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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
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Abstract—For the high-power Li-Ion battery (LIB)
Formation and Grading System using multi-stage conversion
structure, bidirectional isolated DC-DC converter with high input
voltage and large output current is needed to achieve isolation and
relatively fixed voltage conversion gain. This paper proposes a
modulation strategy and modifies the topology to achieve
naturally bidirectional power transfer, automatic power sharing
and power limitation for an Input-series-output-parallel (ISOP)
LLC-DCX converter. Firstly, an active Pulse Width Modulation
(PWM) strategy is proposed to avoid synchronous rectifier (SR)
sensing and to achieve the nature bidirectional power flow for
each sub-module. The resonant current always keeps
discontinuous, and the conversion gain can keep constant if
ignoring the conduction resistance. Secondly, clamping diodes are
added in the conventional LLC converter to limit the inrush
current during start-up, and to achieve constant power limitation
under over load condition. Thirdly, with the proposed modulation,
the power sharing of two-module ISOP LLC converter is analyzed
and compared with the conventional ISOP LLC converter.
Finally, experiments based on an 8kW (output:15V/533A)
prototype composed of two-module ISOP LLC converter are
conducted to verify the effectiveness of the proposed solution.
Index Terms—bidirectional isolated DC-DC converter,
nature bidirectional power flow, constant power limitation,
constant voltage gain
I. INTRODUCTION
URING recent years, Li-Ion battery (LIB) is growing in
popularity for battery electric vehicles, portable
electronics, aerospace applications, etc.[1]. The last process for
Manuscript received May 28, 2019; revised August 7, 2019; accepted
August 31, 2019.
This work was supported in part by the National Key R&D Program of
China under Grant 2018YFB0606005, in part by the Key Technology R&D
Program of Hunan Province of China under Grant 2018SK2140, in part by the
National Natural Science Foundation of China under Grant 51907206, in part
by the National Natural Science Foundation of China under Grant 61573384, in
part by the Major Project of Changzhutan Self-dependent Innovation
Demonstration Area under Grant 2018XK2002, and in part by the Fundamental
Research Funds in the Central South University under Grant 2018zzts521.
(Corresponding author: Guo Xu).
The authors are with the Hunan Provincial Key Laboratory of Power
Electronics Equipment and Gird, School of Automation, Central South
University, Changsha 410083, China. (email: [email protected];
[email protected]; [email protected]; [email protected];
[email protected]; [email protected]; [email protected];
[email protected]; [email protected]).
LIB production is to grade battery capacity and performance [2]
by a LIB Formation and Grading System with bidirectional
power capability[3][4]. In view of topology structure, the
system generally consists of three conversion stages including
the AC-DC rectifier, isolated bidirectional DC-DC converter
with relatively fixed conversion gain (DCX) [5][6] and a
bidirectional synchronous buck converter to control
charging/discharging power as illustrate in Fig.1. The AC
rectifier voltage is firstly step-down to a relatively fixed voltage
(around 15V), and then followed with a synchronous
bidirectional buck converter. This two-stages structure is used
to achieve high conversion efficiency and flexible output power
control under wide conversion gain range, as also studied in
[7]-[10].
PWM
Rectifier
AC/DC
Isolated
Bidirectional
DC/DC
LLC-DCX
Grid DC Bus
15V
Synchronous
Bidirectional
Buck Converter
DC/DC
Battery
0-5V
AC/DC LLC-DCX DC/DC
AC/DC LLC-DCX DC/DC
Figure 1. The LIB Formation and Grading System.
For isolated bidirectional DC-DC conversion stage shown in
Fig.1, LLC converter is a suitable topology because of its
soft-switching characteristics for all power devices from zero to
full load range [11][12]. To achieve high conversion efficiency,
Synchronous rectifier (SR) is generally employed for based on
detecting the current zero crossing point or sensing the device
voltage drop [13][14]. These SR technologies are widely used
for LLC converter in unidirectional power applications. While,
if it is used in bidirectional power applications, due to the
asymmetry of both the topology and gain characteristics, SR
must exchange between the two side bridges according to the
power direction. As a result, detecting the power direction and
shifting control logic will both make the control strategy more
complex [15].
In bidirectional power applications, two issues need to be
studied for LLC converter. One is the asymmetry issue for both
control strategy and topology. The other one is the soft-start and
current protection. A symmetrical bidirectional CLLC resonant
converter with two resonant tanks was proposed in [16]-[19].
The voltage gain in forward operation mode is the same as that
A Natural Bidirectional Input-Series-Output-Parallel
LLC-DCX Converter with Automatic Power Sharing
and Power Limitation Capability for Li-Ion Battery
Formation and Grading System Xiaoying Chen, Student Member, IEEE, Guo Xu, Member, IEEE, Shiming Xie, Student Member, IEEE,
Hua Han, Mei Su, Yao Sun, Member, IEEE, Hui Wang, Yonglu Liu, Member, IEEE and Wenjing Xiong
D
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
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2
in backward mode. However, it needs to change the control
logic to achieve bidirectional power flow. In [20], researchers
proposed an LLC-LC type bidirectional control strategy for an
LLC-LC type resonant converter. It can achieve bidirectional
power flow automatically without power flow detection.
However, the circulating current of the resonant tank is
increased which decreases the efficiency of LLC converter in
backward mode. In another point of view, adding an auxiliary
inductor can also construct a symmetrical structure which was
proposed in [21]. It can automatically change the power flow
direction by regulating the switching frequency. However, it is
a challenge to transfer power smoothly between different
operating modes. In [22], a bidirectional CLTC resonant
converter was proposed which adds an auxiliary transformer
and an extra resonant capacitor. For these resonant converters,
the efficiency and reliability may be reduced as auxiliary
devices are added.
To achieve soft start and current protection, some methods
were proposed in [23]-[25]. An over-current protection circuit
was proposed that it used the output voltage of the LLC
converter to clamp the voltage of resonant capacitor through an
extra transformer in [23]. An offline calculation method to limit
start-up current was proposed in [24]. However, when the
parameters of resonant tank are changed because of aging or
manufactory mismatching, the theoretical analysis may not be
that accurate. In [25], optimal trajectory control (OTC) was
used to solve the soft start-up and the short-circuit protection,
but this method needs many calculations. The clamping diodes
are added to the secondary side switching network to deal with
the current protecting issue in [26]. When overload condition is
triggered, the resonant converter will operate in DAB-MIXED
mode, and an extra controller is needed to employ to decrease
the duty cycle and to limit the peak value of the resonant
current.
