activities conducted by various student chapters...

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056 Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in Activities conducted by various student chapters (ISME, RAS, ISHRAE & SAE) under Production and Mechanical Engineering departments during July 2016- September 2016 __________________________________________________________________ 1) INDIAN SOCIETY OF MANUFACTURING ENGINEERS (ISME) Industrial Visits:- Date: - 26 th August 2016 Industry: - Mahagenco, Eklahare, Nashik Conducted by: - Department of Production Engineering, DJSCE An industrial visit was arranged for third year students of Production Engineering Department on 26 th August 2016 to Mahagenco (Maharashtra State Power Generation Company), Eklahare, Nashik. During this visit, students got an opportunity to see the complete power generation process. The plant generated electricity (210 Mwatts) using coal based thermal power plant. The coal refining process was displayed to the students. They also saw the railway line, which was only dedicated to Mahagenco. The Thermodynamic cycle used for power generation was briefly explained by the plant engineer. Transmission of electricity to various distribution centers were also displayed. All the principles of transmission of electricity using bus bars & step-up transformer were also explained. Students’ doubts were thoroughly solved and they had a very good experience and exposure. Date: - 26 th August 2016 Industry: - Indian Tools, MIDC Satpur, Nashik Conducted by: - Department of Production Engineering, DJSCE An industrial visit was arranged for third year students of Production Engineering Department on 26 th August 2016 to Indian Tools, MIDC Satpur, Nashik. During this visit, students got an opportunity to see the complete manufacturing of high speed cutting and machining tools like Reamers, Splines & Twist Drills of various sizes. The complete manufacturing process was explained in a very detailed manner. The heat treatment methods performed on various tools was displayed to the students. Apart from tradition manufacturing processes, students also saw CNC machines & Non-tradition manufacturing processes like friction welding. Students were also briefed on "KAIZEN - A philosophy of improving working practice". With this visit, students got an overall good experience and they were able to relate many of the subjects studied to the task performed on their shop floor.

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Page 1: Activities conducted by various student chapters …djsce.ac.in/Common/Uploads/HomeTemplate/203CDoc_Chapter...Activities conducted by various student chapters (ISME, RAS, ISHRAE &

PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

Activities conducted by various student chapters (ISME, RAS, ISHRAE & SAE)

under Production and Mechanical Engineering departments during

July 2016- September 2016

__________________________________________________________________

1) INDIAN SOCIETY OF MANUFACTURING ENGINEERS (ISME)

Industrial Visits:-

Date: - 26th August 2016

Industry: - Mahagenco, Eklahare, Nashik

Conducted by: - Department of Production Engineering, DJSCE

An industrial visit was arranged for third year students of Production Engineering Department on

26th August 2016 to Mahagenco (Maharashtra State Power Generation Company), Eklahare,

Nashik. During this visit, students got an opportunity to see the complete power generation

process. The plant generated electricity (210 Mwatts) using coal based thermal power plant. The

coal refining process was displayed to the students. They also saw the railway line, which was

only dedicated to Mahagenco. The Thermodynamic cycle used for power generation was briefly

explained by the plant engineer. Transmission of electricity to various distribution centers were

also displayed. All the principles of transmission of electricity using bus bars & step-up

transformer were also explained. Students’ doubts were thoroughly solved and they had a very

good experience and exposure.

Date: - 26th August 2016

Industry: - Indian Tools, MIDC Satpur, Nashik

Conducted by: - Department of Production Engineering, DJSCE

An industrial visit was arranged for third year students of Production Engineering Department on

26th August 2016 to Indian Tools, MIDC Satpur, Nashik. During this visit, students got an

opportunity to see the complete manufacturing of high speed cutting and machining tools like

Reamers, Splines & Twist Drills of various sizes. The complete manufacturing process was

explained in a very detailed manner. The heat treatment methods performed on various tools was

displayed to the students. Apart from tradition manufacturing processes, students also saw CNC

machines & Non-tradition manufacturing processes like friction welding. Students were also

briefed on "KAIZEN - A philosophy of improving working practice". With this visit, students got

an overall good experience and they were able to relate many of the subjects studied to the task

performed on their shop floor.

