a installation of the machine -...

A1

Software numbersFor the full identification of the software of your machine the software numbers are necessary.The description, how to call-up the software num-bers on the screen, you will find in the chapter "Programming and Operation EMCO-specific" of the appropriate control.

A Installation of the machine

Machine number (1) and electrical number (2)

Machine acceptanceCheck the machine for any transport damage and completeness of the delivery.If you find any defects, please contact the dealer or the insurance company.

In case of complaints always specify the exact designation of the machine and the machine number and the electric number.

Machine number and electrical numberThe type plate with the machine number (1) and the electrical number (2) on it is at the side of the machine, near the lockable main switch.In addition, the machine number is punched in the machine bed.

Note:The wiring diagrams valid for your machine are to be found in the electrical doc umen-tation which is in the switch cabinet of the machine. An electrical documentation can also be ob-tained by indicating the version number from EMCO:Sinumerik 840Dsl ................... ZVP 677 968

E-Doku.Ser.No.:Fabr.No.:Baujahr / Year of constr.:Made by EMCO MAIER Ges.m.b.H.,Hallein/AUSTRIA

HYPERTURN 653×400V/PE 50/60 HzImax=110 A Icw<=10 kAeffSicherung der ZuleitungFuse for the supply line 80A gG, gL

R9L V01 BAR9L 1431022014

2

1

A2

InstallatIonsCope of supply

E-Doku.Ser.No.:Fabr.No.:Baujahr / Year of constr.:Made by EMCO MAIER Ges.m.b.H.,Hallein/AUSTRIA

PackingThe machine is delivered bolted to a wooden pallet (6 saucer head screws). The outside pack-aging depends on the country of destination and the agreement made.After unscrewing the hexagonal nuts the machine can be lifted off the pallet.

machine number

electrical number

Siemens-NC-Software-No.Fanuc-PMC-Version

Siemens-MMC-Software-No.Fanuc-PMC-Edition

EMCO-Software-No.

Enter here machine and control specific numbers!

Scope of supplyBasic machineCNC lathe with two 12-fold tool turrets, control, integrated cooling device for spindle cooling, hydraulic unit, chip conveyor with coolant device, central lubrication system, machine lamps, inter-face for foot switch, workpiece counter, user's manual and electrical documentation.

Modules(depending upon machine variant)

� Control SINUMERIK 840D/SolutionLine � Spindle ø65 � Spindle ø77 (BigBore) � Spindel ø95 (SuperBigBore) � Y-Axis for tool turret 2 � Tool system VDI � Tool system BMT

Options

� Driven tools VDI-40 � Holding brake for main- and counter spindle � Fixing material � Workpiece collection device with conveying device for machined parts � Gravity band-filter unit � Automatic tool presetting device � Automatic machine door � Visiport � Steady � Cleaning pistol � Bar loader EMCO LM 1200 � Bar loader EMCO TOP-LOAD 10-65/3200 � Standard bar loader interface � Oil mist separator � Machine status lamp � Foot switch � Electronic handwheel � Tool-breakage monitoring � Gear milling

Tool kit• 5/4 Levelling elements• 1 Tensioning tube key• 1 Key to switch cabinet SDB 3• each 1 supporting ring and 1 counter sleeve for

using spindle insert sleeves• 1 cover sheet for chip conveyor• 1 control keyboard (Sinumerik)• 1 Door handle (Machine without autom. door)• Additional instruction manuals and Electrical

Documentation in the door of the electrical cabinet

A3

InstallatIon trAnsport

HT65-DT1000~8200 kgkg

HT65-DT1000~7700 kgkg

HT65-DT1000~8500 kgkg

HT65-DT1000~8000 kgkg

11

S

S

S

S

Transport with pallet

Lifting capacity HT65-DT 1000 ....... min. 8200 kgLifting capacity HT65-DT 1300 ....... min. 8500 kgFork width ....................................min. 1700 mmFork length .................................. min. 2000 mm

Lifting capacity HT65-DT 1000 ....... min. 7700 kgLifting capacity HT65-DT 1300 ....... min. 8000 kgFork width ....................................min. 1500 mmFork length .................................. min. 2000 mm

Transport without pallet

Attention:The lifting points and the fork widths have to be adhered to exactly so that there is no deformation at the machine base.

