a vs index index ... acsil04 sealant. ... care should be exercised when using products not supplied...

ISSUED : April 2013

A

F

B

C

D

E

VS Index Index ......................................................................................... Page 01

ProfilesSpecification Pages .................................................................. Page A03-A06Technical Information ......................................................... ...... Page A07-A10Scale Profile Drawings ............................................................. Page A11-A17

AccessoriesPhotos & Drawings .................................................................. Page B02-B19

SectionsScale Elevations ...................................................................... Page C01-C08

Not Used

Construction DrawingsOuter Frame Assembly............................................................. Page E02Drainage ................................................................................... Page E03Attaching Spring Balances and Travel Stops............................ Page E04-E05Bottom Sash Assembly ............................................................ Page E06Top Sash Assembly.................................................................. Page E07Pivot Bar Carrier Fitting ............................................................ Page E08Release Catch Fitting and Interlock Preparation....................... Page E09Bar Tilt Restrictor Fitting ........................................................... Page E10Sash Lock and Keep ................................................................ Page E11Listing Hooks and Pole Ring Fitting.......................................... Page E12Sash Insertion .......................................................................... Page E13Coupling and ACVL130 Fixing lug ........................................... Page E14ACVS100 Foam Location ......................................................... Page E15Georgian Bar Information ......................................................... Page E16

Sawing TablesStandard Bottom Rail VS020 - Cutting Information .................. Page F02Deep Bottom Rail VS025 - Cutting Information ........................ Page F03

Main Index

VS

VS

VS

VS

VS

VS

VS600

ISSUED : April 2013

Specification

VS600

GENERAL DESCRIPTION

The "VS600" vertical sliding window system described in this manual is suitable for domestic or commercialapplications as replacement windows for existing buildings, and for installation into new buildings.

The system incorporates square cut assembly, concealed drainage, internally beaded vent frames and tilt-infacility for cleaning the external surface from inside the building.

The low line gaskets and extended polyamide thermal breaks help to provide excellent U Values andWindow Energy Rating capable of achieving an 'C' Rating when used in conjunction with the correct doubleglazed unit. Please refer to the WER calculator for guidance.

RECOMMENDED DESIGN LIMITATIONS

Maximum Width: 1600mm (see below table)Minimum Width: N/AMaximum Overall Height: 2800mm (based on equal split)Minimum Overall Height: 725mm (based on equal split)Maximum Weight: 50kg (per sash)

Outer Frame Width Maximum Outer Frame Height750800850900950

1000105011001150120012501300135014001450150015501600

280028002800280028002800280028002800280028002500220020001800160014001300

The above calculations are based on 6/16/6 units(30kg/m) packed no more than 75mm in from eachupright.The system is designed to be glazed with 28mm unitsonly.

Specification

ISSUED : April 2013

PROFILE SPECIFICATION

The window frames are constructed of aluminium alloy extrusion to BS EN 755-9 and BS EN 12020,extruded from 6063 T6 alloy. The internal and external extrusions are separated with a polyamide thermalbreak.

The external aluminium alloy extrusion is pre-treated and finished either:-

a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour.

b) Polyester powder organic coating to BS 6496.

The extrusions for the VS600 system are not available with a 'dual colour' finish.

GENERAL MANUFACTURING

Outer frames are made by cutting the head, cill and jamb profiles with accurate 90° square ends usingTungsten Carbide Tipped Saw Blades, operating at approximately 3000 rpm.

The joints are made by drilling a Ø5.5mm hole in the 'V' groove of the head & cill and screwed togetherusing PUA028 and ACDR052 screws as shown in section E of this manual. All joints should be sealed usingACSIL04 sealant.

The sash joints are made by drilling a Ø5mm hole in the polyamide of the vertical members and screwedtogether using ACGSL084 screws as shown in section E of this manual. All joints should be sealed usingACSIL04 sealant.

On polyester powder coated finishes, great care should be taken to avoid getting gap sealer on visiblesurfaces and should be removed as soon as possible with a clean cloth.

Care should be exercised when using products not supplied by Smart Systems Ltd as no responsibility canbe accepted. Warranties and performance may also be affected.

VS600

Specification

ISSUED : April 2013

WINDOW DRAINAGE

As with all dry glazed systems, it is recommended that the window system is adequately drained andventilated. Refer to drainage details in manual, if in doubt ask The Technical Department.

OUTER FRAME MANUFACTURING INFORMATION

Outer frames are made by cutting the head, cill and jamb profiles with accurate 90° square ends.

Corners are formed by drilling the head & cill sections using the drill jig shown in section E of this manualand by coating the cut faces to be joined with small gap sealant ACSIL04. The two ends are then broughttogether and fixed using a stainless steel self-tapper - PUA028 and ACDR052 screws are shown in thismanual. The small gap sealer ensures a permanent joint and guards against the ingress of moisture andjoint movement. After joining the corners, special care should be taken to ensure any excess sealer isremoved from painted surfaces.

SASH MANUFACTURING INFORMATION

Sashes are made by cutting the head, cill and jamb profiles with accurate 90° square ends.

Corners are formed by drilling the jamb sections using the drill jig shown in section E of this manual and bycoating the cut faces to be joined with small gap sealant ACSIL04. The two ends are then brought togetherand fixed using a stainless steel self-tapper - ACGSL084 screws are shown in this manual. The small gapsealer ensures a permanent joint and guards against the ingress of moisture and joint movement. Afterjoining the corners, special care should be taken to ensure any excess sealer is removed from paintedsurfaces.