In addition, for high power (>6.6kW) LIB Formation and
Grading System using LLC converter as the isolation stage, the
input voltage is relatively high (650V-750V DC bus voltage
with 380V three phase AC input), and the output current is
large (above 440A, 15V output). To decrease the stress of
power devices, modular structure can be adopted. In ideal case,
when all the parameters are the same, each sub-module can
work at the resonant frequency to achieve stable DCX
operation. While, in non-ideal case, to achieve accurate input
voltage sharing (IVS) and output current sharing (OCS),
frequency modulation control [27]-[29] for the
Input-Series-Output-Parallel (ISOP) LLC resonant converter
will be needed. These frequency modulation strategies are
variable frequency control, and it will cause the operating point
to go away from the optimum resonating point. In addition,
because the gain changes nonlinearly with the frequency, it is
hard to analyze the control mechanism during the transient.
In order to achieve natural bidirectional power flow for
LLC-DCX converter used in LIB Formation and Grading
System, an ISOP LLC converter topology with automatic
power sharing and power limitation capability is studied, which
has the following advantages:
(1) An active Pulse Width Modulation (PWM) modulation
strategy is proposed to avoid SR sensing and to achieve the
nature bidirectional power flow. The resonant current always
keeps discontinuous, which could achieve constant output
voltage gain regardless of the load.
(2) Clamping diodes are added in the LLC converter to limit
inrush current when the converter starts up, and to achieve
constant power limitation during over load operation, which
can improve the system reliability.
(3) To decrease the power rating of single power switch,
ISOP configuration is employed and multi-transformer
structure is adopted for each sub-module. Because the proposed
modulation can achieve constant voltage gain of each
sub-module, the power sharing control can be automatically
achieved.
In this paper, a modulation strategy is proposed to achieve
natural bidirectional power flow for ISOP LLC converters with
automatic power sharing and power limitation capability. The
operation principle analysis of the multi-transformer LLC
converter under the proposed modulation is given in Section Ⅱ.
In Section Ⅲ, the analysis about zero-voltage-switching (ZVS)
condition, the constant voltage gain and the power limitation of
the modified LLC converter under the proposed modulation are
presented. With the proposed modulation strategy, the
automatic power sharing for ISOP structure is analyzed in
Section Ⅳ. The design considerations are given in Section Ⅴ.
The experimental results are shown in Section Ⅵ to verify the
effectiveness of the proposed solution.
Vin
Vin1
Vin2
Iin
Vo
Iout1
Iout2
1#LLC
2#LLC
AC/DC
ISOP System
(a)
Vo
isC
DT
S3a
isC
DT
S1
S2
Lr
ir
A
B
C1
C2
Vin1
D1
D2
Lm
Lm
n : 1
n : 1
S4a S6a
S5a
S3b
S4b
S5b
S6b
(b)
Figure 2. The topology of the LLC resonant converter.
(a)The ISOP structure of the LLC converter.
(b) The individual module (module 1).
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
> JESTPE-2019-05-0417 <
3
II. THE MODIFIED LLC RESONANT CONVERTER WITH ISOP
STRUCTURE
The structure of ISOP LLC resonant converter is illustrated
in Fig.2(a). There are two sub-modules, and each module is a
multi-transformer LLC converter with two clamping diodes
which is shown in Fig.2(b). Vin is the total input voltage for the
ISOP system, and Vo is the output voltage.
As Fig.2(b) shows, two spilt-capacitors C1, C2, two clamping
diodes D1, D2 and the resonant inductor Lr build up the resonant
tank. Lm is the magnetizing inductor of the isolated transformer
with turns ratio n.
The frequency of the resonant tank fr is shown as
1 2
1
2 ( )r
r
fL C C
=+
(1)
To achieve symmetrical operation of the multi-transformer
rectifier in the secondary side, as shown in Fig.2(b), S3a is
turned on/off synchronously with S3b which is the same for S6a
and S6b. S4a is turned on/off synchronously with S4b which is the
same for S5a and S5b. In practice, the parameters of each
transformer are designed to be the same. Hence, when
analyzing the working modes of the converter under proposed
PWM modulation strategy, the topology shown in Fig.2(b) can
be equivalently represented by the topology shown in Fig.3.
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
iin iout
Figure 3. The equivalent half-full bridge LLC resonant converter.
Unlike the conventional LLC converter that operating at a
fixed frequency to get a fixed voltage gain, the modified
modulation strategy can achieve fixed voltage gain as long as
the current is discontinuous under fr > fs, where fs is the
switching frequency. The reason of this phenomenon will be
further explained in Section Ⅲ. In the proposed modulation, the
driving signals of S1, S3 and S6 are the same which is different
with that in conventional LLC converter. Identically, the
driving signals of S2, S4 and S5 are the same. And the turn-on
time of the driving signals is controlled to be half of the
resonant period. In addition, there is no SR issue because all
PWM signals are generated actively.
There are four working modes under the proposed
modulation. When LIB Formation and Grading Equipment
works normally, it operates in Mode 1 and Mode 3 which
charges/discharges LIB respectively. When overload occurs,
Mode 1 will change to Mode 2 and Mode 3 will change to
Mode 4, which can automatically achieve power limitation.
A. Mode 1: Forward Power Transmission Mode
During the forward power transmission mode, the energy is
transferred from the primary side to the secondary side of the
transformer. Fig.4 shows the working stages for this mode and
the key waveforms of the converter under this mode are shown
in Fig.5.
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(a)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(b)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(c)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(d)
Figure 4. The operation of the converter in forward power transmission
mode.
(a)Stage 1(t0-t1). (b) Stage 2(t1-t2).
(c)Stage 3(t2-t3). (d)Stage 4(t3-t4).
ir
iLm
is
Uds1
Uds2
Uds4
Uds3
S1&S3&S6 S1&S3&S6S2&S4&S5
t1t0 t2 t3 t4 Figure 5. The key waveforms of the proposed converter in forward power
transmission mode.
Stage 1 (t0-t1) [Fig.4(a)]: Before t0, S1 and S2 are turned off.
And the voltages of the junction capacitors of S3 and S6 have
been decreased from Vo to zero. The parasitic anti-parallel
diodes of S3 and S6 then conduct, which provides ZVS
condition for S3 and S6. During this mode, S1, S3 and S6 are
turned on, and resonance occurs among C1, C2 and Lr. The
resonant current ir increases sinusoidally in positive direction
from zero which achieves zero-current-switching (ZCS) for S1.
The voltage of Lm is clamped to nVo, and the magnetizing
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
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current iLm decreases linearly in negative direction until it is
larger than zero. After that, the magnetizing current iLm
increases linearly in positive direction. The secondary current
of transformer equal to 2n(ir – iLm).
