acta - ohio universityobtained. here, single semicircular spectra are present, which indicate that...

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ELECTROCHIMICA Acta Electrochimica Acta 44 (1999) 4453-4464 75SU, (. J..'1 EIS measurement for corrosion monitoring under multiphase flow conditions Y. Chen*, W.P. Jepson NSF [IUCRC, Corrosion in Multiphase Systems Center, Department of Chemical Engineering, Ohio University, Athens, OH 45701, USA Received 7 August 1998;received in revised form 28 January 1999 Abstract The electrochemical behavior of carbon steel in ASTM saltwater saturated with carbon dioxide (C02) with/ without animidazoline based inhibitor under different flow conditions was studied using Electrochemical Impedance Spectroscopy (EIS). The effects of the addition of a light refined oil on the inhibitor performance were examined. Experiments were carried out in a 101.6 mm I.D., 15 m long acrylic flow loop. The system was maintained at a pressure of 0.136 MPa and temperature of 40°C. Experiments were conducted at water cuts of 100 and 80%. Inhibitor concentrations of 25 ppm and 100 ppm were used. Results show that the EIS technique can be used to study mechanisms of corrosion and its inhibition in turbulent multiphase flow conditions. It was seen that the high rate of shear stress and turbulence in multiphase flows can significantly enhance the corrosion rate and reduce the inhibition performance of corrosion inhibitors. @ 1999 Elsevier Science Ltd. All rights reserved. Keywords: Electrochemical Impedance Spectroscopy (EIS); Carbon dioxide corrosion; Corrosion inhibitor; Multiphase flow;'Large diameter flow loop 1. Introduction In remote and offshore oil sites, the product from the wells is transported as' a mixture of oil, saltwater and natural gas. Carbon dioxide in the natural gas dis- solves in saltwater and results in the formation of a weak carbonic acid often causing severe corrosion in carbon steel pipelines. This problem has caused the consideration of many corrosion control methods for oil fields. Chemical inhibitors have become important for corrosion control. The successful selection of in- hibitors depends on a clear understanding of the oper- ational conditions, such as operating temperature and * Corresponding author. pressure, fluid properties, solution pH and chemistry and flow conditions. Flow conditions include flow vel- ocity, single/multiphase flow, and composition of the multiphase mixture [1]. Inability to predict the effects of multiphase flow patterns on inhibitors in pipelines can seriously degrade the effectiveness of the inhibitor [2]. Multiphase flow is characterized by many different flow regimes. These depend on the flow rate of gas, oil and water for three~phase systems. At high oil pro- duction rates, the slug flow regime is prominent [3]. Slug flow is known to enhance internal corrosion in multiphase pipelines [4-6]. The high rate of shear and turbulence due to the mixing vortex and the bubble impact in the mixing zone of slug can increase the cor- rosion rate or reduce the performance of inhibitors 0013-4686/991$ - see front matter «;) 1999 Elsevier Science Ltd. All rights reserved. PH: SOO13-4686(99)00 160-7

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Page 1: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

ELECTROCHIMICA

ActaElectrochimica Acta 44 (1999) 4453-4464

75SU, (. J..'1

EIS measurement for corrosion monitoring undermultiphase flow conditions

Y. Chen*, W.P. JepsonNSF [IUCRC, Corrosion in Multiphase Systems Center, Department of Chemical Engineering, Ohio University, Athens, OH 45701,

USA

Received 7 August 1998; received in revised form 28 January 1999

Abstract

The electrochemical behavior of carbon steel in ASTM saltwater saturated with carbon dioxide (C02) with/without animidazoline based inhibitor under different flow conditions was studied using Electrochemical ImpedanceSpectroscopy (EIS). The effects of the addition of a light refined oil on the inhibitor performance were examined.Experiments were carried out in a 101.6 mm I.D., 15 m long acrylic flow loop. The system was maintained at apressure of 0.136 MPa and temperature of 40°C. Experiments were conducted at water cuts of 100 and 80%.Inhibitor concentrations of 25 ppm and 100 ppm were used. Results show that the EIS technique can be used tostudy mechanisms of corrosion and its inhibition in turbulent multi phase flow conditions. It was seen that the highrate of shear stress and turbulence in multiphase flows can significantly enhance the corrosion rate and reduce theinhibition performance of corrosion inhibitors. @ 1999 Elsevier Science Ltd. All rights reserved.

