“ strengthning the nation” brief profile shreeyam power & steel industries an isi & iso...

“STRENGTHNING THE NATION”

BRIEF PROFILE

SHREEYAM POWER & STEEL INDUSTRIES

An ISI & ISO 9001 : 2008 CERTIFIED COMPANY



SHREEYAM – GANDHIDHAM STARTED PRODUCTION IN 2005

PAN INDIA PRESENCE IN OIL, OIL DERIVATIVES & FLAT – LONG STEEL PRODUCTS

PROMOTED BY NATIONAL STEEL & AGRO INDUSTRIES LTD., INDORE

PART OF DIVERSIFIED SHREEYAM GROUP AMONG FRONT RANKING INDUSTRIAL HOUSES OF INDIA

GROUP TURNOVER IN EXCESS OF 20000 CRORES PER ANNUM

STAR RATED EXPORT HOUSE


PRODUCTS

• SPONGE IRON

• M.S. BILLETS

• STRUCTURAL STEEL

• TMT/CRS TMT REINFORCEMENT BARS

• S.S. BILLETS / FLATS & ROUNDS


An ISI & ISO 9001 : 2008 CERTIFIED COMPANYAN INTEGRATED STEEL PLANT



Pioneering spirit, a clear vision of the future & commitment to excel are the virtues which resulted in conception of SHREEYAM POWER & STEEL INDUSTIRES LIMITED (SPSIL), an integral part of SHREEYAM Group that has to its success, the prestigious National Steel & Agro Industries Ltd. In a highly competitive field of Long Steel Products SPSIL stands out with a superior product quality. Since inception, we have banked on technology, quality standards and systems that are at par with latest, which enables us to achieve quality, that not only satisfies the existing standards but surpasses them, to create benchmark for the industry. The expertise of our qualified and dedicated personnel has been the key factor in realising this goal. Endeavoring for the best quality and excellence will always remain our guiding doctrine. Through continuous performance evaluation and upgradation we are determined to stay ahead in the competitive globalisation scenario.


UNIQUE FEATURES OF SPSIL

•CAPTIVE POWER PLANT FOR RELIABILITY OF PRODUCTION

•LARGEST MILL (29”) FOR STRUCTURAL STEEL PRODUCTS

•STRUCTURAL MILL EQUIPPED WITH DESCALER FOR GIVING PRODUCTS WITH UNMATCHED FINISH

•PLANT EQUIPPED WITH LRF (LADLE REFINING FURNACE) FOR REMOVAL OF IMPURITIES & INCLUSIONS

•TMT BAR ROLLING MILL CERTIFIED WITH TEMPCORE UNDER LICENSE FROM CRM, BELGIUM

•TMT BAR ROLLING MILL WITH CNC (AUTO) RIB CUTTING MACHINE TO GIVE UNIFORMITY OF RIBS

•FULLY EQUIPPED INHOUSE QUALITY CONTROL LABORATORY EQUIPPED WITH

•ONLINE SPECTROMETER (24 CHANNELS)

•METALLURGICAL MICROSCOPE

•COMPUTERIZED UTM’S, IMPACT TESTING MACHINE ETC.


CAPTIVE POWER PLANT

• POWER PLANT COMPRISES OF

COMMISSIONED

• 2 NOS 90 TPH BOILERS

• 2 NOS 30 MW TURBINE

• 2 NOS 10 MT CAPACITY WHRB (WASTE HEAT RECOVERY BOILERS)

13 MW DGPP (DIESEL GENERATING POWER PLANT)


SPONGE IRON PLANT

NATIONAL LONG STEEL PRODUCTS PROCESS FLOW CHART

LRF

MANUFACTURED IN FULLY INTEGRATED STEEL PLANT

STRUCTURAL STEEL ROLLING MILL

REINFORCEMENT TMT BAR ROLLING MILL


DRI PLANT (SPONGE IRON KILNS)