Stage 2 (t1-t2) [Fig.4(b)]: At t = t1, when the resonant current
ir decreases to zero, S1, S3 and S6 are turned off. After that, the
junction capacitors of S1 and S2 resonate with Lr. At the same
time, the voltages across the junction capacitors of S3 and S6
increase to Vo, and the anti-parallel diodes of S4 and S5 are
conducted. Afterwards, the voltage of Lm is inversed, and the
magnetizing current iLm is decreased linearly in positive
direction. The secondary current of transformer is is changed to
be negative.
Stage 3 (t2-t3) [Fig.4(c)]: After t = t2, the resonant inductor
Lr and the junction capacitors of S1 and S2 keep on resonating,
because the voltage across Lm is clamped to nVo. The current of
magnetizing inductor decreases in positive direction, but its
value is always larger than zero which guarantees the
anti-parallel diodes of S4 and S5 to keep on conducting.
Stage 4 (t3-t4) [Fig.4(d)]: Before t = t3, the anti-parallel
diodes of S4 and S5 are conducting which ensures ZVS turn-on
for S4 and S5. At t = t3, S2, S4 and S5 turn on, the current of
resonant inductor increases sinusoidally in negative direction
which is similar to Stage 1.
B. Mode 2: Forward Power Limitation Mode
When charging current of LIB is greater than that in rated
condition, Mode 1 will change to this mode. In overload
situation, both the current of Lr and the voltage across C1 or C2
increase. Once VC1 or VC2 reaches Vin1, D2 or D1 starts
conducting. Then C1 and C2 will be bypassed. Therefore, the
resonance among C1, C2 and Lr will be stopped. When D1 or D2
conducts, the energy transfer will be interrupted from primary
side to the secondary side of the transformer which means that
the power limitation occurs. Moreover, the resonant current ir
will be limited which protects the switching networks and the
resonant capacitors. Fig.6 demonstrates the working stages and
the key waveforms of the converter under this mode are shown
in Fig.7.
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(a)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(b)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(c)
Figure 6. The operation of the converter in forward power limitation mode.
(a)Stage 2(t1-t2). (b) Stage 3(t2-t3). (c)Stage 4(t3-t4).
S1&S3&S6 S1&S3&S6S2&S4&S5
Uds1
Uds2
Uds4
Uds3
Uc1
Uc2
iD1
iD2
is
ir
iLm
t1t0 t2 t3t4 t5 Figure 7. The key waveforms of the proposed converter in forward power
limitation mode. Stage 1 (t0-t1) [Fig.4(a)]: This stage is the same as that in
Mode 1.
Stage 2 (t1-t2) [Fig.6(a)]: Before t = t1, Lr resonates with C1
and C2, and the voltage across C2 increases sinusoidally. After
that, VC2 reaches Vin1, and D1 are conducted which causes the
voltage across resonant inductor to change to - nVo. After t = t1,
the current of Lr decreases linearly in positive direction. The
resonance tank stops work, and there is no energy transmitting
to the secondary side of the transformer.
Stage 3 (t2-t3) [Fig.6(b)]: At t = t2, S1, S3 and S6 are turned off.
And the anti-parallel diodes of S2, S4 and S5 conduct after the
voltages of their junction capacitors decrease to zero. The
voltage across resonant inductor Lr then changes to -(Vin1+nVo)
which speeds up the reduction for the current of Lr till it
decreases to zero.
Stage 4 (t3-t4) [Fig.6(c)]: After the current of Lr decreases to
zero, the junction capacitors of S1 and S2 begin to resonant with
Lr. The anti-parallel diodes of S4 and S5 keep on conducting
because is is larger than zero.
Stage 5 (t4-t5) [Fig.4(d)]: This stage is the same as that in
Mode 1.
C. Mode 3: Reverse Power Transmission Mode
For LIB Formation and Grading System, when LIB is
discharged, the energy of LLC converter will be transmitted
from the secondary side to the primary side of transformer,
which is in contrary to the forward transmission mode. Fig. 8
shows the working stages, and the key waveforms of the
converter under this mode are shown in Fig. 9.
2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
> JESTPE-2019-05-0417 <
5
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(a)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(b)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(c)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(d)
Figure 8. The operation of the converter in reverse power transmission
mode.
(a)Stage 1(t0-t1). (b) Stage 2(t1-t2).
(c)Stage 3(t2-t3). (d)Stage 4(t3-t4).
ir
iLm
is
Uds1
Uds2
Uds4
Uds3
S1&S3&S6 S1&S3&S6S2&S4&S5
t1t0 t2 t3 t4 Figure 9. The key waveforms of the proposed converter during reverse
power transmission mode.
Stage 1 (t0-t1) [Fig.8(a)]: Before this mode, S1, S3 and S6 are
turned off. And the anti-parallel diode of S1 has been conducted
because the voltage across the junction capacitor of S1 is
decreased to zero which provides the condition for S1 to achieve
ZVS. At t = t0, S1, S3 and S6 are turned on, the resonance occurs
among C1, C2 and Lr. The resonant current ir increases
sinusoidally in negative direction from zero which means S3
and S6 are turned on with ZCS. And the magnetizing current iLm
decreases linearly in negative direction until it changes to zero
for the voltage across the magnetizing inductor Lm is nVo. The
magnetizing current will increase in positive direction after it
changes to zero. This mode ends when the secondary current is
is decreased to zero.
Stage 2 (t1-t2) [Fig.8(b)]: At t = t1, S1, S3 and S6 are turned off.
After that, the junction capacitors of S3, S4, S5 and S6 resonate
with Lr, and the voltage across the junction capacitor of S2
decreases to zero. Then, the anti-parallel diode is conducted.
Afterwards, the voltage across Lm is inversed, and the
magnetizing current iLm is decreased linearly in positive
direction.
Stage 3 (t2-t3) [Fig.8(c)]: After t = t2, the resonant inductor Lr
and the junction capacitors of S3 S4 S5 and S6 keep on resonating
for the voltage across Lm is clamped to nVo. The current of
magnetizing inductor decreases in positive direction, but its
value is always larger than zero which guarantees the
anti-parallel diodes of S2 to keep on conducting.
Stage 4 (t3-t4) [Fig.8(d)]: Before t = t3, the anti-parallel diode
of S2 is conducting which ensures ZVS turn-on for S2. At t = t3,
S2, S4 and S5 are turned on, the current of resonant inductor
increases sinusoidally in positive direction which is similar to
Stage 1.
D. Mode 4: Reverse Power Limitation Mode
When discharging current is higher enough, Mode 3 will
change to this mode. The voltage of C1 or C2 will reach Vin1 if
the current of Lr is high enough. This will cause the conduction
of D1 or D2, and stop the resonance in the resonant tank.
