9961 spider sc1000 operator manual v1-english

8/16/2019 9961 Spider SC1000 Operator Manual V1-English

1/34

SC1OOO

HOIST

O

O

O

o

o

a

a

Manufacturer: Spider@

365 Upland Drive, Tukwila,

WA

98188

Phone 877-7'74-3370,Fax206-575-6240

@ 2004

pln996l

Version

#l

Page

I

of30

,@*rBÍED

WARNING

All

persons

operating this equipment

must

read and

completely

understand

this manual

All

persons

must be

thoroughly

trained

in

the use

of

the

equipment, it's operational

and

safety features, and

they

must also be capable

of canying

out the

daily

inspections.

Only authorized

persons

shall

operate the

equipment.

Any operation in

violation

of

these

instructions is

at the operator's

own

risk and

may result

in

serious

i4iuries.

Keep this manual

with

the hoist at

all

times.

Use

only

spare

parts

and

recommended

steel wire rope

from

Spider@.

It

is

the

responsibility of

the user

of

this

hoist

to

determine that this hoist is

suitable

to be

used

in

conjunction

with

any other equipment.

The

user

must also determine that this hoist and

other

components

used will be

in strict conformity

with

the

provisions

of Federal,

State,

National

and

local

ordinances

and

regulations.


2/34

Table of

Contents

1. INTRODUCTION

a.

Features list

b.

GENERAL

SPECIFICATIONS

2.

HAZARD SYMBOLS SUMMARY

3.

SAFETY

SUMMARY

a.

MECHANICAL

b.

ELECTRICAL

c.

ENVIRONMENTAL

d.

HAZARD

PREVENTION

4. WIRE

ROPE

a.

GENERAL SPECIFICATIONS

b.

Preparation

for

Reeving

c.

Inspection

5.

HOIST

FRONT AND BACK VIEWS

OF

THE

HOIST

INSTALLING

TO A PLATFORM

REEVING

THE WIRE

ROPE

i. Main

suspension wire rope

ii.

Secondary'Wire

Rope

(optional)

DAILY TEST REQUIREMENTS

i. Testing

the Overspeed

Brake

ii. Testing

the Overspeed

Brake Test Button

iii.

Resetting the Overspeed

Brake

iv. Testing the

Emergency

Stop

(power

cut-off)

v. Testing

the

Controlled Descent

Feature

DAILY INSPECTION

OPERATING THE

HOIST

i.

Normal Operation

ii.

Cold

Weather

Operation

g.

DEREEVING

i. Removing

the

main suspension wire

rope

ii. Removing

the secondary wire rope

(optional)

h. MAINTENANCE

REQUIREMENTS

7. TROUBLESHOOTING GUIDELINES

8. HOIST LABELS

Manufacturer:

Spider@ 365 Upland

Drive,

Tukwila, WA 98188

Pho¡e 877-774-337O,Fax2O6-575-6240

O

2004

a.

b.

c.

d.

page

3

3-4

5

5

6

9

9

9

l0

10

l0

10

11

12

t2

13

t4

T4

t4

15

15

1ó

t7

t7

18

19

19

20

2t

2t

2t

22

23

23-26

26

pln996l

Version #l

Page

2

of

30

e.

f.


3/34

INTRODUCTION

The

SC1000

is

used to raise, support and lower suspended scaffolds, work cages and bosun

chairs on, or

in

building(s) and structures. If used

for

any other

purpose, you

must

take

all

necessary

precautions

to be sure that both design and operation

are

hazard free, and such use

conforms

with

manufacturer'

s specif,rcations.

Before

using the SC1000, learn

the

procedures

described

in

this manual.

Any

operation

in

violation of

these

instructions

may result in bodily injury

or death. The design

and

manufacturing

of

the SC1000 must comply

with

ULl323 standard and

CUL

(CAN/CSA

-

Z27l-98).

The

use of

the SC1000

within

the United States

is

governed

by OSHA CFR

29.

Consult

OSHA CFR-1926

for

temporary applications

and OSHA

CFR 29-1910

for

permanent

applications.

It is the

duty

of

the employer to

provide

this manual to each operator.

Spider@ reserves

the

right

to

make

changes

or

modifications

to

its hoist.

Users

of

this

equipment must

request

current

operating

information prior

to using

this equipment.

Call

your

local Spider@ operation center.

This

manual

is included with each SCl000. Additional

copies are

available

from

your

Spider@

operation

center.

Keep

a cunent

copy

of this

manual

with the hoist at all

times.

Features

of

the

SCf 000

lloist

Function

Benefit

Broad

Operating Range:

208V, +lï%ol-lS%o

o

Significantlyimproved

performance

at low

voltage

.

Provenreliable

performance

from 170

to

229 run

volts

o

Tested

in

30

min.

continuous

run tests

o

Reduces service calls

o

Extends electric component

life

¡

Eliminates power-induced

down time

o

Allows

longer drops

with

yoked

hoists

.

Saves time and

Load Sensitive Tractlon

Applies only the traction

needed to lift load, not

full l,000lbs. to 1,500

lbs.

lifting

force on rope

Virtually

eliminates the

risk

of

wire

rope

jam

o

Greater tolerance

of

wire rope

condition

.

Saves

wear

and tear

on rope,

extends

wire

rope

life

.

Saves costly wire rope

jam

in

field

o

Minimizes

the need

for

rescue

o

Minimizes wire

rope

destruction

and lengthy

service

Manufacturer: Spider@ 365 Upland Drive, Tukwila, WA 98188

Phone 877

-77

4-3370,

Fax

206-57 5-6240 @ zO04

pl

996l Version #1

Page 3

of 30


4/34

Features of the

SCl000

Floist

(continuctl)

Feature Function Benefït

Indicates

proper

voltage

to

unit

Voltage

Indicator

Easy

visual

inspection

can

eliminate

a

service call

Technician can

diagnose

voltage

problem by

phone

¡

Built-in

pendant

port

accepts

plug-in

remote

control

o

Compatible with 8-0281

series

remotes

o

No need to drill and wire

remote into hoist

o

Leaves hoist mounted controls

operable

Built-in

Overspeed

Brake

.

Stops

hoist

in

overspeed

condition

¡

Can't

be left

behind

in

shop, bypassed

or

dismantled

.

Ensures

greater

operator

safety

.

Improved reliability

Controlled

Descent

Allows

downward travel

at a controlled rate

of

speed

in

the event

of

o

Eliminates

need for rescue

o

Allows

self-rescue

OPTIONAL

Features

of

the

SCt000

Floist

OPTIONAL

Features Function

Benefit

(Optional)

Built-in

Secondary lVire Rope

o

Allows

use

of

secondary

suspension wire rope for

required applications

(double

deck, overhead

protection,

some

industrial applications)

or

to eliminate independent

safety lines at very

minor

additional

cost

o

Designed to mount

into

hoist for maximum

durabilitv

and securit

o

More

versatile hoist ready

for

any application

o

Eliminates

possible

loss/damage

because

it

is

built-in,

rather than an added

on

¡

Saves

money

because

it is

less

expensive

than other

manufacturer's.

Allows

to be shop-set to

750 lbs. or

to

1250

lbs. on

1500lbs.

models

Reduces

rigging material and

labor

(Optional)

Overload

Kit

*standard

feature

in

Canadian hoists

Stops

upward travel on

contact

with

an overhead

obstruction

for

special

o

Easy installation

Optional)

Top

Limit

Switch

($)

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

WA 98188

Phone 877

-77

4-3370, Fax 206-57

5-6240

@

20M

pln996l

Version

#l

Page

4 of

30


5/34

GENERAL

SPECIFICATIONS

Single

Phase

Three Phase

lVorking Load

Limit

(w.L.L.)

1000lbs.

/ l500lbs.

1500

lbs.

Power

Supply

208

VAC,60

Hz,

Single

phase

(1000/1500

lbs.)

(xadditional model

110VAC,

6OHz,

single

phase,

1000

lbs.)

208

VAC,

60H2,

3

phase

Amperage

at

w.L.L.

