sealant curing oven

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SEALANT CURING OVEN Presenters Khoi Nguyen Meshari Al Ebrahim Engineering Design Team Paul Lucas Mircea Bec Khoi Nguyen Thong Truong Meshari Al Ebrahim Asgedom Gebrehiwot PSU Faculty Advisor Dr. Faryar Etesami Boeing Industry Advisor

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SEALANT CURING OVEN. Presenters Khoi Nguyen Meshari Al Ebrahim Engineering Design Team Paul Lucas Mircea Bec Khoi Nguyen Thong Truong Meshari Al Ebrahim Asgedom Gebrehiwot PSU Faculty Advisor Dr. Faryar Etesami Boeing Industry Advisor Rory Olson. Preview. - PowerPoint PPT Presentation

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Page 1: SEALANT CURING OVEN

SEALANT CURING OVENPresentersKhoi NguyenMeshari Al Ebrahim

Engineering Design TeamPaul LucasMircea BecKhoi NguyenThong TruongMeshari Al EbrahimAsgedom Gebrehiwot

PSU Faculty AdvisorDr. Faryar Etesami

Boeing Industry AdvisorRory Olson

Page 2: SEALANT CURING OVEN

Project Background PDS Summary Previous Design

Steam Injection: advantages and disadvantages.

Water Atomization: advantages and disadvantages.

Current Design: Stulz-Ultrasonic Humidifier. Questions

Preview

Page 3: SEALANT CURING OVEN

Objective:◦Produce a retrofit-able sealant oven capable of

controlling humidity and temperature that allows for more efficient flow control

Current Methods:◦Large size - inefficient flow control◦Anchored to floor - Costly to move

Project Background

Page 4: SEALANT CURING OVEN

Performance◦RH 50 ± 5% @130 ± 5 o F◦Un-Plumbed

Ergonomics◦< 35 lbm supply

PDS Summary

Page 5: SEALANT CURING OVEN

Atomizing Water Method:Advantages Inexpensive Suitable for lower temperature

and lower humidity

Disadvantages Droplet/moisture formation Temperature change

Previous Design

Page 6: SEALANT CURING OVEN

Steam Injection Method:• AdvantagesHigher RH (100%)Dry processNo temperature change

• DisadvantagesDelay initial steam supplyMore complex designExpensive (steam generator)Mass Flow rate from 4 lbm/hr to 60 lbm/hr

Previous Design Cont.

Page 7: SEALANT CURING OVEN

State 1: (Room condition)

P1,a = 101.33 Kpa T1 = 25oC = 278.15 K RH = 65% P*Air (25oC) = 3.17

kPa V1 = 36 ft3 = 1.02 m3

State 2: (Required condition)

Poven = ? T2 = 57oC = 330.15 K RH = 50% P*Air (57oC)=17.85

kPa V2 =18 ft3 =0.51m3

Estimate Pressure In Operating Oven

Poven = 471 kPa

Page 8: SEALANT CURING OVEN

Assume: Curing products occupied 50% volume

V1 = 1.02 m3 V2 = 0.51 m3

P1 = 103.39 kPa P2 = 471.00 kPa RH = 65% RH = 50% T1 = 298.15 K T2 = 330.15 K

Mass flow rate: 1.52 lbm/hr

Estimate The Flow Rate of Steam

Page 9: SEALANT CURING OVEN

Stulz-Ultrasonic HumidifiersAdvantages: Very fine mist Small size (10.71” x 8.27”) Long service life Mass Flow Rate up to 4 lbm/hr

Current design

Page 10: SEALANT CURING OVEN

0 200 400 600 800 1000 1200 1400 16000

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RHTemperature

Time (sec)

Tem

pera

ture

(F)

/RH

(%

)

Temperature Vs. Time

Page 11: SEALANT CURING OVEN

Parts Illustrations

Page 12: SEALANT CURING OVEN

Current Progress

Humidifier Design: Including on board water tank, fan and controls

Page 13: SEALANT CURING OVEN

?Questions