VS600

ISSUED : April 2013

Specification

IRONMONGERY

VS600 is deigned around existing vertical slider hardware from Caldwell Hardware (UK) Limited. Thevertical slider hardware shown in this manual provides the Caldwell part numbers to allow for direct ordering:

Caldwell Hardware (UK) LimitedHerald Way

CoventryCV3 2RQ

Tel: 024 7643 7900Fax: 024 7643 7969

Email: [email protected] Site: www.caldwell.co.uk

GLAZING

All beads are cut to suit the glazing aperture on the fully assembled window for glazing either at factory or onsite as required. It is advisable to use a gasket roller when using low-line gaskets to ensure a neat finish.

INTERNALLY BEADED GLAZING

Glazing beads are fitted to openings by cutting the horizontal beads square to head and cill of each vent andfixed light area. Vertical beads are cut square at both ends. Insert bottom beads and two setting blocks toensure glass will be centralized in vertical dimension of opening (glazing blocks must be full width of cavityto fully support glass or sealed unit), then insert top bead followed by side beads. Finish glazing by insertionof internal gaskets all round.

VS600 Window Weather Performance (BS6375-1)

BS EN 1026: 2000 Air Permeability: TBABS EN 1027: 2000 Watertightness: TBABS EN 12211: 2000 Resistance to Wind Load: TBA

VS600 Window U Values

Please refer to the Smart Systems' Document L White Paper or contact the Technical Department.

VS600

ISSUED : April 2013

VS010 470 148A11 6.5 1

X

X

YY

-----17.4

-----4.56

Number Picture Page Perim.mm

Mec.mm

Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)

wx(cm3) wy(cm3)

MFSAKLHP

= Mill Finish= Silver Anodised= Basic Colour= Special Colour

A = OutsideB = Inside

M = Dual Colour

VS600

VS011

VS012

VS020

VS021

VS022

VS023

A B

433 62A11 6.5

X

X

YY

-----14.17

-----4.70

A B

737 211A12 6.5

X

X

YY

-----28.75

-----12.47

A B

286 70A14 5

X

X

YY

-----4.60

-----1.88

A B

146 40A14 5

X

X

YY

-----2.53

-----0.61

120 20A14 5

X

X

YY

-----2.70

-----0.61

315 85A15 5

X

X

YY

-----5.47

-----2.28

A

B

A B

1

1

1

1

1

1

EF422PVC

- -A14 7

X

X

YY

------

------

1

VL75 55 -A14 6.5

X

X

YY

10

ü

ü ü

ü ü ü ü

------

------

ü ü ü ü

ü ü ü ü

ü ü ü ü

ü ü ü ü

ü ü ü ü

ü ü ü ü

ISSUED : April 2013

66 -----1.59

-----0.35


Mec.mm


wx(cm3) wy(cm3)

VS024

VS025

VS030N

VS031

VS032

VS041

VS045

VS046

275 66A15 5

X

X

YY

-----4.44

-----1.17

427 139A16 5

X

X

YY

-----8.60

-----6.82

A B

A B

PVC

PVC

179A17

X

X

YY

- -A14

X

X

YY

- -A14

X

X

YY

78 45A17

X

X

YY

91 30A17

X

X

YY

75 20A17

X

X

YY

1

VS600

MFSAKLHP



M = Dual Colour

VS044 99 34A17

X

X

YY

------

------

------

------

------

------

------

------

------

------

------

------

ü ü ü ü

ü

ü

ü ü ü ü

ü ü ü ü

ü ü ü ü

ü ü ü ü

ü ü ü ü

ü ü ü ü

1

1

1

1

1

1

1

1

5

5

5

5

5

5

5

ISSUED : April 2013


Mec.mm


wx(cm3) wy(cm3)

VS110 A B 560 256A13 6.5

X

X

YY

-----31.23

-----4.30

1

VS600

ü ü ü ü

VS052 131 41A17 5

X

X

YY

------

------

1 ü ü ü ü

W20165 68 32A17 4

X

X

YY

------

------

1 ü ü ü ü

MFSAKLHP



M = Dual Colour

X

X

YY

641 203A12 6.5-----24.97

-----9.49

1 ü ü ü üVS112

318 126A15 5-----5.89

-----2.40

1 ü ü ü üVS123

277 108A15 5-----4.83

-----1.31

1 ü ü ü üVS124

A B

X

X

YY

X

X

YY

A B

66 5 1-----1.59

-----0.35

VS130 179A17

X

X

YY

ü ü ü ü

ISSUED : April 2013


Mec.mm


wx(cm3) wy(cm3)

VS600

MFSAKLHP



M = Dual Colour

Scale 1:1

ISSUED : April 2013

Primary Visible Side Secondary Visible Side

VS600

VS010Flush Cill Section

22

130.5

41.5

VS011Head Section

28

126

1

Scale 1:1

ISSUED : April 2013


VS012Jamb Section

62.5

126

42

VS600

VS112Slim Jamb Section

55

126

34.5

Scale 1:1

ISSUED : April 2013


VS110180mm Cill Section

180

VS600

2241.5

Scale 1:1

ISSUED : April 2013


VS020

VS021

VS032

Top Rail of Top Sash &Bottom Rail of Bottom Sash

Bottom Railof Top Sash

VS031External Interlock PVC

Black Only

Internal Interlock PVCBlack Only

VS022Top Rail

of Bottom Sash

40.5

24.5

52

35.5

52

52

35.5

VS600

Scale 1:1

ISSUED : April 2013


VS023Vertical Memberof Bottom Sash

VS024Vertical Member

of Top Sash

34

54.5 52

52

54.5

24.5

1

0.5

VS600

VS123Flat Vertical Member

of Bottom Sash

VS124Flat Vertical Member

of Top Sash

3455

.5 52

1

52

55.5

24.5 0.5

Scale 1:1

ISSUED : April 2013


VS025Deep Bottom Railof Bottom Sash

75

5952

VS600

VS030NInterlock Cap

8

58.5

PVC

30

EF422Cill Insert Strip

VS130Flat Interlock Cap

8

58.5

VS041External Woolpile Carrier

VS045Internal Bead (28mm Units)