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(a)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(b)
S1
S2
Lr2Lm
ir
iLmA
B
C1
C2
Vin1
D1
D2
Vo
isC
DT
S3
S4
S5
S6
2n : 1
(c)
Figure 10. The operation of the converter in reverse power limitation mode.
(a)Stage 2(t1-t2). (b) Stage 2(t2-t3). (c)Stage 3(t3-t4).
2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
> JESTPE-2019-05-0417 <
6
S1&S3&S6 S1&S3&S6S2&S4&S5
Uds1
Uds2
Uds4
Uds3
Uc1
Uc2
iD1
iD2
is
ir
iLm
t1t0 t2 t3 t4 t5 Figure 11. The key waveforms of the proposed converter during reverse
power limitation mode. Fig.10 demonstrates the working stages for this mode, and
the key waveforms of the converter under this mode are shown
in Fig.11.
Stage 1 (t0-t1) [Fig.8(a)]: This stage is the same as that in
Mode 3.
Stage 2 (t1-t2) [Fig.10(a)]: At t = t1, the voltage across C1
reaches to Vin1, and D2 then conducts which stops the resonance.
The voltage across the resonant inductor Lr changes to Vin1-nVo,
and the current of Lr decreases linearly in negative direction.
The energy keeps on transmitting from the secondary side of
transformer to the primary side.
Stage 3 (t2-t3) [Fig. 10(b)]: This stage begins when S1, S3 and
S6 are turned off. After that, the junction capacitors of S3 and S6
are discharged by is until the voltages across S4 and S5 decrease
to zero. The anti-parallel diodes of S4 and S5 then conduct
which changes the voltage across the magnetizing inductor.
Then the current of the magnetizing inductor Lm decreases
linearly in positive direction. The voltage across the resonant
inductor Lr changes to Vin1+nVo which causes ir to decrease
rapidly to zero.
Stage 4 (t3-t4) [Fig. 10(c)]: At t = t3, ir changes to zero which
is shown as Fig. 11. Then resonance occurs among Lr and the
junction capacitors of S1 and S2. The voltage across S2 decreases
to zero, and the anti-parallel diode of S2 then conducts. After
that, Lr resonates with the junction capacitors of S3, S4, S5 and
S6.
Stage 5 (t4-t5) [ see Fig.8(d)]: This stage is the same as that in
Mode 3.
III. ANALYSIS OF THE MODIFIED CONVERTER UNDER THE
PROPOSED MODULATION
A. Constant Voltage Gain under the Proposed Modulation
iout
iin
S1 ON S2 ON S1 ON
Figure 12. The current waveforms of input and output current for the
converter under the proposed modulation.
As Fig.12 shows, iout(t) is equal to |2n[ir(t) – iLm(t)]|, the
average value of iout(t) is written by
3 1
1
1 1
22 ( ) ( )
t t
out r Lm
s t
i n i t t i t t dtT
−
= − − − (2)
Where iin(t) is the input current of the primary side switching
network, and iout(t) is the output current of the secondary side
switching network which is shown in Fig.3. The average value
of iLm is zero. Hence, the average value of iout(t) can be
simplified as
3 1
1
1
4( ) 4
t t
out r in
s t
ni i t t dt n i
T
− = − =
(3)
The input power and output power should keep balance if
ignoring the losses, so the voltage gain can be expressed by
1
1
4
o in
in out
V iM
V i n= = = (4)
From the analysis above, it is concluded that the voltage gain
keeps a constant value as long as power limitation condition is
not trigged. In practice, the conduction resistance and the line
impedance could not be neglected, which causes voltage drop
of the converter, affecting the voltage gain. Thus, the output
voltage considering the conduction resistances can be
calculated as
1
2 2
1 _ _ _ _
+8
16 ( 2 )
8
ino
in o p copper p ds L s copper s ds
VV
n
V P R R n R R R
n
=
− + + + +
(5)
where Rp_copper is the copper resistance of the transformer
primary side. Rp_ds is the conduction resistance of the primary
side switches. Rs_copper is the copper resistance of the
transformer secondary side. RL is the line impedance in output
side of the converter. Rs_ds is the conduction resistance of the
secondary side switches.
B. Power Limitation of the Modified Converter
When the converter works under forward transmission
mode, the transmitted power will be limited if the voltage
across C1 or C2 reaches Vin1. Simultaneously, the clamping
diode of C1 or C2 conducts, which cuts off the path for the
energy to transmit.
At t = t1, the resonant tank stops working, whose key
waveforms are illustrated in Fig. 7. During t0 ~ t1, the
differential equations of the resonant tank can be expressed as
1 2
2
1
( )2 ( )
( )2 ( )
rr in o c
c
r
di tL V nV u t
dt
du tC i t
dt
= − −
=
(6)
Where
1 2 1( ) ( )c c inu t u t V+ = (7)
Based on (6) and (7), ir(t), uc1(t) and uc2(t) can be expressed
as
1 22 (0)( ) (0)cos( ) sin( )in o c
r r
r
V n V ui t i t t
L
− −= + (8)
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1 1
(0)( ) sin( ) (0) 2 cos( )r
c c o o
iu t t u nV t nV
= + − + (9)
2 2 1
1
(0)( ) sin( )+ (0) 2 cos( )
2
r
c c o in
in o
iu t t u nV V t
V nV
= + −
+ −
(10)
Where 1=1/ 2 rC L . ir is increased from zero when the
resonant tank begins to work, so ir(0) is zero. The initial state of
the voltages in this stage are uc1(t) = Vin1 and uc2(t) = 0. This
stage ends when the voltage across C1 decreases to zero and D1
begins to conduct. Therefore, the duration of this stage can be
written by
1 0 1
1
22 2 arccos( )
2
o
r
in o
nVt t t C L
V nV
= − = +
− (11)
The input current of the converter iin(t) can be deduced
1 1 2( ) 2 (0) sin( )in in o ci t C V nV u t = − − (12)
So, the average value of iin(t) is
1 0
1 0
0
1 1 2
0
1 1
2( )
2= 2 (0) sin( )
2=
t t
in in
s
t t
in o c
s
in
s
i i t dtT
C V nV u t dtT
C V
T
−
−
=
− −
(13)
The maximum power transmitted can be deduced by
2
1 1
max 1
2= in
in in
s
C VP i V
T= (14)
From the analysis above, it can be obtained that the clamping
diodes can constantly limit the transmitted power, and the
constant power value is related to the value of C1 and C2. As a
result, the output voltage will be lower than that in normal
operation when overload occurs which can provide automatic
power protection. Fig.13. shows the relationship of the output
voltage and the output current.
Iout
Vo
1
1
Constant Vo Region
Constant Power
Limitation
max o outP V I=
Figure 13. The relationship about the output voltage and the output current.
