9952t-1311-f0001-pd2-a-c

ALGIERS REFINERY REHABILITATION AND ADAPTATION PROJECT

Preliminary Dossier

Vendor Doc Reference : 9952T-1311-F0001-PD2 Revision : A Requisition Reference : 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127

A 25/10/13 Issue for Approval RAJA KARTHIK GAUTHAM

Rev Date DD/MMM/YY

STATUS WRITTEN BY (name & visa)

CHECKED BY (name & visa)

APPROVED BY (name & visa)

DOCUMENT REVISIONS

Sections changed in last revision are identified by a vertical line in the margin

Preliminary Dossier

ALL TAGS

rlamrani

Text Box

See comments Section 4/5/6 Material Dept RL 11/12/2013

lmerhfour

Text Box

1) Specify the name of the equipment in the cover page 2) Create a Bookmarks following the ARH preliminary dossier summary PP 0210 rev1 P14/43. 3) Section 4 - Document Code E0004; Check Comments of Mr. Amrani and insert the description statement corrected according to his comment and approved by Technip (Code 3) 4) Section 5 - Document Code A1003; Insert the design calculation approved by Technip (Code 3). 5) Section 6 - Document Code A2001; Insert the drawing approved by Technip (Code 3) 6) Section 7 - Document Code B1304; Insert the welding procedure approved by Technip (Code 3). 7) Section 8 - Document Code B1201; The heat Treatment is missing, To be provided. (If it is not applicable then specify it) 8) Section 9 - Document Code E0005; The certificate does not specify that the country of origin is India. 9) Section 10 - Document Code B1002; Insert the ITP approved by Technip (Code 3) 10) Section 11 - Document Code; The inspection procedure is missing, to be provided.

SECTION - 1

SECTION - 2

SECTION - 3

SECTION - 4


Description Statement

Vendor Reference: 9952T-1311-E0004-DS2 Revision : A Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127


Rev Date DD/MMM/YY




DOCUMENT REVISIONS


Description Statement ALL TAGS

rlamrani

Text Box

SEE COMMENTS

Etat descriptif de l'équipement

Référence de l'équipement

Désignation de l’équipement: 'VCGC8L4DJF1L4FLDL00

Nom et adresse du fabricant: AUDCO INDIA LIMITED, Chennai, Tamil Nadu

Année de construction: 2013 N° de série: As per annexure N° de plan: As per annexure Code de construction: BS 1868 -ASME B16.34 Lieu de fabrication: India

Caractéristiques techniques de l'équipement:

Type: Valve

Dénomination de l'appareil: Swing Check valve, Flanged Ends Fluide véhiculé: Hydrocarbures, vapeur, autres

Pression de Calcul: 48 bar

Pression max. de service: 48 bar

Pression d’épreuve: 72 bar

Température de calcul: ‐46 to +427°C Température max. de service: 427°C

Température d'essai: ‐46 °C

Matériaux utilisés: ASTM A352 Gr. LCB

Epaisseur: As per annexure Charge limite de rupture: 450 Mpa

Limite minimale d'élasticité: 240 Mpa

Contrainte admissible: 128.3 Mpa

Coefficient de joint: N.A.

Radiographie: As per annexure Traitement thermique: N.A

Sur-épaisseur de corrosion: N.A

Essais non destructifs: ASME B16.34

Diamètre interne: As per annexure

rlamrani

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rlamrani

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AMBIENT

Annexure to the Description Statement:

Commodity Code: VCGC8L4DJF1L4FLDL00

Size (inch) Ident Code Class Qty Inside Dia

(mm) Wall thickness (mm)

Serial No. Drawing No. Radiography

(%) Calculation Note

06” CKZGACY 300 2 153 16 * 30004603-27 10% VCGC8L4DJF1L4FLDL00/ CKZGACY

* - Serial number will be allotted at the time of Inspection



Désignation de l’équipement: VGAJ3L4DJF1L2KZ7DR00


Année de construction: 2013 N° de série: As per annexure N° de plan: As per annexure Code de construction: API 600-ASME B16.34 Lieu de fabrication: India


