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Material number: 11120355A Date of creation 24.09.2014 SC1000 TEMSA INTELLIEDGE Operating instructions - Busdriver

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  • Material number: 11120355ADate of creation 24.09.2014

    SC1000 TEMSA INTELLIEDGE

    Operating instructions

    - Busdriver

  • Material number 11116926A SC1000 Temsa

    1 25. September 2014 Operating Instructions Bus Driver

    Table of contents Intended use ............................................................................................. 2

    Symbols used ............................................................................................ 4

    Description of the control panel .................................................................... 5

    Display description ..................................................................................... 6

    Usage ....................................................................................................... 7

    Turn control panel ON/OFF ....................................................................... 7

    Driver’s workplace functions ........................................................................ 8

    1. Adjust temperature ......................................................................... 8

    2. Adjust blower speed ........................................................................ 9

    3. Adjust air flow direction/ defrost function ........................................... 9

    4. Toggle between fresh air and air recirculation ................................... 11

    Passenger compartment functions .............................................................. 12

    1. AUTO mode .................................................................................. 12

    2. Adjust temperature ....................................................................... 13

    3. Adjust blower speed level ............................................................... 14

    4. Toggle between fresh air / air recirculation ....................................... 15

    5. Preheating .................................................................................... 16

    Set date and time ............................................................................... 16

    Activate (without start time delay) ........................................................ 18

    Programming the timer ....................................................................... 18

    Choose start and operation time ........................................................... 19

    6. Reheat ......................................................................................... 20

    7. Error read out ............................................................................... 21

    Error description ...................................................................................... 23

    Error messages - overview ..................................................................... 23

    Annex ..................................................................................................... 26

    List of figures ........................................................................................ 26

  • Material number 11116926A SC1000 Temsa

    2 25. September 2014 Operating Instructions Bus Driver

    Intended use

    Das SC1000 is a device designed to control HVAC components (heating, venti-

    lation, air-conditioning) for buses, e.g. roof-top air-conditioning systems, heaters

    etc. It comprises always of a control panel (control device with human-to-

    machine interface) which is integrated into the dashboard, and of one or more

    substations, which are controlled by means of the control panel. The communi-

    cation between control panel and the respective substation is done via CAN bus.

    Figure 1 SC1000 Control Panel

  • Material number 11116926A SC1000 Temsa

    3 25. September 2014 Operating Instructions Bus Driver

    A substation is a control device with power outputs for the control of all in the AC

    unit integrated components.

    Figure 2 SC1000 Substation

  • Material number 11116926A SC1000 Temsa

    4 25. September 2014 Operating Instructions Bus Driver

    Symbols used

    Important Note

    Important Advice for Use In case of non-observance the guarantee invalidates and the

    manufacturer accepts no liability.

    Note

    Note

  • Material number 11116926A SC1000 Temsa

    5 25. September 2014 Operating Instructions Bus Driver

    Description of the control panel

    Driver‘s workplace

    Passenger compartment

    1. Fresh air / air recir-culation button

    5. Fresh air / air recir-culation button

    9. Reheat (dehumidify) button

    2. Air direction control 6. Blower speed button 10. AUTO mode button

    3. Blower speed control 7. Heater button 11. Temperature button

    4. Temperature control

    8. Timer button heater ….

    12. UP/DOWN button

    13. Display

    13

    Driver’s workplace air-

    conditioning

    Air-conditioning of the passenger compartment

    4 5 6 7

    8

    9

    10 11 12 1

    2

    3

    Figure 3 Control Panel

  • Material number 11116926A SC1000 Temsa

    6 25. September 2014 Operating Instructions Bus Driver

    Display description

    A. Indicated value B. Appears, if the lowest adjustable room temperature is reached.

    C. Is indicated with the setpoint temperature (passenger compartment).

    D. Time

    E. Blower speed level F. Error icon G. Reheat (dehumidification) active

    (HVAC version only)

    H. Blower is on (HVAC Version

    only) I. Cooling is activated J. Heater is on K. Fresh air flaps open L. Air recirculation is on (HVAC

    version only) M. Is indicated with the current

    room temperature.

    N. Is indicated with the current

    outside temperature. O. Is displayed during blower speed

    adjustment at the driver’s work-

    place.

    P. AUTO mode active

    Q. Is displayed during start time

    adjustment of the pre-heater.