Transport with worklift truck

Attention:The machine may only be transported on the pallet if the machine is fixed on the pallet by means of all anchor bolts.

Transport of machine

Transport with pallet

Position of stack forks (1) with the transport

Transport without pallet

A4

InstallatIontrAnsport

Transport with craneThe crane-rack may be requested by EMCO if needed.

Ref-No. ................................................. S60 002Weight of the crane-rack .................. app. 560 kgTotal weight with pallet:HT65-DT 1000 ............................... app. 8800 kgHT65-DT 1300 ................................app. 9100 kgTotal weight without pallet:HT65-DT 1000 ............................... app. 8300 kgHT65-DT 1300 ............................... app. 8600 kg

Transport with crane-rack - weight and dimensions

Danger:• Pay attention to the safe load of the pur-

chase!• The machine only may be lifted, if all trans-

port safety devices are mounted, to prevent tipping of the machine.

• Check crane-rack for damages (chain links, hooks) before lifting the machine.

� In case of damages the crane-rack may not be used!

HT65-DT1000~8800 kg

with palletkg

HT65-DT1300~9100 kg

with palletkg

A5

InstallatIon trAnsport

Positioning the carrier under the machine

Insert carrier correctly• Shove the crane frame's carrier (1) under the

machine from the front until the stops (2) on both carriers (1) press against the machine base(3).

Danger:The machine can also be lifted together with the palette in the manner described. However, remember that in this case the palette will be hanging onto the machine!The machine may only be lifted with the palette if the palette is bolted to the machine with all six bolts!Keep in mind that the palette by itself weights about 500 kg!

HT65-DT1000~8300 kg

without palletkg

HT65-DT1300~8600 kg

without palletkg

1

3

21

A6

InstallatIontrAnsport loCks

Transport locks

Caution:• Before the operational start up of the

machine, all transport locks must be re-moved.

• Store the transport locks and re-attach them if the machine is transported again.

A - Control / Machine doorMachine door and control (3) are fixed during transport by the transport safety device "A".Before dismounting the transport safety device, dthe control has to be mounted on the machine.

Mounting the control panel• Remove both scews (1) on the top.

• Swivel-out the control panel to the left side.

• Unscrew the control panel together with the threaded pins from the transport safety device A, and mount it with the supporting plate (4) at the console (5) on the machine.

Instructions:After the transport lock has been removed, do not completely close the machine doors, since the doors will then lock and cannot be opened again! They can only be unlocked when the machine is activated (the machine must be connected to the main power supply!).

Dismounting the transport safety device• Dismount transport safety device A by unscrew-

ing the three screws (6) and four screws (7).

Danger:Note the weight of the control panel of app. 30 kg!If a hoist (crane) is used, slings can be hooked into the handles (2).

~30 kgkg

Mounting the control panel on the machine

Dismounting transport safety device A

1

2 3 4 A 5

6 A 7

A7

InstallatIon trAnsport loCks

B - CarriageThe transport locks B serve to fix the carriage positions when the machine in being transported.This fixes the machine's centre of gravity. Make sure that the machine is only transported with mounted transport locks- pay attention to carriage position!

• Carriage guides Z10/ Z12 Remove the machine covers on the right side

of the machine.

• Carriage guide Y10 Open the machine doors on the back of the

machine and swivel the E-box out of position.

• Carriage guide Z11 Remove the machine covers on the left side of

the machine.

• Remove the locking screws B on the belt pul-leys for the feeder spindles (two threaded pins M8X40 per spindle).

Transport lock "B" -Carriage

B

Z12

Z10

Y10 Z11

1

3

2

Carriage positions for transport

(Diameter display in "MKS-Mode"System 1

X10 0

Y10 0

Z10 + 400

System 2 Counter-spindle 3

X11 + 310 DT 1000 DT 1300

Y11 – 71 Z12 Z12

Z11 + 800 + 1050 + 1300

A8

InstallatIontrAnsport loCks

Top machine coverTo protect the interior while the machine is being transported, a cover (9) is affixed on top of the machine. This cover is mounted on the machine with 5 screws and a screw-on bracket (8).

