advanced syngas production for fuels, chemicals and power · integrated thermochemical biorefinery...
TRANSCRIPT
Advanced Syngas Production for Fuels, Chemicals and Power March 11-14, 2019
Who We Are
Commercializing the Integrated Biorefinery Platform
Formed in 1996, HQ in Baltimore, MD
USA
Proprietary technology developed with
over $100 million of R&D investment
to date
Technology demonstrated at
commercial scale
Advanced commercial scale
biorefineries in construction and
development world-wide
Advanced Development Center in
Durham, NC, USA
TRI is committed to implementing Clean Technology for a Sustainable Environment
2
What We Do Integrate TRI’s proprietary technologies, equipment and services, enabling the conversion of biomass and
waste to renewable fuels, chemicals and power
Biomass to Green Fuels and Chemicals
Prep &
Dry TRI
Reformer
GTL
Syngas
Clean-up Drop-in fuels
Tail Gas for Endothermic heat
Green Power
Agriculture
MSW/RDF
Clean Syngas
Our Technology – Flexible Feedstocks
Processes a wide range of waste and
biomass feedstocks for improved
economics
Suitable for greenfield or can be
integrated with host to
maximize thermal
efficiency and capitalize
on existing infrastructure
End product can be augmented at
a later date to respond to changing
market conditions with modest
capital investment, e.g. adding a
catalytic or fermentation fuels module to
the existing plant.
Is sustainable for maximum economic life
Low emissions profile for enhanced environmental
performance
TRI’s steam reforming technology is the foundation
of the integrated Thermochemical Biorefinery and
Power Plant
4
Forest Residuals
Agricultural Wastes
Sludge Lignite
MSW
RDF
Unique two stage gasification system that provides process flexibility for a wide range of feedstocks
High carbon conversion to maximize yields
Capable of customizing syngas H2:CO ratio ranging from 1:1 to 3.5:1
Contaminants are kept dry for easy removal
Deep fluidized bed first stage where feedstock undergoes drying, pyrolysis and steam reforming in a reducing environment to produce a high value syngas
Indirectly-heated steam reforming process operates at medium temperature and low pressure which is well suited for contaminant laden feedstocks
3 inputs and 3 outputs
In - Feedstock, steam and fuel for pulse heaters (typically tail gas from downstream syngas conversion processes)
Out - Syngas, clean flue gas for heat recovery and dry solids for contaminant removal
TRI’s Proprietary Steam Reforming Process
5
How it works and why it is better
Commercially Proven Pulse Heater
TRI’s Proprietary Steam Reforming Process
6
TRI’s pulse combustion heat exchanger technology provides high efficiency
heat transfer and enables cost effective fluid bed design
Internal Cyclones
Pulse Heaters
Steam Grid
7
TRI Reformer Island
Norampac, Inc.
Trenton, Ontario
Owned by Cascades,
Canada’s largest
containerboard
manufacturer
Trenton is a zero effluent
mill producing 500 tpd
corrugating medium
Design Capacity:
115 TPD of Spent Liquor
Solids - Equivalent to
500 dry TPD solid biomass
Commercial scale demonstration of biomass reforming
Commercial Steam Reformer
8
Steam Reformer lift Steam Reformer shipping from fab shop
Height 62 feet
Freeboard diameter 18 feet
Weight (empty) 110 tonnes
Operating weight ~300 tonnes
Commercial Scale Projects
9
Capacity
10 million gallons per year FT Jet
Integrated Thermochemical biorefinery MSW Derived Feedstock to FT Fuels
Based on TRI steam reforming technology
In Construction – S/U 1/2020
Project qualified for RIN’s that require at least a 60% reduction in Green House Gases
500 dTPD MSW derived feedstock to FT Jet Integrated Biorefinery
10
• Velocys signed an option for a 100-acre site in Natchez, Mississippi
• 40 refinery jobs averaging $100,000 yearly in pay and benefits
• 100-plus forestry jobs paying $40,000 on average. • $42MM County Tax Breaks • $15MM State Tax Breqks • Adams County will pay for levee upgrades and
donate land — a package worth $4 million — if Velocys obtains $300 million in financing
1,000 dTPD Woody Biomass feedstock to FT Diesel Integrated Biorefinery
Commercial Scale Projects
Confidential
Every process needed in a commercial biorefinery is replicated here
11
TRI Process Demonstration Unit (PDU)
Feed System Steam Reformer
CTC Prim GCU
Sec GCU Fischer Tropsch
TRI PilotPlant
12
Woody biomass Logging residuals, chips and saw dust
Ag Residuals Corn Stover, wheat straw
Swine waste, Poultry litter
Rice hulls, switch grass
Grape plant pruning's
Pistachio nut shells
Olive waste
Low Rank Coal Lignite, sub bituminous
Wastes Refuse Derived Fuel
Municipal and mill
sludge
Blends Wood/Coal
MSW/Coal
Spent Liquors Kraft
Sulfite
Soda
Straw
Distillery spent wash
Feedstocks tested to date
Woody Residuals
MFTL – diesel fraction
HFTL – wax fraction
MSW Derived Feedstock
Confidential 13
Drop-in Fuels for Strategic Domestic Markets
ThermoChem Recovery International - Technology Development Timeline
1996 TRI Established
2003
Black Liquor Commercial Demonstration
2009 Fully integrated Process Demonstration Unit constructed
2011 Successful Demonstration of Fully Integrated Woody Biomass to Fuels
2014 Successful Demonstration of Fully Integrated MSW to Fuels
2017
Fulcrum MSW to Jet Fuel Biorefinery Project – Reno, Nevada
TRI Advanced Development Center
15
Feedstock Test Reformer (FTR) Feedstock screening tests to determine optimum operating
conditions including temperature and pressure, eutectics, etc.
Advanced Development Center (ADC) Continuous process improvement
2nd generation technology development
Cold flow modeling
Process concept testing
Process Demonstration Unit (PDU) Large scale integrated biorefinery pilot (4 dry tons/day)
Integration validation testing for complete systems
Feedstock and process validation is support of commercial scale designs
A complete range of testing and validation facilities to support development
CONFIDENTIAL