    H

    B C

    M

    N

    Q

    E

    A

    F G I J K L

    D

    P

    Figure 4 Display

    O

  • Material number 11116926A SC1000 Temsa

    7 25. September 2014 Operating Instructions Bus Driver

    Usage

    Turn control panel ON/OFF

    Switch on the ignition. The control panel starts

    automatically.

    The current software version (1.0) and the current

    release appear on the display (Fig.5).

    After four seconds the default screen is displayed.

    (Fig.6).

    Figure 6 Standard Screen

    Figure 5 Release

  • Material number 11116926A SC1000 Temsa

    8 25. September 2014 Operating Instructions Bus Driver

    Driver’s workplace functions

    1. Adjust temperature

    Cooling

    Rotate the knob (Fig.3, No.4) counterclockwise into the blue area.

    Heating:

    Rotate the knob clockwise into the red area.

    .

    Fort the driver’s workplace no particular temperature can be

    adjusted. The temperature control for the driver’s workplace not

    controls the temperature, but the degree of opening the hot

    water valve. This results in an uncontrolled outlet temperature. Note

  • Material number 11116926A SC1000 Temsa

    9 25. September 2014 Operating Instructions Bus Driver

    Figure 7 Current Blower Speed Level

    2. Adjust blower speed

    Turn the knob (Fig.3, No.3) clockwise to 5 o’clock

    position, to increase blower speed level.

    Turn the knob counterclockwise to 7 o’clock position,

    to decrease blower speed level.

    The display shows the current blower speed level

    (Fig.7).

    3. Adjust air flow direction/ defrost function

    Rotate knob clockwise into 2 o’clock position, to direct the air flow

    against the wind screen.

    Rotate knob (Fig.3, No.2) counterclockwise into 7 o’clock position, to

    direct the air flow onto the floor.

    Turn the knob into 12 o’clock position, to direct the air flow onto the

    floor and against the wind screen.

    The blower can be set from 20 to 100 in steps of 10.

    20 is the smallest blower speed, on level 100 the blower runs

    at full speed. If the knob is turned counterclockwise to its most

    left position, on the display appears “OFF” and the blower is

    switched off.

    For operation the following conditions apply:

    - If the defrost function is active the blower runs on

    maximum speed.

    Note

  • Material number 11116926A SC1000 Temsa

    10 25. September 2014 Operating Instructions Bus Driver

    Rotate knob clockwise into 4 o’clock position, to direct the air flow

    against the wind screen.

    Defrost function:

    Rotate knob clockwise into 5 o’clock position. The air flow is directed

    against the wind screen. The water valve opens to generate heated air.

  • Material number 11116926A SC1000 Temsa

    11 25. September 2014 Operating Instructions Bus Driver

    4. Toggle between fresh air and air recirculation

    Press button (Fig.3, No.1), to toggle between fresh air and air

    recirculation modes.

    Fresh air: the LED next to the fresh air / air

    recirculation button is not lit.

    Air recirculation: the LED next to the fresh air /

    air recirculation button lights up.

    Figure 8 Air Recirculation Mode

    Active

    The air recirculation mode is not limited in time.

    Note

  • Material number 11116926A SC1000 Temsa

    12 25. September 2014 Operating Instructions Bus Driver

    Passenger compartment functions

    1. AUTO mode

    Activate:

    Press button (Fig.3, No.10) shortly – the LED next to

    the button lights up.

    On the display appears „AUTO“ and the

    cooling,- respective heating icon is shown

    (Fig.9).

    Terminate:

    Press button shortly – the LED next to the button

    goes out.

    On the display „AUTO“ disappears.

    Air-conditioning system and heater are activated only in the

    AUTO mode.

    To use all modes in full, activate after turning on the control

    panel the AUTO mode and make sure that the doors are closed.

    To save energy, you can switch to manual mode (simply

    deactivate the AUTO mode), here the temperature can be

    manually changed by adjusting the blower speed.

    Note

    The AUTO mode can be activated only when the engine is

    running.

    Note

    Figure 9 AUTO Mode Active

    AUTO

  • Material number 11116926A SC1000 Temsa

    13 25. September 2014 Operating Instructions Bus Driver

    Figure 10 Current Room Temperature

    INT

    2. Adjust temperature

    Press button to increase temperature.

    Press button to decrease temperature.

    Display the current room, respective outside temperature

    Press button shortly to display the current room

    temperature.

    On the display „INT“ and the current room

    temperature are shown (Fig.10).

    Press button shortly again, to display the current

    outside temperature.

    On the display „EXT“ and the current outside

    temperature are shown.