7

amps

at 208V 1000#

9.9 amps at 208V

1500#

14 amps at

110V

7

amps

at

208V

lVire

Rope

Diameter

5116",

8

or

8.4 mm

lVire Rope

Specification

5x26,6xI9 or 6x31,

IWRC

(Independent

Wire

Rope

Core) or

FC

(Fiber

Core),

Right

RegularLay,IPS

(Improved

Plow

Steel) or EIPS

(Extra

Improved Plow

Steel), Preformed, Galvanized or

Bright

User

must

verify

that the

wire

rope

meets

or exceeds applicable

codes for breaking strength safety

factor.

US temporary applications

require

6: I and

permanent

applications require l0:

L

HAZARD

SYMBOLS

SUMMARY

Symbol

Term

Meanins

STOP

Stop

action

and follow

instructions

before

continuing

WARNING

Warns

against

possible

immediate

ser¡ous

injury or

death

CAUTION

Warns against

possible

injury

ELECTRICAL

IJAZARI)

Warns against

possible

electrical shock or hazard



WA

98188

Phone

877

-77

4-3370,

Fax

206-57 5-6240 @ 2004

pln

9961Version

#l

Page

5

of

30


6/34

HAZARD

SYMBOLS

SUMMARY

(continued)

Svmbol

Term

Meanine

READ

Must

read

this

before

performing

any action that

follows

NOTE

Remember

and take this

into

account

SAFETY

GEAR

Mandatory use of safety

gear

SAFETY SUMMARY

Every

year,

workers on

swing stages

are

injured,

become disabled, or

are killed because of

carelessness

or because

they

did

not understand

how to correctly operate the equipment.

Do

not

become one

of them. Know

how

to

use

this

equipment

and

prevent

accidents.

NEVER

operate

equipment that

you

DO NOT

underst . You

may

cause accidents,

resulting in injury

or

death to

you

or

people

around

you.

This instruction

manual is

not all inclusive. It

is

impossible

to anticipate every

possible

way

this equipment may be used, and all

possible

hazardous

situations. It

is

very important

that

you

determine

for

yourself

whether the equipment is

safe.

You

must

understand the

operating

cha¡acteristics of this hoist. You must understand how

the hoist

will

operate in

your

application. You

must

be

certain

not

to

put yourself or

others

in

danger,

or

cause damage

to

property

or other

persons.

Call

your

Spider@ operation

center

if

you

have any

questions

concerning this equipment.

1. Read and understand this manual

BEFORE

using

this

equipment.

Manufacturer:

Spider@

365 Upland Drive, Tukwila, WA 98188

Phone 877-774-337O,Fax206-575-6240 @ 2004

p/n

9961 Version #l

Page 6

of

30


7/34

Use the Troubleshooting

Guide

in this

manual to solve

problems

that may develop

with the

hoist. Repairs must

only be made by

people

trained

and

authorized

to

do

so.

NEVER

maintain or repair the equipment

while

the unit is suspended

(above

ground

level).

Be

careful

when operating the

hoist

in

freezingtemperatures.

Water

or moisture may

enter

the

hoist's

overspeed brake or

traction assembly.

See

Cold Weather Operating

instructions in this manual.

4.

Do not remove any

parts

from

the hoist without replacing

them.

Do not change

or

substitute any approved

hoist

parts

for

parts

that do not

meet

manufacturer's

specifications.

Do not

modify this hoist without

prior

approval

from Spider@.

Modifications can

put you

in

danger if not done

correctly. Making modifications can

also void any

manufacturer's

warranty and make

you

liable

for

any modif,rcations.

5.

WARNING Do not use suspended

scaffolds

unless:

a.

You

are

wearing

a

personal

fall

arrest

system that

meets

or

exceeds

your

application requirements.

b.

You have

personally

made

sure

that

a.. the roof

support system is complete,

properly

assembled,

counterweighted

(or

otherwise anchored),

tied

off,

and

not overloaded;

and

b.

hoists and

platforms

are not overloaded.

c. The wire rope is free of defects and is the size and type specihed for the hoist.

d. Guardrails and

toe

boa¡ds

are

properly

installed.

e.

The

main

suspension

wire

rope is

vertical.

Setup and use

must

comply with Spider@

instructions,

OSHA, and other applicable

codes.

Copies

are

available

from

your

local

Spider@

operation center.

6.

Do

not

reset

the

overspeed

brake

until

you

have

first read and completely

understand

the Troubleshooting Guidelines in

this manual.

7.

Do not use

visibly worn, kinked,

bird-caged, undersized, or damaged wire rope.

Protect

wire

rope

from

sharp or abrasive edges

of

building. Do not

use

wire rope that

has been exposed

to

f,rre,

excessive wear,

corrosive atmosphere,

chemicals,

passage

of

electric current, or temperatures above 200

'

F.

8. Inspect the

wire

rope before

rigging.

Handle, inspect, and maintain

wire

rope

carefully during and after

each

job.

Lubricate the wire

rope according

to the

manufacturer'

s

recommendations.

9.

When

welding

from

a

suspended scaffold,

provide

proper

electrical

grounding

for

this

hoist.

a. When

welding from a suspended

scaffold:

(Within

the

cFR

29-1926.451(Ð(17)

b. Assure

platform

is

grounded

to the structure.

Manufacturer: Spider@ 365 Upland

Drive, Tukwila,

WA 98188

Phone 877-774-3370,Fax206-575-6240 @

2004

US

reference

OSHA

pln

9961Version #l

Page 7 of30

J.


8/34

c. Insulate wire rope

4 feet

above and below

the

platform.

d.

Insulate wire rope

at

suspension

point

and

assure

that

the wire

rope cannot

contact the structure

along

its

entire

length, including the tail

line.

e. Cover

the

hoist

with

an insulating material.

11.

Never operate

an

electric

hoist in

an

explosive atmosphere such

as

a

refinery,

chemical

plant,

grain

elevator,

distilleries,

ship

or silo interiors,

mines, a¡ound coal handling

equipment, or around

explosive organic vapors

or dust.

12.

Never

use

hoists

and aluminum

platforms

around caustic materials, acids,

or acid

fumes.

Use

hoist covers when corrosive materials

are

present.

13.

Maintain clearances

and make sure

no

obstructions interfere with

vertical

travel.

14. Avoid

power

lines.

Make

sure

the

platform

or hand tools cannot

swing or

be blown

within l0

feet

of

a

power

line.

Never, under any circumstances,

rig a

platform

above

electrical

power

lines.

15. Push

the operating

switch

by

hand

only.

Do not

use

foreign objects to operate

the

hoist.

16. When not in use, store hoist and

stage

to

protect

from

unauthorized

use.

Cover

the

hoist

if

possible.

Always

unplug

power

cord

when not in

use and

equipment is

not

attended.

17.

Do not allow anyone under

suspended equipment.

If

necessary,

provide

protection

below the suspended equipment to

prevent

injury

to

people

from falling objects. Use

lanyards to

secure tools and

materials

from

falling on

personnel

below.

18.

Use approved personnel

harnesses,

lanyards,

rope

grabs,

and

independent

lifelines

at

all

times.

Attach the

lifelines to

a

structural member of the building, never to

part

of

the

rigging

unless specifically

designed

for

this

purpose.

19. Comply with all

local, state and federal safety codes and equipment

instructions.

20. Only authorized

and

properly

trained

personnel

shall operate this hoist.

Each

operator

must determine

his

own

fitness

to operate this hoist. Consult

your

doctor

if

you

are in

doubt. Each operator

must not

be

under

the influence of alcohol

or

drugs.

21.

If

you

hear any

strange

noises

or

if the

hoist does not

appear

to

work

normally,

stop

using

it

immediately.

Do

not continue to

use

the equipment

until it

is

repaired.


Drive,

Tukwila,

WA 98188

Phone 877

-77

4-3370, Fax

206-57

5-6240

@

2004

pln996l

Version #l

Page

8

of30


9/34

HAZARD

SUMMARY

WARNING

If

the

hoist is suspended

in

the air

and

the motor runs but the

wire rope does

not move through

the

hoist,

STOP

the hoist immediately

Damaged wire

rope may

be

jammed

inside

the

hoist.

