activities...tekno elektromekanİk mÜhendİslİk san.tİc.a.Ş. productions: hpl panels hpl...

TEKNO ELEKTROMEKANİK MÜHENDİSLİK SAN.TİC.A.Ş.

Activities:

Activities:

Engineering,

Manufacturing

Contracting

for:

Cleanroom

Containment Facilities

Dryrooms

in

Pharmaceutical/chemical

High biosafety applications (BSL-2/3/4)

Electronic/nanotechnology

Defence

R&D


Founders :

Naci Sivri (CEO)

Aeronautical /mechanical engineer ,

Before Foundation worked for Semek

and Alarko-Carrier Groups

Tayfun Atılgan (General Manager)

Aeronautical /mechanical engineer ,

Before Foundation worked for Semek

and Alarko-Carrier Groups

Milestones of the firm:

1993 : Founded in as Saygın Engineering for general HVAC

Engineering, Contracting

1996 : Decided to work mainly cleanroom

2003 : Reorganised to serve turn-key contracting jobs and to produce cleanroom equipment , Firm’s

financial structure converted incorporated company, with the name of Tekno Elektromekanik

Mühendislik Sanayi ve Ticaret A.Ş.the registered brandname is HTL.


Factory :

Factory is located in the heart of Industrial area and only 20 km to the İstanbul Sabiha Gökçen

International Airport . Total closed area is 5,200 sqm. Production mainly made by CNC machines.


Productions:

Main Groups

Cleanroom panelling systems in 3 different series;

including Wall panel, walkable&non-walkable ceiling, doors, windows, coving, etc.

HPL PharmaClean serie

Meta-Clean serie

Air-showers/Air tunnels

Laminar air flow units, dispensing/sampling hoods

Gas-tight systems with pneumatic inflatable gasket

Door

Pass-box, pass-through

Damper

Vaporised H2O2 sterilisation systems

Mobile VHP unit: Peroxmin

Disinfection/Fumigation cabinet


Productions: Panels


Productions: HPL Panels

WHY WE OFFER HPL SURFACES :

HPL has excellent resistance to wear and scratching. Its surface may nevertheless be damaged by

abrasive substances or tools such as sandpaper or steel/wire wool.

Thanks to its resistance to heat, one of the most common applications working surfaces,

HPL surfaces are approved for use in contact with foodstuff.

HPL is non considered flammable. It only burns in presence of direct flame; even in this case, it has

intrinsic properties of low flame propagation.

HPL is resistant to cleaning materials and disinfectants. Only strong acids and alkaline solutions may

stain the surface.

How I clean the surface :

With a soft, clean cloth. Avoid any abrasive tool or cleaner.

You can use hot water. Cleaners and disinfectants without strong acids and bases.

We do not advice the HPL panels if

Fire risk is high

If ESD (Electrostatic discharge) risks is important

If relative humidity level is too low



HPL PRODUCTION PROCESS :

High Pressure Laminates (HPL) consist of layers of cellulose fiber (usually Kraft paper)

impregnated in thermosetting resins and bonded through the combined action of heat (= 130°C)

and high pressure (= 7Mpa).

The process takes place in multi-daylight presses and consists in the poly-condensation of the

thermosetting resins, which yields a non porous, homogenous material with strong internal

cohesion (= 1,35 g/cm3).

During the pressing process, metal plates impress a texture onto the laminate surface which,

depending on the function and the desired scratch and wear resistance, ranges from high glossy

to deeply structured. For cleanroom application we use mat surfaces with minimum roughness.