Keywords: Electrochemical Impedance Spectroscopy (EIS); Carbon dioxide corrosion; Corrosion inhibitor; Multiphase flow; 'Largediameter flow loop

1. Introduction

In remote and offshore oil sites, the product fromthe wells is transported as' a mixture of oil, saltwaterand natural gas. Carbon dioxide in the natural gas dis-solves in saltwater and results in the formation of aweak carbonic acid often causing severe corrosion incarbon steel pipelines. This problem has caused theconsideration of many corrosion control methods foroil fields. Chemical inhibitors have become importantfor corrosion control. The successful selection of in-hibitors depends on a clear understanding of the oper-ational conditions, such as operating temperature and

* Corresponding author.

pressure, fluid properties, solution pH and chemistryand flow conditions. Flow conditions include flow vel-ocity, single/multiphase flow, and composition of themultiphase mixture [1]. Inability to predict the effectsof multiphase flow patterns on inhibitors in pipelinescan seriously degrade the effectiveness of the inhibitor[2].Multiphase flow is characterized by many different

flow regimes. These depend on the flow rate of gas, oiland water for three~phase systems. At high oil pro-duction rates, the slug flow regime is prominent [3].Slug flow is known to enhance internal corrosion inmultiphase pipelines [4-6]. The high rate of shear andturbulence due to the mixing vortex and the bubbleimpact in the mixing zone of slug can increase the cor-rosion rate or reduce the performance of inhibitors

0013-4686/991$ - see front matter «;) 1999 Elsevier Science Ltd. All rights reserved.PH: SOO13-4686(99)00 160-7

Page 2: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

4454 Y. Chen, w.P. Jepson / Electrochimica Acta 44 (1999) 4453-4464

v I

1

F E

c

••vA

K

A. Liquid tankB. BypassC. Liquid feedD, Orifice plate with mercury meter£; Flow height control gateF. Gas input

G. Test sectionH. Gas outletI. Pressure gaugeK. HeaterV. Valves

Fig. 1. Experimental system.

that might have otherwise formed on the pipe wall [7].The flow characteristics in slug flow are characterizedby a dimensionless Froude number [3] and the turbu-lence levels and bubble impact on the pipe wallincrease withincrease in Froude number.Corrosion inhibitor evaluations in CO2 corrosion

conditions have been studied extensively by manyresearchers [8,9). These studies were carried out inRotating Cylinder Electrode (RCE) systems or insmall-scale flow loops. These systems cannot comple-tely simulate actual field conditions. They ultimatelyprovide only a qualitative ranking of conditions andinhibitors. The studies on corrosion and inhibition inlarge ~iameter flow loops under multiphase flow con-ditions have become a critical step of corrosion controlin practical oil field.Electrochemical Impedance Spectroscopy (EIS) tech-

nique is very useful for evaluation of inhibitor per-formances, analysis of electrochemical mechanisms andcorrosion processes. Equivalent circuit models providea helpful way to interpret and quantify the EIS spectraif the physical models are understood. This paperdemonstrates the ability of this technique to study cor-rosion and inhibition mechanisms in multiphase flowenvironments and proposes equivalent circuit modelsto analyze experimental data under different flow con-ditions with or without inhibitors.

2. Experimental setup

Experiments were carried out in a 101.6 rom J.D.,15m long acrylic pipeline. The schematic layout of thesystem is shown in Fig. 1. A specific mixture of oil andsaltwater is placed in the 1.4 m3 stainless steel tank A.The liquid from the tank is pumped into the 76 romJ.D. PVC pipe by a 1.5 kW centrifugal pump. Theflow rate of the liquid is controlled by a bypass line Band is measured by a calibrated orifice meter D. Theliquid is forced under gate E into the 101.6 mm J.D.Plexiglas pipe where it formed a fast moving liquidfilm. The carbon-dioxide gas is also introduced intothe system at port E. The gas-liquid mixture passesthrough the Plexiglas pipeline 'and enters the tankwhere the liquid is separated using a de-entrained plateinside the tank. Liquid is recycled and gas is vented tothe atmosphere through the exhausted at the top ofthe tank. The carbon dioxide gas is also used to pres-surize the system. The pressure inside the tank is indi-cated by the gauge I, installed on the top of the tank.All the measurements are taken in the test section Glocated 8 m downstream from the gate. For slug flow,a hydraulic jump [3] is generated and moved into thetest section by controlling the gas flow at the inlet F.The liquid inside the tank is heated by two 1.5 kWheaters positioned at K.The EIS probe and coupons were inserted into the