Type: Valve

Dénomination de l'appareil: Gate valve, Flanged Ends Fluide véhiculé: Hydrocarbures, vapeur, autres

Pression de Calcul: 18.4 bar

Pression max. de service: 18.4 bar













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rlamrani

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AMBIENT


Commodity Code: VGAJ3L4DJF1L2KZ7DR00





04”

CVH2P1X 150 2 102 13.5 * 30004716-04 10%

VGAJ3L4DJF1L2KZ7DR00/ CVH2P1X

08” CVH2P20 150 2 203 15.0 * 30004716-05 10%

VGAJ3L4DJF1L2KZ7DR00/ CVH2P20




Désignation de l’équipement: VGAJ3L4DJF1L4KZ7DR00


Année de construction: 2013 N° de série: As per annexure N° de plan: As per annexure Code de construction: API 600-ASME B16.34 Lieu de fabrication: India


Type: Valve

Dénomination de l'appareil: Gate valve, Flanged Ends Fluide véhiculé: Hydrocarbures, vapeur, autres

Pression de Calcul: 48 bar

Pression max. de service: 48 bar













rlamrani

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rlamrani

Text Box

AMBIENT


Commodity Code: VGAJ3L4DJF1L4KZ7DR00





06”

CVFGEVY 300 6 152 18.5 * 30004716-06 10%

VGAJ3L4DJF1L4KZ7DR00/ CVFGEVY


SECTION - 5


Design Calculation (First Submisison Draft For All Items)

Vendor Reference: 9952T-1311-A1003-DC2 Revision : A Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127

A 26/08/13 Issue for Approval KARTHIK KARTHIK KARTHIK

Rev Date DD/MMM/YY




DOCUMENT REVISIONS


Design Calculation (First Submisison Draft For All Items) ALL TAGS

rlamrani

Callout

TO A DIFFERENT NAME FOR EACH CASE

rlamrani

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rlamrani

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REF. : WT_CH

REVISION : 0SHEET : 1 OF 1

SWING CHECK

CKZGACY/VCGC8L4DJF1L4FLDL00

6"

300

L&T VALVES LIMITED

Customer M/S TECHNIP FRANCE

ALGIERS REFINERY PROJECT

ASTM A352 Gr.LCB

Psi 35000

Psi 65000

Db Bore Diameter mm 153.0

CA Corrosion Allowance Required mm 0.0

tmin Min. Body Thickness mm 9.7

tact Actual Wall Thickness mm 16.0

Is tact>=tmin+C2)

Dic Neck Inner Diameter mm 181.0

Doc Neck Outer Diameter mm 213.0

t1min Min.Body Neck Thick mm 10.5

t1act Actual Body Neck Thick mm 16.0

Is t1act>=t1min+C2)

Pc Pressure Class Lbs 300

Bolting Material - ASTM A320 Gr.L7

St Tensile strength Psi 125000

Ds Sealing Diameter mm 221

Sa Allowable Bolt Stress at 100oF = min(St/5;20000) Psi 20000

AgArea bounded by the effective outside periphery of a gasket or O-ring (p/4 * Ds2)

mm238256

Bolts Dimension UNC 3/4"

N No of Bolts Nos. 10

Ar Bolt Tensile stress Area mm2 215

Ab Total Effective Bolt Tensile Stress Area (Ar * N) mm2 2155

Pc * Ag/Ab 5326

0.45 * Sa 9000

Pc * Ag/Ab<=0.45 * Sa <=9000 OK

PREPARED : MASWOOD AHMED APPROVED : RAMADAS

THUS THE DESIGN IS SATISFACTORY

BODY:

OK

OK

BOLTED BONNET OR COVER JOINTS - (ASME B16.34)

THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT

Project

Body Material

Yield Strength, Sy

Tensile Strength, St

WALL THICKNESS VERIFICATION - (ASME B16.34)

WALL THICKNESS AS PER TABLE-3B

SHELL WALL THICKNESS & COVER JOINT VERIFICATION

Valve Type

Tag No.