Any

attempt to move

the

hoist up or

down

could

damage

the equipment

or

cause

injury

or

death.

There

are

many

hazards

when

working

on a suspended

scaffold.

The

following

are

common

hazards.

The

list

is not complete.

It is

provided

to

increase safety awareness

on

the

job

site.

MECHANICAL

HAZARDS

o

Crushing

between

the

platform

and the building.

o

Cutting

or

severing

between

moving

machine

parts.

o

Loss

of

rigging

stability

because of one or

more

of

the

following:

o

Insufficient

counterweight

or counterweights not

properly

fixed

o

Inadequate

mechanical strength

o

Increase

in vertical load on

suspension

wire because

the

platform

encounters

an

obstacle,

the

platform

overloads,

or the suspension

wire rope breaks

o

Platform catches

on overhang when

going

up

o

Falling

¡

from the

platform

when

working

o

by using

a

wire rope that is too

short

.

if the

platform

is

not

strong enough

for

the

weight

and breaks

o

if wire rope

or

platform

interconnections

fail

o

rigging failure

can

cause falling

o

ldling

due to loss

of traction.

o

Jamming

due

to

damaged

wire rope

ELECTRICALHAZARDS

¡

Failure of

the

electrical

supply

may delay travel

of

the

platform

o

Control

system

failure can cause

unwanted movement

of the

platform

o

Improper

power

supply

(voltage

or frequency) may damage

the hoist

ENVIRONMENTAL

HAZARDS

o

Consider

and

prepare

for

the effects

of

climate.

(HealCold/IceÆVind)

o

Sandblasting

and acid wash

procedures

may

introduce

special

concerns.

They may affect

the immediate

health

of an

operator

and

may

pose

serious

risks

to

the

hoist and other

equipment being

used.

Manufacturer:

Spider@

365 Upland

Drive,

Tukwila,

WA 98

t88

Phone 8'17-774-3370,Fax206-575-6240

@

20M

pln996l

Version

#1

Page 9

of

30


10/34

HAZARD PREVENTION

.

All electrical connections

must be locked and supported

by

strain

relief

devices.

o

Make sure the electrical

cord

and wire

rope

are long

enough to allow

full travel of the

suspended

equipment.

\ryIRE ROPE

GENERAL SPECIFICATIONS

Wire

rope requires

lubrication under normal conditions.

Lightly lubricate

it with a

wire rope lubricant

specified by the wire rope manufacturer

monthly

or

more often if

necessary.

To

prepare

the end

of IWRC

wire rope

for

insertion,

cut back the steel center

at least

2

inches to allow

for

independent movement

of

the

core.

Bnze and rough

shape the end

of

the

wire

rope to

form

a

smooth,

tapered,

bullet

shape

no more

than

1/4-in. long.

DO

NOT

cool the end

of the hot wire

rope

in

water

or oil.

This makes the end

brittle

and

may

cause it

to

break off. Oil

the bullet

after

it

cools

to

prevent

rusting.

(FC

wire rope

only needs to

have the

bullet

prepared,

there is

no reason to cut back the

center ofthis

rope.)

Always

uncoil

and carefully

examine

the wire

rope

before

use. Worn,

kinked, bird-

caged,

or

damaged

wire

rope cannot

be repaired.

It must be replaced.

t.

2.

3.

BRAZED

PORTION OF

WIRE ROPE SHOULD

NOT

EXCEED ,197

OR

DIA. OF WIRE ROPE

WIRE ROPÊ

DtÀ.312

TAPEREO

PORNOiI

L=2.5 x E[À


Drive, Tukwila, WA 98188

Phone 877 -774-3370,Fax206-575-6240

@

2004

STEEL CENTER

WHEN

USING

IWRC WIRE ROPE.

CUT BACK

THE STEEL CENTER

AT LEAST 2.OO

TO ALLOW FOR

INDEPENDENT

MOVEMENf

OF

THE CORE.

All

dímensions

are inches.

p/n

9961 Version

#l

Page

l0 of30

Wire

Rope

Diarrrctcr

5/16",

8

or

8.4 mm

Wire

Rope

Speciftcation

it26,6xI9

or

6x31, IWRC

(Independent

Wire

Rope

Core)

or FC

(Fiber

3ore),

Rþht

Regular

l-ay, IPS

(Irrproved

Plow

Steel¡

or

EIPS

(Extra

Inproved

Plcw Steel),

Preformed,

Galvanized

or

Brigþt.

User

must

verify

that

the

wire rolle meets or exceeds

applbable

codes

fu

rreaking

strength

safety factor. US temporary

applbations require 6:l

and

lermanent

applications

requhe l0: l.


11/34

Use

a heavy-duty thimble

for

the

main

suspension

wire rope and follow the

manufacturer's

requirements

for

termination of the

wire rope hardware that

you

are

using.

WARNING

Wire

rope

shetches

when

loaded.

The diameter

is

reduced.

Always

inspect

the wire

rope

termination

and

refer

to the

manufacturer's

inspection

procedures.

5.

Be

sure

there is enough wire rope to

reach

the lowest

possible

point

of

travel.

6.

Wire

rope begins to wear the

moment

it is used. It

must

be regularly

inspected

to

be

sure

it is

in good condition. Wire

rope

must be removed

from

service when

diameter

loss or

wire

breakage occurs

as

listed within ANSI410.4

If

it is not

possible

to lower

the

platform

to

the

ground,

secure the

tail

line* to

prevent

the

platform from running

off

the suspension

ropes.

Before

rigging

in

such

an

area,

consult

a

safety

professional.

*Tail

line with loop

termination

NOTE:

Do not

expose

the

rvire ropc to fÏrc, tempcratures

abovc 200

o

F.,

passage

of electrical

current,

or

corrosive

atmospheres

and chemicals.

This

exposure

rvill

make the

rope

unsafe.

Acids

rvill

corrode

and

reduce the

strength

ofboth

thc inner and outer strands.

lVhen

using

corrosive

chemicals

discard

the

rvire rope

after

completing the

project,

or sooner

if

any

damage is evidcnt.

Do not

save

rvire ropc that

has

been

in

contact

with

corrosives.

When

in

doubt,

replace the wire rope.

4.

Manufacturer:

Spider@

365 Upland


Phone 877

-77

4-3370, Fax 206-57

5-6240

@ 2004

pln996l

Version

#l

Page

ll

of30


12/34

FRONT

AND BACK VIE\ryS OF

IIOIST

\üy'ire

Rope

Insertion Points

Overspeed

Brake

Reset

Knob

Overspeed

Brake

Test Button

Carrying

Handle

Emergency

Descent

Model

Designation

and

Serial Number

Carrying

Handle


365 Upland

Drive,

Tukwila,

WA

98188

Phone

877-774-3370,Fax206-575-6240

@

2004

Carrying

Handle

Emergency Stop

(power

cut-off)

1

UP

-

Operation

Button

J

DOWN-

Operation

Button

Remote Pendant

Port

Indicator

Light

pln996l

Version

#l

Page 12of30


13/34

INSTALLING

FIOIST

TO

PLATFORM

Follow

the

manufacturer's

instructions

for

platform

assembly.

I

Attach

the hoist stimrp bar

to

the

platform

stimrp.

(A

&

B)

E

ttre hoist can

be

lifted into

position

by hand or

under

power.

E

Connect

the hoist to the

power

supply.

O

m electric hoists

have a twist

lock

plug.

(C)

The

power

indicator

light will light

up

when

the

hoist

receives power.

CAUTION

A O

me electric

supply must have suff,rcient

capacity,

and the

circuit

breakers must be

properly

rated.

The voltage loss

for 100' of 10/3

electrical

cable is

2

volts for each

hoist

used

If startup is sluggish,

determine the

voltage

at

the

motors

when

running

I

UP

is between

170-220

VAC

If

the voltage is

lower than

170

VAC

when

running:

.

Increase

voltage

with at

transformer

at

power

source

when voltage

is

low

0R,

.

Use

larger

gauge

or

separate

electrical

cables

to

each

hoist to improve

voltage supply

¡

Do not start both

hoists

at

the

same

time to

insure

better hoist

performance.