• Loosen all five fastening screws and remove the cover (9) from the machine.

• Remove the screw-on bracket (8) but re-tighten the screws.

Weight of the cover .........................ca. 35 kg

Caution:If the top machine cover (x) is not rmoved, carriage movements can damage machine parts!

8 9

Remove cover on the top

A9

InstallatIon instAllAtion plAn / ht65-dt 1000

Installation plan, dimensions of the HT65-DT 1000

Basic machine

Levelling elements (see "Installation criteria" in this chapter).

Bores ø18 for anchor bolts

Space for operation and maintenance

base plate 2000 × 1400 × 350 [mm]

A

B

A10

InstallatIoninstAllAtion plAn / ht65-dt 1000

Machine with bar loader EMCO LM 1200

Machine with bar loader EMCO TOP LOAD 10-65/3200

A11

InstallatIon drilling plAn / ht65-dt 1000

Drilling plan

Levelling elements (see "Set-Up Criteria" later in this chapter).

Bores for high performance anchor screws ø18

Foundation plate 2000 × 1400 × 350 [mm]

A

B

WeightsBasic machine 7700 kg

Chip conveyor with integrated coolant unit, empty 750 kg

Chip conveyor with integrated coolant unit, full 1200 kg

Total weight (without chuck and options), with coolant 8900 kg

Accessories

Loader LM 1200 (empty weight) 550 kg

Loader TopLoad 10-65/3200 (empty weight) 2400 kg

A12

InstallatIoninstAllAtion plAn / ht65-dt 1300

Installation plan, dimensions of the HT65-DT 1300

Basic machine

Levelling elements (see "Installation criteria" in this chapter).

Bores ø18 for anchor bolts

Space for operation and maintenance

base plate 2500 × 1500 × 350 [mm]

A

B

A13

InstallatIon instAllAtion plAn / ht65-dt 1300

Machine with bar loader EMCO LM 1200

Machine with bar loader EMCO TOP LOAD 10-65/3200

A14

InstallatIondrilling plAn / ht65-dt 1300

Drilling plan

Levelling elements (see "Set-Up Criteria" later in this chapter).

Bores for high performance anchor screws ø18

Foundation plate 2500 × 1500 × 350 [mm]

A

B

WeightsBasic machine kg

Chip conveyor with integrated coolant unit, empty kg

Chip conveyor with integrated coolant unit, full kg

Total weight (without chuck and options), with coolant kg

Accessories

Loader LM 1200 (empty weight) 550 kg

Loader TopLoad 10-65/3200 (empty weight) 2400 kg

A15

InstallatIon set-up CriteriA

Set-up criteriaRequirements on the foundationTurning centres in this size class absolutely must be erected on a foundation plate of reinforced concrete in order to provide the required rigid-ity and thereby achieve the resulting production precision.

Techn. Data for foundation plateDimensions:HT65-DT 1000 ........... ca. 2000 × 1400 × 350 mmHT65-DT 1300 ........... ca. 2500 × 1500 × 350 mm

Reinforced concretecement ................................................Type 425Minimum proportion of cement ...........300 kg/m³Rigidity ...........................................> 250 kg/cm²

ReinforcementUpper and lower reinforcementIron ........... ø16 mm, FeB 44 k, s = 2600 kg/cm²

Smoothnessca. 10 mm over the entire surface

The foundation must be completed at least 2 weeks before the machine is delivered due to the hardening time.

Anchoring on the floorRequired accessories (order number):1 set of fastening material .................... R9Z 460consisting of 4 screw-on brackets (2) and 4 an-chor screws (3)The 4/5 levelling elements (4) are included in the scope of delivery for the machine.

• Drill 4 anchor bores ø18 × 120 (distances see set-up and drilling plan).

• Set-up the machine over the bores.• Insert the levelling elements (4) and carefully,

evenly align the machine horizontally. • Loosen screw-on bracket (2) at the screws (1).• Thread in the anchor screws (3) and shove them

into the anchor bores until the distance between the washer for the anchor screw and the screw-on bracket (2) is ca. 5 mm (see sketch).