Panel cross-section

HPL Pharma-Clean Cleanroom Panels:

Surfaces

3 mm HPL

1 mm 304 grade stainless steell


Insulation

28-30 kg high density Polysyteren,

P.I.R fire safe polyisosiyanurat,

Perimeter covered with extruded aluminium profile

Inner alu.profile thickness 1.5 mm,

Connection-floor profile thickness is 2,3 mm

Coving profile thickness is 1,5 mm

Coving bracket profile thickness is 2 mm

Pre-assembled cable passage on request,

Standard width is 1200 mm, height up to 3000 mm,

more heights is possible using extra panels,

Special raised connection for PVC application

Wall connection



Non-walkable ceiling-wallconnection

Walkable , heat insulated ceilingcross-section – up to 150 kg/m2

Non-walkable ceiling:

Surfaces :

5 mm HPL

1 mm prepainted steell

Connection-suspension profile thickness is 2 mm

Standard panel dimensions

1260 mm x 1260 mm,

1260 mm x 630 mm,

630 mm x 630 mm,

Walkable Ceiling:

Surfaces 3 mm HPL

Insulation

28-30 kg high density Polysyteren,



Inner alu.profile thickness 2 mm,

Connection-suspension profile thickness is 3 mm

Standard panel dim. is 1200 mm x 2400 mm,


Productions: Hinged doors

Panel assembly

Concrete wall assembly

Surfaces

3 mm HPL



Insulation



Inner alu.profile thickness 1.5 mm,

Outer frame profile thickness is 2,3/1,8 mm

Frame profile thickness is 2,3/1,8 mm

Total thickness is 46 mm

Frame profile thickness is 2,3/1,8 mm

Total thickness is 46 mm

Window dim. 550x750 mm, 2x6 mm tempered glass

Push-bar emergency exit on request

Standard width is up to 1100 mm for single wing and 2000

mm for double wing, height up to 3000 mm,


Productions: Metallic Panels (Nano-Clean)

WHY WE OFFER METALLIC SURFACES :

Steell has excellent resistance to fire especially with rockwool insulation.

Metals has very good conductivity, so it is perfect for ESD risks. It is very important for electronic and

nanotechnology.

For the surfaces directly conducted to the medicine or food we could offer different garades of stainless

steell.

With the stainless steell extrem resistance to the humidity, chemicals, etc.

Can be painted if necessary by the time.

For the high differantial pressures it is ideal.

It is better if temperature deviations is to much.



Adjustable floor railWall-Wall connection

Utility channel

Additional profile for deteachability

MAIN PROPERTIES

Strong structure

Surfaces

Prepainted galvanized sheet, 0.80 mm

304 or 316 SS

Insulation

PIR polyisosyanurate,

Rockwool


Productions: Covings

MAIN PROPERTIES

Machined from solid aluminium

Anodised or painted

With centering pins and mastic gap


Productions: Pass-boxes/pass-throughs


Productions: Air showers/air tunnels

Function:

The unit prevents the dust particulate

transfer to the cleanrooms through the

personnel. The person enters the air

shower first, the particulates on the

personnel taken by the high velocity air-

jet, then enters the cleanroom.

Application areas :

Electronic Industry

Pharma and Chemical

Automotive Industry

Laboratories


Productions: Air showers/air tunnels

Technical Properties

Ready to use

All the cabling, mechanical assembly, tests ,

Completed before delivery.

Modular design

Short delivery time

Easy maintenance

Efficient filtration

25-30 m/s air velocity, special solid nozzles,

HEPA filter with efficiency of % 99.97 for 0.3μm particulate.

Outside painted steell, optionally 304 grade stainless steell , inside

304 grade stainless steell

Minimum operation and maintenance costs.

Optional 7500 V ioniser and automatic doors.


Productions: Operating room laminar air flows

Purpose :

Protection of the patient from microbiological agents coming from the room and ,

Protection of the surgical staff from the microbiological agents coming from the patient,

For this purpose :

First , air handling unit produce filtered and conditioned for temperature and humidity ,

Contitioned and pre filtered air supplied to the Laminar Air Flow Unit,

High efficiency particulate filter arrests most of the particulates and sends the clean air to the plenium above the

Laminarisator.

After laminarisator Laminar air stream (parallel flow lines to each other) obtained. So, staff and patient seperated with

unvisible lines. No particulate can come from the room or staff to the patient Surgical area on the patient is clean. Or, no

infectous agent come from patient to the staff.