C. ZVS Condition Analysis
In order to achieve ZVS for switches, the energy of the
resonant inductor should charge/discharge the junction
capacitors completely before the switches are turned on. In the
forward power transmission mode, the switch network of
secondary side can achieve ZVS. As Fig.5 shows, the current of
resonant inductor decreases to zero and is equals to -iLm when S1,
S3 and S6 are turned off. The junction capacitors of S4 and S5 are
discharged by is and the anti-parallel diodes of S4 and S5 then
conduct till S4 and S5 are turned on. is should be large enough to
discharge/charge the junction capacitors, so the magnetizing
current of the transformer should be designed properly to
guarantee ZVS condition for S4 and S5 when they are turned on.
In order to discharge/charge the junction capacitors completely,
the energy stored in magnetizing inductor should be higher than
that in the four junction capacitors.
2 2
_ 3 4 5 6
1 1( )
2 2m Lm peak S S S S oL i C C C C V + + + (15)
Where CS3, CS4, CS5 and CS6 are the junction capacitors of S3,
S4, S5 and S6 respectively. iLm_peak is the peak value of the
magnetizing current which can be expressed as
_4
o
Lm peak
m s
nVi
L f= (16)
is will decrease after S1, S3 and S6 are turned off, but it is
always positive which guarantees ZVS for S2, S4 and S5. So the
current of magnetizing inductor should be larger than zero
during the deadtime.
_ 0o
Lm peak dead
m
nVi T
L− (17)
Where Tdead is the deadtime which can be expresses as
1 1
2 2dead
s r
Tf f
= − (18)
In practice, the same type devices are used for a full bridge,
so the values of CS3, CS4, CS5 and CS6 are assumed the same.
Based on (15) and (16), the range of the magnetizing
inductance can be calculated, which is expressed as
2
364m
s s
nL
f C (19)
Meanwhile, magnetizing current should be larger than zero
during the deadtime, so the duration of Tdead is limited.
According to (17) and(18), it can be deduced that
2 s rf f (20)
In the reverse power transmission mode, the switch network
of primary side can achieve ZVS. the resonant inductor current
equals to iLm, when S1, S3 and S6 are turned off. The junction
capacitors of S1 and S2 are charged/discharged by ir, and then
the anti-parallel diode of S2 conducts. In order to guarantee
ZVS condition of S2, the value of ir should be large enough to
charge/discharge the junction capacitors completely.
2 2
_ 1 2 1
1 1( )
2 2r Lm peak s s inL i C C V + (21)
It is assumed that the values of CS1 and CS2 are the same.
Based on (16) and (21), the range of the magnetizing
inductance is
2 2
1 132
o r
m
s s in
n V LL
C f V (22)
In this mode, the deadtime should also be properly designed
to guarantee ZVS condition, which is the same with that in the
forward power transmission mode.
From analysis above, the range of the magnetizing
inductance is shown as (19) and (22). From (20), it can be seen
that the resonant frequency needs to be lower than twice of the
switching frequency, otherwise, the switches will loss ZVS.
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IV. ANALYSIS OF POWER SHARING FOR ISOP LLC SYSTEM
UNDER THE PROPOSED MODULATION
For high power LIB Formation and Grading System, the
AC/DC stage is a three-phase rectify whose output voltage is
usually controlled between 600V and 750V (380VAC input),
and the output current is large (such as 500A). In order to
reduce the voltage stress for the primary side switching network
and the current stress of the secondary side switching network,
an ISOP structure is used. The schematic block of two-module
ISOP LLC system is shown in Fig.14, where Vin1 and Vin2 are
the input voltage of each LLC module. Iout1 and Iout2 are the
output current of each LLC module. It is assumed that the
efficiency of each LLC converter is 100%, so the input power
of the LLC converter is equal to output power which is shown
as
1 1
2 2
in in out o
in in out o
V I I V
V I I V
=
=
(23)
Vin
Vin1
Vin2
Iin
Vo
Iout1
Iout2
1#LLC
2#LLC
Figure 14. Schematic block of two-module ISOP LLC system.
If the output current balance between each LLC converter are
realized, so
1 2out outI I= (24)
According to (23), in order to achieve the output current
balance, Vin1 and Vin2 should be controlled to keep balance,
namely
1 2in inV V= (25)
It can be known from (24) and (25) that IVS control or OCS
control should be adopted to keep two sub-modules sharing the
same output power. However, for the high output current
application, it does require more effort to sample output current
than input voltage. So, achieving IVS is preferred, which
controls the voltage gain of each LLC converter.
As for the convention LLC converter, a variable-frequency
control is adopted to realize input voltage balance in facing
with parameters mismatching. First Harmonic Approximation
(FHA) is employed to analyze the voltage gain for the LLC
converters. For a single LLC converter, the equivalent model is
shown in Fig.15.
Lr Cr
LmRacVab
Figure 15. The equivalent model for LLC converter.
Rac is the load resistance reflected to primary side of the
transformer, and can be expressed as
2
2
8 o
ac
n RR
= (26)
where Ro is the load resistance. The voltage gain of the LLC
converter is equal to the gain of the resonant tank. The gain of
the LLC converter can be expressed as
2
2 2 2 2 2 2 2
( 1)
( 1) ( 1) ( 1)
f mM
m f f f m Q
−=
− + − − (27)
Where
/,
1,
2
r rs
r ac
r m
r
r r r
L Cff Q
f R
L Lm f
L L C
= =
+ = =
(28)
The output gain curves with different loads are illustrated in
Fig.16. It can be seen from Fig.16 that the variable-frequency
control can be adopted to keep input voltage balance through
adjusting the operating frequency of each LLC converter when
the load is changed or the parameters of two LLC converter are
different.
10 10
Q increaces
1
2
3
Gain
fs / fr Figure 16. Gain characteristics of the convention LLC converter under the
variable-frequency control.
10 10
1
Q increaces
Gain
fs / fr
Constant
Voltage Gain
Region
Figure 17. Gain curves of the LLC converter under proposed modulation.
If the LLC converter operates under the proposed
modulation, the voltage gain of the LLC converter is different
with that in variable-frequency control. Fig.17 shows the
voltage gain curves of the LLC converter under the proposed
modulation. It can be seen from Fig.17 that the voltage gain will
be kept to a constant value if the operating frequency of each
converter is below the resonant frequency. If the parameters of
each sub-module are the same, the voltage gain will be constant
for each sub-module, which can achieve automatic power
sharing. When the parameters are different between two
sub-modules, the voltage gain of two modules will be different
if the duty cycles of the driving signals are the same. In order to
get a fixed voltage gain of two modules, it can change the duty
cycle of the driving signals for each sub-module according to
the resonant period. In the proposed modulation, IVS and OCS
are control by the duty cycle of the driving signals to deal with
parameters mismatching while the operating frequency keeps a
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constant value and the working modes for two sub-modules are
the same. As for the convention LLC converter, in order to
achieve IVS and OCS control, the operating frequency of two
sub-modules may be different, which will cause difference in
working condition and ZVS condition between two
sub-modules.
