acme mechatronics - coil winding machine manufacturer

Programmable Coil Winding Machines

Precision Repeatability Productivity

Mechatronics, Inc.ACME


ACME MECHATROINCS, INC. is US based company involved in

manufacturing and supplying winding machines and accessories used in the

field of winding applications.

ACME manufactures Programmable Winding machines in comprehensive

range to meet customer’s specific demand. ACME is a technology based

company with winding machines designed on 8 and 16 bit micro controller of

Intel MCS-96 architecture using software development tool from IAR System,

Sweden and simulator along with in-circuit emulators from Phyton, Inc., USA.

The mechanical design is carried on Solid Edge with Synchronous

Technology PML software from Siemens, USA. Company has the capability to

handle varieties of motors which includes DC motors, AC motors,

Synchronous motors, Stepper motors and servo motors depending on the

application.

Presently both the R&D and production departments are headed by Alpesh

Patel at the manufacturing unit in India, while Amish Patel heads the sales

team in US based office which allows easy communication of the customer's

specific requirements and simplifies the winding machine selection process

along with co-ordinating the customers in North America, South America and

Europe with R&D and service team. Alpesh and Amish has been the driver

behind the growth and success of ACME Mechantronics from its inception to

its current market position.

Parent Company Acme Electronics has been in business for more than

decade and completed over 2500 customer installations and have

established ACME Mechatronics, Inc. as a group company with a commitment

of supplying cost effective Ex-stock winding machines with readily available

spares for western part of the world.

ACME is also committed to be one stop solution for various machines

and accessories related to winding application.

Winding Capabilities25 different standard product line covers wire size from 0.017mm/55AWG to 5.00mm/4AWG, coil diameter from 0.02 inch/0.5mm to 26inch/700mm and winding length from 0.02inch/0.5mm to 25inch/635mm with single and multi spindle machines for producing samples to high volume. Acme also specializes in building customized winding machines with AEX control units for special winding applications and this amounts to 30% of the total sales.

Winding MachinesACME winding machines are designed with separate Electronic control unit and Mechanical unit that are customized to our customer’s need. 30% of the machines supplied are customised and designed specific to customer winding needs. The software are fitted with field upgradable flash memory to help future design/modification. Since 100% design and manufacturing is carried in house, our after sales service is excellent and cost effective.

Electronic Control UnitThe electronic unit controls the winding machine. The standard control unit consists of 40x2 LCD to display alphanumeric characters, 10 keys for data entry and three plug-in type connector for interfacing with the mechanical winding unit. This modularity enables any unskilled operator to simply replace the control unit in any part of the world in case of any fault ensuring minimum down time.

Mechanical UnitThe mechanical winding unit is interfaced with the controller using a simple three plug-in type connector. This ensures quick and easy installation of the machine.

Windingachines

W

Acme has various series of machines depending onits type of features and winding capabilities.

Winding Machines manufactured and supplied include

• Winding machines for virtually any type of

transformer

• Coil Winding machines for coils of LVDT, various

sensors, x-ray, ignition, high voltage, solenoids,

switchgear, power conditioning, relays, soldering

irons, welding machines, measuring instruments,

ferrite coils, ferrite drum, wire wound resistors, wire

wound potentiometers, heaters, flexible strips,

ballasts, medical etc.

• Wire spooling machines for welding wires

• Toroidal winding machines

• Strip winding machines

• Flyer winding machines

• Continuous / Spiral winding machines

• R-Core winding machines

• Motor coil winding machines

• Winding machines for luminary/lighting industries

• Winding machines for automobile coils

Please contact us for any specific applications for

coil winding or any additional automation needs on

your existing winding machines.

AEE Series - Proto Type ApplicationWire upto 0.6mm, diameter upto 50mm and weight upto 0.5lbs. Used for

miniature coils to wind proto type, R&D and lab applications.AEX Series - Versatile ApplicationWire upto 18awg/1.00mm, coil diameter upto 3inch and weight upto 2.0lbs.

Multi functional, Rigid construction, High speed, wide application, Possibility

of customization, Used with various optional accessories. Used for

production, Special applications, Proto type, R&D and lab application. Most

versatile series with possibility to customise the machine for specific

application for small and medium winding application.AEW Series - Basic ApplicationWire upto 12awg/2.00mm, coil diameter upto 4inch and weight upto 3.0lbs

Simple coils with high torque and simple operation. Used for average quantity

production for thicker wire.AEH Series - Moderate to heavy ApplicationWire upto 5awg/5.0mm, coil diameter upto 20inch and weight upto 100.0lbs.