Always

maintain

a

level

platform.

|

=

Inspect

O

=

Verify

E

=

Perform

Process

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

WA 98188

Phone 877

-77

4-3370, Fax

206-57

5-6240

@

2004

pln996l

Version #l

Page 13 of30


14/34

RtrtrVING

MAIN

SUSPENSION

WIRE

ROPE

Push the main suspension

wire

rope bullet through the

"Wire

Rope Insertion

Point''

approximately

I

5

inches

E

Operate

the hoist

in

the

I

UP

direction

while

pushing

the

rope

into

the hoist.

EIVtate

sure the

wire

rope runs

freely through the

"Wire

Rope

Exit

Spring"

REE,VING SECONDARY

WIRE

ROPE

(OPTIONAL)

Push

the

secondary

wire

rope

bullet through

the

"Wire

Rope

Insertion

Point"

for

the secondary

until it exits

the

hoist

E

Attach

a

25 lb. weight to the

end

of

the secondary wire rope

to

assist

secondary

rope

travel

A

=

Inspect

O

=

Verify

E

=

Perform

Process

Manufacturer:

Spider@ 365

Upland

Drive, Tukwila,

WA

98188

Phone 877

-77

4-3370, Fax

206-57

5-6240

@ 2004

pln

9961Version

#l

Page

14

of30


15/34

DAILY

TEST REOUIREMENT

WARNING

Perform all daily tests

to

ensure

correct

operation Do

not use

the hoist

for

lifting

until

you

have successfully

completed the

daily tests.

The

following tests

must

be

performed

at

the start of each

work

shift.

test, DO NOT use

it

until

it

is repaired.

Refer to the

pictures

on

page

components.

All

tests

are

performed

at

or near

ground

level.

If

the hoist

fails any

12 to identify

(can

be used

for testing

the

Overspeed

Brake, and

for

stopping descent)

Flywheel

is observed

i

through this

area

ofthe

Ready

to

receive wire

rope

Flywheel must

turn

while hoist

is

operating.

While

powering

the

hoist

I

UP

an¿

I

DOWN

approximately 3

feet,

look

through

the

window

near the

Overspeed

Brake Test Button

to

view

that the

flywheel

is

turning.

A

=

Inspect

O

=

Verify

D

=

Perform Process

Dereeve the

wire

rope

1. Re-insert

the

wire

rope about

12 in. into

the hoist.

2.

Holding

the wire rope

firmly,

pull

it

out

quickly.

If the

brake is working correctly

it

will

grab

and

hold

the

wire

rope

in less

than

4 in.

3.

Repeat this test at

least

3

times.

If

the brake

does not

work

correctly every

time,

return the hoist

to

your

Spider@

operation

center.

DO

NOT USE

THIS HOIST.

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

WA 98188

Phone

877-774-3370,Fax206-575-6240

@ 2004

pln996l

Version

#1

Page 15 of30


16/34

4.

Reset

the overspeed brake.

(Turn

knob

clockwise)

Overspeed

Brake

has

tripped

TESTING

OVERSPEET)

BRAKE

TEST

BUTTON

E

Purt

the

I

UP

control button

and

raise

the

platform

approximately

3

feet

E

wnit"

pushing

rhe

I

DowN

control

button,

push

the

Overspeed

Brake Test Button

O

m,

hoist

should stop

quickly

Overspeed

Brake Test Button

Manufacturer:

Spider@


WA

98188

Phone 877

-774-3370,Fax206-575-6240 @

2004

pln996l

Version

#l

Page

16

of30


17/34

RESETTING

THE

OVERSPEED

BRAKE

TESTING THE EMERGENCY

STOP

BUTTON

While

running

the

hoist in

either direction,

press

the red

Emergency

Stop

Button

O

ttre hoist

should

not

run

in

either

direction.

O

E

fo reset, turn button

clockwise

A

=

Inspect

O=

Verify

fl=

Perform

Process

Manufacturer:

Spider@

365 Upland

Drive,

Tukwila,

WA

98188

Phone 877

-77

4-3370, Fax 206-57

5-6240 @

2004

pln996l

Version #l

Page l7 of30


18/34

TESTING

TFIE

CONTROLLT,D

DESCE,NT

FEATURE

Controlled

Descent

Allows

downward

E

Raise

the

hoist approximately

3 ft.

E

Disconnect the

power

supply.

During

this test, or when

you

are

actually

using the

controlled

descent

feature,

CAREFULLY

pull

the

Controlled

Descent

L.ever,

making sure that the hoist

does not

overspeed.

The

hoist

should

descend at a slow, controlled

speed.

A

=

Inspect

O

=

Verify

E

=

Perform Process

If

the overspeed

brake

trips

while

doing

this test, the

controlled

descent system

is not working

properly

and

the

hoist should

not be

used.

CAUTION

DAILY

INSPECTION

Manufacturer:

Spider@

365 Upland


Phone 877-774-3370,Fax206-575-6240

@ 200/.

pln996l

Version

#l

Page l8 of30


19/34

DAILY INSPE,CTIONS

3

AO

Bolts, nuts and clamps

must

be well secured.

AO

tvtate sure hoist

is

secured

to

the stirrup with SAE

Grade 5

fasteners and

lock

nuts are

properly

installed.

A

o

a

o

a

a

Inspect

Wire

rope

Power supply

Rigging

Platform

Hoist

O

Verify

all

parts

are

present,

in

proper

working

order and are

not

damaged.

A

=

Inspect

O

=

Verify

fl=

Perform Process

Awhen

using

the hoist in a

dirty environment that

contains

epoxy,

paint,

cement,

sand blast residue, or

corrosive

material, inspect the

operation of the secondary

overspeed

brake several

times

a

day. Protective

hoist

covers

are

recommended

in

these

environments.

Contact

OPERATING

THE HOIST

WARNING

BEFORE

operating

this hoist

you

must understand

and

follow the instructions

in this

manual.

You

must

be

properly

trained,

physically

fit, and

authorized to operate the

hoist.

Failure to comply

with

these

instructions could result

in

serious

injury

or

death.

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

rtrA

98188

Phone 877-'174-3370,Fax206-575-6240

@

2004

pln996l

Version #l

Page 19

of30


20/34

SAFETY

NOTES

o

DO

NOT

operate the hoist

if

you

hear

unusual

noises.

.

DO

NOT

operate

the hoist

if

adjustments

or repairs

seem

necessÍtry.

o

DO

NOT

operate the

hoist if

anv

warning,

operating, or capacity

instructions

are

unclear,

missing,

illegible

or damaged.

Report any

problems

to

your

supervisor

and also

notify

the next operator when

changing

shifts.

Tag

the

hoist

"DO

NOT

USE IJNTIL

REPAIRED."

o

NEVER operate

an

electric

hoist or any

electrical

equipment

in an explosive

atmosphere.

Explosive atmospheres exist

around

refineries, chemical

plants, grain

elevators,

distilleries, inside

of

silos, mines or around coal handling

equipment.

This

is

not a

complete list. Consult

an

expert

if

you

are in doubt

about the safety of

your

immediate

surroundings.

NORMAL OPERATION

E

For

routine

I

UP

travel or

I

DOWN travel of the hoist,

push

the

t

UP

or

I

DOWN control

button.

The buttons are spring

loaded

and return to the off

position

and apply the brake

when

released.

If

the

hoist does not

stop

right away

press

the Emergency

Stop

and the Overspeed Brake

Test

Button

ElUnplug

the

electric supply

plug

from

the

power

source.

A

=

Inspect

O

=

Verify

E

=

Perform

Process

Manufacturer:

Spider@ 365 Upland

Drive, Tukwila,

V/A

98188

Phone 877-774-3370,Fax206-575-6240

O 2004

pln996l

Version

#l

Page

20 of

30


21/34

COLD WEATHER

OPtrRATION

ElWhen

operating the hoist in

cold

weather,

test the

secondary

overspeed

brake frequently.

OA

Vtate

sure

it

is not

frozen.