• Re-tighten the screw-on bracket (2).• Pre-tighten the anchor screws (3) to 80 Nm

(anchoring in the floor).• Loosen the Allen screws on the anchor screws

again and attach an insulating washer (5).• Tighten the anchor screws to 30 Nm (holding

the machine down).

Detail Z: Anchoring on the floor

Aligning the machine

0°

80 Nm

30 Nm

Z

3

1

2

3 4

5

see drilling plan

see drilling plan

A16

InstallatIonset-up CriteriA

Additional installation criteriaIn addition to the required capacity and vibra-tion stability further requirements are to be met by the installation surface and the installation site:

• The installation site has to comply with build-ing authority regulations so that in case of possible leakage of cooling lubricant, lubri-cating and hydraulic oil, the environment is not burdened.An ideal situation would be provided if the installtion site at the same time fulfilled the function of a collecting tray.

• The room where the machine is installed, should be high and well ventilated.Please observe the guidelines for workplace safety (the permissible MAK- und TRK values must not be exceeded; if necessary, please use an oil mist separator).

• Vibration-proof features as favourable as possible to avoid a transmission of vibrations (particularly when working in the upper speed range, with bar work, when machining heav-ily unbalanced workpieces, with interrupted cut, when using driven tools etc.) to nearby objects.

• Good and sufficient lighting of the working space facilitates operation of the machine and increases quality and security of work.

• Unfavourable light and sun radiation may lead to reflections on the control screen and, thus, impair the visibility of information items.

• The specific noise load of a machine operator is to be noted.

• It has to be taken into account that in accor-dance with the operating situation a highly qualified operator works on the lathes who has to carry out exacting programming and supervising activities.Sometimes the situation can be improved by sound insulation walls.From studies we know that the double dis-tance to a nearby source of noise de creases the sound level by 3 to 5 dB(A).When doubling the number of similar sources of noise the level is increased by 3 dB(A).

• Heat sources with inconstant temperature near the machine as well as air drafts will in-fluence the quality of the place of work as well as the operating position of the machine. If necessary, adequate measures for pro tection are to be taken.

MAK is the maximum concentration of a substance in the ambient air in the workplace which has no adverse effect on the workers` health.TRK is the concentration of a substance in the ambient air in the workplace that can be achieved using technically available measures.

Operating conditions Theambient temperature for EMCO-machines must lie between min. +10°C and max. 35°C otherwise the indicated

• production precisions cannot be • Machine function• Operational life of machine

guaranteed.

Instructions:The machine's production precision depends primarily on proper levelling. For this reason, this procedure absolutly must be carried out by an EMCO-technician.

A17

InstallatIon AttAChing door hAndle / Covers

Mounting the door handle(Machine without automatic doors)The door handle and screws are included with the machine and can be mounted after the transport lock is removed.

• Place the door handle (1) in the fittings on the machine doors (2) and fasten from inside using the Allen screws.

Mounting the coversTo comply with the transport dimensions, some parts of the machine casing are not mounted; this parts are delivered separately with the machine, together with all needed screws, and must be mounted after unpacking.

Left cover• The cover (6) on the left side will be screwed on

form the inside of the machine.

• For easier accessibility to the mounting points, the caps (3), (4) and (5) should be dismounted.

(accessibility see arrows "A" to "D")

• After mounting the cover (6) also mount the caps (3), (4) and (5).

Screw-on components

Danger:Mounting the screw-on components may only proceed when the machine is de-activated!

Mounting the door handle

1 2

Mounting the left cover

3 4 65

A

B

D

C

A18

InstallatIonAttAChing Covers

Cover bottom right• Screw on the cover (7) at the right side onto the

machine front (8).

• At the top mount with 3 screws from the outside.

• At the bottom the screws are to be mounted form the rear side of the machine front (acces-sibility from the bottom of the machine, see arrow "E")

Mounting the cover bottom right

Mounting the covers for control panel

E7 8

Covers for the control panel• After mounting the cover (7), the cover (11) be-

hind the control panel can be mounted. Attachment with six screws at the machine front

(8).