    Terminate:

    After three seconds the mode is terminated automatically.

    However, it is also possible to terminate it manually before as follows.

    Press button shortly to change to the default screen.

    The temperature can be varied within the values 15°C and 28°C.

    Note

  • Material number 11116926A SC1000 Temsa

    14 25. September 2014 Operating Instructions Bus Driver

    3. Adjust blower speed level

    Activate:

    Press the button (Fig.3, No.6) shortly - the LED next

    to the button lights up.

    Now the blower speed level can be adjusted.

    Press button to increase speed level.

    Press button to decrease speed level.

    The currently set blower speed level can be

    read on the display (Fig.11).

    Exit:

    After three seconds the mode is terminated automatically. However, it is also

    possible to terminate it manually before as follows.

    Press button shortly to change to the default screen.

    Figure 11 Blower Speed Level

    The blower can be set from 20 to 100 in steps of 10.

    10 is the smallest blower speed, on level 100 the blower runs

    at full speed.

    For operation the following conditions apply:

    - If the engine is not running, the speed of the blowers

    will reset to a certain value.

    - If the doors are opened, this has also the consequence

    that the speed of the blowers is reset to the above

    mentioned value.

    - At activated cooling function it is not possible to turn off

    the blower completely, it runs with at least xy- %.

    Note

  • Material number 11116926A SC1000 Temsa

    15 25. September 2014 Operating Instructions Bus Driver

    Figure 12 Air Recirculation Mode Active

    4. Toggle between fresh air / air recirculation

    Activate:

    Press the button (Fig.3, No.5) shortly – the LED next

    to the button lights up.

    On the display the air recirculation icon

    (Fig.12) appears.

    Terminate:

    Press the button (Fig.3, No.5) shortly – the LED next

    to the button goes out.

    The air recirculation icon on the screen goes out.

    It is not possible, to check the setting again. If after leaving

    the mode the blower button is pressed again, the set value is

    displayed, then deleted and the blower is controlled again

    automatically. Note

    The air recirculation mode is limited to 10 minutes. After this

    time, the fresh air channels depending on the room

    temperature setpoint, the duct temperature and the current

    outside temperature are regulated automatically.

    Note

  • Material number 11116926A SC1000 Temsa

    16 25. September 2014 Operating Instructions Bus Driver

    Figure 13 Preheating

    5. Preheating

    Set date and time

    + Press button (Fig.3, No.8) for 3 seconds.

    On display „PrE“ (Fig.13) appears.

    Press button or (Fig.3, No.12) one time.

    Programming, take into operation of the heater and setting up

    the timer of the heater is in the responsibility of the driver.

    He has to ensure, that at the start time the circumstances and

    the parking situation are suitable.

    For security reasons it is only possible to program the timer for

    the same and the next working day. The Start time delay for

    Monday is already possible on Friday.

    To activate the preheating function the engine must be off.

    The pre-heating function will only be executed if no low voltage

    (

  • Material number 11116926A SC1000 Temsa

    17 25. September 2014 Operating Instructions Bus Driver

    On the display „ti-A“ (Fig.14) appears.

    Press button (Fig.3, No.11) to confirm the selection.

    On the screen appears „hour“ (Fig.15) and the hour digits

    begin to flash.

    Press button to increase the number of hours.

    (0-23 h).

    Press button to decrease the number of hours.

    (0-23 h).

    Press button to confirm value.

    Minute digits begin to flash.

    Now proceed exactly as described for setting the number of hours to set the

    number of minutes.

    Now the week days are indicated (Fig.16).

    Set the week day (Mo, Tu, We, Th, Fr, Sa, Su) using the

    buttons .

    Press button to confirm the day.

    The default screen appears automatically.

    Figure 14 ti-A

    Figure 15 Number of Hours

    Figure 16 Week Day

  • Material number 11116926A SC1000 Temsa

    18 25. September 2014 Operating Instructions Bus Driver

    Figure 17 Heating Icon

    Activate (without start time delay)

    Press button (Fig.3, No.7) shortly – the button LED

    lights up.

    The heating icon appears on the screen (Fig.17).

    Programming the timer

    Press button 3 seconds until „PrE“ appears on the

    screen (Fig.18).

    You have seven memory locations (PrE 1-7) available for

    storing different start times. The system starts at the

    respective times the pre-heating mode. Note

    Prior to using the timer, the correct time must be set.

    The timer allows you to heat up the passenger compartment

    without having to start the engine.