VS046External Bead(28mm Units)

4.5

10.5

16

13 4

16

Scale 1:1

ISSUED : April 2013


VS600

VS052Travel Stop

32.5

10

14

8.5

VL75Coupling Clip

(End Caps = ACVS052)

W20165Astragal Bar

3.525

VS044Internal Bead (24mm Units)

16

17

Scale 1:1

ISSUED : April 2013


VS600

VS600

Section B

ISSUED : April 2013

T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm

Screw (Grub)

ColourImage Part Code Pack Unit Application

VS600

MF = Mill Finish GOZ = GoldSA = Silver Anodised PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACET067

No. 7 x 13 S/S SelfTapping CSK Screw

100 pack

ACET131

Drainage Cover Cap

100 pack

ACET190

4.3 x 45mm CSK S/S Polyamide Screw

1000 pack

üü

ACDR052

No. 10 x 50 S/S SelfTapping Pan Head Screw

100 pack

ACDV268

Bubble Gasket with Arrow Head

VS020VS025

100 m

ü


Screw (Grub)


ISSUED : April 2013


MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACET840

5mm Low Line Wedge

150 m

ACET842

3mm Low Line ExternalGasket

200 m

ACET290


1000 pack

ACET390


1000 pack

ACET490


1000 pack

VS600


Screw (Grub)


ISSUED : April 2013


MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACGSL084

Sash Screw

100 pack

ACVS023

VS023 End Caps

10 pairs

ACVS024

VS024 End Caps

10 sets

1 each VS010VS011VS012VS110

ACVL130

Galvanised Steel Fixing Strap

160mm x 38mm x 2mm160

üü

üü

ACVS032B

7 x 7mm Woolpile in Black with Fin

150 m

ü

7

7

VS600

VS023

VS024


Screw (Grub)


ISSUED : April 2013


MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACVS040

VS010 End Caps

10 pairs

ACVS041

VS110 End Caps

10 pairs

üü

üü

ACVS032W

7 x 7mm Woolpile in White with Fin

150 m

ACVS033

5 x 9mm Woolpile in Black with Fin

150 m

üü

5

97

7

ACVS034

5 x 6.5mm Woolpile in Black with Fin

150 m

5

6.5

VS600

ü


Screw (Grub)


ISSUED : April 2013


MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACVS043

Polyamide Support Block

12 pack

ACVS042

Balance Fixing Kit: 4 x Fixing Plate 2 x M5 x 35 screws 2 x M5 x 40 screws 4 x ACET067 self tappers

10 sets

x 4

x 2

x 4

x 2

40

35

12.5

25

13

20 pack

üü

VS052ACVS052

Travel stop End Cap

VS600

ü

ü

x 2

1 pair

ü

VS023ACVS050

Draught Excluder & FoamInsert

50 pack

ü

VS012ACVS051

Foam Insert for SpringBalance


Screw (Grub)


ISSUED : April 2013


MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACVS057

Bridge Packer

10 pack

ACVS100

Foam Insulation

See section E for moredetails

1 pack

All 1250mm Lengths

VS600

ACVS101

Foam Insulation

See section E for moredetails

1 pack

All 1250mm Lengths

VS010VS011VS012

VS010VS011VS112

ACVS123

VS123 End Caps

10 pairs

ACVS124

VS124 End Caps

10 sets

ü

üü

ü

ACVS901

Outerframe Drill Jig

1 each

ACVS902

Sash Drill Jig

1 each

VS600


Screw (Grub)



MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ISSUED : April 2013


Screw (Grub)


MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

ACMX09700 1 each

Alu. Polish

ACMX09761 1 each

Maxi Gloss

ACMX09762 1 each

Alu. Bright

ACMX09763 1 each

Teflon Spray

ACMX09764 1 each

Maxi Clean

MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black

VS600

ü

ISSUED : April 2013


Screw (Grub)


MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

ACMX09765 1 each

Alu. Cleaner

ACMX09770 1 each

Roll & Wrap 100mm

ACMX09775 1 each

Grip Handwrap

ACMX09801 1 each

Protective Tape 50mm

ACMX09802 1 each



VS600


Screw (Grub)


MFSAKLHPM

GOZWZ

MFSAKLHP

MFSAKLHPM

GOZWZ

MGOZ

WZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

ISSUED : April 2013

ACMX09803 1 each


ACMX09830 1 each

Rubber Sealant

ACSIL04 1 each

Sealing Glue

ACSIL08 1 each

Silicon Gun

ACSIL013 1 each

Glue for Mitre


VS600

üü

ISSUED : April 2013


Screw (Grub)


MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ

MFSAKLHPM

GOZWZ


VS600

The following hardwareto be purchased directlyfrom Caldwell Hardware

(UK) [email protected]

024 7643 7900

VS600 - Caldwell hardware

ISSUED : April 2013

ISSUED : April 2013

1. KL800 Sash Lock - NL800 Non-Locking Version 8. PE739Pivot Shoe2. 30459 Sash Lock Keep 9. UK545 Tilt Latch Knob3.UK624 Pole Ring 10. 8790 Sash Lift Hook4. UK833 Tilt Catch Knob 11. UK526 Pivot Bar Carrier5. UK478 Tilt Latch 12. UK507 Pivot Bar and Shackle6. Balances- Ultrafit Torso 13. UK469 Rivet7. Bar Tilt Restrictor