• Mount cable tube (10) with two screws at the machine front (8).

• Fit the cover (9) with four screws on the cover (11).

9 10 118

A19

InstallatIon AttAChing Air Conditioner / supporting roller

Support roller for E-boxTo provide easier access to the rear machine room, the e-box can be swivelled out of position by 34°.To that end the supporting roller must be correctly adjusted:

• Loosen clamping screws.• Move the supporting roller (14) down until it lies

on the floor. • Fix the support roller (14) in this position by

tightening the clamping screws.

Support roller for E-box

Air conditioner for E-box

Air conditioner for E-box• Mount the air conditioner (13) using the M8

screws and the fittings on the E-box doors (12). Device weight ...................................ca. 65 kg

Electrical connection• The cable is already pre-installed, equipped

with a central plug connector and will be con-nected in the terminal box for the air conditioner.

• You can find precise details in the machine's electrical documentation.

Danger:• The air condition must be mounted and con-

nected, before the machine is connected to the main power circuit.

• The electrical connection may only carried out by an electrician.

• The air conditioner may only be put into operation after it has been mounted to the switching cabinet for 24 hours.

� The reason is that the coolant needs this time to collect in order to assure proper operation.

� Only then can damage to the cooling device be avoided and adequate cooling of the E-box be guaranteed.

14

12 13

A20

InstallatIonmounting Chip Conveyor

21

c

a

b

23

Line up the chip conveyor with the machine.

Mounting the chip conveyorThe chip converyor (1) will be delivered on a separate palette. The coolant unit is integrated into the chip con-veyor.The coolant pumps are already mounted and electrically connected.

Position the chip conveyor• Push the chip conveyor (1) from the right side

under the machine until you feel a light stop.

• Turn all 5 supporting feet on the chip conveyor (2) down until the weight comes off of the trans-port rollers.

Lock the supporting feet (2) in this position.

Position the guide plates. Correct positioning of the guide plates is impor-tant to prevent chips or coolant from escaping the machine room.

• Open machine doors and shove the guide plates (a), (b) and (c) upward until the hit the stop.

• Fix the guide plates in this position by tightening the clamping screws.

• Mount the cover (3). The cover and screws are included in the ma-

chine's scope of delivery.

Caution:Make sure that the guide plates are moved down before pulling out the chip conveyor!This will prevent damage to the machine and the coolant reservoir.

Line up the guide plates

A21

InstallatIon Mounting Chip Conveyor

5 6 7 8

Connecting the pumps

Electrical connection and potential equalisation

Connect the coolant pumpThe coolant pumps are already mounted and electrically connected to the switching cabinet for the chip conveyor.

• The pressure lines for the pumps still need to be connected according the the following table and the drawing below.

Caution:Make absolutely certain that the pumps are correctly connected!Differing flow pressures form the pumps can severely damage machine parts.

Electrical connectionAfter installing and connecting the pressure lines, proceed with making the electrical connection to the machine.

• Create equipotential bond between the machine and chip conveyor.

To that end, use the enclosed earthing cable and clamp the ends to the connecting points (6) and (7) (labelled with the earthing symbol " ".

• Connect the chip conveyor's plug connector to the receptacle (8) on the machine.

• Engage the main switch (5) on the front of the chip conveyor.

When turning the machine on at the main switch, the chip conveyor and coolant pumps will be supplied with power.

The chip conveyor and the pumps are then also integrated into the machine's EMERGENCY STOP circuit.

Pump Connec-tion

1 Rinsing main spindle and coun-ter spindle 1

2 HP-Pump Tool turner 1 2

3 Rinsing Ejector counterspindle and working area 3

4 HP-Pump Tool turner 2 4

2

4

3

1

2 HD-KMP2 WZW14 HD-KMP4 WZW21 SP-KMP1 HSP+GSP3 SP-KMP3 GSP+AR

A22

InstallatIoneleCtriCAl ConneCtion

1 2 3

PE

L1 L2 L3

L1 L2 L3

T1 T2 T3

3 4 5

Danger:The electrical connection of the machine and its accessories may only be established by an electric expert.Feed cables must be idle during the connec-tion.