Purpose :

Protection of the patient from microbiological agents coming from the room and ,

Protection of the surgical staff from the microbiological agents coming from the patient,

For this purpose :

First , air handling unit produce filtered and conditioned for temperature and humidity ,

Contitioned and pre filtered air supplied to the Laminar Air Flow Unit,

High efficiency particulate filter arrests most of the particulates and sends the clean air to the plenium above the

Laminarisator.

After laminarisator Laminar air stream (parallel flow lines to each other) obtained. So, staff and patient seperated with

unvisible lines. No particulate can come from the room or staff to the patient Surgical area on the patient is clean. Or, no

infectous agent come from patient to the staff.

As a result healthy operation will be provided.

To reach this point efficiently velocity distribution is very important. To obtain this result we prefer to cover the lower side of

the unit with HEPA filter; instead of using only at the entrance.



LAMINAR AIR FLOW UNITS PROPERTIES

Extruded and anodised aluminium profiles processed at the CNC machines to form strong and leakage free frame.

Plenium produced galvanised or stainless steel grade 1.301 (304) upon your request.

Lower side of the units is covered with HEPA filters, so pressure drop is quite low and filter life is longer than the other types. Also sound

level is lower.

From 0.2 to 0.3 m / s Laminar air velocity could be applied according to he requirement.

FILTERS

We prefer to use "gel-filled sealed" filters to have excellent leakage free assembly and ease of maintenance.

H14 filters with the efficiency 99.999 according to EN1822

This system has:

Lower pressure loss, Lower sound level,

Longer filter life , Lower operation costs,

PLENIUM

Welded design to have robust and leakage free form,

Galvanised or 304 or 316 grade stainless steel,

According to the size double or four air entrance,

Easy to assemble and maintenance



Dimensions

Product Code Largeness(mm) Lenght (mm) Hight (mm) Velocity (m/sn) Filter type

HTL – OT – LAF 12X24 1,259 2,491 447 0,28 H14

HTL – OT – LAF 18X24 1,880 2,478 447 0,28 H14

HTL – OT – LAF 24X24 2,490 2,502 447 0,28 H14

HTL – OT – LAF 24X30 2,490 3,124 447 0,28 H14

HTL – OT – LAF 30X30 3,100 3,124 447 0,28 H14


Productions: Laminar air flows / dispensing hoods


Productions: Laminar air flows / dispensing hoods/ softwall clean cabins


Productions: Gas-tight systems


Productions: H2O2 sterilisation system

Applications :

High Patogene Virus and Microbiology Laboratories

Hospitals and Healthcare related decontamination,

Temperature sensitive equipment sterilisation

Tacticle Vehicle sterilisation,

Aircraft sterilisation,

Biotechnological and Pharmaceutical Factories,

Biosafety cabinets, isolators,

BSL-3/4 Laboratories and Animal Laboratories.



Hydrogen peroxide vapour is well established as a bio-decontamination agent due to its “residue

free” nature (the only residues are oxygen and water) and

low temperature, vapour-phase application.

HPV has been tested against many organisms and classes of organisms. However, because a great

number of “common” micro-organisms exist, efficacy testing remains an ongoing process.

Hydrogen peroxide vapour is well established as a bio-decontamination agent due to its “residue

free” nature (the only residues are oxygen and water) and

low temperature, vapour-phase application.

HPV has been tested against many organisms and classes of organisms. However, because a great

number of “common” micro-organisms exist, efficacy testing remains an ongoing process.


