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    ADVANCED DESIGN OF

    COLUMNS

    Professor Russell BridgeDr Andrew Wheeler

    Centre for Construction Technology and ResearchUniversity of Western Sydney

    SEMINARS Sept. 2001

    The Centre for Construction Technology and Research at the University of

    Western Sydney is progressively developing new design rules for OneSteelReinforcings Guide to Reinforced Concrete Design.

    Top-tier design rules that meet the requirements for design by refined

    calculation defined in AS 3600-2001 are being released under the trademark of

    Advanced Design. This presentation concerns rules being developed for

    advanced design of reinforced-concrete column cross-sections for strength.

    The design rules are proprietary and should only be used when OneSteel

    Reinforcings products are specified.

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    ADVANCED DESIGN OF COLUMNS

    500PLUS-CCS

    SOFTWARE

    COLUMN

    CROSSSECTION

    DESIGN

    The advanced design rules have been incorporated in a new software package

    called 500PLUS-CCS, CCS standing for Column Cross-Section which

    will be demonstrated during the presentation.

    The new design rules and software will provide the user with a better

    determination of cross-section strength and allowing the safe and economical

    use of higher strength materials.

    The presentation looks at the design principles used in the determination of the

    cross-sectional strength of a conventionally reinforced column.

    Also presented are the principles used in advanced analysis which was used in

    the development of the software package 500PLUS-CCS.

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    Nu

    Mu Muo

    Nu0

    Moment

    Load

    (M*, N*)(Unsafe)

    ( Mub, Nub)

    Locus of Mu, Nuvalues

    (M*, N*) (Safe)

    M*

    N*

    LOAD-MOMENT STRENGTH INTERACTION - DESIGN

    In the design of a reinforced concrete column the designer is primarily

    concerned with obtaining a column for which the design action effects

    (defined by combination of M*, N*) fall within the load-moment strength

    interaction diagram. Typical load-moment strength interaction diagrams as

    shown may be generated using either simplified methods or using advanced

    analysis. The 500PLUS-CCS software enables the designer to use advancedanalysis methods to derive an accurate interaction diagram for design use.

    The load moment strength interaction diagram is dependent on a number of

    factors including the geometry of the cross-section, and the material properties

    of both the concrete and reinforcement. One of the major advantages of the

    advanced analysis is the ability to accurately predict the stress in a cross

    section for a give strain distribution, thus providing an accurate means for

    determining realistic column capacities.

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    Concrete Four original Grades; new Grade; high strength

    fc = 25, 32, 40, 50 MPa; 65 MPa; up to 90 MPa

    Maximum Strength = 0.85 fc

    Steel 500N grade - 500PLUS (fsy = 500MPa)

    CONCRETE AND STEEL MATERIALS

    The Australian concrete structures code AS3600 has previously limited the

    maximum concrete strength of the concrete to 50 MPa, and an upper limit of

    400 MPa on the nominal yield strength of the reinforcement. However, the

    current standard AS3600-2001 has increased the maximum concrete strength

    to 65 MPa and allows the use of 500N grade reinforcement (yield stress

    500MPa). In recognition of the industry need and based on current research,the advanced analysis software also enables the use of high strength concrete

    up to 90 MPa.

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    CONCRETE STRESS-STRAIN CURVE (CEB)

    0

    10

    20

    30

    40

    50

    60

    0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008

    Strain a

    Stressc

    (MPa)

    f'c = 50 MPa

    f'c = 40 MPa

    f'c = 32 MPa

    f'c = 25 MPa

    o = 0.0022

    c = f(a)f'c = 65 MPaAS3600-2001

    To define the concrete stress-strain relationship, the current commentary to the

    standard recommends the use of the CEB curve when using advanced analysis

    methods.

    One key factor of the CEB curves is that the peak stress occurs at a strain of

    0.002 and is independent of the concrete cylinder strength. The unloading

    behaviour of the varying grades of concrete also differ significantly.

    The standard also limits the maximum concrete stress of 85% of the cylinder

    strength.