Valve Size

Class, Pc

Manufacturer

REF. : WT_GT


GATE - Extended Bonnet

VGAJ3L4DJF1L2KZ7DR00/CVH2P1X

4"

150

L&T VALVES LIMITED



ASTM A352 Gr.LCB

Psi 35000

Psi 65000





Is tact>=tmin+CA)





Is t1act>=t1min+CA)

Ds Neck Inner Diameter mm 38.6

Dse Neck Outer Diameter mm 53.8




Is t2act>=t2min+CA)







mm224564





Pc * Ag/Ab 4025

0.45 * Sa 9000

Pc * Ag/Ab<=0.45 * Sa <=9000 OK



Valve Type

Tag No.

Valve Size

Class, Pc

Manufacturer

Project

Body Material

Yield Strength, Sy






BODY:

OK

OK

BONNET:

OK

BOLTED BONNET OR COVER JOINTS - (AS PER ASME B16.34 -CLAUSE 6.4.1.1)

REF. : WT_GT



VGAJ3L4DJF1L2KZ7DR00/CVH2P20

8"

150

L&T VALVES LIMITED



ASTM A352 Gr.LCB

Psi 35000

Psi 65000





Is tact>=tmin+CA)





Is t1act>=t1min+CA)






Is t2act>=t2min+CA)







mm252913





Pc * Ag/Ab 4536

0.45 * Sa 9000

Pc * Ag/Ab<=0.45 * Sa <=9000 OK



Valve Type

Tag No.

Valve Size

Class, Pc

Manufacturer

Project

Body Material

Yield Strength, Sy






BODY:

OK

OK

BONNET:

OK


REF. : WT_GT



VGAJ3L4DJF1L4KZ7DR00/CVFGEVY

6"

300

L&T VALVES LIMITED



ASTM A352 Gr.LCB

Psi 35000

Psi 65000





Is tact>=tmin+CA)





Is t1act>=t1min+CA)






Is t2act>=t2min+CA)







mm241620





Pc * Ag/Ab 4829

0.45 * Sa 9000

Pc * Ag/Ab<=0.45 * Sa <=9000 OK



Valve Type

Tag No.

Valve Size

Class, Pc

Manufacturer

Project

Body Material

Yield Strength, Sy






BODY:

OK

OK

BONNET:

OK


SECTION - 6


GENERAL ASSEMBLY DRAWING (GAD)

Vendor Doc Reference : 9952T-1311-A110-GAD2 Revision : A Requisition Reference : 9952T-000-SR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127


Rev Date DD/MMM/YY




DOCUMENT REVISIONS


GENERAL ASSEMBLY DRAWING (GAD) ALL TAGS

rlamrani

Callout

TO A DIFFERENT NAME FOR EACH CASE

rlamrani

Line

rlamrani

Line

FLOW DIRECTION

SECTION - 7


WPS / PQR

Vendor Reference: 9952T-1311-B1304-WPS Revision : A Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127

B 21/06/12 Issue for Approval KARTHIK KARTHIK KARTHIK


Rev Date DD/MMM/YY




DOCUMENT REVISIONS


PP 1 - ANG - rev. 2

WELDING PROCEDURE SPECIFICATION (WPS) PROCEDURE QUALIFICATION RECORD (PQR)

ALL TAGS

cdigiaud

Text Box

B

Doc ref: 9952T‐1311‐B1304‐WPS

S.No Technip Comment L&T's Reply

1Missing WPS/WPQR for hard facing of seats/wedges of SS (STL6 on austenitic stainless steel grade 316L)

Included

2Maximum throat thickness for welding seat rings to valve body (sketch in page 27 in the document).