RA150RUQRRA250RUQRRA350RUQR



ISSUED : April 2013

30459

Sash Lock Keep


Screw (Grub)


MF = Mill Finish GOZ = GoldBS = Brushed Steel PC = Polished ChromeKL = Basic Colour W = WhiteHP = Special Colour Z = BlackM = Dual Colour

MFBSKLHPM

GOZWZ

PC

MFBSKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFBSKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

8790

Sash Lift Hook

Ultralift Torso Balance

Part of Balance Kit

KL800

Sash Lock

(Non-Locking ref: NL800)

PE739

Pivot Shoe

Part of Balance Kit

1 each

1 each

1 each

Thishardware is

only availabledirect from

Caldwell

Thishardware is


Caldwell

Thishardware is


Caldwell

Thishardware is


Caldwell

Thishardware is


Caldwell

ü

üüüü

ü

üüüü

ü

üüüü


ISSUED : April 2013


Screw (Grub)



MFBSKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

RA150RUQRRA250RUQRRA350RUQR

Bar Tilt restrictor

1 each

UK469

Plastic Rivet

Part of Balance Kit

UK507

Pivot Bar and Shackle

Part of Balance Kit

UK526

Pivot Bar carrier

Part of Balance Kit

UK472L/R

Tilt Latch

Part of Balance Kit

Thishardware is


Caldwell

Thishardware is


Caldwell

Thishardware is


Caldwell

Thishardware is


Caldwell

Thishardware is


Caldwell

ü

üüüü


ISSUED : April 2013

UK545

Tilt Latch Knob

UK624

Pole Ring


Screw (Grub)



MFBSKLHPM

GOZWZ

PC

MFBSKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

UK858

Tilt Latch Knob

1 each

1 each

1 each

Thishardware is


Caldwell

Thishardware is


Caldwell

Thishardware is


Caldwell

ü

üüüü

ü

üüüü

ATW-TEN

Tilting Sash TensioningTool

1 each Thishardware is


Caldwell

ISSUED : April 2013



Screw (Grub)



MFBSKLHPM

GOZWZ

PC

MFBSKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ISSUED : April 2013


VS600

Section C

1A 1B 1C 1D

2

3

4

ISSUED : April 2013

Detail 1A

Do Not Scale From This Drawing

VS600

130.5

41.5

22

66

ACET131

3.5

40.5

VS010

ACET842

VS020

VS045ACET840

28

52

ACVS023/ACVS123

Cill End Cap = ACVS040

13

EF422

ACVS032B/W

ACVS032B/W

ACDV268

ISSUED : April 2013


130.5

41.5

22

ACET131

3.5

75

VS010

ACET842

VS025

VS045ACET840

ACVS032B/W

ACVS032B/W

28

52

100.

5

EF422

Detail 1B

13

VS600

ACVS023/ACVS124

Cill End Cap = ACVS040

ACDV268


ISSUED : April 2013

180

41.5

73

3.540.5

VS11

0

AC

ET84

2

VS02

0

AC

ET84

0

AC

VS03

2B/W

28

52

AC

VS02

3/A

CVS

123

Cill

End

Cap

= A

CVS

04113

29.5

VS04

5

AC

VS03

2B/W

EF42

2

22

Detail 1C

VS600

AC

DV2

68


ISSUED : April 2013

180

41.5

10875

VS11

0

AC

VS03

2B/W

Cill

End

Cap

= A

CVS

041

29.5

AC

VS03

2B/W

AC

ET84

2

VS02

5

VS04

5A

CET

840

EF42

2

28

52

AC

VS02

3/A

CVS

123

22

Detail 1D

13

VS600

3.5

AC

DV2

68


ISSUED : April 2013

Detail 2A

2115

6

156

21

42

VS021

VS030N

VS030N

VS022

VS045

VS031VS032 52

28

28

52

115

ACVS033

VS600


ISSUED : April 2013

VS600

Detail 2B21

156

156

21

42

VS021

VS130

VS130

VS022

VS045

VS031VS032 52

28

28

52

115

ACVS033


Detail 3

ISSUED : April 2013

28

283.

540

.572

126

52

38.5

VS011

VS020

VS045

VS041ACVS032B/W

ACVS024

ACVS032B/W

ACET490

13

ACET842 ACET840

VS600

ACDV268


ISSUED : April 2013

126

2852

2852

40.53.5

51.5

42 50

13

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

3.5

VS600

VS012

VS023VS045

VS046

VS045

VS046

VS024

95.5

Detail 4A


ISSUED : April 2013

VS600

Detail 4B

126

2852

2852

40.53.5

51.5

42 50

13

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

3.5

VS012

VS123

VS045

VS046

VS045

VS046

VS124

95.5


ISSUED : April 2013

VS600

126

2852

2852

40.53.5

44

34.5 50

13

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

3.5

VS112

VS023VS045

VS046

VS045

VS046

VS024

88.5

Detail 4C


ISSUED : April 2013

VS60012

6

2852

2852

40.53.5

44

34.5 50

13

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

3.5

VS112

VS123VS045

VS046

VS045

VS046

VS124

88.5

Detail 4D

VS600

Section D

Section F

VS600

Section E

E

Construction DrawingsOuter Frame Assembly............................................................. Page E02Drainage .................................................................................. Page E03Attaching Spring Balances and Travel Stops........................... Page E04-E05Bottom Sash Assembly ............................................................ Page E06Top Sash Assembly.................................................................. Page E07Pivot Bar Carrier Fitting ............................................................. Page E08Release Catch Fitting and Interlock Preparation...................... Page E09Bar Tilt Restrictor Fitting .......................................................... Page E10Sash Lock and Keep ................................................................ Page E11Lifting Hooks and Pole Ring Fitting.......................................... Page E12Sash Insertion .......................................................................... Page E13Coupling and ACVL130 Fixing Lug ........................................... Page E14ACVS100 Foam Location ......................................................... Page E15Georgian Bar Information ......................................................... Page E16