Page 3: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

Y. Chen, w.P. Jepson/ Electrochimica Acta 44 (1999) 4453-4464 4455

A

Flow

A

A. EIS, ECN and ER probesB. Sampling tube

C. Pressure tapsD. Thermocouple

Fig. 2. Test secti<;m.

test section G shown in Fig. 2, are mounted flush withthe pipe wall. The ac impedance spectra in this workwere generated by GAMRY CMS300 corrosion moni-toring system and analyzed using their accompanyingsoftware. EIS measurements were carried out at anopen circle potential with 10 mV ac potential in thefrequency range from 20 mHz to 5 kHz.Preliminary studies were made in a Rotating

-0.42

t3 -0.43CIl

~

Cylinder Electrode (RCE) system. Fig. 3 shows thesteady open circuit potential of stainless steel in 100%ASTM substitute saltwater saturated with CO2. Thetest was carried out at the constant temperature of40°C and at stirring speed of 1000 rpm. The counterelectrodes (CE) are two graphite rods, the referenceelectrode (RE) is a Saturated Calomel Electrode (SCE)and the working electrode (WE) is 316 L stainless steel

s;E:::--0.44.S-=t.l-ol:l.

-0.45

-0.46o 2000 4000 6000

Time (s)

,

8000 10000 12000

Fig. 3. Open circuit potential vs time for 316 L stainless steel exposed to COr saturated ASTM saltwater in the RCE system.

Page 4: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

4456 Y. Chen; W.P. Jepson / Electrochimica Acta 44 (/999) 4453-4464

200

05 hrs (ACFJAWE=I)x 5 hrs (ACFJAWE=4)A 3 hrs (ACFJAWE=4)_ 3 hrs (ACFJAWE=l)

150 200 250

.ReaI (Ohmcnr)

150

'i oX..•Ei cI'..c:I 100 cI'0......\)I) (J.

A AA01

AEI I!'... A,tIC A

50 CI<_A

d'A

,yf

00 50 100

A-A -

A-

A-A-

A -

A -

A -A -

OX

ax

Ox

Ox

300 350 400

Fig. 4. Nyquist plots of EIS spectra for different area ratio of CE and WE in 100% ASTM saltwater RCE system.

with ari area of 3.02 cmi, which was polished with 600grid sandpaper. This figure shows that 316 L is accep-table as reference electrode in ASTM saltwater. TheNyquist plots for a CE with 4 times as large an area asthe WE and CE with the same area as WE is shown inFig. 4 at exposure times of 3 and 5 h, respectively. Thetests were conducted using C-IOI8 mild steel as WEwith area of 3.02 cm2, 316 L stainless steel as CE andSCE as RE. The Nyquist plots seem to be almost the

PerimeterWall

Epoxy

lj>32mm

Fig. 5. EIS probe used in flow loop system.

same for the different area ratio of CE to WE at bothexposure times. This indicates the fact that the impe-dance of counter electrode is not influencing the testresults. The EIS probe used in the multi phase flowloop consists of three electrodes as shown in Fig. 5.The working electrode is made of C-1018 carbon steel.The counter and reference electrodes are made of 316L stainless steel. The surface area of each electrode is0.7854 cm2 (diameter is 10 mm). The distance betweencenters of every two electrode is about 13 mm.