Page 2: Activities conducted by various student chapters …djsce.ac.in/Common/Uploads/HomeTemplate/203CDoc_Chapter...Activities conducted by various student chapters (ISME, RAS, ISHRAE &

PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

Date : 19th September, 2016.

Organised by: Department of Production Engineering jointly with Indian Society of

Manufacturing Engineers (ISME)

Industry: Mercedes-Benz Automobile Plant, Chakan

The first year students of Production Engineering of D. J. SANGHVI COLLEGE OF

ENGINEERING were very happy and grateful to witness one of the world class automobile

industries, Mercedes-Benz Automobile Plant, Chakan. They were taken around in the plant and

were shown all the processes and facilities.

Date : 23rd September, 2016.

Conducted by: - Department of Production Engineering, DJSCE

Industry: TATA Motors, Pimpri, Pune.

The third year students of Production Engineering department of D J SANGHVI COLLEGE OF

ENGINEERING were very happy and grateful to witness one of the world class automobile

industries, TATA MOTORS LIMITED located at pimpri, pune.

They were first enlightened with a presentation explaining the history of the company. Tata

Motors Limited, a USD 42 billion organisation, is a leading global automobile manufacturer

with a portfolio that covers a wide range of cars, sports vehicles, buses, trucks and defense

vehicles. It is spread over 1200 acres of land.

Students and accompanying faculty members were guided through various manufacturing plants,

by the guides, who have been working with the company for the last 35 years. They went through

the sheet metal pressing units, manufacturing units of gears, dyes of the doors, bonnet, and

bumpers. Students were even taken to the weld shop. TATA MOTORS pimpri manufactures their

own products and use them right from the scratch to its assembly, except for rubbers, glasses,

which are imported. Most of the manufacturing processes are automated whereas the assembly

line unit is done manually. The students were shown the race track, where the vehicle

maneuverability and stability was checked by driving the vehicle through a series of non-uniform

tracks.

The most eye catching sector of the plant was the assembly line unit. Students were mesmerized

by the systematic organization and coordination with which every part and component was

assembled through various stages in a straight line. Students were given the opportunity to see the

assembly of TATA INDICA, SAFARI and the trucks of Tata. On an average, every 5 minutes one

car is assembled in the plant.

Page 3: Activities conducted by various student chapters …djsce.ac.in/Common/Uploads/HomeTemplate/203CDoc_Chapter...Activities conducted by various student chapters (ISME, RAS, ISHRAE &

PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

Not only does Tata motors pune plant manufactures cars, but also it takes care of the surrounding

environment. They had a separate Lake house having thousands of trees adding up to the natural

beauty of the area and compensating for the pollution generated by the nearby industries.

Date: - 27th September, 2016.

Industry: - MAHAGENCO Gas Turbine Power Station, Uran.

An industrial visit was conducted for Third Year students of Production Engineering Department

on 27th September, 2016 to MAHA GENCO Gas Turbine Power Station, Uran. The power plant

is operated by the Maharashtra State Power Generation Company. The gas based generating station

at Uran, has an installed capacity of 672 MW. The students got an opportunity to see how a gas

turbine works and generates electricity internally as the company had got scrapped turbines, which

were out of order. The students were also shown the 16stage compressor and were explained about

every minute detail. The heat emitted from the gas turbine was utilised by connecting the gas

turbine to a steam turbine with heat exchangers. This was the environment protected and the energy

was reused. Also the gas cycles, such as Rankine and Bryton were explained as they are the basic

cycles on which the turbines work. The students were also taken to control room from where the

operators could control the whole of the plant on a monitor by feeding in a few instructions. Overall

the students benefitted a lot from the visit and were very happy.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

Date: 30th September, 2016.

Organised by: Department of Production Engineering jointly with Indian Society of

Manufacturing Engineers (ISME)

Industries : (1) Johnson Control

(2) Chaphekar Engg.

The second year students of Production Engineering of D J SANGHVI COLLEGE OF

ENGINEERING visited (1) Johnson Control & (2) Chaphekar Engg. These visits were very

useful and the students got maximum benefit out of seeing the operating and processes in the

company.