VS

ISSUED : April 2013

Outer Frame Assembly


VS600

VS011

VS010

VS012

VS012

ACVS901N

8

118

Ø5.5

Ø5.5

Ø5.5

Ø5.5

128.5

8

118

37.5

99

47.5

Ø5.5

Ø5.5

Ø5.5

Ø5.5

ACDR052 PUA028

Ø10

ACDR052PUA028

Ø10

ACSIL08

ACSIL04

ACVS901N

ACVS901N Coat Cut Face of VS012 with ACSIL04Prior to Fixing to VS010/VS110

ACSIL08

Cill End Caps:VS010 = ACVS040VS110 = ACVS041

Ensure end caps areadequately sealedagainst cill tocontain water

VS010

VS110

Slide EF422 into cillbefore fixing jambs

Ø10

Ø10

Ø10

Ø10

ACSIL08

ACSIL04

Slide EF422 into cillbefore fixing jambs

Seal around bottom holesbefore inserting screws

VS011

VS041ACVS032B/W

After assembly, cut in VS041 (W-125) withACVS032B/W woolpile. Use a timber block totap into position to avoid damaging the profile.

VS112

37.5

30.5

30.5

Ø5.5Ø5.5

40VS

112

VS01

2

VS11

2

VS01

237

.5

99

47.5

Ø5.5Ø5.5

30.5

Ø5.5Ø5.5

40VS

112

VS01

2

VS11

2

VS01

2

ISSUED : April 2013


Drainage

ACET131 VS010Cill End Cap = ACVS040 EF422100 25 50 25

255

5

255

Cill End Cap = ACVS041100 25 50 25

255255

VS110

VS020

100

Ø8mm

100

Ø8mm

Water will drain at each end of VS030

Ø8mm

VS021

VS600

EF422

ISSUED : April 2013


20

Shor

t Bal

ance

to T

op S

ash

Long

Bal

ance

to B

otto

m S

ash

20

Ø5.5

3540

Step One:Drill 2 x Ø5.5mm holes as shownand use fixing plates and machinescrews from ACVS042 to securethe balances in both jambs.Once secured, secure the fixingplate in position using the selftapping screws. This will securethe plates for future maintenance.

Step Two:Clip the pivot shoe andpivot bar together andinsert into bothchannels of both jambsand lock into position byturning the pivot bar to aminimum of 45°.

With the woolpile inVS011, the outer framecan now be assembled.

ACVS042 Kit includes:4 x Fixing Plates2 x M5 x 35mm CSK S/S Screws2 x M5 x 40mm CSK S/S Screws4 x ACET067

VS600

VS011

VS012

VS011

VS012

Attaching Spring Balances & Fitting Travel Stops

VS112 VS112

ISSUED : April 2013


Step Three:With the pivot shoeslocked in position, usethe hook tool to pull thespring over the pivotshoes to engage on thehigher of the two pins

Hook over the bottom pins

Engage toppins over thepivot shoe

VS600

ACVS052

ACVS052

VS052

VS052

VS052(130mm min)

VS112

Attaching Spring Balances & Fitting Travel Stops

VS052(220mm min)

Travel stops are essential wheneverspring balances are in use. Travel stopsensure that the spring balances do notbecome damaged or prematurely worn.

If balances are over or under extendedbeyond their working range, irreparabledamage may be caused to the internalspring. Travel stops prevent this.

The sizes shown are the minimumdimensions for an equal split design. Forevery 25mm that the upper sash is smallerthan equally split, 50mm should be addedto the upper sash travel length.

Do NOT operate the windowuntil the upper & lower travelstops are fitted

VS012 VS012 VS012VS112 VS112 VS112

VS012

ISSUED : April 2013


VS020

VS022

ACVS032B/W

4

11

13 19.5

VS032

10

19.513

VS023

VS123

Ø5 Ø5

Ø5 Ø5

VS022

VS030

VS023

VS023

VS020

11

10

11

1313

10

Drill with 3mm bit andopen up to 5mm

Notch legs at bothends to fit overVS023 as shown

3.535Note:

Insert woolpile prior to assembly.21.5

5.5

15.5

21.5 15.5

5.5

Bottom Sash Assembly

VS025Ø5

44

VS025

VS600

(Do not fit until preparedfor release catch)

VS023

1

4ACDV268

ACVS043 ACVS043

VS123 VS123 VS123

VS123

VS023

ISSUED : April 2013


VS021

11

11

13

Ø5 Ø5

Ø5 Ø5

4

19.5

25.5

3.5

11

10

11

1313

10

Drill with 3mm bit andopen up to 5mm

Notch legs at both ends tofit over VS024 as shown

VS020

VS024

VS031

VS124

ACVS024

ACVS124

VS024

VS024

VS020

VS030VS031

VS021

Top Sash Assembly

ACVS124Note:Insert woolpile prior to assembly.