If

the

brake

does

not

stop

the

hoist, DO NOT

USE

the

hoist

until

the brake

has

been thawed,

dried, and

is in

proper working

condition.

E

Thaw

out

the

brake by

blowing

ducted dry

heat

(150'F

max.) on

the brake

area.

This can be done

with

an

ordinary hair dryer.

A

=

Inspect

O

=

Verify

E

=

Perform

Process

trUO

NOT USE open

flame

on the uniL

O

tf

tne

unit

will not

operate

properly

after thawing,

DO

NOT USE.

If

the

hoist

will

not

climb

or

descend

during

these tests, do

not

use the

hoist

unless

this

is

corrected during the thaw out

process.

E

Return

the hoist to

your

Spider@

operation

center.

WARNING

Be

extremely careful when

using the hoist

in freezing

temperatures. Frequently

check for

normal hoist

operation. All

tests

must be

done

within 3

feet

of

DEREEVING

REMOVING

THE

MAIN

SUSPENSION WIRE

ROPtr

O

Vtate sure that

the

platform

is

properly

supported on

a

stable

surface

before

putting

slack

on

the

main

suspension

wire

rope

to

prevent

hoists

and

platform

from

tipping

and

causing

injury.

E

Wtlite

on the

ground,

the

main

suspension

line will wind out of

the

hoist

when

the

I

OOWN

control

button is

pushed.

E

You may have to help remove the last

15

inches of

wire rope.

E

Grab the

wire

rope above

the

rope insertion

point,

hold

the

Overspeed

Brake

Reset Knob in

the

"reset"

position,

and slowly

pull

the main suspension wire rope

out

of

the

hoist.

A

=

Inspect

O

=

Verify

E

=

Perform

Process

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

WA

98188

Phone 877-774-3370,Fax206-575-6240 @

2004

pln996l

Version

#l

Page

2l

of30


22/34

REMOVING

TFIF,

SECONDARY

WIRE

ROPE

(oPTIONAL)

O

Vtatce sure

that

the

pladorm

is

properly

supported

on

a

stable

surface

before

putting

slack on the

main suspension

wire

rope

to

prevent

hoists

and

platform

from

tipping

and

causing

injury.

l.

AO

there should be no

slack on

the main

suspension

wire

rope.

2.

E

Before

the main

suspension

line

has

been

removed

from

the

hoist,

remove

the counterweight

from the end of the

secondary

wire rope.

3.

E

Putt the secondary

wire

rope out

of

the

hoist

by

hand.

If

you

are

removíng hoth wire

ropes

fiorn

the

hoßt

on

ø

stable

surface,

you

must

remove the

secondary

wire rope

beþre

removíng the maín suspension

wíre

rope.

A

=

Inspect

(D

=

Verify

E

=

Perform Process

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

WA 98188

Phone

877-774-3370,Fax206-575-6240

@ 2004

pln996l

Version #l

Page22

of30


23/34

MAINTENANCE

MAINTE,NANCE

Ottre

hoist

should

be returned

to

a

Spider@

operation

center

for

periodic maintenance at

least

once

a

year

from date

of being

placed

into use.

OAMore

frequent service may

be required

if

the

hoist

is

subjected

to dirty

envi¡onments.

A

If the

hoist fails any

inspection

or

operation,

it

should

be

returned for

service.

A

=

Inspect

O=

Verify

E

=

Perform

Process

TROUBLESHOOTING

GUIDELINES

STOP

Read all

Troubleshooting Guidelines

before

attempting

any

solution.

TROUBLE

SHOOTING

GUIDtrLINtrS

Possible

Cause

and Solution

roblem

O

Circuit

breaker is tripped

O

fl

etugs

are

not connected

(check

hoist,

yoke,

power

cord

and

power

source)

O

Damaged

electrical

cord

OA

Power

indicator

light

is burned out

O

Wot

enough

power

is being

supplied to hoist.

O

f[f

the

indicator

light

comes

back on

after

about 30

seconds, thermal

(TH2)

has tripped

due

to excessive

amperage. Consult

with

your

supervisor

and

check

for low

voltage.

Power

at

the

junction

box

is

off

.

b.

d.

e.

f.

o

Þ'

1.

No

Power to the

platform

(O

Low

voltage indicator

light

is

ofÐ

E

Consult

your

supervisor

to

correct

problems

A

=

Inspect

O

=

Verify

E

=

Perform

Process


365 Upland


Phone

877-774-3370.Fax206-575-6240

@

2004

p/n

9961

Version

#l

Page 23

of30


24/34

'l'

RO

U

lì t. ES

flOO'I ING

G

U

I

DE t, IN

ES

(continuctl)

2.

Hoist

does

not run

(O

Low

voltage

indicator light is

on)

a. If the motor

is hot,

motor

thermal

may have

tripped.

Allow

motor to

cool and see

if it resets.

This

may take 30 minutes or

more.

b.

OFrequent

stops and starts,

high

outside

temperature, a dragging brake, or overloading

can

cause

the motor to heat

3.

Wire rope will not

reeve

a.

E

Increase hand

pressure

on the wire

rope

while

pushing

the

I

UP button.

b.

E tat


25/34

'l'

RO

U

Iì

LESFIOO'IING

GU

I

DE t. tNES

(continued)

7.

Cannot

reset

the

Overspeed

Brake

Reset

Knob

WARNING

DO

NOT

RESET

THE

OVERSPEED UNTIL

o

You

have

determined that

there is

enough

wire rope to reach

a safe

landing

surface

o

You know that

the

wire

rope is

not

jammed

in

the hoist

o

You know

the reason

that

the

overspeed

has

been tripped and there is

no danser when it

is reset.

Cannot

reset the Overspeed

Brake

Reset Knob

(SEE

Previous

Stepl

E

Power the hoist

I

UP

a few inches,

at

the

same

time

turning the

reset

knob clockwise

until the reset

knob

engages.

9.

Hoist does not stop

immediately

when the

I

UOWN button

is released

flPush

in

the Overspeed

Brake Test

Button

and

wait to

be

rescued

Call

your

supervisor

E

Return the hoist to be serviced

by a Spider@

operation

center

10.

You

hear

unusual

noises

coming from the

hoist

A

=

Inspect

O

=

Verify

E

=

Perform

Process

If

you

are

in

the air:

Push

in

the

Emergency

Stop button

E

Push

in

the

Overspeed

Brake Test

Button

and

wait

to

be

rescued

Unplug

the

hoist from

the

power

cord

Catt

your

supervisor

Return the

hoist to be serviced by

a

Spider@ operation

center

Manufacturer:

Spider@

365 Upland

Drive, Tukwila, WA

98188

Phone

877

-774-3370,Fax206-575-6240

@

2004

pln996l

Version

#l

Page 25

of

30


26/34


27/34

CODE OF SAFE

PRACTICES

FOR

SUSPENDED

SCAFFOLDS

DEVELOPED FOR

INDUSTRY

BY

SCAFFOLDING, SHORING

&

FORMING

INSTITUTE

(SSFI)

and

SCAFFOLD

TNDUSTRY ASSOCTATTON, INC.

(SrA)

It shall be the responsibility

of

all users

to read and comply

with

the following common

sense

guidelines

which are designed to

promote

safety

in

the

erecting, dismantling

and use

of

suspended

scaffolds.

These

guidelines

do

not

purport

to

be all-inclusive nor to supplant

or replace

other

additional

safety and

precautionary

measures

to cover usual

or

unusual

conditions.

If these

guidelines

in

any way

conflict with

any state,

local,

provincial,

federal or other

government

statute or

regulation,

said statute or

regulation

shall

supersede

these

guidelines

and

it

shall

be the

responsibility ofeach

user

to

comply therewith.

I. GENERAL GUIDELINES

A. POST

THESE

SAFETY GUIDELINES

in a

conspicuous

place

and

be

sure

that

all

persons

who

erect,

use,

locate,

or

dismantle

suspended

scaffold systems are fully aware of them and also

use

them

in

tool box

safety meetings.

B.

FOLLOW

ALL EQUIPMENT MANUFACTURERS'

RECOMMENDATIONS as well

as

all

state,

local

and federal

codes,

ordinances

and regulations

relating to suspended scaffolding.