Used for thicker wire and heavy coils.AEF-01 Series - L V ApplicationStrip upto 0.6x0.2 inch, coil diameter upto 20inch and weight upto 200.0lbs.

Used for distribution transformers and low voltage coils.AEM-01 Series - Motor CoilsFor motor coils with hand feed operation. Used for motor repair shop.Toroidal - Small Toroidal ApplicatiopnWire upto 19awg/1.0mm, outer diameter upto 3inch and inner diameter upto

0.3inch. Used for small toroidal CT’s and ferrite core winding.Special Purpose - Customised ApplicationWe supply customised winding machine for Spiral winding, Flyer winding,

Long axial winding, R-Core winding, Flexible strip winding and Stator winding.

AEX SERIESSuitable for ferrite transformers, instrument transformers, electromagnetic coils, multisection coils, flexible coils, customised coils, etc.

w w w . a c m e m e c h a t r o n i c s . c o m

FEATURES:• Programmable speed control with programmable

soft start and programmable soft stop with double braking system to achieve 0.05 turns accuracy.

• Multistage pulley to select between high torque and high speed.

• Menu driven programming with 99 program storage along with 40x2 LCD display for quick winding set-up with add, modify ,copy, list, run, delete facility.

• Wide range of programmable parameters and attachments makes AEX series the most suitable for wide winding application.

• Possibility to customise the software along with interfacing of various attachments to achieve customised winding solutions.

• Wire guide and tensioner units are the standard accessories included with the machine.

Download detailed features and specification from website or ask for it.

OPTIONAL ACCESSORIES: • Graduated tensioner unit for fine wire

• Driven tailstock synchronised with spindle

• Live centre tailstock for support from other side

• Horizontal tensioner unit for heating wires

• Wire guide with nozzle for thin wire

• Tape attachment to hold tape rolls

• Safety Guard

*For improving performance, ACME Mechatronics, Inc. reserves the right to make changes in specifications and machines without prior notice.


AEX-01

ProductionCapability

Wire Size Upto(in / AWG)

Winding Width(in)

Bobbin Diameter(in)

Speed in RPM(max.)

Dimension(WxDxH in)

AEX-01

0.04 / 19

3.9

3.0

9000

10x17x25

AEX-02

0.03 / 20

3.9

3.0

9000

10x17x25

AEX-04

0.02 / 25

2.7

2.6

6000

30x17x32

TechnicalSpecification

Spindle Motor

Traverse Motor

Controller

Supply Voltage

Power Consumption

Description

0.25HP DC

0.9Deg., Stepping

16 Bit Microcontroller

110+ 5%Vac, 60Hz.

275 W

AEX-02

AEX-04


Wire Size upto(in / AWG)

Winding Width(in)

Bobbin Diameter(in)

Speed in RPM(max.)

Dimension(WxDxH in)

AEH-01

0.12 / 8

10

10

750 / 1500 optional

36x16x15

AEH-11

0.2 / 4

20

20

500

52x22x18

AEH-01

1 HP AC

0.9 Deg., Stepping

110 ± 5% Vac,1Ph., 60 Hz.

800 W

3 HP AC

400W Servo Motor

220 ± 5% Vac,3Ph., 60 Hz.

2500 W

AEH-11Technical

Specification

Spindle Motor

Traverse Motor

Controller

Supply Voltage

Power Consumption

AEH SERIES Designed for high torque and heavy coils.



16 bit micro Controller

AEH-01

FEATURES:• Speed variable with speed control knob.• Menu driven programming along with 40x2LCD

display with 99 program storage for quick winding setup with add, modify, copy, list, run, delete facility.

• Wide variety of programmable parameters with on-line modification.

• A.C. vector drive for high and constant torque. • Flash memory makes possibility to upgrade or

modify software. • Ball screw and guide way mechanism for better

performance.• Possibility to customise the software along with

interfacing of various attachments to achieve customised winding solution.

• Wire guide, faceplate and tail stock are standard accessories included in the machine.


OPTIONAL ACCESSORIES: • Standard tensioner unit for fine wire• Standard wire guide for thin wire• Vertical heavy tensioner unit for medium wire size• Heavy payoff for spool weighing upto 50lbs• Paper roll holder for interlayer insulation• Tension cum spool holder for larger size spools• Safety Guard• Servo motor driven traverse mechanism for

special applications for AEH-01


AEH-11



Winding Width(in)

Bobbin Diameter(in)

Speed in RPM(max.)