Studies were carried out using ASTM substitutesaltwater, light hydrocarbon oil (Conoco LVT 200with density of 825 kg/m3 and viscosity of 2 cp) andcarbon dioxide gas. Once the de-oxygenation processwas complete, the EIS probe, which was polished by600-grid sandpaper, rinsed with acetone and distilledwater for several times, was inserted into the test sec-tion and measurements were started. For the inhibitionexperiments, the inhibitor was injected into system andfully mixed with testing solution before the EIS probeinstalled. The experiments were made for water cuts of100 and 80%. One imidazoline inhibitor formulatedwith imidazoline salt and quaternary amine was usedat the concentration of 25 and 100 ppm. Full pipe flowwas studied for liquid velocities of 0.5, 1.0 and 1.5 m/sand slug flow for Froude numbers of 4, 6 and 9. Thesystem temperature and pressure are maintained con-stant at 40°C and 0.136 MPa for all experiments.

Page 5: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

Y. Chen, w.P.Jepson I Electrochimica Acta 44 (1999) 4453--4464 4457

75

2.1 Hz

o 1.5 hrs

x 2.5 hrs

/:; .• x -2.1 m

.xo 0 2.rHz 0

o xo • 0.03 Hz~oxll ClQ ~X&~x 0.02Hz

0.2 Hz ~: 0 0 x •

0.13Hi h:\3Hz 00°.02 Hz-125 175

.3.5 hrs

150

100

•x •

x0 •

x0 •

0 x

x•

o

7550

50

Fig. 6. Nyquist plots of EIS spectra for 1.5 mls full pipe flow at different exposure times in 100% ASTM saltwater flow loop sys-tem.

100

ov=().5 mls

x v=1.0mls75 0.84 Hz

A v=1.5 mls

oo x

200

oo00.02 Hz

175

oo

o

o

150

o

x

x

A

125

A

oo

x

A 0.02 HzAX xx.A :I'xAo~3 Hz

/~0.11Hz

0.13 Hz

o

..x

AA

/:;

2.1 Hz

75

x

o

A

ox

A

A

50

xo AxA

50

Fig. 7. Nyquist plots of EIS spectra for full pipe flow at different liquid velocities in 100% ASTM saltwater flow loop system.

Page 6: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

4458 Y. Chen, w.P. Jepson / Electrochimica Acta 44 (1999) 4453-4464

20017515075 100 125Real (Obmcnr)

50

75

1.3Hz o Slug at Fr=4

• 0 x Slug at Fr=60 0

0 0 • Slug at Fr=92.1Hz

0'i 50 0.-.1= 0 • X

0... x xxEl x 0 0.17Hz.Cl 0 x •0 • 3.~Hz • x

/'-' x. • 0CII 0 xx. 0<= x

.000S °xA •.... X 0I 25 00oxA • x• "IIxx x x x •o~ • 0.21Hz 0.02Hz 0

o~ 0~ "'M ••p. • •5000Hz 0,02Hzt.

0.02Hz

Fig. 8. Nyquist plots ofEIS spectra for slug flow at different Froude numbers in 100% ASTM saltwater flow loop system.

3. Results and discussion

3.1. 100% water-cut tests without inhibitor

flow at liquid velocity of 1.0 and I.5 m/s. For the low-est liquid velocity of 0.5 mis, the second time constantat low frequency was unable to be detected at the low

Initially, experiments were carried out in an RCEsystem and results similar to those in Fig. 4 wereobtained. Here, single semicircular spectra are present,which indicate that the system can be described by asingle time constant model. Later, single phase fullpipe and slug flow were studied.

Fig. 6 shows Nyquist plots of £IS spectra under thefull pipe flow at 1.5 mls superficial liquid velocity fordifferent exposure times. When compared to Fig. 4 foran RCE system, the impedance spectra do not exhibitsingle semicircles centered on the real axis. A secondloop has begun to appear at low frequencies after anexposure time of 1.5 h. These might suggest that thereis an additional electrochemical process other than theinterfacial charge transfer reaction due to the presenceof a porous corrosion product layers adjacent to themetal surface. These additiorial loops suggest that asecond time constant is present. The distance along thereal axis where the second loop appears increases withexposure time, which indicates the charge transfer re-sistance increases with time.Fig. 7 shows the plots for full pipe flow at different

superficial liquid velocities after exposure time of 3.5 h.It is seen that a depressed semicircular first loop is pre-sent for all liquid velocities and the formation of a sec-ond loop at low frequency region exists in full pipe

(A)

(B)

Rf

Fig. 9. Equivalent circuit models used for analyzing EIS datain 100% ASTM saltwater .flow loop system. Rs, solution re-sistance; Rio charge transfer resistance; Cd!> double layer ca-pacitance; Rr and Cr, corrosion product film resistance andcapacitance.

