MILLINGBridgeport GX 1600

Machining Center

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TURNING MILLING GRINDING WORKHOLDINGwww.bpt.com

Machine Summary and Quotation

Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Bridgeport GX 1600 Machining Center as a solution to your machining requirements.

The GX 1600 is loaded with features and benefits that are unlike any competitive machine tool:

Designed for rugged heavy cutting

Heavy duty cast iron base for added stiffness, superior damping characteristics, and added thermal stability.

Large pretension and stretched double nut ball screws

Advanced Fanuc i series control with productivity enhancing options

The GX 1600 is ideal whether you are a job shop or OEM, the machine was designed with flexibility and throughput in mind.

Included Features• 10.4” color LCD • AICC Contour Control• 10,000 RPM Spindle • Rigid Tapping• CT40 or BT40 – Big Plus • Low Voltage Worklight• Handheld Manual Pulse Generator • On board PCMCIA memory card slot• Fully interlocked machine guarding • Manual Guide i Conversational Programming • Prep for Through Spindle Coolant • Coolant Wash Down

“No tool holders are provided as standard equipment with this machine – these must be purchased separately. We offer an extensive line of high-quality tool holders. Please consult with your sales representative for a complete list.”

Please refer to the attached lists for available options and full machine specifications.

Machine OptionsTool Changer Factory installed pricing only GX 1600

Swing Arm Automatic Tool Changer CAT30 Tools CAT-40 Standard INCLUDED

Swing Arm Automatic Tool Changer CAT40 Tools CAT-40 (Original Equipment Only) Option

Coolant SystemComplete coolant system Standard INCLUDEDChip Wash Down Standard INCLUDEDThrough Spindle Coolant (300 PSI) OptionPrep for Through Spindle Coolant (Supports 280-1,000PSI) Standard INCLUDED Factory Fit OnlyPart 2 of Through Spindle Coolant For 280 PSI Option

(Only to be used when TSC Prep is already installed)

Control Factory installed pricing onlyFanuc i Series GX 10.4 Color LCD Standard INCLUDEDAICC look ahead control Standard INCLUDEDData Server, Ethernet Interface 100MB, ATA Flash Card 256MB OptionNote: Data Server Option (above is factory installed only

Electrics

Fanuc controls are 208-230 volt systems and require a transformer for any voltage outside the standard operating range.

Spindle

10,000 RPM Spindle Standard INCLUDED12,000 RPM Greased Lubricated Spindle(Original Equipment Only) Includes Spindle Oil Cooler OptionSpindle Oil Cooler (For 10,000 RPM Spindle) OptionCT-40 Spindle Taper Big Plus Standard INCLUDEDCT to BT or BT to CT Conversion Kit (For 30 Tool Swing Arm ATC) OptionCT to BT or BT to CT Conversion Kit (For 40 Tool Swing Arm ATC) Option

Machine Options cont.

Machine Options Factory installed pricing only

Chip Conveyor (Hinge/Belt type – better for long stringy chips) Standard INCLUDEDAbsolute Linear Encoder (Glass scales) 1um (X, Y and Z axes) OptionNote: original equipment onlyChip Conveyor (scrapper type – better general purpose) OptionNote: Only for small, short and fine chipsAutodoor Note: original equipment only OptionAuto power OFF (M80/M30) OptionAir Blast for Dry Cutting Option Tri-Color Light Tower Option

Probing

OMP40 OTS OMI2T Kit – Renishaw (NV 0002536COMBO5) OptionWireless Probe Interface (required for NV 0002536COMBO5) OptionPlease note the above items do not include installation

Machine Specifications

Axis TravelTable (X axis) 63 in. (1600mm)Saddle (Y axis) 27.5 in. (700mm)Head (Z axis) 25 in. (635mm)

Positioning Auto Mode (X and Y axes) 1,417 in./minAuto Mode (Z axis) 1,417 in./min.Manual Mode (X,Y and Z axes) 0-354 in./min.Feedrate Range (X and Y axes) 0.1-.472 in./min.Feedrate Range (Z axis) 0.1-.472 in./min.Minimum Increment 0.00004 in. (.001mm)Ball Screw Diameter and Pitch(X, Y) 1.77” x .472”Ball Screw Diameter and Pitch (Z) 1.77” x .472”Axes Thrust (X/Y/Z) Fanuc 2585/2585/2585 lbs

SpindleSpindle Speed Range 10,000 RPMSpindle Motor HP Rating (CT/S3-60%/S3-25%) Fanuc 20/25/34.8 hpSpindle Torque 10,000 RPM (CT/S3-60%S3-25%) Fanuc 84/104/110 ft/lbsRetention Force 1760 lbsfSpindle Taper No. 40Tool Holder CT40 or BT40Distance from table surface to Spindle Gauge Plane 5.2” – 30.2” (133-768mm)

Spindle OptionsSpindle Motor HP Rating (CT/S3-60%/S3-25%) Fanuc 20/25/34.8 hpSpindle Torque 12,000 RPM (CT/S3-60%S3-25%) Fanuc 70/84/92 ft/lbs

WorktableWorking surface 66.9 X 27.5 in. (1700 x 700mm)Table load 3300lbs. (1500 kg)Number of T-Slots 5 on 4.92” centersT-Slot Size .708” (18 mm)

ControlFanuc i Series GX

Machine Specifications cont.