ACVS024

ACDV268

ACVS024

1319.5

15.5 21.5

21.515.55.5

VS600

VS024

53

ACVS032B/W

4

VS124

VS124

VS124

VS124

VS024

ACVS024

ACVS024

ACVS124 ACVS124

ISSUED : April 2013


Pivot Bar Carrier Fitting

VS021ACET490

ACET490

ACET490

Drill Ø8.5mm throughone polyamide strip

VS020

VS023VS024

VS024

VS020

ACET490

VS032 VS022

ACET490

Drill Ø8.5mm throughone polyamide strip

VS023

VS600

ACET490

VS124VS124 VS123

VS123

ISSUED : April 2013


Align catch so the square edge isflush with the legs as shown Fix through this hole

first using ACET490

Fix through this holesecond using ACET490

26

17

6 6VS030N

Release Catch Fitting & VS030 Preparation

ACET490

This slot is used for thehandle of the catch -UK545:

Align catch so the square edgeis flush with the legs as shown

Use ACET490 to fix

ACET490

Bottom Sash Top Sash

OutsideOutside

VS600

8

3.5

3

34

8.5

Tilt Latch KnobUK545

Tilt Latch KnobUK858

Tilt Latch UK478(Left Hand Shown)

24.5

8.5

10

21.5

1550

6

VS030N3.5

3

ISSUED : April 2013


Bar Tilt Restrictor Fitting

VS600

ACET490

Secure one ACET490,slide in arm, & thensecure second ACET490.

ACET490

VS023/VS024

40° - 45°

DIM A

SASH HEIGHT RESTRICTOR DIM A250mm - 450mm RA150RUQR 335mm451mm - 650mm

651mm - 1200mmRA250RUQRRA350RUQR

435mm535mm

Note:The bar should

not come up to ahorizontalposition.

Position channel on centre line of sashprofile & DIM A from the bottom of the sash.Bar restrictors cannot be used with sashesover 35kg in weight.

Channel

RESTRICTOR SIZE

VS123/VS124

VS012

VS011

150mm, 250mm & 350mm

VS023/VS024

VS123/VS124

ISSUED : April 2013


Sash Lock & Keep

VS021

VS030N

VS030N

VS022

VS045

VS031 VS032

VS600

62.577

Locking Sash Lock: KL800Non Locking Sash Lock: NL800

Sash Lock Keep: 30459

VS021

VS030N

VS030N

VS022

VS045

VS031 VS032

Ø3

Ø3

Ø3

Ø3

20.5

5.562

.59

Glazing

ISSUED : April 2013


VS600

30.5

VS011

VS020

VS045 30.5

12.5

Pole Ring UK624

VS010

VS020

VS045

82.5

19.5

Ø3.5

Ø3.5

Ø3.5

Fitting Details of Operating Hooks & Rings

Sash Lift Hook 8790

Ø3.5

ISSUED : April 2013


Inserting Sashes Into Outer Frame

VS600

Starting with the topsash, align both pivotbars with the pivot barcarriers and slide thesash into positionequally.

VS012 VS012VS112 VS112

ISSUED : April 2013

VS600

Push foam insert overinternal springbalance at sameheight as ACVS050

Insert ACVS032 intoACVS050 with enoughoverhang to overlap thevertical ACVS032 woolpile

ACET490

ACET490

Stick the self adhesivepad on the verticaljamb at the sameheight as VS03240

30

ACVS050

Left Hand Right Hand

Bottom Sash Weather Enhancement Details

ACVS050

30 24

24

11.5

51

9.5

The ACVS050 end capslocate into VS030N/VS130

ISSUED : April 2013


VS600

Coupling & ACVL130

ACET390

ACET390

VL75

VL75

Silicone Seal

Silicone Seal

125

ACVL130

ACVL130

ACVL130

ACVL130

VS010

VS012

VS011

VS11094

160

VS112

ISSUED : April 2013

VS600

ACET131VS010

ACET842

VS020

VS045ACET840

ACVS023

VS021

VS030N

VS030N

VS022

VS045

VS031VS032

ACVS033

VS011

VS020

VS045

VS041ACVS032B/W

ACVS024

ACVS032B/W

ACET490

ACVS034B/W

ACVS034B/W

ACET842 ACET840

ACET842

ACET840

ACET842

ACET840

ACVS032B/W

ACVS032B/WVS012

VS023

VS045

VS046

VS045

VS046

VS024

ACVS100 Foam Insulation

1 2

17.519

.513

75

3

17.5

18

45

6

22

8.5

26

13.5

33 32.5

1 2

3

5

4

6

ACVS100 (1250mm lengths)

ISSUED : April 2013


VS600

ACET131VS010

ACET842

VS020

VS045ACET840

ACVS023

VS021

VS030N

VS030N

VS022

VS045

VS031VS032

ACVS033

VS011

VS020

VS045

VS041ACVS032B/W

ACVS024

ACVS032B/W

ACET490

ACET842 ACET840

ACVS032B/W

ACVS032B/W

ACVS101 Foam Insulation

1 2

17.519

.513

75

3

17.5

18

1 2

3

ACVS101 (1250mm lengths)

VS112ACVS034B/W

ACVS034B/W

ACET842

ACET840

ACET842

ACET840

VS023

VS045

VS046

VS045

VS046

VS024

4

5

6

4 56

13.5

25

26

26

8.5

12.5

ACET842

ACET840

W20165

3.5 25

W

H2

H1 Horizontal bars (1 x vertical bars) = (W-108)/2

Horizontal bars (2 x vertical bars) = (W-241)/3Horizontal bars (3 x vertical bars) = (W-266)/4Vertical bar = H1-93

Horizontal bars (1 x vertical bars) = (W-108)/2Horizontal bars (2 x vertical bars) = (W-241)/3Horizontal bars (3 x vertical bars) = (W-266)/4Vertical bar (VS020 btm rail)= H2-86.5Vertical bar (VS025 btm rail)= H2-121.5

Recommended Tape = GPAL1103 15150 BP (15x1mm) BlackSupplier = UK Industrial Tapes Tel: 0191 2697810

Note: Clean glass with a non-residue glass cleaner prior toapplying the taped bar to the unit.A small silicone bead may be applied to the bars after bonding tothe unit to extend the life of the tape.