Electrical connection

Attention:Connecting this machine to a mains protected by leakage current circuit breaker is admitta-ble only with using an all-current-sensitive leakage current breaker.

Reason:The drives used for this machine can cause DC leakage currents which will impair the protective function of the leakage current breaker (no release).

Types of the all-current-sensitive leakage cur-rent breaker tested by EMCO:

SIEMENS 5SM3647-5

• Thread feed cable (2) through the cable screwed connection (1) lateral on the electrical cabinet.

• Connect the three phases L1, L2 and L3 to main switch +1DA0.C0+L1-Q0 (3).

• Connect earth contact (yellow/green core) to the PE terminal strip (4) =1+L1-PE0 (5).

• Tighten cable screwed connection (1).

Control of the correct connectionFor right function of the machine, it has to bt con-nected to a right rotating field.Check the connection before the initial start-up at the check-points T1, T2 and T3 on the main switch of the machine.

Checking correct connection

L1 L2 L3 PE L1 L2 L3 PE

L1 ——

L2 400 V ——

L3 400 V 400 V ——

PE 230 V 230 V 230 V ——

terminal strip=1+L1–PE0

Main switch and PE-terminal strip

main switch+1DA0.C0+L1-Q0

A23

InstallatIon eleCtriCAl ConneCtion / pneumAtiC ConneCtion

p = 6 bar

2

3

1

Mains connection data

Power supply ................................ 3/PE ~ 400 VFrequency ........................................... 50/60 HzMax. voltage fluctuations .................. +10 / –10%Connected load ...................................... 50 kVAPreliminary fuse .............................80 A/gG, gLRequired short circuit power ................2500 kVAResistance to short circuits.....................10 kAeffFeed cross section ............................. 4×25 mm²

Attention:A preliminary fuse is ordered forcible!The specified value of the fuse and the cables has to be kept strictly.

Note:Further information about electrical con-nection is to be found in the electrical docu-mentation of your machine. In case of different specifications the data in the electrical documentation are valid.

Pneumatic connection to the machine

Pneumatic connectionSupply pressure ........................................ 6 barSupply quantity ................................ min. 5 l/min

• Connect the air feed to the connection fitting (1) on the side of the machine (compressed air connection ø10 mm).

• The pneumatic maintenance unit is supplied with compressed air by turning the hand valve (2).

• The air pressure setting can be read on the machine's manometer (3).

Compressed air qualityThe required compressed air quality is governed by DIN ISO 8573-1:

Compressed air dew point (Class 4) ....... +3°CMaximum particle size ........................... 15 µm Maximum particle density .................. 8 µm/m³Oil content (Class 3) .......................... 1 µm/m³

A24

InstallatIoninitiAl stArt-up

5 6

1 2 3 4

Hydraulic unit, Pneumatic unit, spindle cooling device, central lubrication unit

Initial start-up• All bright parts are sprayed with oil-soluble

preservation agent and need not be treated prior to initial start-up.

• Check, if the following components are already mounted and correctly installed and switched on:- Chip conveyor with integrated coolant device

• Check the oil level for the central lubrication on the rear side of the machine on the tank (3), if necessary refill oil.

• Connect compressed air (1).

• Check oil level of the hydraulics on the oil level gauge (2) on the rear side of the machine, if necessary refill oil.

• Check level of the coolant of the refrigerator at the gauge (4), if necessary refill coolant (see chapter "Maintenace").

• Fill coolant into coolant tank (5) (filling capacity 450 l; also see coolant recommendations).

• Switch on machine at main switch (6).

• Press "AUX-ON" key on the operation panel of the control, thus the auxiliary units are switched on.

After major standstills this key should be sub-sequently pressed various times and in case of initial start approx. 10 times.

Every time the key is pressed a lubricating impulse is emitted to the slideways and ball screws.

• Further operation is described in chapter "Op-eration and Programming EMCO specific".

Coolant tank, main switch, "AUX-ON"Notes:• Filling quantities, qualities and re commen-

dations for lubricants, hydraulic oil and cool-ing lubricant are to be found in the chapter "Maintenance".