Throat thickness for welding seat rings to valve body varies with size and class rating of the valve. However depth of welding shall be for 50 – 60% of the seat ring thickness

3

For welds on the body (bonnet extension), WPS in the document is showing a backing ring used for welding, specify material and whether this ring is removed after welding

WPS for bonnet extension enclosed which was missed earlier. Regarding backing material, as mentioned in the page 1 of the WPS, Backing material is same as that of the base material and it is a temporary backing, backing material shall be removed after welding

Comment Reply Sheet

Globe valves

Gate valves Globe valves

WPS ‐ PQR for Technip Algiers LTCS Valves Rev 1 submittal Date: 18.06.2012Valves involved in this project

Sample sketchesGate valves

Types of Welding involved in the below mentioned valve types

Seal Welding of Body Ring Insitu Hardfacing on body

Stellite / 13% Cr Deposition on Seat Ring & Disc Stellite Deposition on Disc

Sl. No WPS. No PQR No. Base Material Process Filler Material Remarks /Application Type of welding involved

1 WPS/AIL/525 R1 DT 27.01.2011 PQR/AIL/525 R1 DT 27.01.2011ASTM A 352 Gr LCB

SMAW E7018 ‐ 1Fabrication / minor repair welidng

Partial penertation weld (Non pressure containing weld)

2WPS/AIL/813 REV 0 DT 25.11.2010

PQR/AIL/813 REV 0 DT25.11.2010

ASTM A 352 Gr LCB

FCAW E71T‐1 Body ‐ seat ring weldingpartial penetration groove weld (Non pressure containing weld)

3WPS/AIL/814 REV 0 DT 25.11.2010

PQR/AIL/814 REV 0 DT 25.11.2010

ASTM A 352 Gr LCB

GMAW ER309L Body ‐ seat ring weldingpartial penetration groove weld (Non pressure containing weld)

4WPS./AIL/452 REV 0 DT 28.06.2010

PQR/AIL/452 REV 0 DT 28.06.2010

ASTM A 352 Gr LCB

PTAW ER CoCr AHardface overlay on Seat ring (Stellite 6 )

Hardfacing overlay

5WPS./AIL/453 REV 0 DT 28.06.2010

PQR/AIL/453 REV 0 DT 28.06.2010

ASTM A 352 Gr LCB

PTAW ER CoCr AHardface overlay on seat Ring (Stellite 6 )

Hardfacing overlay

6WPS/AIL/701 REV 0 DT 20.10.2010

PQR/AIL/701 REV 0 DT 20.10.2010

ASTM A 352 Gr LCB

GTAW ER CoCr AHardface overlay ‐ insitu on Body or on seatring (Stellite 6 )

Hardfacing overlay

7WPS/AIL/702 REV 0 DT 20.10.2010

PQR/AIL/702 REV 0 DT 20.10.2010

ASTM A 352 Gr LCB


Hardfacing overlay

8WPS/AIL/766 REV 0 DT 10.12.2011

PQR/AIL/766 REV 0 DT 10.12.2011

ASTM A 352 Gr LCB to ASTM A 333 Gr. 6

GTAW ER70S‐2 Extension bonnet welding Full penetration weld

9WPS./AIL/454 REV 1 DT 17.09.2010

PQR/AIL/454 REV 1 DT 17.09.2010

ASTM A351 Gr. CG8M

PTAW ER CoCr AHardface overlay on Seat ring (Stellite 6 )

Trim deposition (Non pressure containing weld)

10WPS./AIL/455 REV 1 DT 17.09.2010

PQR/AIL/455 REV 1 DT 17.09.2010

ASTM A351 Gr. CG8M

PTAW ER CoCr AHardface overlay on seat Ring (Stellite 6 )


11 WPS/AIL/717 R0 DT 28.12.2010 PQR/AIL/717 R0 DT 28.12.2010 ASTM A351 Gr. CG8M



12 WPS/AIL/718 R0 DT 28.12.2010 PQR/AIL/718 R0 DT 28.12.2010 ASTM A351 Gr. CG8M



Weld configurations

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25.11.2010

Heat No.: M3354, refer TC encl.

Heat No.: M3354, refer TC Encl.