DIRECT REDUCTION OF IRON ORE

1 NOS 350 MTD

2 NOS 100 MTD

TOTAL CAPACITY 21000 MT PER

MONTH


CHEMICAL REACTIONS IRON ORE TO SPONGE IRON

STAGES OF REDUCTION I II III

Fe2O3 Fe3O4 FeO Fe (IRON ORE)

The Reactions involved are as follows: -

I 3Fe2O3 + CO = 2Fe3O4 + CO2 II Fe3O4 + CO = 3FeO + CO2

III FeO + CO = Fe + CO2


SMS (STEEL MELTING SHOP)

TOTAL 4 NOS INDUCTION FURNACES OF 20 MT CAPACITY

M.S. BILLETS PRODUCTION 21000 MT PER MONTH


SMS (STEEL MELTING SHOP)

LADLE REFINING FURNACE (LRF)

MANUFACTURER LA DANIELE, FRANCE

WORLD LEADER IN REFINING TECHNOLOGY


CCM (CONTINUOUS CASTING MACHINE)

2 NOS CONCAST MACHINES

BILLETS CASTING


NATIONAL STRUCTURAL STEEL PRODUCTS



• PRODUCT RANGE:

• I BEAMS – 200 mm to 600 mm.

(CURRENTLY AVAILABLE SIZES 200, 250, 300 & 400 MM)

(WITHIN 15 DAYS 600 MM BEAM SHALL BE AVAILABLE)

• SPECIFICATIONS:

• INDIAN STANDARD - IS 2062 :2006, IS 808, IS 1852

• BRITISH STANDARD - BS EN 10025 :2004

• EUROPEAN STANDARD – EN 10025

• AMERICAN STANDARD - ASTM -A 36



PRODUCT RANGE:

• CHANNELS – 200 mm to 400 mm.

(CURRENTLY AVAILABLE SIZES 200, 250 & 300 MM)

(WITHIN 15 DAYS 400 MM CHANNEL SHALL BE AVAILABLE)

• SPECIFICATIONS:







• PRODUCT RANGE:

• ANGLES – 100 mm to 250 mm.

(CURRENTLY AVAILABLE SIZES 100, 110 & 130 MM)

(WITHIN 15 DAYS 150, 200 & 250 MM ANGLES SHALL BE

AVAILABLE)

• SPECIFICATIONS:






NATIONAL TMT BARS


TMT (QST) PROCESS IN QUENCHING BOX

MICROSTRUCTURE ANALYSIS

900°C 600°C


NATIONAL REINFORCEMENT TMT BARS

NATIONAL TMT BARSNATIONAL CRS TMT BARS

• Sizes – 8 mm to 32 mm

• Grades available –

IS:1786 - Grade Fe 415, Fe 500, Fe 550

ASTM A 615 Grade 40 & Grade 60

BS 4449 Grade 460B & 500B

Fe 415 D and Fe 500 D Grades available on request


NATIONAL REINFORCEMENT TMT BARS

• CURRENT SALES : 10000 MT PER MONTH

• SEGMENTWISE % SALES

DEALERS : 50 %

PROJECTS : 50 %


STAINLESS STEEL PRODUCTS

A O D (ARGON OXYGEN DECARBURISER) IS INSTALLED FOR PRODUCTION OF VARIOUS GRADES OF STAINLESS STEEL


STAINLESS STEEL PRODUCTS • S.S. BILLETS

GRADES – 202, 304, 316, 410 (or as per Customers’ Reqmt.)– 100 x 100 mm2– 130 x 130 mm2– 160 x 160 mm2– 200 x 200 mm2

• S.S. FLATSGRADES – 202, 304 (Commercial Utensil Grades)Cross Section – 1200 mm2 to 3600 mm2, Width – 175 + mm.

• S.S. ROUND BARS– Grades – 201/202 L, 304 / L, 316 / L, & 410 L– Dia – 16 to 120 mm.