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    CONCRETE STRESS-STRAIN CURVE (COLLINS)

    0

    10

    20

    30

    40

    50

    60

    70

    80

    0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008

    Strain a

    Stressc

    (MPa)

    f'c = 85 MPa (Collins et al)

    f'c = 50 MPa (CEB)

    f'c = 25 MPa (CEB)

    o = 0.0022

    c = f(a)

    While the CEB curve is considered to be adequate for normal grades of

    concrete, the authors recommend the use of the Collins concrete stress-strain

    curve for high strength concretes.

    Unlike the CEB curves, the strain at peak concrete stress is dependent on the

    concrete cylinder strength.

    As detailed previously, the maximum concrete stress is limited to 85 % of the

    cylinder strength

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    sy= 0.0020 for 400Y Gradesy= 0.0025 for 500Plus

    STEEL STRESS-STRAIN CURVE

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    0 10 20 30 40 50 60

    Relative Strain s / sy

    RelativeStress

    s/fsy

    Design Assumption

    Strain Hardening

    Slope = Es = 200,000 MPa

    1.0

    The definition used for the material properties of the steel is the bi-linear

    elastic plastic stress strain relationship with a linear elastic region to the yield

    point. The modulus of elasticity for the steel is assumed to be constant at

    200,000 MPa. Consequently, the strain at this yield point is assumed to be

    0.002 for the 400Y Grade steel and 0.0025 for the 500PLUS reinforcement.

    The effects of the strain hardening of the steel are ignored for the advancedanalysis of columns.

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    Stress Resultants

    N

    M

    Concrete Stress

    DistributionAxis

    Ne

    utral

    Steel Stress

    Distribution

    Strain Distributiona

    Curvature = 1/R C

    entre

    Cross-section

    Axis

    AXIAL FORCE AND MOMENT AT A CROSS-SECTION

    To determine the capacity of a column the assumption that plane sections

    remain plane is utilised. An assumed strain distribution is applied to the cross-

    section, defined by the curvature and axial strain at the centroid. From the

    applied strain distribution and the pre-defined material properties, the stress

    distribution in the concrete may be determined. The same method is use to

    determine the stress distribution in the reinforcement. Once the stressdistribution is determined, integration is utilised to determine the axial load (N)

    and the moment (M) for the given strain distribution.

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    LOAD-MOMENT-CURVATURE DIAGRAM

    5000

    4000

    3000

    2000

    1000

    0 100 200 300

    Moment M kNm

    AxialLoadN

    (kN)

    400 x 40050 cover8C24 barsfsy = 410 MPafc = 30 MPa

    48

    12 16 24 3240

    60

    80

    120160

    8N24 Bars

    The load-moment strength interaction diagram is determined by selecting a

    curvature and varying the applied axial strain. For each value of axial strain, an

    axial load (N) and moment (M) is determined and the curve of load-moment

    values for a given curvature derived. This procedure is repeated for varying

    values of curvature. Plotting values of load and moment for a constant value of

    curvature results in the contour chart shown in the slide above. A 3D model ofthis behaviour shown in next slide, where load (N) is on the y axis, moment (M)

    on the x axis and curvature () on the z axis. Viewing the x-y axis, then the

    envelope of ( N, M) values defines the load-moment strength interaction

    diagram.

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    LOAD-MOMENT-CURVATURE DIAGRAM

    A 3D model of the load-moment-curvature behaviour of a typical column

    cross-section is shown above. This was constructed using the contour diagram

    shown in the previous slide. The lines marked on the model are lines of

    constant curvature, the vertical axis is the load axis and the horizontal axis is

    the moment axis.

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    d

    do

    cu

    kud

    Muo

    cu

    kuodosyMub ,Nub

    Mul , Nul

    do

    cu

    Nuo

    Moment

    AxialLoad

    KEY POINTS ON LOAD-MOMENT INTERACTION CURVE

    When using simplified methods or advanced analysis, a number of key points

    are defined on the load moment strength interaction diagram. These points are

    used in the determination of the appropriate capacity reduction factors, and

    include the axial capacity (Nuo), the bending capacity (Muo) and the balance

    point (Mub,Nub).