Georgian Bar Information

ISSUED : April 2013

VS600

Section F

VS600

Section F

ISSUED : April 2013

Cutting Information - Standard Bottom Rail


VS600

130.5

22

ACET131VS010

ACET842

VS020

VS045ACET840

ACVS023

Cill End Cap = ACVS040 EF422

15

6

15

621

VS021

VS030N

VS030N

VS022

VS045

VS031VS032

126

VS011

VS020

VS045

VS041 ACVS024

ACET490

ACET842 ACET840

28

7.5

H1

H2

859

H1

- 67

H1

- 20.

5

H -

50H

H2

- 14.

522

7.5

H2

- 60.

553

866

H2

- 86.

5

H1

- 93

7221

ACET842

ACET840

ACET842

ACET840

51.5

ACET842

ACET840

ACET842

ACET840

W - 16582.5 82.5

3.5W - 110 51.5

3.5W

79.5 W - 159 79.5

80.5 80.5W - 161

PROFILE CUTTING SCHEDULE ACCESSORIESVS010/VS110

Out

erFr

ame

W

H - 50

112

ACET067 6 Lock & Keep Screws

ACGSL084 16 Sash Assembly ScrewsACET840 4 x (W-160) + 4 x (H-120) Wedge Glazing Gasket

ACVS023 1 Pair VS023 End Caps

ACET490 28 Polyamide Screws

H1 = W - 165 x H1 - 671 x

1 xGLASS SIZES

ACET842ACVS032B/W Woolpile (Approx Sizes)

VS012 VS012

WVS011VS012

Sash

es

W - 1251VS041W1EF422W - 1592VS020

VS021VS022

VS031VS032

VS046

W - 1591W - 1591H2 - 14.52H1 - 20.52W - 1101

W - 1611W - 1611W - 1614

2

H2 - 86.52H1 - 932

VS046 2H2 - 86.5H1 - 93

ACET131 2 Drainage Cover Cap

H2 = W - 165 x H2 - 60.5

4 x (W-160) + 4 x (H-120) External Glazing Gasket

Woolpile (Approx Sizes)4 x (W-84) + 8 x (H/2)

ACVS034B/W 4 x (H/2) Woolpile (Approx Sizes)

ACVS024 1 Pair VS024 End CapsACVS040/ACVS041 1 Pair VS010/VS110 End Caps

ACVS057 16 Bridge PackerACVS052 4 VS052 Travel Stop End CapsACVS043 4 VS023 Polyamide Support

CALDWELL ACCESSORIES1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock

4 Pivot ShoesPivot Bar Carrier

1 pair

Push-in Rivet

1 pair Top Balances

Pivot Bar

Tilt Latch

Bottom Balances

4444

Top Guide Latch Operating Button22 Bottom Guide Latch Operating Button4 Tilt Restictor

Sash Ring1 (2 if over 800 wide)

PUA028 12 Outer Frame Screws

ACVS042 1 Balance Fixing Kit

ACVS033 2 x W-84

VS052 2 220VS052 2 130

KL800 / NL800Keep1 (2 if over 800 wide)30459

PE739UK526UK507UK469

UK472L/RUK858UK545

RA*50RUQRUK624

UltraliftUltralift

1 (2 if over 800 wide)8790 Sash Lift Hook

Alt - VS110Cill End Cap = ACVS041

ACDR052 4 Outer Frame Screws

W - 911

VS023/VS123

VS024/VS124

VS030/VS130

VS030/VS130

VS044/VS045

VS044/VS045

VS044/VS045

ACDV268 Bubble Gasket2 x (W-84)

ISSUED : April 2013


Cutting Information - Deep Bottom Rail

VS600

130.5

22

ACET131VS010


15

6

15

621

VS021

VS022

VS045

VS031VS032

126

VS011

VS020

VS045

VS041 ACVS024

ACET490

ACET842 ACET840

28

7.5

H1

H2

859

H1

- 67

H1

- 20.

5

H -

50H

H2

- 14.

522

7.5

H2

- 96

888

100.

5H

2 - 1

21.5

H1

- 93

7221

ACET842

ACET840

ACET842

ACET840

51.5

ACET842

ACET840

ACET842

ACET840

W - 16582.5 82.5

3.5W - 110 51.5

3.5W

79.5 W - 159 79.5

80.5 80.5W - 161

PROFILE CUTTING SCHEDULEACCESSORIES

VS010/VS110

Out

erFr

ame

W

H - 50

112





H1 = W - 165 x H1 - 671 x

1 xGLASS SIZES

ACET842

VS012 VS012

WVS011VS012

Sash

es

W - 1251VS041W1EF422W - 159VS020

VS021VS022

VS031VS032

VS046

W - 1591W - 1591H2 - 14.52H1 - 20.52

W - 911

W - 1611W - 1611W - 1614

2

H2 - 121.52H1 - 932

VS046 2H2 - 121.5H1 - 93


H2 = W - 165 x H2 - 96



ACVS057 16 Bridge PackerACVS052 1 Set Travel StopsACVS043 4 VS023 Polyamide Support