• In case that no hydraulic pressure is built up after switching on the auxiliary drives (key "AUX ON"), the mains connection is probably wrong (wrong rotary field).Remedy: Clamp two phases interchanged (see Electrical documentation).

15

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Technical Data of the Machine

Subject to technical modifications!In case the data differ from the technical specification, the values indicated there are valid!

Work area DT 1000 DT 1300Swing over bed [mm] ø660Swing over cross slide [mm] ø540Max. turning diameter [mm] ø500Max. part length [mm] 800 1050Max. bar work diameter - Standard / BigBore*) / SuperBigBore*) [mm] ø65 / ø76,2 / ø95Distance main spindle - counter spindle (fixing flanges) [mm] 1050 1300

Traversing ranges DT 1000 DT 1300Travel X1 / X2 [mm] 260 / 210Travel Z1 / Z2 [mm] 800 / 800 1050 / 1050Travel Z3 (counter spindle) [mm] 800 1050Travel Y1 / Y2*) [mm] ±50 (±50)

Main spindle (spindle 1) - Standard DT 1000 DT 1300Spindle connection according to DIN 55 026 KK6Spindle outer diameter in front bearing [mm] ø105Spindle boring (without thrust bar) [mm] ø73Max. load capacity for clamp and workpiece [kgm²] 0,48

Main spindle - clamping systemHollow clamping cylinder with draw tube, clearance max. [mm] ø65Max. chuck size [mm] ø250

Main spindle driveAC hollow spindle motor, output (100%, 40% ED) [kW] 21/29Speed range (continuously variable) [min-1] 0-5000Max torque at spindle (100%/40%ED) [Nm] 200/250

Main spindle (spindle 1) - BigBore*) DT 1000 DT 1300Spindle connection according to DIN 55 026 KK8Spindle outer diameter in front bearing [mm] ø130Spindle boring (without thrust bar) [mm] ø86Max. load capacity for clamp and workpiece [kgm²] 0,48

Main spindle - clamping systemHollow clamping cylinder with draw tube, clearance max. [mm] ø76,2Max. chuck size [mm] ø250


*) option

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teChniCAl dAtA


*) option

Main spindle (spindle 1) - SuperBigBore*) DT 1000 DT 1300Spindle connection according to DIN 55 026 KK8Spindle outer diameter in front bearing [mm] ø140Spindle boring (without thrust bar) [mm] ø106Max. load capacity for clamp and workpiece [kgm²]

Main spindle - clamping systemHollow clamping cylinder with draw tube, clearance max. [mm] ø95Max. chuck size [mm] ø250


Counter-spindle (spindle 2) DT 1000 DT 1300Spindle connection according to DIN 55 026 KK 6Spindle outer diameter in front bearing [mm] ø105Spindle boring (without thrust bar) [mm] ø73Max. load capacity for clamp and workpiece [kgm²] 0,48

Counterspindle clamping systemComplete clamp. cylinder with drawbar for chuck components up to [mm] ø250Max. chuck size [mm] ø250

Counterspindle driveAC hollow spindle motor, output (100%, 40% ED) [kW] 21/29Speed range (continuously variable) [min-1] 0-5000Max torque at spindle (100%, 40% ED) [Nm] 200/250

C-axes (spindles 1 and 2) DT 1000 DT 1300Round axis resolution [°] 0,001Rapid traverse [min-1] 1000

Feed drives DT 1000 DT 1300Rapid traverse speed X(1,2) / Z(1,2) / Y(1,2*)) [m/min] 30 / 30 / 12Rapid traverse speed Z3 (counter-spindle) [m/min] 30Feeding force X(1,2) / Z(1,2) / Y(1,2*)) [N] 5000 / 8000 / 7000Holding force Z3 (counter-spindle) [N] 9000Positioning variation Ps acc. to VDI 3441 in X(1,2) / Y(1,2*)) / Z(1,2,3) [µm] 3 / 3,5 / 2