Page 7: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

Y. Chen, w.P. Jepson I Electrochimica Acta 44 (1999) 4453--4464 4459

200 r-------------------------------,

160

,.... 120ee.c:~rl 80

40

5.04.54.03.53.02.52.01.51.00.5OL----'----' __ ----L__ ---'-__ --'--__ -'- __ '--_----L __ ---'-__ --L..__ -'0.0

Time(hrs)

Fig. 10.Charge transfer resistancevs time for differentflowconditionsin 100%ASTMsaltwaterflowloop system.

frequency used in those tests. This could be due to athin or undetectable corrosion product layer at thisliquid velocity. The place on the real axis at which thesecond loop begins decreases to lower values withincrease in liquid velocity.It is well known that the mass transfer coefficient is

higher at the higher liquid velocity [10]. For the caseof full pipe flow at the higher liquid velocity, corrosivespecies could reach the metal surface faster. Hence, alower charge transfer resistance is seen.The EIS Nyquist plots for slug flow at different

Froude numbers are shown in Fig. 8. Again, a de-pressed loop is found for these three flow conditionsand the second loop is seen for slug flow at Froudenumbers of 4 and 6. The data at the lower frequencyfor Froude number 9 shows more fluctuations which isdue to the much higher rate of turbulence and bubbleimpact in the mixing zone of the slug. In highly turbu-lent slug flow, the shear stress at the bottom of thepipe is very high and the impact of the bubbles pro-duces a cavitation-type effect [7]. These can remove thecorrosion products and allow the corrosion to continueat a high rate. Therefore, only a thin or an undetect-able corrosion product layer is present in slug flow atthis Froude number. Compared to Froude numbers of4 and 6, the charge transfer resistance for Froudenumber 9 slug flow is the lowest due to the highestrate of shear stress and turbulence. Flow conditions of

slug at Froude number 4 is similar to full pipe flow.The bubbles do not reach the bottom of the pipe dueto the lower turbulence. The charge transfer resistancedecreases with increase in Froude number.The equivalent circuit models as shown in Fig. 9 are

proposed to describe the corrosion process under mul-tiphase flow conditions. Here Rs is the solution resist-ance, Rl is the charge transfer resistance and Cd) is thedouble layer capacitance that characterizes the chargeseparation between metal and electrolyte interface.However the double layer capacitor does not behaveideally due to the roughness caused by the corrosionproduct layer. The impedance of a capacitor has theform,

Z = A(jw)-a

For an ideal capacitor, the constant A is equal to l/Cand or. = 1. For a non-ideal capacitor, the value of or. isless than one. The use of or. is only a description ofnon-ideal behavior of the double layer but its physicalmeaning is not clear [11]. With increasing corrosionproduct layer presence, another electrochemical processis seen, and is represented by the second Rr-Cr loopnested in the typical charge transfer ReCd) network asshown in circuit.Fig. 10 shows that charge transfer resistance, R[, vs

time under different flow conditions. This parameter is

.' ".

Page 8: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

4460 Y. Chen, W.P. Jepson / Electrochirnica Acta 44 (1999) 4453-4464

(A) 200

c 3.5 hrs

x 2.5 hrs

3.2 Hz.0.5 hrs

150 200 250 300 350 400 450 500 600

C

550

cxC

0.21 Hz

C 0.21 Hzx 0 0 Xc Xc

x x 0 0 xox 00 Xo

x C c."I<[]l(C.6. .... xxx •.• xxx

5.2 Hz •. .• •.•. •. .•.• 0.21 Hz• It. .•.•....•~ .•..

50 100

aC.Oeo ox. Xx.x x 402Hz x~

'?cIII

Cf ••'" ..•• ••~...•.•

~=&o

o

150

,-.1:•..e..cl 100~co••E!