CALDWELL ACCESSORIES



VS052 2 220VS052 2 130

ACVS032B/W WoolpileWoolpile

4 x (W-84) + 8 x (H/2)

ACVS034B/W 4 x (H/2) WoolpileACVS033 2 x W-84

1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock


1 pair

Push-in Rivet

1 pair Top Balances

Pivot Bar

Tilt Latch

Bottom Balances

4444





UK545RA*50RUQR

UK624

UltraliftUltralift


VS025

VS025 1

1

W - 159



W - 1101

VS023/VS123

VS024/VS124

VS030/VS130

VS030/VS130

VS044/VS045

VS044/VS045

VS044/VS045


VS030N

VS030N

UK472L/RUK858

ISSUED : April 2013


VS600

Cutting Information - Standard Bottom Rail with Slim Jamb

130.5

22

ACET131VS010

ACET842

VS020

VS045ACET840

ACVS023


15

6

15

621

VS021

VS022

VS045

VS031VS032

126

VS011

VS020

VS045

VS041 ACVS024

ACET490

ACET842 ACET840

28

7.5

H1

H2

859

H1

- 67

H1

- 20.

5

H -

50H

H2

- 14.

522

7.5

H2

- 60.

553

866

H2

- 86.

5

H1

- 93

7221

44

W - 15075 75

3.5W - 95 44

W

72.5 W - 145 72.5

73 73W - 161

PROFILE CUTTING SCHEDULE ACCESSORIESVS010/VS110

Out

erFr

ame

W

H - 50

112





H1 = W - 150 x H1 - 671 x

1 xGLASS SIZES

ACET842ACVS032B/W Woolpile (Approx Sizes)

WVS011VS112

Sash

es

W - 1101VS041W1EF422W - 1452VS020

VS021VS022

VS031VS032

VS046

W - 1451W - 1451H2 - 14.52H1 - 20.52W - 951

W - 1471W - 1471W - 1474

2

H2 - 86.52H1 - 932

VS046 2H2 - 86.5H1 - 93


H2 = W - 150 x H2 - 60.5


Woolpile (Approx Sizes)4 x (W-70) + 8 x (H/2)

ACVS034B/W 4 x (H/2) Woolpile (Approx Sizes)


ACVS057 16 Bridge PackerACVS052 4 VS052 Travel Stop End CapsACVS043 4 VS023 Polyamide Support

CALDWELL ACCESSORIES1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock


1 pair

Push-in Rivet

1 pair Top Balances

Pivot Bar

Tilt Latch

Bottom Balances

4444





ACVS033 2 x W-70

VS052 2 220VS052 2 130



UK545RA*50RUQR

UK624

UltraliftUltralift




W - 761

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

VS112

VS023VS045

VS046

VS045

VS046

VS024

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

VS112

VS023VS045

VS046

VS045

VS046

VS024

3.5

VS023/VS123

VS024/VS124

VS030/VS130

VS030/VS130

VS044/VS045

VS044/VS045

VS044/VS045


VS030N

VS030N

UK472L/RUK858

ISSUED : April 2013


Cutting Information

VS600

Cutting Information - Deep Bottom Rail with Slim Jamb

130.5

22

ACET131VS010


15

6

15

621

VS021

VS022

VS045

VS031VS032

126

VS011

VS020

VS045

VS041 ACVS024

ACET490

ACET842 ACET840

28

7.5

H1

H2

859

H1

- 67

H1

- 20.

5

H -

50H

H2

- 14.

522

7.5

H2

- 96

888

100.

5H

2 - 1

21.5

H1

- 93

7221

PROFILE CUTTING SCHEDULEACCESSORIES

VS010/VS110

Out

erFr

ame

W

H - 50

112





H1 = W - 150 x H1 - 671 x

1 xGLASS SIZES

ACET842

WVS011VS112

Sash

es

W - 1101VS041W1EF422W - 145VS020

VS021VS022

VS023/VS123

VS031VS032

VS046

W - 1451W - 1451H2 - 14.52H1 - 20.52

W - 951

W - 1471W - 1471W - 1474

2

H2 - 121.52H1 - 932

VS046 2H2 - 121.5H1 - 93


H2 = W - 150 x H2 - 96



ACVS057 16 Bridge PackerACVS052 1 Set Travel StopsACVS043 4 VS023 Polyamide Support

CALDWELL ACCESSORIES



VS052 2 220VS052 2 130

ACVS032B/W WoolpileWoolpile

6 x (W-70) + 8 x (H/2)

ACVS034B/W 4 x (H/2) WoolpileACVS033 2 x W-70

1 (2 if over 800 wide) Locking Sash Lock/Non locking Sash lock


1 pair

Push-in Rivet

1 pair Top Balances

Pivot Bar

Tilt Latch

Bottom Balances

4444





UK545RA*50RUQR

UK624

UltraliftUltralift


VS025

VS025 1

1

W - 145



W - 761

VS024/VS124

VS030/VS130

VS030/VS130

44

W - 15075 75

3.5W - 95 44

W

72.5 W - 145 72.5

73 73W - 161

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

VS112

VS023VS045

VS046

VS045

VS046

VS024

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACVS034B/W

ACVS032B/W

ACVS032B/W

ACET842

ACET840

ACET842

ACET840

VS112

VS023VS045

VS046

VS045

VS046

VS024

3.5

VS044/VS045

VS044/VS045

VS044/VS045


VS030N

VS030N

UK472L/RUK858

ISSUED : April 2013


Cutting Information

VS600

a vs index index ... acsil04 sealant. ... care should be exercised when using products not supplied...

Documents