C.

SURVEY

THE

JOB

SITE.

A

survey

shall

be

made

of

the

job

site

by

a competent

person

for

hazards

such

as

exposed electrical wires, obstructions

that

could

overload or

tip

the suspended

scaffold when

it

is raised or lowered, unguarded

roof

edges

or

openings, inadequate or

missing

tiebacks.

Those

conditions

should

be

corrected

before

installing

or

using suspended scaffold

systems.

D.

INSPECT ALL EQUIPMENT

BEFORE

EACH USE.

Never

use any

equipment

that is

damaged or

defective

in

any

way.

Mark

it

or

tag

it

as

damaged

or defective

equipment

and

remove it from the

jobsite.

E. ERECT AND DISMAI\TLE SUSPENDED SCAFFOLD

EQUIPMENT

in

accordance

with

design

and

/

or manufacturer's recommendations.

F.

DO

NOT ERECT,

DISMANTLE,

OR

ALTER

SUSPENDED

SCAFFOLD

SYSTEMS

unless under the

supervision of a

competent

person.

c.

DO

NOT

ABUSE

OR

MISUSE SUSPENDED SCAFFOLD

EQUIPMENT. Never overload

platforms

or hoists.

H.

ERECTED

SUSPENDED

SCAFFOLDS

SHOULD

BE

CONTII\UOUSLY

INSPECTEI)

by

the

user

to

be sure

that they

are

maintained

in a

safe condition. Report

any unsafe

condition

to

your

supervisor.

I.

NBVER

TAKE

CHANCES

TT IN

DOUBT

REGARDING

THE

SAFETY

OR

USE

OF

SUSPENDED SCAFTOLDS, CONSULT

YOUR SCAFFOLD SUPPLIER.

J.

NEVER USE

SUSPENDED

SCAFFOLD EQUIPMENT

FOR

PTJRPOSES

OR

IN

OTHER

WAYS FOR

WHICH

IT

WAS

NOT INTENDED.

K.

CARE SHOULD

BE

TAKEN WIIEN OPERATING

AND

STORING

EQUIPMENT

DURING

WINDY CONDITIONS.

L.

SUSPENDED SCAFFOLD

SYSTEMS

should

be installed and used

in

accordance

with

the

manufacturer's recommended

procedures.

Do

not alter components

in

the

field.

M.

SUSPENDED

PLATFORMS

MUST

NEVER

BE

OPERATED

NEAR LTVE POWER

LIIYES

unless

proper

precautions

are taken.

Consult

the

power

service company for advice.

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

WA

98188

pln996l

Version

#1

Phone877-774-3370,Fax206-575-6240

O2004

Page 27

of

30


28/34

N.

ALWAYS

ATTACH

FALL

ARREST

EQUIPMENT

when

working on suspended

scaffolds.

O.

DO

NOT

WORK

ON

OR

INSTALL

SUSPENDED

SCAFFOLDS

if

your physical

condition

is such that

you

feel dizzy or unsteady

in

any

way.

P. DO NOT WORK ON

SUSPENDED SCAFFOLDS

when under

the influence

of alcohol

or

illegal

drugs.

II.

GUIDELINES

FOR

ERECTION AND

USE

OF

SUSPENDED SCAFFOLD SYSTEMS

A.

RIGGING:

1. WEAR

FALL PREVENTION

EQUIPMENT

when

rigging

on

exposed

roofs

or floors.

2.

ROOF

HOOKS,

PARAPET CLAMPS,

OUTRTGGER

BEAMS, OR OTHER

SUPPORTING

DEVICES

must be

capable of

supporting

the hoist

machine

rated

load

with a

factor

of

safety

of 4.

3.

VERIFY

THAT THE

BUILDING

OR

STRUCTURE

WILL

SUPPORT

thE

suspended

loads

with

a

factor of safety

of 4.

4. ALL

OVERHEAD

RIGGING

must

be secured

from

movement

in

any

direction.

5.

COUNTERWEIGHTS

USED

WITH OUTRIGGER

BEAMS

musl be of a

non.

flowable material and

must be secured

to the beam to

prevent

accidental

displacement.

6.

OUTRIGGER

BEAMS

THAT

DO NOT USE COUNTER\ryEIGHTS

must

be

installed

and

secured

on the

roof

structure

with

devices

specifically

designed for

that

purpose. Direct

connections

shall

be evaluated

by

a

competent

person.

7.

Tm BACK ALL

TRANSPORTABLE

RIGGING

DEVICES.

Tiebacks

shall be

equivalent

in

strength

to suspension

ropes.

8.

INSTALL

TIEBACKS

AT

RIGHT

ANGLES

TO THE

FACE OF

THE

BUILDING

and secure,

without

slack, to a

structurally

sound

portion

of

the

structure,

capable of

supporting the

hoisting

machine

rated

load

with

a

safety

factor

of 4. IN

THE EVENT

THAT

TIEBACKS CANNOT

BE INSTALLEDAT

RIGHT

ANGLES,

two tiebacKs

at opposing angles

must

be

used

to

prevent

movement.

9.

RIG AND USE

HOISTING MACHINES

DIRECTLY

UNDER

THEIR

SUSPENSION

POINTS.

B. WIRE

ROPE AND

HARDWARE:

1. USE

ONLY WIRE

ROPE

AND

ATTACHMENTS

as

specified

by

the

hoisting

machine manufacturer.

2.

ASSURE THAT WIRE

ROPE

IS LONG ENOUGH

to reach

to the lowest

possible

landing.

3.

CLEAN

AND

LLJBRICATE

WIRE

ROPE

in

accordance

with

the

wire

rope

manufacturer'

s

instructions.

4.

HANDLE WIRE

ROPE WITH

CARE.

5.

COIL

AND

UNCOIL

WIRE

ROPE

in accordance

with

manufacturer's

instructions

in

order

to avoid

kinks or damage.

6.

TIGHTEN WIRE

ROPE CLAMPS

in

accordance

with

the

clamp manufacturer's

instructions.

7. INSPECT

WIRE

ROPE

IN

ACCORDANCE

WITH

MANUFACTURER'S

INSTRUCTIONS.

DO NOT

USE

WIRE

ROPE

THAT

IS

KINKED,

BIRDCAGED,

CORRODED,

UNDERSIZED,

OR

DAMAGED

IN ANY WAY.

Do

not expose wire

rope

to fire,

undue

heat,

conosive

atmosphere,

electricity,

chemicals or

damage

by tool

handling.

8.

USE

THIMBLES AND

SHACKLES

AT ALL WIRE

ROPE SUSPENSION

TERMINATIONS.

9.

USE

J-TYPE

CLAMPS

OR SWEDGE

FITTINGS.

Do not

use

U-bolts.

Retighten

J

Clamps

under

load and retighten

daily.

rO. WIRE ROPES USED

WITH

TRACTION

HOISTS MUST

HAVE

PREPARED

ENDS.

Follow manufacturer's

recommendations.

Manufacturer:

Spider@

365 Upland

Drive, Tukwila,

WA

98188

pln996l

Version

#l

Phone877-774-3370,Fax206-575-6240

O

2004

Page

28 of30


29/34

c. PowER SUPPLY FOR

MOTORTZED EQUTPMENT:

1.

GROUND

ALL ELECTRICAL

POWER

SOURCES

AND

POWER CORD

CONNECTIONS

and

protect

them

with

circuit

breakers.

2.

USE

POWER

CORDS OR

AIR

HOSES OF TIIE PROPER SIZE

THAT ARE

LONG ENOUGII

for

the

job.

3.

POWER

CORD OR

AIR

HOSE

CONNECTIONS

MUST

BE RESTRAINED to

prevent

their

separation.

4. USE STRAIN

RELIEF

DEVICES TO

ATTACH

POWER CORDS OR

AIR

SUPPLY

HOSES

TO THE

SUSPENDED

SCAFFOLD

to

prevent

them

from falling.

5.

PROTECT POWER

CORDS

OR

AIR HOSES AT

SHARP

EDGES.

6.

USE GFI \ryITH

POWER TOOLS.