"'i'

50

(B) 3.0 -50

2.5-.."'a

•..El..cl0'-' 2.0~='"ClQ

~coQ..:l

1.5

1.0-2.0 -1.0 0.0 1.0 2.0 3.0

'Gi't

-30 ~e-Q="-20 ~"f

-10

o4.0

Log Freq (Hz)

Fig. II. EIS spectra for. Froude number 9 slug flow at different exposure times in 100% ASTM saltwater flow loop system with100 ppm inhibitor. (a) Nyquist plots (b) Bode plots.

obtained by fitting the EIS spectra using circuit (B) inFig. 9. For the case with the single loop, EIS data wasanalyzed by circuit (A). The charge transfer resistanceincreases with immersion time for all flow conditionsexcept slug flow at Froude number 9. Slug flow atFroudenumber 9 has the lowest charge transfer resist-

ance, while full pipe flow at liquid velocity of 0.5 mlshas the highest charge transfer resistance. Slug flowwith higher Froude numbers (such as 6 and 9) haslower charge transfer resistance than full pipe flow.This indicates that the high rate of turbulence andbubble impact can increase the corrosion rate.

Page 9: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

200

150

Y. Chen, W.P. Jepson / Electrochimica Acta 44 (1999) 4453--4464

o Full pipe flow at 1.0 m/sx Slug flow at Fr=6• Slug flow at Fr=9

0.02 Hz

0.02 Hz

•o

4461

i..•se. 100l>j)••~

50

oo 50 100 150 200 250 300 350 400 450

Real (Ohm.cmz)

x

• 0o

o

500 550 600

Fig. 12. Nyquist plots of EIS spectra for different flow conditions in 100% ATSM saltwater flow loop system with 25 ppm inhibi-tor.

3.2. Inhibitor tests

A corrosion inhibitor was then added to the system.Fig. 11 presents EIS spectra in 100% ASTM saltwatercontaining 100 ppm inhibitor for Froude number 9slug flow' at different exposure times. The shape ofNyquist plot for each EIS spectrum seems to have ananother semicircle at high frequency, which may rep-resent the formation of an inhibitor film. This is in ad-dition to a semicircle for charge transfer process and adiffusion tail at low frequency region. The semicircle ofcharge transfer process is severely depressed and the

Fig. 13. Equivalent circuit model for fitting EIS data in 100%ASTM saltwater flow loop system with inhibitor. Rpf and Cpf,

inhibitor film resistance and capacitance; Wd, diffusion impe-dance.

slope of diffusion tail is less than 45°. These couldresult from the porous inhibitor film formed on the .metal surface. The diffusion impedance elementsuggests that the electrochemical processes might becontrolled by the active species diffusing to the metalsurface or corrosion products diffusing away from themetal surface through the inhibitor film. The chargetransfer resistance increases with time. The data atvery high frequency are unable to be detected becauseof the limitation of the instrument. A maximum fre-quency of only 5000 Hz is attainable. However, in theBode phase plots, a slight dip in the two mergingphase angle maximum around 400 Hz is still seen. Thiscould suggest that the electrochemical process occur-ring at high frequency is the formation of an inhibitorfilm. In the Bode impedance plots, the module at lowfrequency region increases with time, which indicatesthat the corrosion rate decreases with immersion time.A comparison of EIS Nyquist plots for 100%

ASTM saltwater with 25 ppm inhibitor under differentflow conditions is shown in Fig. 12. The shape ofNyquist plot appears similar to Fig. 11. The chargetransfer resistance decreases with an increase in turbu-lence. The circuit, as shown in Fig. 13, was used todescribe the electrochemical processes in the presenceof inhibitor for 100% water cut for each flow con-dition. Here, Cr is the inhibitor film capacitance, whichis also a constant phase element and Rpf is the pore re-sistance arising by the formation of conducting paths

Page 10: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

Y. Chen, w.P. Jepson / Electrochimica Acta 44 (1999)' 4453--4464

oo

o

o

•A•

.•.