    The axial capacity (Nuo) is the capacity of the section when a constant strain is

    applied across the cross-section. For 400Y Grade reinforcement this point

    would always corresponds with the strain at which the peak concrete stress is

    reached. The pure moment capacity (Muo) is the maximum bending capacity of

    the column with zero axial load. The depth to the neutral axis (koud) at this

    point is needed, as it is used as a measure of ductility of the cross-section. The

    capacity reduction factor () at pure moment is dependent on the value ofkuo.

    As the axial load applied to a column is increased from zero, the moment

    capacity will increase as applied axial strains relieve some of the tensile strains

    resulting from the bending. As these compressive strains increase, they will

    reach a point at which they begin to decrease the bending capacity of thecolumn. This transition point is considered to be the balance point (Mub,Nub).

    For rectangular sections, and particularly those that are singly reinforced, this

    point occurs when the steel on the extreme tensile face begins to yield. When

    the cross-section is non-rectangular or has multiple layers of reinforcement,

    the peak moment may not always occur when the reinforcement on the

    extreme tensile face begins to yield. Using advanced analysis methods, the

    transition point between applied axial load contributing or degrading the axial

    capacity is determined accurately.

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    0.60.8or0.8uo

    ud ==M

    M00

    Pure Bending where Nu = 0

    Combined Bending and Compression where Nu< Nub

    += ))((

    ub

    u0

    N

    N10.60.6

    Combined Bending and Compression where Nu> Nub

    0.6=

    CAPACITY REDUCTION FACTOR

    Capacity reduction factors (), as defined by AS3600, are dependent on theapplied axial load (N). When the applied load (N) is greater that the axial load

    at the balance point (Nub), the column is considered to be predominantly under

    axial loading and a reduction factor () of 0.6 is applied. When the axial load

    (N) is below the balance point (Nub), bending is considered to be critical so

    providing kuo is less than 0.4 the reduction factor () is varied linearly from 0.6at the balance point to 0.8 for pure moment.

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    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    0 1 2 3 4 5 6 7 8 9 10

    Percentage Steel %

    M

    omentStrength-PureBending

    (kNm)

    CapacityFactor

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    Mudku = 0.4 Muo

    Muo

    400 x 40050 coverfsy = 500 MPa

    f'c = 32 MPa

    STRENGTH IN PURE BENDING

    For cross-sections where kuo is greater than 0.4, a reduction factor () isreduced further to overcome the potential ductility problems. This reduction is

    based on the assumed moment capacity Mud which is a theoretical moment

    capacity based on a value ofkuo=0.4.

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    0

    2000

    4000

    6000

    8000

    0 100 200 300 400 500

    Moment (kNm)

    Load

    (kN)

    Locus

    Mu, Nu

    values

    Locus

    Mu, Nu

    valuesNuo

    Nuo400 x 40050 coverfsy = 500 MPa

    f'c = 32 MPa

    M

    uo

    Rectangular StressAnalytical Method

    NOMINAL AND DESIGN STRENGTH

    The effect of the reduction factor is very significant on the overall capacities of

    the cross-section. Thus optimisation using advanced analysis is critical to

    obtain the best performance permitted for the column. The advanced analysis

    enables an accurate prediction of the balance point, along with determining the

    maximum permitted value ofMud.

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    SLENDER CONCRETE COLUMN

    When looking at slender columns, AS3600 allows the use of moment

    magnification factors to take into account the effects of slenderness. The

    software included is only for determining the cross-sectional strength, and thus

    does not consider slender columns.

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    MINIMUM REINFORCEMENT IN COLUMN

    Min. 1% steel400Y Grade

    0.8% steel500 PLUS

    sh shrinkage strain = 850 strain

    ccbcreep factor = 7.5

    Loading = 0.4Nuo= 40% squash load

    Stresses in steel with time

    The minimum steel requirements for columns governed by strength as

    specified by AS3600 is 1 percent. The commentary to the concrete standard

    suggests that this limit "guards against yielding of the reinforcement due to

    shrinkage and to creep under sustained service loading".