Some of the references : Pharma

Customer Place Year Quantity - Class Provided services

Pharma Industry

İlsan-Hexal Kocaeli 20055,000 m2 Class 100.000, 75 m2 Class 1,000, 50 m2 Class 100

Design, cleanroom, HVAC, Electrik&Automation

Münir Şahin İlaç İstanbul 2007 2000 m2 Class 100,000 Cleanroom renovation

İbrahim Ethem Ulagay İlaç İstanbul 2008 20 m2 25-40°C - %50-75 RH Stability room

Kimpa İlaç İstanbul 2008380 m2 Class 100,000, 10 m2 Class 10,000, 5 m2 Class 100

Clean-room partition, HVAC

Mustafa Nevzat İlaç İstanbul 2009 100 m2 Clean-room partition,

Alvimedica (Heart stant production) İstanbul 2009 2,000 m2 Class 100.000, 100 m2 Class 10,000Design, cleanroom, HVAC, Electrik&Automation

Sandoz-Syntek İstanbul 2008570 m2 Class100.000-10000 Cristallisation+370 m2 Class 100,000 drying area

Design, Clean-room partition, HVAC, solvent distribution system, stability rooms, turn-key

Laurus İlaç Tekirdağ 2012 5000 m2 Clean-room partition

Şifa Kimya Konya 2013 670 m2 Class 100,000 Clean-room partition, HVAC

Bilim İlaç İstanbul 2017 3 pcs. Softwall clean cabin

Mefar İstanbul 2017 3 pcs Laminar Air Flow Unit Class 100

Vetal Vaccine Adıyaman 2017

5 pcs. Gas-tight dynamic pass-box , 3 pcs. Disinfection chamber, 2 pcs. H2O2 sterilisator pass-box, 9 pcs Laminar Air Flow Units, 2 pcs. Dispensing hood, H2O2 sterilisator

Gas-tight units&H2O2 sterilisation systems

Glaxo Schmit Cline İstanbul 2017 2 pcs. Softwall clean cabin


Some of the references : Pharma


Some of the references : Biotechnology- BSL2/3


Biotechnology / Vaccine research/BSL 3/High Patogene Virus Labs..

Agricultural Ministry, BSL-3 Veterinary Lab. Ankara 2010 400 m2 BSL-3 - Class 100,000Clean-room partition, HVAC, decontamination system, Automation

Agricultural Ministry, BSL-3 Veterinary Lab. İstanbul 2010 250 m2 BSL-3 - Class 100,000Clean-room partition, HVAC, decontamination system, Automation

Agricultural Ministry, BSL-3 Veterinary Lab. İzmir 2010 450 m2 BSL-3 - Class 100,000Clean-room partition, HVAC, decontamination system, Automation

Fırat Üniversitesi BSL-3 Lab for Elazığ 2011 110 m2 BSL-3-Class-7Clean-room partition, HVAC, decontamination system, Automation

Agricultural Ministry, BSL-2 Veterinary Lab. Erzurum 2011 200 m2 BSL-2 - Class 100,000 Clean-room partition, HVAC, Automation

Agricultural Ministry, BSL-2 Veterinary Lab. Konya 2011 180 m2 BSL-2 - Class 100,000 Clean-room partition, HVAC, Automation

Agricultural Ministry, BSL-2 Veterinary Lab. Adana 2011 250 m2 BSL-2 - Class 100,000 Clean-room partition, HVAC, Automation

Agricultural Ministry, BSL-2 Veterinary Lab. Samsun 2011 170 m2 BSL-2 - Class 100,000 Clean-room partition, HVAC, Automation

Agricultural Biotechnology Research Institute of Iran

Iran 2013 15 psc. Gas-tight doors, 1 pcs. Air-showerBSL-3 Greenhouse gas-tight doors and air-shower

Dokuz Eylül Üniversitesi İzmir 2016250 m2 BSL-3/ABSL_3, Class 10,000, 400 m2 Class 10;000

Cleanroom panel, gas-tight systems

Toplum Sağlığı Merkezi -BSL-3 Lab.-GAP İNŞAAT

Askhabad-Turkmenistan

2016 420 m2 BSL-3Clean-room partition, Gas-tight systems, H2O2 sterilisator

Tehlikeli Hastalıklar Merkezi -BSL-3 Lab.-GAP İNŞAAT

Askhabad-Turkmenistan

2016 830 m2 BSL-3Clean-room partition, Gas-tight systems, H2O2 sterilisator


Some of the references : Biotechnology- BSL2/3


Some of the references : Electronic-nano technology


Vestel Elektronik Manisa 2006 770 m2 class 100,000, 900 m2 Class 10,000 Cleanroom