2Time(hrs)

I!l

3

4

.•.[CI]=25ppmin Fr=9slugflow

A [CI]=100ppmin Fr=9slugflow

• [CI]=25ppmin fullpipe flow

o [CI]=IOOppmin fullpipe flow

Fig. 14. Charge transfer resistancevs time for differentflowconditionsin 100% ASTMsaltwaterflow loop systemwith differentconcentrationsof inhibitor. '

iIi the inhibitor film [12]. The nested circuits are usedto indicate that pores in the film can cause corrosionby providing areas where the electrolyte has directaccess to the metal surface. When there are poreswithin the inhibitor film, the active species of electro-lyte can pass through the pores to approach the metalsurface. The electrochemical processes with inhibitoriIiclude both kinetic and diffusion processes. The diffu-sion process is described by the Warburg impedance,Wd. The other elements are the same as the circuit (A)in Fig. 9.The charge transfer resistance, R(, obtained by the

circuit as shown in Fig. 13 and corresponding to 25and 100 ppm inhibitor is presented in Fig. 14. The Rl

for slug flow is lower than full pipe flow at both inhibi-tor concentrations. This results from the much higherturbulence and bubble impact in the mixing zone ofslug. These flow characteristics reduce the inhibitionperformance of corrosion inhibitor and hence do notdecrease the corrosion rate effectively.

3.3. Effects of the addition of oil on inhibitorperformance

When oil is added to the system, significant changesare noted. Fig. 15 shows the EIS spectra in 80% water

cut with 100 ppm inhibitor under Froude number 9slug flow at different exposure times. In the presence ofoil, the Nyquist plots show that the loop at the highfrequency seems to appear after immersion of 2.5 h,w~ich can be seen in Bode phase plot. It suggests theformation of an inhibitor film. When compared to Fig.II, the charge transfer resistance is much larger, whichindicates a lower corrosion rate. The above is expectedsince the inhibitor used was oil soluble and more in-hibitor would be transported to the surface when oilwas present in the fully mixed flow.

4. Conclusions

The EIS technique can be used to study the cor-rosion and inhibition processes in multiphase flow con-ditions, such as full pipe and slug flow.For full pipe flow at the higher liquid velocities, a

second loop appears in the low frequency region,which could be caused by formation of a porous cor-rosion product layer. The second loop at low frequen-cies is found in slug flow at Froude number of 4 and6, however, it is not present in slug flow at Froudenumber 9. This results from the removal of the pro-duct layer at the high rate of shear stress and localized

Page 11: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

(A) 1000

800

Y. Chen, w.P. Jepson / Electrochimica Acta 44 (1999) 4453-4464

00.5 hrs

x 2.5 hrs

4463

3.2 Hz

A A I:> A

A A

A X • X AXx 4.2 Hz x

AXX A

X A

X A

X A

X AX

Xx x'/ x,&x'l<x

A

~~ A

la-=o'-' .llIl.0:a...I

600

400

200

oo 200 400 600 800 1000 1200 1400 1600

A 3.5 hrs

1800 2000

(B) 4.0

3.5

-. 3.01:•..E-=0'-' 2.5••="CI0~llIl0 2.0..:l

1.5

1.0-2,0 -1.0 0.0

Real (Ohm.cnr)

1.0

Log Freq (Hz)2.0 3.0

x

A..

o

-60

-50

-40

o

104.0

: .•..

Fig. 15. EIS spectra for Froude number 9 slug flow at different exposure times in 80% water cut flow loop system with 100 ppm in-hibitor.

turbulence in the mixing zone of slug at the highFroude number.The corrosion process in the presence of inhibitor in

100% water cut seems to include charge transfer anddiffusion processes. Slug flow reduces the inhibition

performance due to the high shear stress and localizedturbulence. In the presence of oil, the inhibition per-formance of this inhibitor is increased. The diffusionprocess is not the rate controlling step under effects ofoil.

Page 12: Acta - Ohio Universityobtained. Here, single semicircular spectra are present, which indicate that the system can be described by a single time constant model. Later, single phase

4464 Y. Chen, w.P. Jepsonl Electrochimica Acta 44 (1999) 4453-4464

Acknowledgements

The authors acknowledge assistance by Dr. T. Hongand Dr. M. Gopal at Corrosion in Multiphase SystemsCenter at Ohio University.

References

[I] Jyi-Yu Sun, W.P. Jepson, 1992, SPE Paper 24787, 215.[2] H.J. Choi, R.L. Cepulis, 1987, in: SPE Production

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