D. FALL ARREST EQUIPMENT:

1. EACH

PERSON

ON

A

SUSPENDED

SCAFFOLD

must

be attached

to

a separate

fall

arrest

system unless the installation was

specifically

designed

not to require

one.

2. EACH LIFELINE MUST BE FASTENED

IN

ACCORDANCE

WITH

MANUFACTURER'S INSTRUCTIONS to

a

separate anchorage

capable of

holding a

minimum

of

5000

pounds.

3. DO

NOT

\ryRAP

LIFELINES

AROUND STRUCTURAL

MEMBERS unless lifelines

are

protected

and

a suitable

anchorage connection

is used.

4.

PROTECT

LIFELINES AT

SHARP CORNERS

to prevent chahng.

5.

RIG

FALL

ARREST

SYSTEMS

to

prevent

free

fall in excess of six

feet.

6.

SUSPEND

LIFELINES

FREELY without

contact

with structural

members

or building

façade.

7.

USE LIFELINES OF

SIZE

AND

CONSTRUCTION

that are

compatible

with

the

rope

grab

use.

8. ASSURE

A

PROPERLY ATTACHED ROPE

GRAB

IS

INSTALLED

ON

EACH

LIFELINE IN

THE

PROPERDIRECTION. Install in

accordance

with

the

manufacturer'

s

recommendations.

9. KEEP ROPE

GRAB

POSITIONED ABOVE YOUR HEAD LEVEL.

10. USE ONLY

FULL

BODY HARNESSES

of

the

proper

size and

that

are tightly

fastened.

11. ASSURE

FULL

BODY

HARNESS

HAS LANYARD attachment

with D-ring

at the

center

of your

back.

12.

CONSULT FALL PROTECTION

SUPPLIER

FOR INSPECTION PROCEDURE.

INSPECT

FALL PROTECTION ANCHORAGE

/

EQUIPMENT BEFORE EACH

USE.

13.

WIIEN A SECONDARY WIRE

ROPE SYSTEM

IS

USED,

a horizontal lifeline

secured to two or more structural

members

of

the

scaffold in lieu of

vertical

lifelines.

E. DURINGUSE:

1.

USE ALL EQUIPMENT AND

ALL

DEVICES

in

accordance

with

the manufacturer's

instructions.

2. DO

NOT OVERLOAD, MODIFY,

OR

STJBSTITUTE

EQUIPMENT.

3. BEFORE

COMMENCING

WORK

OPERATIONS

preload

wire rope and

equipment

with the maximum working

load,

then

retighten

wire rope rigging

clamps

and recheck rigging to manufacturer's

recommendations.

4.

INSPECT

ALL

RIGGING

EQUIPMENT AND

SUSPENDED

SCAFFOLD

SYSTEMS

DAILY.

5. INSPECT

WIRE

ROPE

DURING EACH

ASCENT

OR

DESCENT FOR

DAMAGE.

6.

USE

CARE

TO PREVENT DAMAGE TO EQUIPMENT by conosive or other

damaging

substances.

7.

CLEAN

AND

SERVICE

EQUIPMENT REGULARLY.

8.

ALWAYS MAINTAIN AT LEAST

(4)

FOUR WRAPS OF

WIRE

ROPE ON

DRUM

TYPE HOISTS.

Manufacturer:

Spider@

365 Upland Drive,

Tukwila, WA

98188

pln996l Version

#l

Phone877-774-3370,Fax206-575-6240 @2004

Page

29

of

30


30/34

9.

DO

NOT

JOIN

PLATFORMS

unless

the

installation was

designed

for that

purpose.

10. ONLY

MOVE

SUSPENDED

SCAF'F'OLDS

IIORIZONTALLY

\ryHEN

NOT

OCCTJPIED.

lf.

WIIEN

RIGGING

FOR

ANOTHER

DROP ass¡ure suflicient wire

rope

is

available

before

moving the suspended scalfold system

horizontally.

12.

WIIEN

WELDING

FROM SUSPENDED SCAFFOLDS:

a.

Assure

platform is

grounded

to

structure.

b.

Insulate

wire

rope above

and below the

platform.

c.

Insulate wire rope at suspension

point

and assure wire does

not contact structure

along

its

entire

length.

d.

Prevent the bitter end

from touching

the

welding

ground.

Since

field conditions vary

and

are

beyond

the

control of

the

SSFI

and

the

SIA,

safe and

proper

use

of

suspended scaffolding is

the

sole

responsibility of

the user.

Reprinting of this publication

does

not

imply

approval of product by

the

Institute or

indicate

membership

in

the Institute.

@

Permission to reproduce

in entirety

can

be

obtained

from:

Scaffolding,

Shoring

&

Forming Institute

1300 Sumner

Ave., Cleveland, Ohio

44115

Publication

SP20l

Printed

in

U.S.A

2/99

(2700)


Drive, Tukwila,

WA 98188

Phone 877

-77

4-3370, Fax 206-57 5-6240

@

2004

pln996l

Version #l

Page 30

of30


31/34

SC

10(Xl \il Ikrisl

Pmre:

6{)-ll0psi

750-1500 lbs.

Up ro

35

fpm

88 lbs.

CoNmpl¡on:

35-70

CFM

70

CFM

Max.

20.5"x 12"x

t4"

Ai¡ line filte¡ md

for

single hoisr opemtion is

ider@ Bmnch P/l\ 5430-

Always uæ hoist

coveñ

working

in

hmh envionmenls

envircnmenls with airbome debris.

UP/DOr'VN Op€Etion

Hildle

WARNING:

These

units

æ intended for ue

with industrial compressd air systeru only,

They

must

not

be us€d

where

prourc

or

tempenture may excæd mõimm

operaling

conditioru. Serious injury

may rcsult

from

doing rc.

WARNING:

Make sure that

you

read the entire operator's manual before

operating this hoist.

Make

sure to

perform

ALL

Daily Test

Requirements

before operating this hoist.

Perform all daily

tests

to ensure conect

operation Do not

use

the hoist

for

litling

until

you

have

successfully

completed

the

daily

tests.

The mæhmical opsrat¡on of the a¡r

hoist

¡s the

sme

as

tlÉ

elætric

ho¡sÌ,

The

trilsmission, tnction

sheave,

mfety devices md

rmndary brokes

work

the

sme.

The d¡ffercnæs

belwæn

the

air

and

elætric hoist include the motor,

@ntrol system and

primary

brake

opemÌion,

BE SARE TO

READ

TITE

COMPIßTE

OPERATING

INSTRUCTTON MANUALAS

WELL AS THIS SECTION

BEFORE USINC YOAR

SC|0MA

AIR

HOIST.

Kecp this

mnuøl wílh lhe ho¡sl ol olt h¡mcs.

E

AIR LINE

COITINECTION:

TtF a¡r l¡ne from

t¡e

Filter/Lübricator

asmbly

is

connæted

here

to

the

hoist.

Filter/LubricsSor Nmbly, An

air

line

connects

to

the air

inl€t

on the hoist.

Sæurc the

air

line to the

stage or work cage

so

that

i1 cannot

fall

away

or

put

a

strain on

the conneting fittings if

it should b€come

acc¡dentally d¡sonnæaed.

(

\

SCIü)O

Hoist Air Hoist

(addenda)

Spider@ a

division

of SaferÀrorks@, LLC @2005

SP Air Hoist Addenda Copyright

2005


32/34

(tl.¡iL-A

t

lltN Df,:.SCRIPTIllN

A

WARII¡ING:

ræ

units

æ

intended for uæ with

dustrial æmpresd air

sy$tems

only.

rcy

mut

nol be usd where pmsure

tempemlure may

exæed

mu¡mum

pBling

conditions

Serious

injury

ay result from doing so.

rommended Air line filter ild

bricator for single hoist operation is

rider@

Bmch P/N 5430.

rommended

ai¡ horc

size /¡"

pically.

Always ure hoist coveß

ren

working

in hmh envircnments

À

Connæting

Ple

Fllter/Lubrietor

Asy.

connecls

filter

lubricator to

platfom

hmdmil or to hoist

Slte

llome

used to

verify oil flow

rate

Filter-

Septrats

water

from a¡r line

À

Lubrietor.

