Ed. 09-16

AERONDI is a start-up company, born to offer non-destructive services (NDT-NDI), mainly focused on Aerospace Industry.

Besides the main activity, consisting in Non-Destructive Inspections on structural and engine parts, made of metallic or composite materials, the company offers a wide range of Technical Support services in the Special Processes area other than in Testing Processes.

The Company owns from the start a strong technical knowledge, due to the synergic convergence of many subjects having multi-decades experience in the field.

To complete the offer, services of qualification and periodic verification on instrument, equipment and processes are given, within the scope of our activities.

AERONDI S.r.l. Legal address: C.so Vittorio Emanuele II, n. 108, 10100 Torino – ItalyCertified e-mail: aerondi@pec.itVAT: IT11290420014 Registration N°: TO – 1201564

Operative address 01: Via Reano 6/8 – 10040 Rivalta (TO) – ItalyOperative address 02: Via Incasale 5 – 21018 Sesto Calende (VA) - ItalyE-mail: info@aerondi.it

SERVICE LINES

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SERVICE LINES

NON DESTRUCTIVE TESTING

(NDT/NDI)

CONSULTANCY TESTING

CONSULTANCY SPECIAL PROCESSES

NDT INSTRUMENTS AND PLANTS VERIFICATION

SURFACE METHODS(MT-PT)

VOLUMETRICMETHODS (UT-RT)

PYROMETRY

UNI EN 9100

UNI EN ISO 9001

UNI EN ISO 9001

UNI EN 9100

LS1

LS4

LS5

UNI EN ISO 9001

LS2

LS3

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CERTS

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LABORATORIES VIA REANO 6/8 - RIVALTA (TO)

Operation area m2 900

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CALLABMT

PT

UT

RT

RT-Processing

NDI Operation Area – Layout (RT in progress)

OUTNC

CALoffice

PT MT

INair

compressor

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Surface Methods Layout

MAGNETIC PARTICLES BENCH UNIT – CHARACTERISTICS

Working length: 1500 mmCircular Direct contact MagnetizationLongitudinal Magnetization withCoil internal Diameter: 500 mm

Toroidal Magnetization of rings

Current Range: 100÷6000 A FWDC Quick Break

On board Demagnetization AC/FWDCAC Demagnetization Tunnel

Conforming ASTM E1444, AWPS003X

Plant in service since August 2016 at Aerondi – Operating Unit N. 1Via Reano 6/8Rivalta (TO)

CHARACTERISTICS: tank working dimensions 800 x 700 x 900 (h) mm.  • Alkaline degreasing water based with US. • Manual washing with side service + Drying area with hot air recirculation.• Post-emulsified Penetrant (ID2)• Post-emulsified Penetrant (ID3) • Manual pre-washing with overflow and UV lamp, min. 300 µW/cm2 - max 100

lux • Emulsification with manual parts handling• Water Washable Penetrant (IA2) • Water Washable Penetrant (IA3)• Final manual washing with overflow and UV lamp, min. 300 µW/cm2 - max 100

lux • Dry and clean compressed air to remove the excess water residue.• Drying area with hot air recirculation – Equipped with SAT and TUS pits• Dry Powder Developer application “a” form• Inspection cabin - Dimension mm 3000x2000x2500 H < 20 lux at shot curtains• Additional inspection rotating plane

Plant in service since May 2016 at Aerondi – Operating Unit N. 2Via Incasale 5Sesto Calende (VA)

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Volumetric Methods Layout (UT qualified – RT in progress)

1- RT enclosure 3x4 m2- darkroom - wet3- darkroom - dry4- viewers5- squirters UT 4 axes 5000x1500x15006- UT tank 5 axes 1100x1000x600

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Water column or film, to inspect composites and sandwich structures. •4 controlled axes with 2 squirters or 5 probes wedge

• X = 4000 mm• Y = 1200 mm• Z = 1500 mm• R = 330°

• 5 channel Airous 5 instrument• Extended Dynamic 90 dB with remote amp.• Transmission (TTU) and Reflection (PE)• A/B/C-SCAN representations• Conforming AWPS 001X

Tank System for Immersion Ultrasonic Testing - Working dimensions tank 1100x1000x800 mm- Rotating part-holder table up to 100 rpm- 3 linear axes and 2 probe orientation axes

scanner

- Single-channel instrument USN60

- Acquisition and analysis Airone SW for A-Scan, B-Scan, C-Scan

- Conforming AMS STD 2154, AMS 2630, AMS 2631, ASTM 2375

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Besides Aerospace UT processes, Aerondi has

developed a specialized UT inspection process

dedicated to Bearing Rings.

Fast inspection rate combined with high sensitivity

being the challange in this application, we are

now able to inspect cylindrical and tapered rings

up to 800 mm in diameter and 600 mm in height

with very good results in both quality and speed.

Aerondi has been qualified in 2016 by Schaeffler-

FAG for inspection of the very critical WPOS

products.