Gebze Yüksek Teknoloji Enstitüsü-Ekcan Kocaeli 2011 31 m2 10,000 Class Clean-room partition, HVAC, Automation

İzmir Yüksek Teknoloji Enstitüsü İzmir 2012 73 m2 Class 1,000 Clean-room partition, HVAC

Abant İzzet Baysal Üniversitesi Bolu 2014 176 m2 Class 1000 , 300 m2 Clas 100,000 Turn-key facility

Arçelik İstanbul 2014 740 m2 Class 100,000 - 40 m2 Class 1000 Cleanroom

Arçelik İstanbul 2015 571 m2 Class 100,000 - 30 m2 Class 1000 Cleanroom

Tübitak Uzay as Joint Venture Ankara 2017 1800 m2 Class 100-1000-10000-100000 Turn-key Cleanroom contract


Some of the references : Electronic-nano technology


Some of the references : Dryrooms


Tübitak - Mam Kocaeli 2011 55 m2

Dry room RH< 1%, turn-key

Tübitak - Sage Ankara 2012 200 m2

Dry room RH< 1%, turn-key

Tübitak - Mam Kocaeli 2017 350 m2

Dry room RH< 0.1%, turn-key


Some of the references : Dryrooms


Some of the references : Glass industry


Topkapı Şişe Cam İstanbul 2008 1.200 m2 Class 100,000

Clean-room partition, HVAC, Automation

Tamcam İstanbul 2007 300 m2 Class 10.000 - RH20Clean-room partition, HVAC, Automation

Eskişehir Şişe Cam Eskişehir 2013 5,000 m2 Class 100.000Clean-room partition, HVAC, Automation


Some of the references : Glass industry


Some of the references: Special gas distribution


Some of the other references


Farmamak Kocaeli 2007 400 m2 Class 100,000Clean-room partition, HVAC, Automation

Belgin Kimya Kocaeli 2014 450 m2 - Class 100,000Clean-room partition, HVAC, Automation

Torku Gıda Konya 2014 700 m2 Class 100,000Clean-room partition, HVAC, Automation

Delphi Automotive İzmir 2015 2000 m2 Class 100,000Clean-room partition, HVAC, Automation

Torku Gıda Konya 2015 100 m2 Class 100,000-10,000Microbiology Lab, dekontamination systems

Torku Gıda Konya 2015 400 m2 Class 100,000Clean-room partition, HVAC, Automation

Algida Gıda Tekirdağ 2015 7 pcs air-showers , softwall cleancabinSoftwall clean cabin

Farplas Automotive Kocaeli 2016 300 m2 Class 10,000

Clean-room partition, HVAC, Automation

Akfen Kent Hastanesi İsparta 2016 100 m2 Class 10,000

Chemotherapy and TPN rooms for hospitals

Farplas Automotive Kocaeli 2017 1 pcs

Softwall clean cabin

Meditera&Ermed All the Turkey 2011-2017 Approx 50 pcsChemotherapy and TPN rooms for hospitals


Our intentions / targets:

We are mainly a local firm in spite of some bussiness in the surrounding countries and Turkish Countries.

We intend to open to Europa in different ways,

1- Represanting a good Europan Company like Viessman in our Market, cooperating for the projects taken directly. So

we will able to offer a different brandname for higher class requirement.

2-OEM sales : To sell our gas-tight or H2O2 sterilisation units to Europa with the well-known Europan name.

3- To produce for Europa with Viessman name design and standards as sub-supplier.

4-Other oppurtinies for cooperation.

activities...tekno elektromekanİk mÜhendİslİk san.tİc.a.Ş. productions: hpl panels hpl...

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