Dimension(WxDxH in)

AEW-5501

0.04 / 18

3.9

3.9

3000

18x22x23

AEW-5501(1200RPM)

0.08 / 12

3.9

3.9

1200

25x13x12


Spindle Motor

Traverse Motor

Controller

Supply Voltage

Power Consumption

Description

0.25HP DC

0.9Deg., Stepping


110± 5%Vac, 60Hz.

275 W

AEW SERIESDesigned to provide ease in programming with constant torque for thick wire and simple coils.


FEATURES:

• Variable speed with speed control knob.

• Constant speed on full load and no load.

• Programmable parameters like turns, width and

wire size.

• Factory programmed soft start and soft stop.

• 195 program memory bank with tapping facility.

• Standard wire guide and standard tensioner unit

are the standard accessories included with the

machine.

Download detailed features and specification from

website or ask for it.

OPTIONAL ACCESSORIES:

• Live centre tail stock for support from other side

• Horizontal tensioner unit for heating wires


*For improving performance, ACME Mechatronics, Inc.

reserves the right to make changes in specifications and

machines without prior notice


AEW-5501(1200RPM)

AEW-5501



Strip Size upto(in)

Winding Width(in)

Bobbin Diameter(in)

Speed in RPM(max.)

Dimension(WxDxH in)

AEF-01

0.2 / 4

0.6x0.12

18

20

100

60x25x45

AEH-11

3HP AC

400 Servo Motor

16 bit micro controller

220 ± 5% Vac, 3Ph., 60 Hz.

2500W


Spindle Motor

Traverse Motor

Controller

Supply Voltage

Power Consumption

AEF SERIESDesigned for low voltage coils to wind strip and thick wire.



FEATURES:• Speed variable with speed control knob.

• Jog facility with foot switch at fixed low speed.

• Menu driven programming along with 40x2LCD display with 99 program storage for quick winding setup with add, modify, copy, list, run, delete facility.

• Wide variety of programmable parameters with on-line modification.

• A.C. vector drive and gearbox for high and constant torque.

• Pneumatic pressure system to achieve dimensions of coil within low tolerance.

• Flash memory makes possibility to upgrade or modify software.

• Ball screw and guide way mechanism for better performance.

• Pulleys with adjustable width for strip winding.

• Possibility to customise the software along with interfacing of various attachments to achieve customised winding solution.

• Wire guide, faceplate and tail stock are standard accessories included in the machine.

OPTIONAL ACCESSORIES: • Tensioner cum Spool holder for strip and wires

upto 150lbs.

• Paper roller holder for interlayer insulation

• Four pulley wire guide for average wire size


AEF-01


Wire Size Upto(in / AWG)

Wire Pitch Control

Bobbin Diameter(in)

Speed in RPM(max.)

Dimension(WxDxH in)

AEM-01

0.2 / 4

Hand Fed

40

350

20x20x40

AEM-01

5/3 HP AC

Electromagnetic

16 bit micro controller

220 ± 5% Vac, 3Ph., 60 Hz.

3800 W / 2500W


Spindle Motor

Brake

Controller

Supply Voltage

Power Consumption

AEM SERIESSuitable for motor repairing shop and hand fed coil winding.


FEATURES:• Speed variable with foot pedal and optional speed

control knob.

• Soft start and soft stop along with auto stop on pre-set turns with twelve pre-set per program.

• Menu driven programming along with 40x2LCD display with 25 program storage for quick winding setup with add, modify, copy, list, run, delete facility.

• Variety of programmable parameters like preset turns, spindle lock and auto start.

• A.C. vector drive for high and constant torque.

• Flash memory makes possibility to upgrade or modify software.

• 12 inch faceplate included in the machine.

Download detailed features and Specification from website or ask for it.

OPTIONAL ACCESSORIES: • Arbors for motor coil of different ratings



AEM-01

TOROIDALWINDING MACHINE

High speed winding machine is designed for layer winding with electronic control for automated and simplified operation.


FEATURES:

• Programmable speed control with programmable soft start and programmable soft stop for loading and winding.

• Menu driven programming with 99 program storage along with 40x2 LCD display for quick winding set-up with add, modify ,copy, list, run, delete facility.

• Wide range of programmable parameters along with pitch control.

• Auto selection between loading and winding cycle with single start switch.

• Optical sensor for winding and proxy sensor for loading.

• Programmable acceleration and declaration.

• Various type of shuttles are available to wind wide range of core and wire size.

• Standard shuttle and standard tensioner unit are included in the machine.



• Shuttle in different sizes


reserves the right to make changes in specifications and machines without prior notice.



Finished ID(in)

Finished OD(in)

Finished Height(in)


Speed in RPM(max.)