Dead zone 1,8 mm

Control system for solid laminated parts based on TomoScan FOCUS LT, 16:128 instrumentation in Pulsing Receiver configuration. The scanning mechanics allow to inspect flat and curved parts, both concave and convex.

It fits any inspection need, either manual and automated, ensuring an impressive quantity of information ready available for post-computing and storing in original format.

Maximum diagnostic power together to great reliability and inspection speed.

Metallic components and sandwich structures

inspection with constant potential equipment with Be

window and reduced focal spot for optimal space

resolution and inspection contrast on Film.

CR and DR ready, wide micro focus as short term

developments.

Special applications and inspection

process developments designed for

any critical need in terms of

sensitivity and reliability, thanks to

technical deep-knowledgeable

experienced operators.

Coming soon

The specification AMS 2750 standards for the control of heat treatment facilities in the aerospace industry, is increasingly applied in other industrial sectors such as energy, while for the automotive industry the standard CQI-9 (AIAG) is increasingly used.

Both specifications describe the requirements for the equipment for thermal processes:• Temperature uniformity in

the working volume of the system (TUS)

• Instrumentation for measurement, recording and control

• Temperature sensors• Testing the accuracy of

the measuring system (SAT)

• Performance tests• Radiation Testing• Etc.

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5

6 789

T.U.S. example in a vacuum furnace

• NDT Instrumentation Verification in agreement with Nadcap requirements

• Calibration and control of ammeters and timers equipping magnetic bench unit with relative definition of the minimum values of repeatable current (FWDC and AC)

• Calibration and verification of light meters and radiometers• Calibration and verification of magnetometers and

Gaussmeters• Calibration and verification of gauges and thermometers• Calibration and verification of timer

• Baseline definition for TAM 146040

• Verification of 190466 and 135273 comparators• Verification on the inspection process and gap analysis

Preliminary Auditing on the area of interest (Process Area, operators, equipment, procedures) – Gap Analysis

Training of the involved personnel at every level and tailored on specific competences (Technical Area – Quality – Process operators – Process Area Responsible).

Review of process procedures involved. Specific Training Activity and NCR answering process Application of (Case study):

Root Cause Analysis Immediate Corrective Action Taken Impact of all Identified Causes and the Root Cause – Action Taken to Prevent Recurrence.

Support during Nadcap accreditation audit Support for NCR resolution (Balloting Process)

The Team

Responsible Level 3’s Method Level 3’s Senior Level 2’s Auditors Instructors Examiners

Activities

• Written Practice and application

• Method Procedures

• Technical Data Sheets

• Personnel training

• Training on the Job

• Qualification Examinations

• Performance Review

• Internal Auditing

• Instrument and Equipment Qualification

• Process Qualification and monitoring

• Support in Audit from Customer/Authority

ORGANIZATION CHART

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DIREZIONE OPERATIVA(DGO)

(F. Baratta)

GESTIONE DEL PERSONALE (HRM)

(Interim: F. Baratta)

AMMINISTRAZIONE (AMM)

(Interim: F. Baratta)

GESTIONE QUALITA·(RQA)

(R. Seni)

IT E GESTIONE DOCUMENTAZIONE

(ITC)(P. Porta)

COMMERCIALE (COM)

(Interim F. Baratta)

ACQUISTI (ACQ)

(F. Baratta)

SICUREZZA E AMBIENTEHSE

(F. Forestello)

DIREZIONE TECNICA TESTING(DT-T)

(M. Capriolo)

DIR. TECNICA PROCESSI SPECIALI(DT-PS)

(M. Capriolo - ad interim)

METODI NDT SUPERFICIALI(NDI-S)

(M Capriolo)

METODI NDT VOLUMETRICI(NDI-V)

(L. Valente, F. Baratta)

CONSULENZA SU TESTINGNDT OUTSIDE AGENCY

(N)(M. Capriolo)

CONSULENZA SU PROCESSI(C)

(F. Siniscalchi)

PIROMETRIA(P)

(G. Errichiello)

RAPPRESENTANTE DELLA DIREZIONE PER LA QUALITA·

(RDQ)(R. Seni)

RADIOPROTEZIONE(RDP)

(S. Martini)

VERIFICA STRUMENTI NDT(T)

(M. Capriolo)

ORGANIGRAMMA NOMINATIVO Cod.MD-02

Rev. 123.02.2016

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NDT Level 3 Professionals

Certifications Matrix

    RT UT MT PT VT ET ST IRT

Baratta Franco ISO 9712 X X X X X X    EN4179 X X X          

Capriolo Massimo ISO 9712     X X        EN4179     X X        

Valente Luca ISO9712 X X            EN4179 X X            

Cavaccini Giovanni(Dares)

ISO9712                EN4179   X X X     X XASNT   X X X        

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FHD (formerly Agusta Westland, currently

Leonardo Helicopters)Approvals

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Aerondi – Operating Unit N. 02Via Incasale 5Sesto Calende (VA)

FHD (formerly Agusta Westland, currently

Leonardo Helicopters)Approval

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