    By using the timer, the starting and operation time can be

    selected individually.

    Up to 7 start times can be set in parallel (PRE1-7).

    Note

    Figure 18 PrE

  • Material number 11116926A SC1000 Temsa

    19 25. September 2014 Operating Instructions Bus Driver

    Choose start and operation time

    Start time:

    Press button to display the memory locations.

    On the display appears prE1 (Fig.19).

    Press buttons to scroll through memory locations

    PrE 1-7 and to select one of them.

    Press button to confirm selection.

    On the screen appears „00:00“ and „hour“

    (Fig.20).

    If the start time was already programmed

    before, it appears instead of „00:00“.

    The hour digits begin to flash.

    Press button to increase number of hours (0-23 h).

    Press button to decrease number of hours (0-23h).

    Press button to confirm the selected number of hours

    The minute digits begin to flash.

    Now proceed exactly as described for setting the number of hours to set the

    number of minutes.

    Now the week days are indicated (Fig.21).

    Set the week day (Mo, Tu, We, Th, Fr, Sa, Su) using the

    buttons

    Figure 20 Hour Indication

    Figure 21 Week Day

    Figure 19 Memory Location

  • Material number 11116926A SC1000 Temsa

    20 25. September 2014 Operating Instructions Bus Driver

    Press button to confirm the day.

    On the screen appears 0´(Fig.22).

    Operation time:

    To adjust the operation time, proceed exactly as described for setting the

    start time.

    Press button to activate the pre-heating mode with the chosen start and

    operation time.

    Terminate:

    Press button to exit the menu.

    6. Reheat

    Activate:

    Press button (Fig.3, No.9) shortly.

    The LED next to the button lights up.

    The operation time can be set in steps of 5 between 5 and 60

    minutes.

    Note

    Figure 22 Operation Time

    The reheat mode can only be activated in the AUTO mode (the

    engine is running) and at least 8°C outside temperature.

    In addition, the difference between setpoint of room tempera-

    ture and the setpoint of duct temperature must be

  • Material number 11116926A SC1000 Temsa

    21 25. September 2014 Operating Instructions Bus Driver

    Figure 23 Error Count

    Terminate:

    Press button shortly.

    The button LED turns off.

    7. Error read out

    Activate:

    Press button (Fig.3, No.1) at drivers’s workplace for 2

    seconds until E1:XY on the display appears.

    The menu for system fault analysis opens.

    The count (Fig.23) shows the current frequency of

    occurrence of the error.

    Press button to scroll through error messages.

    Terminate:

    Press button (Fig.3, No.1) at drivers’s workplace until the standard

    screen appears.

    If an error occurred, the error icon (Fig.4, F) on the display

    appears. Which kind of error it is, you can see in the error code

    table in the section „Error description“.

    Note

    If it is a currently existing error, this is indicated by a dot

    between the third and fourth digit of the error code on the

    display (Abb.24). If the error is corrected, the point disappears

    and the count increases.

    To delete an error message, press and hold button for six

    seconds.

    Note

  • Material number 11116926A SC1000 Temsa

    22 25. September 2014 Operating Instructions Bus Driver

    Delete:

    Press and hold button for six seconds.

    The error message is no longer displayed.

    If the error has not been corrected, it

    appears again with a dot between the third

    and fourth digit of the error code within the

    error messages (Fig.24).

    .

    Figure 24 Current Error

  • Material number 11116926A SC1000 Temsa

    23 25. September 2014 Operating Instructions Bus Driver

    Error description

    If a system fault occurs, the warning icon for error messages

    flashes on the screen (Fig. 25).

    Error messages - overview

    Error message

    on the display in der Anzeige

    Description Cause

    Remedy

    00 Not used -

    01 Hot water valve failure in the

    frontbox

    1. Check plug connections

    - Electrical and visual check of all plug connections

    2. Replace component

    3. Replace control unit

    02 The air distribution flap

    actuator (foot area) of the frontbox has failed

    03 ?

    10 In conjunction with this error

    message further errors can arise. They are to be ignored

    until error 10 is corrected. Communication to the substation is interrupted

    (substation 1).

    1. Verify the substation is active

    - Check plug connections - Replace substation

    - Replace control unit

    11 ?

    12 Hot water valve has failed (roof) (substation)

    1. Check plug connections - Electrical and visual check of all plug

    connections 2. Replace component 3. Replace control unit

    20 In conjunction with this error message further errors can

    arise. They are to be ignored until error 20 is corrected.

    Communication to the substation is interrupted.