Adds

Mobil Almo

525 oil to air line for

hoist lub¡ication

Ma¡tr A¡r lhe omæt¡otr

E

The

comprcsor

air line is connected

herc.

Dmin Cæk

Folrt Airlíne Connetlon

Connæt

th¡s

l¡ne to

the ho¡st

nin water frcm filter at the

end

of

reh

sNft

BE

SARE TO READ THE

COMPLETE OPERATING

INSTRACTION MANUALAS

WELL AS THIS SECTION

BEFORE

USING YOUR

SCIùNA AIR HOIST. Kecp thít

mnual

wilh

the hoàtl

ot sll limcs.

A

o

TI

=

lnsp€t¡on

=

Verify

=

P¿rfnm P¡mess

EAFi|ær¡Lubr¡eaor

Nmbly. An air l¡ne

comæts

to

the

air inlet on

the

hoist. Swure the air l¡ne to the stage or

work

cage

so thrt

it cütrnot

f0ll

away or

put

a

stmin on

the

connæting ñnings ¡f

it

should

bæome accidentally

disonnected.

All

Aìr Hoßß are sold

with

a FiUerlltbricotot Asscmbl .

How

the Filter/Lubricator

Worlrs

The air

is

pæed

thrcugh

ûe filter

to remove

liquid ud

rclid

panicles

frcm the

comprcswd air. At the bottom of

fhe

filter

bowl is

a

dm¡n cock to allow collæted l¡qu¡ds to be bled off.

This

should

be done on a daily basis ore

morc frequently ìf

necessary

to mainlain

a dry

air

supply.

The

filter

bowl

should

be removed æd the filte¡

rcrcn

exmined for dirt.

Clffi

the

sren

in a clwing mlution with a brush when

nressary.

The

lubrietor

deposits

a

small amount

of

cleu oil

into

the

compwd

air supply in order to lubricate

the

molor.

Too much

or

tm linle oil øn advemrly affæl the

perfommce

and

opcmt¡on

of the hoist. The oil level should

be

inspected

frcquendy

md the bowl filled with Almo

525

o¡l

when

needed. Thc

oìl flow

mte should be

inspected whenever

the

bowl

is filled. The mommended d¡ip mte in

lhe

sight

dome is 6 drops

per

minule

with

the

hoist

running. Tum the

adjustment

sæw

clækwiw to

deææ the

nle and coutrlerclækw¡se to ¡nreaw,

This hoist

is labeled

with

the following informational

label

o

I *1'::f,=J"s"1f99"t1 I

se.'no

o

"%0..:n"J'..1åi:

75o'/1ooo/15oo

|

ruur.ro o.

""ri.

PSt N,to-x. 60/90/110

I

70

CFM

MAX

4HP

Manufacturing date

Fecha

de

fabricat¡on

20[---------l

O

I

," Patent 5,090,666

I

nn. c/

^

O

Model

Modelo

SC

I 000 Hoist Air

Hoist

(addenda)

Spider@

a

division of Safeworks@, Lrc

@2005

SP Air

Hoist Addenda

Copyrieht 2005


33/34


34/34

SCI(Xl(} ,\ir

floist

ADDITIONAL DAILY

INSPECTION

AND

MAINTENANCE REOUIREMENTS

A

J

h"pot

th"

nir

comprærcr æd

hose

line for

leaks,

kinks,

blækags,

or other

damage.

À

J

h"pot ,h"

hoæs, fittings and

valves

on

the

hoist for

leaks

or

damage.

A

.,/

lnsp@t lhe lubricator for oil.

A

J lnspæt the filter dn¡n c@k to dmir water.

ADDITIONAL

TROT]BLESHOOTING

lf the hoist will not opemte, check the following:

I

.

Compressor

is

prcviding

adequrte supply

of

air

at the

prcper

pressure.

2. Blæked,

leaking or

dmrged

air

liæs, hoses

or fìttings.

3,

Clogged Mufflem. The

mufflen can become

clogged with

dirt

or

ice created

by water in

the

¡ir supply

úu¡ fezes

when exh¡usted

frcm the

motor.

Remove

the

muffler and clem

or

reploce.

¡

4.

Sluggish air motor. Flush the ¡'r motor with WD40@ in a well ventilated

æa.

Disconnet the air line and ¡dd seveml tæpoons of WD40@ to the motor.

Rol¡te the shaft

by

hud

in both

dietions.

Connect

the

air line

and

apply

pressurc

slowly

until rll of the

WD40@

is exhausted fom the

motor.

If

the

væes

of

lhe motor

need

to

be replaced

or

the

motor d¡Ësæmbled, only

an

experienced

a¡r

motor tæhnician should do

the

work. Contåct

your

nwst

Spider@

Broch

for service.

D

tr

VeM

ValvÈ

md

prcper

lever action.

¡

Mufllc*

Ho

,

if

you

can

see

light through the rcreen without rny spots. it is

good.

CIan or replæe if necesury.

g

Filter

DisN

w¡ter.

Lubrieton

Check oil level. Urc Almo 525. Set drip rale at 6 drcps

per

ninute.(D0 NOT use ATF

(Automotic

Trunsmßsion Fluid), which is ¡eddish i

color,

¡n

tß ho¡sL ATF can conløinole mny

paß

insid

of

this hoisl,

vhich mo

requ¡rc exteß¡ve cluning

ond

ccrlo¡n

parls

lo e rcplued. ATF

conlo¡ns delergenls

thal

may not

be

compatiblc vith olhet

patß

ín lhe hoist. ATF

moy

cause

parls

such 6 inlenal

O-rin9s

to swell on

lail

posibly

olfecting

the

perfononce

o

lhß ho¡tl.)USE ONLY ALMO 525 OIL lN THE LUBRTCATOR OF THIS HOIST,

lTÍr's

ir ¿ Mobil@ oil

product

and is

ovoílable

fron

tuy

of

lheir

suppliers.

you

cor

co,úact Mob¡l@

ot I

(80O)

6ó2-4525 or on

the inentet

ar bwvrnob¡lo¡l.con)

O

l¡r

Pmure

oo

not

"^.""d'ioo

p.i.

O

Â¡r

Volume

*hile

running

should

not excæd 70 CFM

O

Tmvelspccdshouldbeapproximately35fpm.

Thisspeedwillchangebæedupontheactualloadbeingliftal,theairprssureandtheairvolumebeing

supplied

to

the hoist.

O

Lubricaaor oil

drip Hae

should

be 6 drops

per

minute.

A¡r Hoisl stonge

To

saore

I

SCImOA for

I

to

5

mooths

th€

following

steps

should

be

taken:

l.

Runhoistwiththclubricatorcompletelyopentodeliberatelyover-lubricctetheû¡rmotormdallotherææwheæcondenstioncanbuildup.

2.

Spny any stæl

moving

parls

w¡th

pen€tmting

o¡l

ild

put

the drive urembly into

a

plðt¡c

bag wiù sme

dsiccilt

bags to rbrcrb moisture.

3.

Seal

bag

md

put

in

plastic

shipp¡trg

cotrla¡ner.

4. Traction

housing:

spBy

any

steel

moving

parts

with

peneûating

oil

and

put

lhe assembly in

a

plætic

bag with

desiccant

bags

before

plæing

¡t

in the

shipping

conta¡ner.

Profrdure

to

pua

units

back

¡D sníce;

l.

Openshippingconta¡nerandremoveasæmbliesfrcmbag.

Re-Àsrembleandrunthehoistwiththelubricatorcompletelyclorcd. Flushoutexcesso¡1.

During this

pmedurc,

¡t

is

not uncommon

to

sw

an

oil mist blowing out

of the

mufflers.

2- When the oil

mist d¡sappem,

st

the

lubricator

to

6 drcps

per

minule.

A

=Inspection

O

=Verify

SC 1000

Hoist Air Ho¡st

(ûddenda)

Spider@ a

division

of

SafeWorks@,

LLC @2005

9961 spider sc1000 operator manual v1-english

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