LT-04

0.3

2.0

0.1

0.01 / 28 to0.003 / 40

1500

0.3

2.5

1.5

0.04 / 19 to 0.01 / 28

600

MT-06BTechnical

Specification

Spindle Motor

Traverse Motor

Supply Voltage

Power Consumption

Dimension (WxDxH in)

Description

0.25HP DC

0.9Deg., Stepping

110± 5%Vac, 60Hz.

275 W

20x22x22

MT-06B

LT-04



Winding Width(in)

Bobbin Diameter(in)

Speed in RPM(max.)

Dimension(WxDxH in)

AEE-01

0.03 / 20

3.0

3.0

7000

12x12x11

AEE-02

0.02 / 24

3.0

3.0

7000

12x12x11


Spindle Motor

Traverse Motor

Controller

Supply Voltage

Power Consumption

Description

0.12HP DC

0.9Deg., Stepping


110± 5%Vac, 60Hz.

150 W

AEE SERIESSuitable for miniature coils for proto typing, lab applications and low production.


FEATURES:

• Programmable speed control with programmable

soft start and programmable soft stop with double

braking system to achieve 0.05 turns accuracy.

• Menu driven programming with 99 program

storage along with 40x2 LCD display for quick

winding set-up with add, modify ,copy, list, run,

delete facility.

• Wide range of programmable parameters.

• Wire guide and tensioner units are the standard

accessories included with the machine.

Download detailed features and Specification from

website or ask for it.


• Graduated tensioner unit for fine wire



reserves the right to make changes in specifications and

machines without prior notice.


AEE-01

AEE-02

SPECIAL PURPOSEWINDING MACHINE

Customised winding machine with AEX control unit for specific application



Multi Coil Winderupto 12 coils with AEX and AEH contol system

Six Coil Winderwith AEX mechanical and control unit

R-Core Winder with AEX and AEH controller to wind coils for pre-inserted cores

Flyer Winding Machine (Heavy)for stator with wire upto 17 AWG and 18 poles

with auto indexing and layering

Miniature Armature Winding Machinefor AC and DC motors with auto indexing

Long Axial Winderfor winding length upto 24 inch long with driven tail stock

Continuous Winderon flexible strip with programmable pitch

Spiral Winding Machinewith programmable pitch for continuos

winding on fiber / wire or tube along with pay off and take-up system

ACCESSORIESVarious optional accessories to achieve specific winding application



Tension-cum-Spool Holderfor large size & weight

spool with thickerwire and strip

Heavy Payofffor spools weight

upto 50 lbswith 8 to 18 AWG wire

Vertical Heavy Tensioner Unitfor 15 to 20 AWG

wire withlarger spool height

Horizontal Tensioner Unitof spacial wires for30 to 46 AWG withadjustable tension

Graduated Tensioner Unitwith accurate

tension for fine wires for32 to 46 AWG

Driven Tail Stocksyncronised with spindle

to wind on flexible core withAEX machine

Tapping Attachmentfor inter layer insulation

between two coilson same bobbins

Paper Roller Holderfor holding paper roll withadjusting tension for width

upto 10 inch

Safety Guardfor AEX and AEH - 01

winding machine

Magnetic Tensionerin different models for

different range of tension

Standard Tensioner Unitwith stand for different

models for 20 to 40 AWG

Heavy Wire Guidefor 14 to 20 AWG and

can be used for tensionand wire guide.

Standard Wire Guideas a option to be

used with different modelsfor 20 to 40 AWG

Tail Stockwith live center for

quick loading and unloadingand for special bobbins

Ceramic Pulley, Nozzles & Pigtailsfor guiding wire

Tungsten Carbide Nozzlefor guiding fine wire for special

application

Multi Tensioner Standfor different tensioners

as per application

Shuttlein 4 and 6 inch diameter

in different thickness

UAEEgypt

Brazil

Canada

France

Australia

Mexico

Norway

Italy

Romania

England

Channel Islands Germany

Turkey

Israel Kuwait

UgandaNigeria

South Africa

Myanmar

Vietnam

Singapore

Korea

China

Mauritius

Colombia

Ireland

Spain

Denmark

IraqJapan

Bangladesh

India

Customers in more then 40 countries


11769 Westview PkwySan Diego, CA 92126 USA

Phone: 858 935 7688Cell: 619 847 3010

Email: [email protected]

www.acmemechatronics.com

acme mechatronics - coil winding machine manufacturer

Business

programmable winding

customized winding machines

winding length

mechanical winding unit

field of winding applications

special winding applications

customer winding needs

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