V. DESIGN CONSIDERATION
A. The Turns Ratio of the Transformer
As analyzed in Section Ⅲ, with proposed modulation, the
multi-transformer LLC converter can achieve constant voltage
gain as long as the output power is not higher than the power
limitation value.
The relationship between the voltage gain and the turns ratio
of the transformer was deduce in (4). And the turns ratio of the
transformer is expressed as
8
in
o
Vn
V= (29)
B. Resonant Tank Design
When LLC converter works in power limitation mode, the
voltages across the resonant capacitors are clamped by the
clamping diodes which limits the power. So, the resonant
capacitance determines the maximum output power and it can
be calculated according to the maximum power, which is
shown as
max
1 2
12 s in
PC
f V= (30)
Pmax is the maximum output power of each LLC converter.
And the resonant inductance can be calculated by
2 2
1
1
8r
s
LC f
= (31)
C. Current Stress of The Clamping Diodes
When overload occurs, D1 and D2 will be conducted. As
Fig.7 shows, at t = t1, the voltage of C1 decreases to zero and D1
then conducts. After that, the current of D1 decreases linearly,
because the voltage across Lr changes to -2nVo. After S1 is
turned off, the voltage across Lr changes to -(2nVo+Vin1). So, the
current of D1 can be shown as
1_1 max 1 1 2
1
1_ 2 1 2 2 2 3
2( ),
( )+2
( ) ( ),
o
D D
r
D
in o
D D
r
nVi I t t t t t
Li t
V nVi i t t t t t t
L
= − −
=
= − −
(32)
where IDmax is the current of D1 when t = t1 which is shown as
max ( )D rI i t= (33)
where t is shown in (11). And t2 can be solved by
2 1
1
2 s
t t tf
− = − (34)
At t = t3, the current of D1 decreases to zero, so t3 can be
solved as
max 1
3
2 4
2 4
in s r D s o
s in s o
V f L I t f V nt
f V f V n
+ +=
+ (35)
Then the RMS of iD2(t) can be expressed as (36).
32
1 2
2 2
1_ 1_1 1_ 22 ( )
tt
D RMS s D D
t t
i f i dt i dt= + (36)
To simplify the calculation, magnetizing current is neglected.
Fig.18 shows the comparison between the current of clamping
diode and the current of resonant inductor when the output
power is larger than the rated power where ILr_nom is the RMS
resonant current in the rated condition. It can be seen that the
current of clamping diode is only a small fraction of the
resonant inductor current. Therefore, a very low power rating
diode can be adopted to achieve the power limitation.
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
1 2 3 4 5 61 2 3 4 5 6
1
0.4
1.6
0
Id1_rms /ILr_nom
ILr_rms /ILr_nom
Iout /Iout_max
Norm
ali
zed
Valu
e
Figure 18. The comparison of the resonant current and the clamping diode
current when over load condition.
VI. COMPARISON AND EXPERIMENTAL VERIFICATION
A. Modulation Strategy Comparison
With the proposed modulation, LLC converter achieves
naturally bidirectional power transfer and theoretically keeps a
constant voltage gain. In practice, for the primary side and
secondary side switches, all driving signals whose duty cycle
always keeps constant are the same regardless of the load.
Besides, when the power flow direction is changed, the energy
of resonant tank will be automatically and smoothly transferred.
Under the proposed modulation, PWM modulation of LLC
converter is actively generated, no needing of considering the
power transfer direction and current zero crossing point. In
addition, the output voltage gain can keep constant in ideal
theoretical analysis and changes slightly in practice due to the
effect of conduction resistances.
In [21], a modulation was proposed to achieve automatic
forward and backward mode transition for LLC converter.
0
0.2
0.4
0.6
0.8
1
S1 S2
0
0.2
0.4
0.6
0.8
1
S3 S4
0
-5
-10
5
10
Ir ILm
0.003975 0.00398 0.003985 0.00399 0.003995 0.004
Time (s)
0
-50
-100
50
100
Iss
S1
S2
S3
S4
ir
iLm
is
(a)
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0
0.2
0.4
0.6
0.8
1
S1 S2
0
0.2
0.4
0.6
0.8
1
S3 S4
0
-10
-20
10
20
Ir ILm
0.003975 0.00398 0.003985 0.00399 0.003995 0.004
Time (s)
0
-100
-200
-300
100
200
300
Iss
S1
S2
S3
S4
ir
iLm
is
(b)
Figure 19. The key waveforms of the converter worked under the
modulation proposed in [20].
(a) Forward power transmission mode.
(b) Reverse power transmission mode.
There are six working modes of the converter with different
voltage gain and output current state. In the modulation, all the
MOSFETs in the converter are operated with same frequency,
but the pulse width of gate driving signals for primary side
MOSFETs and secondary side MOSFETs are different
according to the working modes.
In [20], a control strategy was proposed to achieve
bidirectional power flow automatically without power flow
detection. Under the modulation, the key waveforms of the
converter which are simulated by PSIM are illustrated in
Fig.19.
As seen, the pulse width of the driving signals of primary
side switches and secondary side switches always keep
constant whatever the power flow direction is. When the
converter works in backward mode, for the asymmetric driving
signal of primary side switches and secondary side switches,
circulating current will be generated, which leads to high RMS
value of transformer secondary current.
The comparisons for resonant current and transformer
secondary current are show in Fig.20. As seen, when LLC
converter works in forward mode, both the RMS value of the
resonant current and RMS value of transformer secondary
current are almost the same for two kinds of control strategies.
However, when the converter works in reverse mode under the
control strategy proposed in [20], the RMS value of transformer
secondary current is higher than that when the converter works
under the proposed modulation. Consequently, with the
proposed modulation, the circulating current of LLC converter
will be reduced.
RM
S C
urr
en
t(A
)
Forward Mode Transmitted Power(kW)
Is_rms (modulation in [18] )
Is_rms (proposed modulation)
Ir_rms (modulation in [18] )
Ir_rms (proposed modulation)
(a)
Reversed Mode Transmitted Power(kW)
RM
S C
urr
en
t(A
) Is_rms (modulation in [18])
Is_rms (proposed modulation)
Ir_rms (modulation in [18])
Ir_rms (proposed modulation)
(b)
Figure 20. The comparisons for RMS of resonant current and
current of secondary side of transformer.
