ABB Turbocharging TPS..-D E

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ABB Turbocharging TPS..-D E

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<ul><li><p>Product information</p><p>ABB TurbochargingTPS. . -D/E </p></li><li><p>2All-round performance75 % of a diesel or gas engines power relies on one vital component the turbocharger.</p><p>The ultimate goals of turbocharged engine development arehigher power and efficiency two areas in which ABBs TPSturbochargers make a vital contribution. ABB developed the TPS. . -D /E series of small turbochargers for modern high-speed diesel engines and gas engines as well as for small medium-speed diesel engines used in cogeneration powerplants, as marine engines, in gensets, in locomotives and inheavy-duty mining vehicles. </p><p>The TPS concept provides a robust and reliable platform forengine applications in the range of 500 kW to 3,000 kW perturbocharger. In addition to offering high efficiency and longtimes between overhauls, these turbochargers have featuresdesigned to satisfy strict environmental requirements. </p><p>A simple, modular design with small number of parts makesthe TPS. . -D /E easy to maintain and service. Customers benefit from low life-cycle costs.</p></li><li><p>3This turbocharger series is distinguished by a simple, robustand compact design, developed by ABB engineers to keeprunning costs down and ensure highest reliability while takingup only a minimum of space. The TPS. . -D /E turbochargerhas been designed for outstanding efficiency and high pres-sure ratios of up to 4.5. Two compressor stages are available.</p><p>Four frame sizes cover a wide range of applications. Availableoptions include HFO and high-temperature packages as wellas variable turbine geometry for applications with changingoperating or ambient conditions.</p><p>Tested to the limitA comprehensive series of qualification tests confirms thetotal reliability and safety of ABB turbochargers. </p><p>Proven reliabilitySimple, rugged and compact the TPS. . -D/E combines low running costs with total reliability.</p><p>E-version </p><p>D-version </p><p>2.0 2.5 3.0 3.5 4.0 4.5</p><p>65</p><p>60</p><p>55</p><p>50</p><p>45</p><p>Compressor pressure ratio</p><p>Turb</p><p>ocha</p><p>rger</p><p> effi</p><p>cien</p><p>cy</p><p>C [-]</p><p>TC [%]</p><p>Variable turbine geometry</p><p>Ranges of turbocharger efficiency</p></li><li><p>4Benefits that stand outThe TPS. . -D/E design features with benefits in every area. </p><p>Features Benefits</p><p>Radial compressor with backswept blades; different trims available Wide compressor maps; optimal matching in all applications</p><p>High-efficiency, mixed-flow turbine, fully capable of pulse turbocharging Highest performance; high part-load efficiency ensured</p><p>Internal plain bearings lubricated by engine lube oil; Internal oil supply; simplified interface; no piping</p><p>oil connections at bottom </p><p>Highly compact design Small engine footprint</p><p>Oil-cooled bearing casing; water-cooled version for gas engines Optimized turbocharger cooling for all applications</p><p>HFO compatible turbine stage; wet cleaning of turbine and compressor Improved operation in harsh conditions</p><p>Radial bearing bushes with squeeze oil damper Outstanding operational reliability and longer times between overhauls</p><p>Air intake and gas outlet variants available; Optimized installation on engine</p><p>variable positioning of casings and flanges </p><p>Variable turbine geometry as option Increased operational flexibility</p><p>Comprehensive qualification test program, including containment test Highest operational safety</p></li><li><p>5TurbineThe mixed flow turbine with nozzle ring ensures the very highefficiency and large volume flows users expect of turbo-chargers for 4-stroke diesel and gas engines. A key feature of this turbine is its different nozzle ring area per trim for part-load and full-load optimization. The TPS. . -D /E turbineconcept is suitable for both constant pressure and pulse turbocharging.</p><p>CompressorTwo different compressor stages cover the complete range ofrequired pressure ratios: one stage is designed for pressureratios of up to 4.2 (TPS . . -D), and the other for pressure ratiosof up to 4.5 (TPS . . -E). These pressure ratios are achieved fora wide range of applications with an optimized single-piecealuminium alloy compressor wheel. The compressor stageshave a splitter bladed wheel with backswept blades and anoptimized diffuser and scroll for highest efficiency and a widecompressor map. Peak efficiencies of more than 84 % can beachieved.