Swing Arm Style ATC (Standard)Magazine Capacity 30 ToolsTool Select by Shortest Path Bi-DirectionalMaximum Tool Diameter (Adjacent Pockets) 3”Maximum Tool Diameter (Adjacent Pockets Empty) 5.9” (10,000 RPM Spindle) Maximum Tool Diameter (Adjacent Pockets Empty) 5.0” (12,000 RPM Spindle)Maximum Tool Weight 17.6 lbs.Maximum Tool Length 13.7”Random Tool change time (C to C) 4.5 seconds

Coolant Coolant tank capacity 131 US gallons (400L)

Accuracy ISO 230-2Positioning .0005 in. (.014mm)Repeatability .0003 in. (.007mm)

With Linear Scales Option (X/Y/Z-AXES)Positioning .0003 in. (.008mm)Repeatability .00019 in. (.005mm)

Machine SizeMachine height 113 in. (2,878mm)Floor space 153.4 in. (3,898mm) wide x 109 in. (2,724) deepMass of machine 21,560 lbs (9,800kg)

Service Requirements (Fanuc)Electrical Supply (Input) Structure  Balanced 3-phaseCycles  60 HzPower  92 FLA (FULL LOAD AMPS)

34 KVAVoltage  220 volt

Note: Other voltages require an external transformerCompressed Air (Pressure Flow) 70 psi/4.9 cfmNozzle Coolant  13 gal/min @58 psiWash Down (Option) 49 gal/min @58 psi

Foundation Requirements:To maintain the accuracy of this machine, we recommend that the machine is sited on a flat area free from cracks and expansion joints. The composition of the floor and sub-structure should be of suitable construction to bear the weight of this machine. Any friable areas should be using accepted building construction techniques (to code).

Once a suitable foundation is in place, we recommend that the machine is rigidly bolted to the floor using the bed fixing/ jacking positions to prevent movement or vibration.

All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.

Fanuc i Series GX Control Specifications

FANUC i Series GX

10.4" Color LCD AICC Contour Control Manual Guide i Controlled axes 4 Simultaneous controlled axes 4 DNC operation with memory card Program restart Dry run High speed skip function Least input increment - 0.001mm, 0.001deg. Fine Acc & Dec control Servo control HRV3 Backlash compensation Linear interpolation Chamfering and corner rounding Coordinate system rotation Scaling Cylindrical interpolation Helical interpolation (Circular interpolation plus Max. 2 axes linear interpolation) Polar coordinate command Circular interpolation (Multi-quadrant is possible) Programmable mirror image Background editing Extended editing Dynamic graphic display Multi language display Run hour and parts count display Automatic acceleration /deceleration Automatic corner overide Rapid traverse: linear Cutting feed: exponential Tool offset pairs, ± 6 digits, 400 pairs Tool length compensation Tool offset memory C Cutter compensation C Part program storage length 640 m Number of registered programs 400 Self-diagnosis function Alarm history display Operation history display Help function Stored pitch error compensation Sub call Custom Macro B Additional custom macro variables Canned cycles for drilling Small hole peck cycle Tool life management Workpiece coordinate system, G52 - G59 Addition of workpiece coordinate system 48 pairs Automatic tool length measurement Inch / Metric

GX 1600 Floor Plan

Hardinge Indexer and Rotary Products

Hardinge and Bridgeport make it easy to select and connect a rotary table or indexer. Plug in a rotary package and get connected to 4th-axis part's positioning. Hardinge gives you the tools to increase your machine capability with rapid positioning speeds and fast changeover with the most flexible, quick-change workholding concept on the market! Most Hardinge rotary products incorporate a 5C threaded-nose, A2-4 or A2-5 spindle that will accept collets, expanding collets and step chucks to expand part gripping capabilities for improved part accuracies. Hardinge has a large selection of rotary products for all ranges of production.

The Most Flexible Quick-Change Workholding Concept on the Market…Hardinge’s A2-4 (5C) and A2-5 (16C) spindle nose designs allow quick change between collets, expanding collets, step chucks, 3-jaw chucks and face plates. Common spindle tooling can be shared between the Hardinge Rotary System(s) and a lathe. The gripping is in the spindle, closest to the spindle bearings, unlike surface-mounted adapters used on traditional rotary tables. Multiple workholding options provide alternate gripping solutions for increased precision and capability.

5C Rotary 16C Rotary LP 160 LP210

Drive Package

CI 000040021AE4th Axis Drive Package for HARDINGE 5C, 16C AND 3J. 20 AMP Alpha Drive (Used only on Machines that are already Pre-Wired)

Hardinge 4th Axis Rotary Table

5C1FAMC 5C 4th Axis Rotary Table with Manual Collet Closer

5C1FAHF 5C 4th Axis Rotary Table with High-Force Collet Closer

5CAFAFS 5C 4th Axis Rotary Table with Fail-Safe Collet Closer

16C1FA 16C 4th Axis Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp

LP160FA4th Axis Low Profile 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate

LP210FA4th Axis Low Profile 210mm Rotary Table with A2-5 (16C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate

Hardinge Indexer

5C1XNMC Hardinge 5C Indexer with Manual Collet Closer and Servo Control Box

5C1XNHF Hardinge 5C Indexer with High-Force Collet Closer and Servo Control Box

5C1XNFS Hardinge 5C Indexer with Fail-Safe Collet Closer and Servo Control Box

16C1XN Hardinge 16C Indexer with Pneumatic Collet Closer, Servo Control Box and Pneumatic Clamp

Contact the Hardinge Rotary Sales Department for information on specific table placement for each individual rotary product. Rotary dimensions and specifications are available in brochure #2372H.

Hardinge and Bridgeport… positioning you for success.

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