(a) Forward power transmission mode.
(b) Reverse power transmission mode.
B. Experimental results
An 8kW experimental prototype composed of two DC-DC
modules using ISOP configuration is built to verify the
effectiveness of the proposed solution. The specifications of
each DC-DC module are given in TABLE Ⅰ. The input voltage
of the converter is 720V, and the output voltage is 15V. The
switching frequency of the converter is 75kHz. The primary
side switches are IPW65R041CFD produced by Infineon
Technologies and the secondary side switches are
PSMN1R5-40PS produced by Nexperia. The clamping diodes
are ES8GC produced by Jingdao Microelectronics. Each switch
on the secondary side is connected in parallel by two
MOSFETs. The experimental prototype is shown in Fig.21.
Figure 21. The experimental prototype.
The steady-state waveforms under the proposed modulation
are shown in Fig.22. Fig.22(a) is the forward transmission
waveforms for the resonant current and the driving signals, and
Fig.22(b) shows the waveforms under the reverse power
transmission mode. It can be seen that the driving signal is the
same for the primary side and the secondary side. And the
resonant current is discontinuous as the resonance starts at
when the driving signals are turned on.
Fig.23. shows the soft-switching waveforms. In the forward
power transmission mode, the switches of the secondary side
can realize ZVS whose waveforms are illustrated in Fig.23(a),
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and the switches of the primary side can achieve ZVS in the
reverse power transmission mode whose waveforms are shown
in Fig.23(b).
TABLE Ⅰ
PARAMETERS OF THE EXPERIMENTAL PROTOTYPE
Item Detail
Input Voltage (Vin) 720V
Output Voltage (Vo) 15V
Rated Power (P) 8000W
Turns Ratio (n) 6:1
Resonant Capacitance (C1 & C2) 250nF
Resonant Inductance (Lr) 5.8uH
Magnetizing Inductance (Lm) 125uH
Switching Frequency (fs) 75kHz
Primary side switches IPW65R041CFD
Secondary side switches PSMN1R5-40PS
Clamping Diodes ES8G`C
Vgs1(10V/div)
Vgs3(10V/div)
iLr(20A/div)
Vo(25V/div) t(4μs/div)
(a)
Vgs1(10V/div)
Vgs3(10V/div)
iLr(20A/div)
Vo(25V/div) t(4μs/div)
(b)
Figure 22. Steady-state waveforms under the proposed modulation.
(a) Forward power transmission mode.
(b) Reverse power transmission mode.
The dynamic waveforms are shown in Fig.24. The
waveforms for exchanging between forward power
transmission mode and reverse power transmission mode are
shown in Fig.24(a) and Fig.24(b), respectively. In Fig.24(a),
the energy is transmitted from primary side to the secondary
side, in which the power flow is changed from 6kW to -6kW,
and Fig.24(b) shows the transition from reverse mode to
forward mode. As seen in Fig.24, the resonant current changes
smoothly when the power flow direction is changed, showing
that the converter can achieve natural bidirectional power flow
under the proposed modulation.
Vgs3(10V/div) Vds3(10V/div)
iLr(20A/div)
Vo(25V/div) t(4μs/div)
ZVS
(a)
iLr(20A/div)
Vgs1(10V/div) Vds1(250V/div)
Vo(25V/div) t(4μs/div)
ZVS
(b)
Figure 23. Soft-switching waveforms under the proposed modulation.
(a) Forward power transmission mode.
(b) Reverse power transmission mode.
iLr(20A/div)
Vo(25V/div) t(100ms/div)
Forward mode Reverse mode
(a)
iLr(20A/div)
Vo(25V/div) t(100ms/div)
Reverse mode Forward mode
(b)
Figure 24. Dynamic waveforms under the proposed modulation.
(a) Forward power transmission mode to reverse power transmission mode.
(b) Reverse power transmission mode to forward power transmission mode.
Fig.25 shows the dynamic response of the load step-change
for the converter. Fig.25(a) illustrates the response time, which
is 2ms, for the load changes from 3600W (15V, 240A) to
5400W (15V, 360A). The load changes from 3600W (15V,
240A) to 5400W (15V, 360A) is shown in Fig.25(b) and the
response time is 1ms.
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
> JESTPE-2019-05-0417 <
12
t(2ms/div)
Vin1(250V/div) Vin2(250V/div)
Vin1-Vin2(200V/div)
2ms
3600W 5400W
(a)
t(2ms/div)
Vin1(250V/div) Vin2(250V/div)
Vin1-Vin2(200V/div)iLr(20A/div)
1ms
3600W5400W
(b)
Figure 25. Dynamic response of the load step-change for the converter.
(a)3600W to 5400W. (b)5400W to 3600W.
Vo(25V/div) t(4ms/div)
iLr(20A/div)
Vds1(250V/div)
Figure 26. Soft-start waveforms.
iLr(20A/div)
Vo(25V/div) t(4μs/div)
Uc1(250A/div)
Vo = 15V
(a)
iLr(20A/div)
Vo(25V/div) t(4μs/div)
Uc1(250A/div)
Voltage is
clamped
Vo = 11V
(b)
Figure 27. Power limitation waveforms.
(a) Normal operation mode. (b) Over load operation mode.
The soft-start waveforms are shown in Fig.26. It can be seen
that the current is limited in an acceptable range. The
waveforms in power limiting mode are shown as Fig.27. The
waveforms for the voltage of resonant capacitor and the current
of resonant inductor in normal operation mode are shown in
Fig.27(a). From Fig.27(b), it can be seen that the voltage across
the resonant capacitor is clamped by the clamping diodes and
the output voltage is dropped to achieve constant output power.
The waveforms of IVS and OCS are shown in Fig.28. It can
be seen that the resonant currents of two LLC modules are the
same except the phase-shifted angle for that interleaved PWM
signals are adopted to reduce the output current ripples. And the
input voltages are the same which are shown in Fig.28(a).
When the load is changed, IVS and OCS can also be obtained
with proposed modulation, which are shown in Fig.28(b) and
Fig.28(c) where the input voltages of two modules are almost
the same.
Fig.29 shows the waveforms when resonate parameters of
the two modules are mismatched. The resonant capacitor of
module #1 is 250nF, and the other one is 313nF, which is 25%
larger. Fig.29(a) shows the resonant current and driving signals
for two modules, and Fig.29(b) shows the input voltage sharing
waveforms. As seen, even though the mismatching of
parameters will cause overshoot of resonant current, the
difference of the input voltages (Vin1-Vin2) is still small as shown
in Fig.29(b), indicating that the power sharing can be well
iLr1(20A/div) iLr2(20A/div)
Vin1(250V/div)
Vin2(250V/div)
Vin1-Vin2(200V/div)
(a)
Vin1(250V/div)
Vin2(250V/div)
Vin1-Vin2(200V/div)
iLr1(20A/div) iLr2(20A/div)
(b) Vin1(250V/div)
Vin2(250V/div)
Vin1-Vin2(200V/div)
iLr1(20A/div) iLr2(20A/div)
(c) Figure 28. IVS and OCS waveforms.