Date: - 19th September 2016

Industry: - M/s. Kela Industries, Nashik

Organised by: - Department of Mechanical Engineering, DJSCE

The students of Second Year Mechanical Engineering visited M/s Kela Industries

Nasik on 19th September 2016.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

2) ROBOTICS AND AUTOMATION SOCIETY (RAS)

A 3 day work shop was conducted on the topic PLC Scada (industrial automation) on

13th, 14th and 20th of Aug 2016 by Prolific PVT LTD.

3) THE INDIAN SOCIETY OF HEATING, REFRIGERATING AND AIR CONDITIONING

ENGINEERS (ISHRAE)

Ansys Software training workshop from August 2016 to December 2016 by CADD

Centre Mumbai for TE students of Production and Mechanical Engineering.

4) SOCIETY OF AUTOMOTIVE ENGINEERS (SAE)

Value Added Program

Solid Works Modeling Software training conducted between July 2016 and December

2016 in association with CADD Centre Mumbai.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

DJS Skylark -

DAY 1

• The event started at 2pm after the lectures were over.

• The first day aimed at covering the theory chapters which included topics like ‘How does

an aircraft fly ?’ , ‘ Parts of an aircraft ‘ , ‘ Electronics used in a RC aircraft’ and so on..

• Every Student was given a private attention by the lecturer and the team members

solving all their doubts and difficulties.

• Analysis and CAD softwares like XFLR and Solidworks were introduced to the students.

• There was an overwhelming response from the students after the first day ended.

AERO MODELLING WORKSHOP conducted on 17th, 18th & 25th September.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

Day 2

• The second day started with solving all the problems faced by students while they tried

working on the software at home.

• Students were provided with the manufacturing details and the necessary techniques

they needed to make the best aircraft were taught.

• Each team got split into two groups , with each group working either on the fuselage or

on the wings.

• The manufacturing continued for about 8 to 9 hours without a single team lagging

behind by a major factor.

• It was like watching the design turn into reality for them.

Page 8: Activities conducted by various student chapters …djsce.ac.in/Common/Uploads/HomeTemplate/203CDoc_Chapter...Activities conducted by various student chapters (ISME, RAS, ISHRAE &

PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

• Teams of 8 had been assigned with a senior team member to help them in manufacturing

phase .

• During manufacturing , the teams were free to go to any team member and ask them

extra questions which they had in their mind.

• The students were provided with snacks during the exhaustive manufacturing.

• The teams were given the aircraft they made to take home.

The students were very curious to know more about aeronautics field and aircrafts.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

DJS Skylark being the official aero-design team of the college participates in SAE Aerodesign Competition held in USA every year. The team designs an RC (Radio-Controlled) aircraft credible enough to compete and succeed at an international level against the best in the world.

Page 10: Activities conducted by various student chapters …djsce.ac.in/Common/Uploads/HomeTemplate/203CDoc_Chapter...Activities conducted by various student chapters (ISME, RAS, ISHRAE &

PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

“ONWARDS AND UPWARDS”

Standing by the slogan, the team has been competing in the international SAE Aero-Design competition, USA for the past 2 years achieveing greater heights each time.

SAE AERODESIGN SERIES

SAE Aerodesign competition is intended to provide undergraduate and graduate engineering students

with a real life engineering challenge.It is a four day USA based competition held in March.

Achievements in the past:

3rd worldwide in the round of Oral Technical Presentation.

2nd in the Asia Pacific region.

The team was ranked among the top 20 teams out of 75 teams.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

DJS Kronos

Qualified for BJS SAE India 2016

Design is fully finalised and fabrication of various parts are going on progress and

the fabrication of rollcage, front and rear suspension links, drivetrain assembly and

front hub are completed.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

DJS Karting India

Team members attended seminar by the GKDC in Greater Noida from the 5th to the 9th of July.

Design and fabrication of Chassis, Breaks and Transmission are going on.

Selected NKRC 2016 to be held at Kolhapur from 29th sept to 2nd Oct 2016.

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PLOT NO. U-15. JUHU SCHEME, BHAKTIVEDANTA SWAMI MARG, VILE PARLE (WEST), MUMBAI 400 056

Tel: +91 022 4233 5000/2610 7010/2610 7461 Fax: +91 022 26194988 Email: [email protected] Website: www.djsce.ac.in

DJS Racing

Design is fully finalised and fabrication and testing of car is going on in full phase.