</p><p>Design featuresTurbine and compressor</p><p>90</p><p>85</p><p>80</p><p>75</p><p>70</p><p>Turbine expansion ratio</p><p>1.5 2.52.0 3.0 3.5 T [-]</p><p>ST [%]</p><p>Turb</p><p>ine </p><p>effic</p><p>ienc</p><p>y (t</p><p>otal</p><p> to st</p><p>atic</p><p>) </p><p>Large nozzle ring area </p><p>Small nozzle ring area </p><p>0.5 1.0 1.5 2.0 2.5 3.5</p><p>Volume flow</p><p>V [m3/s]</p><p>1.5</p><p>1.0</p><p>2.0</p><p>2.5</p><p>3.0</p><p>3.5</p><p>4.0</p><p>4.5</p><p>5.0</p><p>c [-]</p><p>Com</p><p>press</p><p>or p</p><p>ress</p><p>ure </p><p>ratio</p><p>Range of turbine efficiency Example of compressor map for TPS 57-D</p><p>TPS</p><p>48</p><p>TPS</p><p>52</p><p>TPS</p><p>57</p><p>TPS</p><p>61</p><p>0.5 1.0 1.5 2.0 2.5 3.5 4.0 4.53.0</p><p>Volume flow</p><p>3.0</p><p>3.5</p><p>4.0</p><p>4.5</p><p>5.0</p><p>c [-]</p><p>at M</p><p>CR</p><p>V [m3/s]</p><p>E-version</p><p>D-version</p><p>Com</p><p>press</p><p>or p</p><p>ress</p><p>ure </p><p>ratio</p><p>Volume flow range of TPS. . -D/E turbochargers</p></li><li><p>6Burst protectionThe increased brake mean effective pressures of diesel andgas engines have led to considerably higher power densitiesfor the turbo charger rotors. Burst tests have shown that evenin a worst-case scenario, e.g. a fire in the exhaust system(which can cause the compressor or turbine wheel to burst),all the parts are contained by specially designed compressorand turbine casings.</p><p>Design featuresBearings and casings</p><p>Stability and compactnessOver 50,000 ABB turbochargers with plain bearings in opera-tion around the world provide an unrivalled experience basefor TPS plain bearing technology. The axial thrust bearing ispositioned between the radial bearings a feature that alsocontributes to the compact rotor design. The radial bearingbushes run on a squeeze oil damper. This proven bearing technology guarantees long-term reliability for the TPS. . -D /Eturbocharger under all working conditions.</p><p>Type A B C D E F G H Weight kg*</p><p>TPS 48 184 184 112 106 163 195 155 134 110</p><p>TPS 52 221 214 132 128 188 225 185 160 160</p><p>TPS 57 271 258 161 157 230 270 226 196 260</p><p>TPS 61 323 305 192 187 274 321 269 233 450</p><p> *without options</p><p>G</p><p>B A</p><p>DCFE</p><p>H</p><p>[s-1]100 200 300</p><p>Turbocharger speed </p><p>400 500 600</p><p>Shaft motion limit </p><p>Low unbalanceHigh unbalance</p><p>% o</p><p>f to</p><p>tal b</p><p>earin</p><p>g cl</p><p>eara</p><p>nce</p><p>80</p><p>60</p><p>40</p><p>20</p><p>0</p><p>[%]</p><p>Radial shaft motion vs. turbocharger speed (TPS 57)</p></li><li><p>7Optimized casings and interfacesTPS. . -D /E casings have been optimized for applications on4-stroke engines, with an emphasis on best possible fluiddynamics, minimized thermal stress and total containment.Turbine and compressor washing are catered for. All casings,including suction branches and the gas outlet elbow, are alsoprepared for the connection of temperature and pressuremeasurement sensors.</p><p>ABB turbocharger qualification testsTests include: Resonance endurance Low cycle fatigue Temperature cycle Hot shutdown Oil tightness Compressor containment Turbine containment Blade vibration Thrust bearing Noise</p></li><li><p>ABB Turbocharging Service network</p><p>ABB Turbo Systems LtdBruggerstrasse 71 aCH-5401 Baden/SwitzerlandPhone: +41 58 585 7777Fax: +41 58 585 5144E-mail: turbocharging@ch.abb.com</p><p>www.abb.com/turbocharging</p><p>CH</p><p>TUS</p><p>-120</p><p>0-11</p><p>08-5</p><p>000-</p><p>EN</p><p> 201</p><p>1 A</p><p>BB</p><p> Tur</p><p>bo </p><p>Sys</p><p>tem</p><p>s Lt</p><p>d, </p><p>Bad</p><p>en/S</p><p>witz</p><p>erla</p><p>nd</p><p>Aberdeen Adana Alexandria Algeciras Antwerp Baden Bangkok Barcelona Bergen Bremerhaven Brisbane Buenos Aires Busan Cairo Cape TownCasablanca Cebu Chennai Chicago Chittagong Chongqing Colombo Copenhagen Dakar Dalian Dar es Salaam Davao Delhi Dortmund DoualaDubai Dunkerque Durban Fukuoka Gdansk Genova Gothenburg Guangzhou Guatemala City Haifa Hamburg Helsinki Ho Chi Minh City Hong KongHouston Incheon Istanbul Izmir Jakarta Jeddah Kaohsiung Karachi Kobe Lahore Las Palmas Le Havre Lima Limassol Los Angeles LunenburgMadrid Malta Manaus Manila Mannheim Marseille Melbourne Miami Montreal Mumbai Naples New Orleans New York Onomichi Oporto OsloPanama Perth Piraeus Qingdao Quito Reykjavik Rijeka Rio de Janeiro Rotterdam Saint Nazaire Santo Domingo Santos Seattle Shanghai SingaporeSouthampton St. Petersburg Suez Sunderland Surabaya Talcahuano Tallinn Telford Tianjin Tokyo Vadodara Vancouver Varna Venice VeracruzVizag Vladivostok</p><p> /ColorImageDict &gt; /JPEG2000ColorACSImageDict &gt; /JPEG2000ColorImageDict &gt; /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 150 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 150 /GrayImageDepth -1 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict &gt; /GrayImageDict &gt; /JPEG2000GrayACSImageDict &gt; /JPEG2000GrayImageDict &gt; /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 300 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict &gt; /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile (None) /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False</p><p> /CreateJDFFile false /Description &gt;&gt;&gt; setdistillerparams&gt; setpagedevice</p></li></ul>

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