(a) Steady waveforms (b) Load changing waveforms.
2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
> JESTPE-2019-05-0417 <
13
achieved. Therefore, with the proposed modulation, the two
modules of the converter will keep balance in power even
though the parameters of resonant tank are mismatched in a
controlled tolerance (25%).
Fig.30 shows different results about the output voltage
changing along with the output power. Under the ideal case, the
output voltage will keep a constant value whatever how much
the power is transferred. However, when considering parasitic
resistances whose value are demonstrated in TABLE Ⅱ,
according to (5), the output voltage will drop slightly if the
output power Po increases.
TABLE Ⅱ
THE VALUES OF EACH CONDUCTION RESISTORS
Item Value
Rp_copper 0.12mΩ
Rp_ds 20.5mΩ
Rs_copper 0.13mΩ
RL 0.11mΩ
Rs_ds 1.3mΩ
Ou
tpu
t V
olt
age(V
)
Output Power(kW)
Experiment results
Idea analysis
Consider parasitic
resistance
(0A) (133A) (266A) (400A) (533A)
Figure 30. The output voltage curves with different power.
The difference will be larger as the load increases, mainly
caused by the conduction voltage drop of the power devices.
Although the voltage gain is changed for the conduction
resistance, the load regulation of the converter is acceptable for
LIB Formation and Grading System, because there is another
voltage regulation stage as shown in Fig.1. It can be seen from
the curves that the output voltage is close to that in ideal case
when output power is below 2kW. When the power increases,
the voltage drop will increase slightly, which is within 0.5V.
And the experimental results are close to the results of the
theoretical analysis. The efficiency of the LLC converter is
shown in Figure.31. The maximum efficiency of the LLC
converter is 95% and the full load efficiency is 91%.
Output Power(kW)E
ffic
ien
cy
Figure31. Efficiency of the LLC converter.
VII. CONCLUSION
In this paper, a PWM modulation strategy and modified
topology are studied for achieving naturally bidirectional
power transfer, automatic power sharing and power limitation
capability of an ISOP LLC-DCX converter. Under the
proposed modulation, constant voltage gain is achieved for
each sub-module if ignoring the conduction resistances. The
power sharing of the converter or IVS and OCS for the ISOP
system can be achieved even in the case when the parameters of
the resonant tank are mismatched in a controlled tolerance
between two sub-modules. By adding the clamping diodes, the
start-up current can be limited and constant power limitation is
realized. The working modes of operation, constant voltage
gain characteristics, power sharing and limitation capability are
analyzed in this paper, and the design considerations are given
for the modified LLC converter. The experimental results have
shown that the proposed solution is effective in the aspect of
bidirectional power transfer, power sharing of sub-module, soft
start and dynamic performances, which could be an attractive
option for the high-power LIB Formation and Grading System.
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2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2941583, IEEE Journalof Emerging and Selected Topics in Power Electronics
> JESTPE-2019-05-0417 <
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2168-6777 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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> JESTPE-2019-05-0417 <
15
Xiaoying Chen was born in Fujian, China,
in 1995. He received the B.S. degree in
electronic engineering from Central South
University, Changsha, China, in 2017,
where he is currently working toward the
Ph.D. degree. His research interests
include modeling and control of power
electronics converters and high-efficiency
power conversion.
Guo Xu received the B.S. degree in
electrical engineering and automation and
the Ph.D. degree from the Beijing Institute
of Technology, Beijing, China, in 2012
and 2018, respectively. From 2016 to
2017, he was a Visiting Student with the
Center for Power Electronics System,
Virginia Polytechnic Institute and State
University, Blacksburg, VA, USA. Since
2018, he has been with the School of
Information Science and Engineering, Central South University,
Changsha, China, where he is currently an Associate Professor.
His research interests include modeling and control of power
electronics converters, high-efficiency power conversion, and
magnetic integration in power converters.
Shiming Xie was born in Fujian, China, in
1995. He received the B.S. degree in
electronic engineering from Central South
University, Changsha, China, in 2017,
where he is currently working toward the
Ph.D. degree.
His research interests include matrix
converter and DC/DC converters.
Hua Han was born in Hunan, China, in
1970. She received the M.S. and Ph.D.
degrees from the School of Automation,
Central South University, Changsha,
China, in 1998 and 2008, respectively.
She was a Visiting Scholar with the
University of Central Florida, Orlando,
FL, USA, from 2011 to 2012. She is
currently a Professor with the School of
Automation, Central South University.
Her research interests include microgrids, renewable energy
power generation systems, and power electronic equipment.
Mei Su was born in Hunan, China, in
1967. She received the B.S., M.S. and
Ph.D. degrees from the School of
Information Science and Engineering,
Central South University, Changsha,
China, in 1989, 1992 and 2005,
respectively. Since 2006, she has been a
School of Information Science and Eng
Central South University.
Her research interests include matrix
converter, adjustable speed drives, and wind energy conversion
system.
Yao Sun (M'14) received the B.S., M.S.
and Ph.D. degrees from the School of
Information Science and Engineering,
Central South University, Changsha,
China, in 2004, 2007 and 2010,
respectively. He is currently with the
School of Information Science and
Engineering, Central South University,
China, as a professor.
His research interests include matrix
converter, micro-grid and wind energy conversion system.
Hui Wang received the B.S., M.S., and
Ph.D. degrees from Central South
University, Changsha, China, in 2008,
2011, and 2014, respectively, where he
has been with the School of Information
Science and Engineering, since 2016.
His research interests include matrix
converters, dc/dc converters, and
solid-state transformer
Yonglu Liu (S’16) was born in
Chongqing, China, in 1989. He received
the B.S., M.S., and Ph.D. degrees in
electrical engineering from Central South
University, Changsha, China, in 2012,
2015, and 2017, respectively, where he
has been an Associate Professor with the
School of Information Science and
Engineering.
His research interests include power
electronics and renewable energy power conversion systems.
Wenjing Xiong was born in Hunan,
China, in 1991. She received the B.S.
degree in automation and the Ph.D. degree
in control science and engineering from
Central South University, Changsha,
China, in 2012 and 2017, respectively,
where she is currently a Lecturer with the
School of Automation.
Her research interests include matrix
converter and ac/dc converter.