SECTION - 9

SECTION - 10


INSPECTION AND TEST PLAN

Vendor Reference: 9952T1311-B1002-ITP Revision : C Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127

C 19/09/12 Issue for Approval RAJA KARTHIK GAUTHAM

B 23/06/12 Issue for Approval RAJA KARTHIK GAUTHAM


Rev Date DD/MMM/YY




DOCUMENT REVISIONS


INSPECTION AND TEST PLAN ALL TAGS

Date

10.09.2012

Vendor AIL Technip ARH Remarks

1.0

Chemical Chemical Analysis All heats Material SpecificationMaterial

SpecificationP-100% R R - -

Heat Treatment Performance All heats & Castings Material SpecificationMaterial


Mechanical TestTensile,Yield,Elongation,Hardness

All heats Material SpecificationMaterial


Mechanical Test* Impact test at -45 Deg.C All heats Material SpecificationMaterial

SpecificationP-100% R R

Surface examination & Markings

Visual AIL Sampling Plan P-100% SI - - -

Maganatic particle test- LTCS

Wet Prod method 100% MPI Report P-100% R R - -

Radiographic test for Body & Bonnet

X-Ray /Gamma ray

20% Of Po line Item for General

service/50% of Po line item for

Hydrogen service

RT reports P-100% R R - -

Chemical Chemical Analysis All heats Material SpecificationMaterial


Heat Treatment Performance All heats & Castings Material SpecificationMaterial


Mechanical Mechanical Test All heats Material SpecificationMaterial



Visual AIL Sampling Plan P-100% SI - - -

Chemical Chemical Analysis All heats Material SpecificationMaterial Specification

P-100% R R - -

Heat Treatment Performance All heats/lots Material SpecificationMaterial Specification

P-100% R R - -

Mechanical Mechanical Test All heats Material SpecificationMaterial Specification

P-100% R R - -

Surface examination Visual AIL Sampling Plan AIL Drawing AIL Drawing P-100% SI - - -

1.4 Bar-Bonnet BushChemical Chemical Analysis

Material Specification

Material SpecificationMaterial Specification

Vendor TC or Lab Report

P-100% R R - -

2.0

Chemical Chemical AnalysisMaterial Specification

Material SpecificationMaterial Specification

P-100% R R - -


Visual AIL Sampling Plan AIL Drawing AIL Drawing P-100% SI - - -

BOF ITEMS:2.1 Fastener (for Body-

Bonnet Joint) Vendor Test Certificate

1.2 Casting: Disc

Vendor Test Certificate

MSS-SP-55 /AIL Drawings

1.3 Forging: Disc,Stem, Seat Ring & Hinge pin cover

Vendor TC or Lab Report

RAW MATERIAL:1.1 Casting: Body,

Bonnet/Cover

Vendor Test Certificate

MSS-SP-55 /AIL Drawings

NDE-002 / MSS SP 53

NDE-001 / ASME B16.34

Reference Document

Acceptance Norm

Format of Record

Scope of Inspection

AIL SALE ORDER NO. 30004186Cus. Order No.: - 9952T-000-PO-1311-0102-0127 Amdt.00 Dt. 21.03.2012

Prepared by:J.BALACHANDRAN

Customer: - TECHNIP FRANCE Approved By: M.VIJAYARANGAN

Sl No Component &

OperationCharacteristics Method of Check

Quantum of Check by AIL

AUDCO INDIA LIMITED INSPECTION TEST PLAN QAP No: 3-4186/GGC/001 Rev: 2

CHENNAI-INDIA CAST LOW TEMPERATURE CARBON STEEL GATE, GLOBE & CHECK VALVES

Project : Algiers Refinery Project

Date

10.09.2012

Vendor AIL Technip ARH RemarksReference Document

Acceptance Norm

Format of Record

Scope of Inspection

AIL SALE ORDER NO. 30004186Cus. Order No.: - 9952T-000-PO-1311-0102-0127 Amdt.00 Dt. 21.03.2012