CERTIFICATIONS

ISO 9001 : 2008

CM/L 7566287IS 1786 : 2008 TMT

Quality Policy, Health & Safety Policy

Environment Policy, Energy Management Policy

License from (Centre De Recherches Metallurgiques), Belgium

IS 2830 BILLETS

IS 2062 STRUCTURAL STEEL – IN PROCESS


QUALITY POLICY

We, at SPSIL, believe in providing top quality products to our customers exceeding their requirements with best quality standards.

This is achieved by :• Implementing international standard ISO 9001:2008 on

quality management system and following BIS/International standards for product quality.

• Interacting with customer to understand their quality and delivery requirements.

• Setting quality norms and ensuring strict compliance of the same during manufacturing process.

• Employing best technology, equipment and human resources in the manufacturing process.

• Proper up-keep of plant and up gradation of technology.• Continually improving the quality of our products,

processes and human resources by involving everyone in the improvement process.


QUALITY TESTING EQUIPMENTS

Name Of Instrument Make

Spectrometer Fe Base,

Shimadzu JapanModel PDA - 7000 With

Computer Printer ( 2 NO)

Universal Testing Machine Blue Star Ltd.

(2 No) 100 Ton Capacity

Hardness Tester Blue Star Ltd.

Metallurgical Microscope Olympus Corp., Japan

Electronic Weighing Machine M/S. Powerscale

Muffle Furnace Sedko

Impact Testing Machine Aakash Industries


Government Sector1 NHAI

a. L & T ECC Div.b. DIC NCC (JV)c. Soma Groupd. LongJian Road & Bridge Ltd.e. D.R. Agrawal Infracon Pvt. Ltd.f. China Gezhouba Water & Power (Group) Co. Ltd.g. M S Khurana Engineering Ltd.

2 Gujarat Express Highway3 Central Warehousing Corporation4 Western Railway5 Irrigation Department (GOG - Bandhara Project)6 Kandla Port Trust7 Sardar Sarovar Narmada Nigam Ltd.8 Madhya Pradesh Laghu Udyog Nigam Ltd. (MPLUNL)9 Sindhu Resettlement Corporation10 Ahmedabad Airport – M/s NCCL-MSKEL (JV)

11 NTPC Ltd. 12 GETCO 13 Ahmedabad/Surat/Vadodara/Rajkot Municipal Corporation

14 Gujarat State Police Housing Corporation

IMPORTANT CUSTOMERS


Private Sector

1 TATA UMPP (Mundra) – Doosan Power Systems India Pvt Ltd.2 Reliance Group3 Essar Group4 Gujarat Adani Port Ltd.5 Mundra Port & Special Economic Zone6 Adani Power Limited7 OPaL (Samsung Enginering)

8 ITD Cementation (I) Ltd. (Gujarat Pipavav Port) 9 Pipavav Shipyard Limited

10 Hindalco Industries Ltd. 11 Larsen & Toubro Limited 12 Zydus Cadila Group 13 Torrent Pharmaceuticals Ltd.

IMPORTANT CUSTOMERS

Exports

Our Products are being exported to Egypt / Middle East / South East Asia & the African continent


NETWORK PRESENCE


AREAWISE DEALERS IN GUJARAT

AREA DEALERS DISTRICT

South Gujarat 29Bharuch, Narmada, Surat,

Navsari,Ankleshwar

North Gujarat 14Banaskanth, Patan, Sabarkantha,

Mehsana,

Central Gujarat 20Ahmedabad, Baroda, Gandhinagar,

Kheda, Nadiad, Anand, Panchmahal, Godhra, Dahod

Saurashtra & Kutch 35Surendranagar, Rajkot, Jamnagar,

Junagadh, Bhavnagar, Mandvi, Gandhidham, Mundra

TOTAL DEALERS 98


THIS IS A BEGINNING OF TRUST AND LONG LASTING RELATIONSHIP- “WE WELCOME YOU”

WELCOME


WE ARE COMMITTED TO…

World class quality standards Best Value for Money Customer focused approach leading to

“ Total Customer Satisfaction” Easy Accessibility of the products Excellent after sales and value added services Sharing our technical competency and

excellence in metal based construction technology

Ethical business practices Winning the trust of our valued customers

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