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    CREEP AND SHRINKAGE STRESSES IN STEEL

    0

    100

    200

    300

    400

    500

    Time after Loading

    SteelStress(MPa)

    1.0% 400Y Rebar

    0.8% 500PLUS Rebar

    1 3 10 30 30100 1 3 10

    Days Years

    Studies have shown that for a column with 1 percent 400Y Grade

    reinforcement, when compared with an similar column with 0.8 percent

    500PLUS reinforcement and subjected to identical shrinkage strains, the

    same creep coefficient and supporting the same sustained service load (see

    previous slide) the stresses in the reinforcement of each column are very

    similar. Consequently, the advanced analysis will allow the design of columnswith less that 1 percent reinforcement for 500PLUS reinforcement.

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    COVER SPALLING IN HIGH STRENGTH CONCRETE

    Spalled concrete cover

    Confined concrete

    Nuo = kfcAc+ fsyAs

    For fc 65 MPa, k= 0.85

    The use of concrete grades above those specified in AS3600 introduce a

    number of additional problems. A primary consideration is the effect of

    spalling of the concrete cover on the axial strength of columns.

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    EFFECT OF COVER SPALLING ON STRENGTH

    0.50

    0.55

    0.60

    0.65

    0.70

    0.75

    0.80

    0.85

    0.90

    0.95

    1.00

    0 20 40 60 80 100 120

    Concrete Grade (MPa)

    StrengthFactork

    To overcome the effect of cover spaling, the maximum concrete stress allowed

    for design is decreased. Numerous experimental studies have demonstrated

    that for concretes with cylinder strength up to about 65 Mpa, the peak stress

    reduction factor (k) of 0.85 as specified by the standard may be adequate.

    However, as the concrete cylinder strength moves beyond this point, the peak

    stress reduction factor should decrease to a lower value. A limit of 0.72 hasbeen suggested in some studies.

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    COMPARISON OF HIGH STRENGTH CONCRETE

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    0 100 200 300 400

    Moment Capacity Mu (kN/m)

    AxialLoadCapacity

    Nu

    (kN)

    50 MPa

    85 MPa

    High strength concretes, for a given cross-section, result in an increase in axial

    load capacity, including the effects of cover spalling, but have an insignificant

    effect on the pure moment capacity.

    When using the high strength concrete the designer should also ensure that the

    spacing and layout of the confinement reinforcement meet the desired

    requirements.

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    ADVANTAGES OF ADVANCED DESIGN FOR COLUMNS

    Full non-linear material properties

    Numerical integration of stresses for accuracy

    No assumptions for concrete strain at ultimate strength

    High strength concrete HSC included (up to 90 MPa)

    Proper definition of load (Nub) balanced point

    Calculation of maximum value of reduced moment M ud

    Use of maximum values of capacity reduction factor

    Reduction in value of minimum reinforcement Inclusion of effect of spalling of concrete cover for HSC

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    USE 20% LESS STEEL WITH 500 PLUS REBAR

    0

    10

    20

    30

    40

    0 1 2 3 4 5 6

    Mu/A gD (MPa)

    Nu

    /Ag

    (MPa)

    0.0% steel

    1.0% steel 400Y

    0.8% steel 500PLUS

    2.0% steel 400Y

    1.6% steel 500PLUS

    450

    700

    f'c = 32 MPa

    Comparisons between 400Y grade reinforcement and 500PLUS

    reinforcement are demonstrated here.

    In the cases shown, a simple replacement of 20 percent less reinforcement

    results in a similar column behaviour.

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    0

    10

    20

    30

    40

    0 1 2 3 4 5 6Mu/A gD (MPa)

    Nu

    /Ag

    (MPa)

    0% steel1% steel 400Y1% steel 500PLUS2% steel 400Y2% steel 500PLUS

    450

    700f'c = 32 MPa

    500PLUS REBAR AS DIRECT REPLACEMENT

    Further comparisons between 400Y grade reinforcement and 500PLUS

    reinforcement are demonstrated here.

    In the cases shown, a simple substitution of the higher grade reinforcement

    results in an increase in both axial load and moment capacity.

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    Practice based on supporting research

    Advanced analysis of concrete cross-sections

    Use of high strength concrete

    Advantages of 500PLUSRebar

    Accurate software for design

    Ongoing development and research

    CONCLUSIONS