2021 company brief - jwf industries

2021 Company Brief

84 Iron Street, Johnstown, PA ∙ (800) 225-WELD ∙ jwfi.com

Defense ∙ Energy ∙ Commercial

Our Story

1957• John Polacek Sr. was a

struggling steelworker trying to provide for his wife and nine children.

• He put a welding machine on the back of his pick-up truck and started Johnny’s Welding.

• The first shop was a two-car garage located next to the family residence.

The American Dream

Faith. Family. Country.• Bill Polacek purchased his father’s

business in 1987 and started Johnstown Welding & Fabrication

• Company name changed to JWF Industries to reflect growth and diversification of capabilities

Then Now

Employees 2 400+

Space Two-car garage

Over 1,000,000 square-feet

Company Culture

“The purpose of JWF Industriesis to allow our people to succeed.”

JWF Industries Purpose Statement

Business Markets

“We find the needs of our customers,then grow and change to meet those needs.”JWF Industries Passion Statement

Strategic Business Units (SBU) Structure

Safety is Our Priority

Culture of Safety.• Full-time Safety Administrator

• Total Recordable Incident Rate (TRIR) tracked

• Disaster recovery plans established

• State-certified safety committee

• Safety analysis / plan incorporated into every project

• Frequent and recurring training for all employees

• Company-provided PPE for all employees

Quality Certifications

Committed to Quality.• ISO 9001:2015 Certification

• ITAR Registered

• American Society of Mechanical Engineers (ASME)

• Military Welding Certifications✓ Ground Combat Vehicle Welding Codes

• Steel 12479550 (MIL-STD-3057)• Aluminum 12472301 (MIL-STD-3057)

• All employed welders are certified✓ CWIs = 5 employees✓ PTs = 11 employees✓ MTs = 8 employees✓ VTs = 2 employees

Weld Training Center

Growing Our Future.• Weld School and

Welding Apprentice Program

• In-house training for all new hires and continuing education of current employees

• Opportunity to earn certifications associated with the state-sponsored apprenticeship program

• Systematic training and performance evaluation

Quality AssuranceFaro Laser ScanArm V3

• Pint cloud-to-CAD comparison, rapid prototyping, reverse engineering, and 3D modeling

• Accuracy ±0.0014”• Repeatability:

0.0014

Faro Laser Tracker

• For large to very large applications

• Accuracy at 10m = ±0.0013”

• Repeatability at 10m = 0.0005”

• Volume = ~unlimited

Zeiss Contura G2 CMM

• Utilizes CALYPSO Visual Metrology Software

• All axes are equipped with four-sided Carl Zeiss air bearings

• Computer Aided Accuracy (CAA) for real-time dynamic correction of the CMM and sensor

• Accuracy ±0.0001”

• Volume ~ 59 ft3Two Faro Arm Platinums (10’) and One Faro Arm Gold (10’)

• Ability to mount and measure parts in process on shop floor (Bluetooth® Cable-Free Operation), inspect and digitize wirelessly up to 30’, mounted on 5’ x 12’ granite table in Quality Assurance Inspection Lab

• Accuracy ± 0.0029”• Repeatability 0.002”• Volume ~ 500 ft3

3D Laser QC

• LaserQC captures over 500 data points per second to make part inspections

• High speed / high volume• Accurate to ± 0.002”• Reverse engineering scanning process

captures complete profile of existing parts and stores data in CAD-compatible .dxf files

• SPC and quality reporting inspection data (histogram, run chart, and x bar / range)

Facility Locations

Facility Square Feet LocationMain Campus 600,000 Johnstown, PA

Machining 100,000 Johnstown, PA

Large Machining 75,000 Parkersburg, WV

Energy 200,000 Johnstown, PA

Integration 120,000 Windber, PA

Atlantic Welders Petroleum Services Baltimore, MD

Main Campus

Iron Street, JohnstownMain campus with adjacent test track

Machining

Iolite Avenue, JohnstownOver 25 CNC machine centers

Large Product Machining

Parkersburg, WV

Energy

Cramer Pike, JohnstownPatented energy products

Vehicle Integration Center

Atlantic Welders

$10M Investment in New Technology

• Mitsubishi 4020 RX-F 8.0KW EDM Laser✓ Capable of cutting up to 5,500” per minute

utilizing 16-tier pallet system, producing more while minimizing cost of operation