    1. Verify the substation is active - Check plug connections

    - Replace substation - Replace control unit

    21 Motor 0 of the convector 1. Check plug connections

    Figure 25 Error Message

  • Material number 11116926A SC1000 Temsa

    24 25. September 2014 Operating Instructions Bus Driver

    Error message on the display

    in der Anzeige

    Description Cause Remedy

    valve has failed (substation 2

    front)

    - Electrical and visual check of all plug

    connections 2. Replace component

    3. Replace control unit 22 Motor 1 of the convector

    valve has failed (substation 2 rear)

    30 ?

    31 ?

    32 ? Servo1

    A0 Outside temperature sensor - fault

    1. Check by means of the block diagram in xy, where the respective component is

    connected and replace the affected control device.

    2. Visual check of all plug connections

    - Replace sensor

    A1 Passenger compartment sensor - fault (front)

    A2 Duct temperature sensor - fault

    A3 Ice sensor- fault

    A4 Convector temperature sensor - fault

    A5 Water temperature sensor - fault

    B0 High-/Low pressure The clutch will be

    activated, when the

    pressure after three minutes falls.

    1. Check whether B1 occurred, if this is the case see B1.

    2. Short-term overload of the air-

    conditioning system due to high engine speed at high ambient temperature.

    The air-conditioning system is turned off for three minutes.

    B1 High-/Low pressure (The error message B0 since

    the last start of the control unit occurred more than three

    times.

    The air-conditioning system is switched off completely. Turn the ignition off and then

    on again to initiate a reboot of the system. It is not enough to turn off the engine and

    then on again, because a reboot of the control unit is required. Can be excluded, that an overload has been caused by a high

    engine speed at high ambient temperature, the following must be checked:

    - Check the wiring of the compressor pressure switches

    - Replace the pressure switch - Check the wiring of the solenoid

    valve

    - Replace the solenoid valve - Check the wiring of the condenser

    fan - Replace the condenser fan - Check refrigerant charge (too much

  • Material number 11116926A SC1000 Temsa

    25 25. September 2014 Operating Instructions Bus Driver

    Error message on the display

    in der Anzeige

    Description Cause Remedy

    / too little). If the refrigerant charge,

    too little, a leak test must be performed

    - Examine the roof-top air-conditioning unit for soiling and check the function of the fans

    - Replace substation

    B2 Ice formation at the

    evaporator

    Temporary shutdown of the air-conditioning

    unit. If this message appears frequently, these steps must be followed:

    - Examine air duct for soiling - Check evaporator fan wiring

  • Material number 11116926A SC1000 Temsa

    26 25. September 2014 Operating Instructions Bus Driver

    Annex

    List of figures

    Figure 1 SC1000 Control Panel ..................................................................... 2

    Figure 2 SC1000 Substation ........................................................................ 3

    Figure 3 Control Panel ................................................................................. 5

    Figure 4 Display ......................................................................................... 6

    Figure 5 Release ........................................................................................ 7

    Figure 6 Standard Screen ............................................................................ 7

    Figure 7 Current Blower Speed Level ............................................................ 9

    Figure 8 Air Recirculation Mode Active ......................................................... 11

    Figure 9 AUTO Mode Active ....................................................................... 12

    Figure 10 Current Room Temperature ......................................................... 13

    Figure 11 Blower Speed Level .................................................................... 14

    Figure 12 Air Recirculation Mode Active ....................................................... 15

    Figure 13 Preheating ................................................................................ 16

    Figure 14 ti-A .......................................................................................... 17

    Figure 15 Number of Hours ........................................................................ 17

    Figure 16 Week Day ................................................................................. 17

    Figure 17 Heating Icon .............................................................................. 18

    Figure 18 PrE ........................................................................................... 18

    Figure 19 Memory Location ........................................................................ 19

    Figure 20 Hour Indication .......................................................................... 19

    Figure 21 Week Day ................................................................................. 19

    Figure 22 Operation Time .......................................................................... 20

    Figure 23 Error Count ............................................................................... 21

    Figure 24 Current Error ............................................................................. 22

    Figure 25 Error Message............................................................................ 23

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  • Valeo Thermal Commercial Vehicles Germany GmbH Postfach 1371 – 82198 Gilching - Germany - Tel. +49 (0)8105 7721-0 - Fax 49 (0)8105 7721-889 www.valeo-thermalbus.com - [email protected]

    http://www.valeo-thermalbus.com/mailto:[email protected]