5
4 x (W-150) + 4 x (H-120) External Glazing Gasket
Woolpile (Approx Sizes)4 x (W-70) + 8 x (H/2)
ACVS034B/W 4 x (H/2) Woolpile (Approx Sizes)
ACVS024 1 Pair VS024 End CapsACVS040/ACVS041 1 Pair VS010/VS110 End Caps
ACVS057 16 Bridge PackerACVS052 4 VS052 Travel Stop End CapsACVS043 4 VS023 Polyamide Support
CALDWELL ACCESSORIES1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock
4 Pivot ShoesPivot Bar Carrier
1 pair
Push-in Rivet
1 pair Top Balances
Pivot Bar
Tilt Latch
Bottom Balances
4444
Top Guide Latch Operating Button22 Bottom Guide Latch Operating Button4 Tilt Restictor
Sash Ring1 (2 if over 800 wide)
PUA028 12 Outer Frame Screws
ACVS042 1 Balance Fixing Kit
ACVS033 2 x W-70
VS052 2 220VS052 2 130
KL800 / NL800Keep1 (2 if over 800 wide)30459
PE739UK526UK507UK469
UK545RA*50RUQR
UK624
UltraliftUltralift
1 (2 if over 800 wide)8790 Sash Lift Hook
Alt - VS110Cill End Cap = ACVS041
ACDR052 4 Outer Frame Screws
W - 761
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
VS112
VS023VS045
VS046
VS045
VS046
VS024
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
VS112
VS023VS045
VS046
VS045
VS046
VS024
3.5
VS023/VS123
VS024/VS124
VS030/VS130
VS030/VS130
VS044/VS045
VS044/VS045
VS044/VS045
ACDV268 Bubble Gasket2 x (W-70)
VS030N
VS030N
UK472L/RUK858
ISSUED : April 2013
Do Not Scale From This Drawing
Cutting Information
VS600
Cutting Information - Deep Bottom Rail with Slim Jamb
130.5
22
ACET131VS010
Cill End Cap = ACVS040 EF422
15
6
15
621
VS021
VS022
VS045
VS031VS032
126
VS011
VS020
VS045
VS041 ACVS024
ACET490
ACET842 ACET840
28
7.5
H1
H2
859
H1
- 67
H1
- 20.
5
H -
50H
H2
- 14.
522
7.5
H2
- 96
888
100.
5H
2 - 1
21.5
H1
- 93
7221
PROFILE CUTTING SCHEDULEACCESSORIES
VS010/VS110
Out
erFr
ame
W
H - 50
112
ACET067 6 Lock & Keep Screws
ACGSL084 16 Sash Assembly ScrewsACET840 4 x (W-160) + 4 x (H-120) Wedge Glazing Gasket
ACVS023 1 Pair VS023 End Caps
ACET490 28 Polyamide Screws
H1 = W - 150 x H1 - 671 x
1 xGLASS SIZES
ACET842
WVS011VS112
Sash
es
W - 1101VS041W1EF422W - 145VS020
VS021VS022
VS023/VS123
VS031VS032
VS046
W - 1451W - 1451H2 - 14.52H1 - 20.52
W - 951
W - 1471W - 1471W - 1474
2
H2 - 121.52H1 - 932
VS046 2H2 - 121.5H1 - 93
ACET131 2 Drainage Cover Cap
H2 = W - 150 x H2 - 96
4 x (W-160) + 4 x (H-120) External Glazing Gasket
ACVS024 1 Pair VS024 End CapsACVS040/ACVS041 1 Pair VS010/VS110 End Caps
ACVS057 16 Bridge PackerACVS052 1 Set Travel StopsACVS043 4 VS023 Polyamide Support
CALDWELL ACCESSORIES
PUA028 12 Outer Frame Screws
ACVS042 1 Balance Fixing Kit
VS052 2 220VS052 2 130
ACVS032B/W WoolpileWoolpile
6 x (W-70) + 8 x (H/2)
ACVS034B/W 4 x (H/2) WoolpileACVS033 2 x W-70
1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock
4 Pivot ShoesPivot Bar Carrier
1 pair
Push-in Rivet
1 pair Top Balances
Pivot Bar
Tilt Latch
Bottom Balances
4444
Top Guide Latch Operating Button22 Bottom Guide Latch Operating Button4 Tilt Restictor
Sash Ring1 (2 if over 800 wide)
KL800 / NL800Keep1 (2 if over 800 wide)30459
PE739UK526UK507UK469
UK545RA*50RUQR
UK624
UltraliftUltralift
1 (2 if over 800 wide)8790 Sash Lift Hook
VS025
VS025 1
1
W - 145
Alt - VS110Cill End Cap = ACVS041
ACDR052 4 Outer Frame Screws
W - 761
VS024/VS124
VS030/VS130
VS030/VS130
44
W - 15075 75
3.5W - 95 44
W
72.5 W - 145 72.5
73 73W - 161
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
VS112
VS023VS045
VS046
VS045
VS046
VS024
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACVS034B/W
ACVS032B/W
ACVS032B/W
ACET842
ACET840
ACET842
ACET840
VS112
VS023VS045
VS046
VS045
VS046
VS024
3.5
VS044/VS045
VS044/VS045
VS044/VS045
ACDV268 Bubble Gasket2 x (W-70)
VS030N
VS030N
UK472L/RUK858
ISSUED : April 2013
Do Not Scale From This Drawing
Cutting Information
VS600
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