• BLM Lasertube LT8.10✓ Fiber has a 3D measuring system for accurate

cutting of metal tube and pipe up to 6” diameter

• Lincoln 55 Dual Arm Robotic Weld✓ Two Fanuc 710 arms with 20’ reach and

40’ travel for large products

• Lincoln Robotic Welder✓ Single 710 Fanuc arm with

12’ reach with laser tracking

• SW-XERPB-SD-16-50-SB Powder Coat Paint System✓ 20’ high x 20’ wide x 40’ long

Laser and Bending Capabilities

• 1,000 ton brake press

• 4020 RX-F 8.0KW Fiber Laser✓ Capable of cutting up to

5,500” per minute

• ADIGE Lasertube LT8.10 Fiber✓ 3D measuring system for

accurate cutting of all metal tube and pipe up to 6”

• 5 – CNC brake presses

• CNC tube bender

Welding Capabilities

Specialized and Accurate.• 195 calibrated welding machines• 12 single and dual arm robotic welding cells• Over 160 AWS certified welders

(steel, stainless, armor, aluminum)• In-house welding training center

Machining Capabilities

Vertical Integration.• Over 25 CNC machining centers

• Okuma double column machine center

• G&L 6’ x 8’ x 20’ horizontal mill

• VTEC 20’ x 15’ x 7’ vertical bridge mill

Large Envelope Machining Centers

Onsrud – Router Mill• Table size 120 in x 420 in• Vacuum table• Travels 180 in x 420 in• 18 HP, 24,000 RPM• Five-axis, includes saw head• Tolerance 0.001

Onsrud – Router Mill• Table size 120 in x 240 in• Vacuum table• Travels 263 in x 78 in x 11 in• Three-axis• Tolerance 0.001

Coatings Capabilities

Largest non-dedicated powder coating line east of the Mississippi River in part size, weight, and quantity of parts per day

• 60,000 square foot automated paint line• Blast, prime, paint, and powder coat• Polyurethane, water, and epoxy-based paints• Military and commercial requirements• Large part paint line with 10’ x 20’ x 30’ part capability• Part assembly, sub-assembly, and part kitting

Defense Industry

Serving DoD Direct and Tier-One defense contractors since 2002

CMC Missile Service Units

Ballistic Protection Kits and Remote Weapon Station Hardware

Radar Platforms

Mooring Stations

EMI Cabinets

EMI Cabinets

Past Tactical Wheeled Vehicle Programs

History of Service.• SOCOM GMV 1.1 chassis, armor kit, and body panel fab kit supplier,

secondary vehicle integrator

• Up-armoring of 245 HMMWVs for naval special warfare and MARSOC: 2006-2008

• Three programs involving the “Common Vehicle” based on British HMT SupaCat design:✓ Conversion of five USMC Light Weight Prime Mover vehicles

(LWPM) into vehicle for SAR Missions: 2009✓ Up-armoring of 13 MK 1 vehicles: 2010✓ Full assembly and integration of 12 MK 2 vehicles: 2010

Vertical Integration – GMV 1.1

HMMWV Up-Armor for WARCOM and MARSOC

Armor Installation Line

Conversion of LWPM

Up-Armoring of MK 1

Assembly and Integration of MK 2

MK 1 and MK 2

Vehicle Armored Cabs

Strong Partnerships.• BAE Systems and LM MFC to

fabricate the HIMARS ICP cab

• Mack Defense to fabricate the Heavy-duty Dump Truck (HDT) armored cab

Specialty Equipment

Onsite Vehicle Test Course

Commercial Industry

National and international fabrication supplier for OEMs

Construction Equipment

JWF Industries is partnered with JLG Industries to fabricate the Large Rough Terrain (LRT) scissor lift hardware kit.

Mobile Platforms

JWF Industries provides

integrated mobile platform

manufacturing solutions for

logistics companies.

Automotive Tanks

Road Barriers

Energy Industry

Patented and customized products to meet energy needs

Stadium AST

Stackable AST

Vertical Tanks

ASME Pressure Vessel

ASME Large Tank Facility

Hydroelectric

PowerGen Solutions

Pipe Spools

Contact Us

For more information about JWF Industriescapabilities and products, visit jwfi.com.

Contact InformationJWF Industries and JWF Defense Systems

84 Iron StreetJohnstown, PA 15906

POC: Shawn KoontzDesk: (814) 532-4144Cell: (814) 525-1418SKoontz@jwfi.com