Hydraulics (for tool turret and clamp) DT 1000 DT 1300Capacity [l] 22Working pressure [bar] 70 - 80Max. pressure for clamp [bar] 60

Pneumatics DT 1000 DT 1300Supply pressure [bar] 6Supply quantity [l/min]Compressed air quality according to DIN ISO 8573-1 Class 4

17

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*) option

VDI tool system DT 1000 DT 1300Disk turret with direction logic and power toolsTool housings according to DIN 69880 - standard / optional VDI 30 / VDI 40*)

Number of tool stations 12Tool change time [s] 0,7Switching accuracy at 100 mm radius [µm] ±2Repetition accuracy at 100 mm radius [µm] ±0,8Driven tool stations (coupling according to DIN5480)Number of driven tool stations 12Max. torque [Nm] 25Max. drive output [kW] 6,7Speed range VDI30 (VDI40)*) [min-1] 0-5000 / 4500Max. permitted activation duration at max. speed or output [%] 25

BMT tool system*) DT 1000 DT 1300Turret with direct drive and directional logicTool housings BMT55P-shortNumber of tool stations 12Tool change time [s] 0,7Switching accuracy at 100 mm radius [µm] ±2Repetition accuracy at 100 mm radius [µm] ±0,8Driven tool stationsNumber of driven tool stations 12Max. torque [Nm] 30Max. drive output [kW] 10Speed range [min-1] 0-12.000Max. permitted activation duration at max. speed or output [%] 100

Coolant unit DT 1000 DT 1300Container volume [l] 450Coolant pressure through tool turret 1/2 [bar] each 14Coolant pressure for left/right flushing [bar] each 3,7Internal coolant feed via tool turret

Lubrication system DT 1000 DT 1300Guide rails, recirculating ball spindles Autom. lubrication systemMain spindle, counter-spindle Greasing system

Chip conveyor DT 1000 DT 130024-pin plug for attaching the chip conveyor included in the basic machineHinged belt conveyor with integrated cooling unit, ejection height [mm] 1200

Oil mist separator*) DT 1000 DT 1300Air throughput [m³(h] 1000Connection diameter [mm] ø160

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*) option

Parts catcher*) DT 1000 DT 1300Pneumatic operation, operating pressure [bar] 6Max. finished part length [mm] 200Max. finished part diameter (Standard / BigBore*) / SuperBigBore*)) [mm] ø65 / ø76,2 / ø95Max. finished part weight [kg] 4,5

Operating conditions DT 1000 DT 1300required ambient temperature [°C] +10 to +35

Electrical connection DT 1000 DT 1300Power supply [V] 400 ~3/PEMax. voltage fluctuations [%] ±10Frequency [Hz] 50 / 60Machine load connection value [kVA] 50Max. series fuse rating for the machine [A/gG,gL] 80Required short circuit rating [kVA] 2500Short circuit resistance [kAeff] 10Lead cross-section [mm²] 4×25

Paintwork DT 1000 DT 1300Light grey RAL 7035Graphite grey RAL 7024Red RAL 3020Black RAL 9004

Dimensions / weights DT 1000 DT 1300Height of the turning axis above the hall [mm] 1308Height overall [mm] 2360Set-up surface (incl. chip conveyor) [mm] 5060×2850 5300×2850Unladen weight of the machine without chip conveyor [kg]Unladen weight of the chip conveyor [kg]

Sound pressure level DT 1000 DT 1300average sound pressure level [db(A)] 76

under the following conditions:

Measuring procedure: Enveloping surface measurement procedure according to DIN 45 635Measuring point: 1 separation and 1.6 m above floor levelOperating status: Maximum speed under no load conditions

Declaration:The quoted figures are emission levels and not necessarily safe working levels. Although there is a correlation between the degree of noise emission and the degree of noise stress, this cannot be used reliably to decide whether further protective measures are required or not. Factors that affect the actual degree of stress on the occupants include the characteristics of the working area, other noise sources, etc., i.e. the number of machines and other processes running in the vicinity, as well as the duration for which an operator is exposed to the noise. The permitted stress level can also vary from country to country. However, this information should enable the user to make a better assessment of the dangers and risks.

a installation of the machine -...

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