Prepared by:J.BALACHANDRAN

Customer: - TECHNIP FRANCE Approved By: M.VIJAYARANGAN

Sl No Component &

OperationCharacteristics Method of Check

Quantum of Check by AIL

AUDCO INDIA LIMITED INSPECTION TEST PLAN QAP No: 3-4186/GGC/001 Rev: 2

CHENNAI-INDIA CAST LOW TEMPERATURE CARBON STEEL GATE, GLOBE & CHECK VALVES

Project : Algiers Refinery Project

2.2 Gasket & PackingChemical,Surface examination & Dimension Inspection

Review of TC/CC,Visual & measurement

AIL Sampling PlanMatl Spec/ AIL Drawing

Matl Spec/ AIL Drawing

Vendor TC or CC P-100% SI - - -

3.03.1 Machined

Components Body,Bonnet,Cover, Stem,Ring,Bush

Surface examination & Dimension Inspection

Visual & Measurement AIL Sampling Plan AIL Drawing AIL Drawing CSCN - SI - - -

3.2 WPS / PQR Records qualification Procedure Qualification ASME IX /Customer spec.

100% for all grades/types

WPS/PQR Weld records

- P-100% R - -

3.3 Seatring & Disc

Surface Defect DP (On hardfaced surface) 100% DP Report - P-100% R - -

3.4 POST WELD HEAT TREATMENT Hardness

Review of HT records/Measurements

100%Hardness report/ SR charts

- P-100% RR - -

4.0Shell Test Hydro

Backseat Test # Hydro

Seat Test Hydro

Seat Test # Air

Functional testFull Open/Full Close of valves

Helium Leak Test for H2 service valves ( Shell

Test @25% of allowable working pressure)

Helium ( Detector Probe Method)

One valve Per type/Rating/Size

AIL Report -

W- One valve Per

type/Rating/Size

W- One valve Per

type/Rating/Size

- -

Final InspectionVisual, Dimension, TC Verification, Spl Reqmnts & Markings as per sale order

100%Stores Credit Note

- P-100% W-10% - -

4.2 Painting & PackingSurface examination & DFT Inspection

Visual & Measurement 100%Painting & Packing Report

- P-100% R - -

4.3 Final Documents & Inspection Release certificate

Review of Finished Valve Documents

Review of final documents 100% Packing List - P-100% H - -

1) Hydrogen service castings must be complied with NACE MR0103.2) Certification as per EN 10204 3.1 for Body/Bonnet/Cover ,EN 10204 2.2 for trim components. *-Impact test to be witnessed by M/s Lloyd/BVIS/DNV/TUV

# For Gate & Globe Valve Only ,W- Witness , R-review , H-Hold,P-Performed ,RR-Random reviewAbbreviations: TPI - Third Party Inspection, R - Review, GRN - Goods Receipt Note, TC - Test Certificate, DP -Dye penetrant test

CC - Compliance Certificate, PO - Purchase Order,CSCN - Component stores credit note,NDE - Non Destructive examination.SI- Sampling Inspection as per ANSI / ASQC Z1.4-1993 Level-II Tightened inspection of AQL 4.0

As per project Spec. /AIL Procedures

As per project spec./ Customer order

NOTES:

P-100%W-10% Per Po

line Item

Size 4" & Above - W-10% Per PO Line

Item

-

AIL procedure /ASME SEC.V Subsection A (Article10)

AIL GA Drawing / ASME B16.5/ASME B16.47

AIL Proc: NDE-003/ASME Sec V/Sec VIII Div.1 APX.8

As per Customer Spec/ASME Sec. IX

FINAL INSPECTION:4.1 Valve Assembly

100% AIL Proc:QTS-001/Approved Procedure Test Record -

IN-PROCESS:

As per Customer Spec/ASME Sec. IX

SECTION - 11

9952t-1311-f0001-pd2-a-c

Documents

annexure code

technip code

document code b1201

document code e0005

document code a1003

document code b1304

document code a2001

document code b1002