84015 operating instructions rev 20120613

7/28/2019 84015 Operating Instructions Rev 20120613

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Index

Chapter 1 Introduction ............................................................................1-1

Chapter 2 Safety Instructions ................................................................2-12-1 Safety Regulation and Notice ..........................................................2-12-2 Electrical Requrements ...................................................................2-32-3 Wiring Diagram ...............................................................................2-4

2-4 Extension Cords ..............................................................................2-52-5 Grounding Instructions ....................................................................2-6

Chapter 3 Hardware Features ...............................................................3-1

Chapter 4 Item Included with the Engraver ..........................................4-1

Chapter 5 Software Installation .............................................................5-15-1 Change User Account Control settings ...........................................5-15-2 EDIT Installation ..............................................................................5-35-3 CNC Installation ..............................................................................5-7

Chapter 6 EDIT Application Instructions .............................................6- 16-1 Knowing the Work Region ...............................................................6-2

6-1-1 Menu Introduction ..................................................................6-26-1-2 EDIT Tool List .........................................................................6-46-1-3 Working Area .........................................................................6-56-1-4 Output Setting Area ...............................................................6-5

1. Output Setting ..................................................................6-52. 3D View ............................................................................6-93. G-Code Transfer ...............................................................6-94. Recorder List .....................................................................6-9

6-1-5 Document Information ..............................................................6-96-2 Description of File Format .............................................................6-10

6-2-1 File Formats can be Opened and Saved ...............................6-1 1

6-2-2 Resolution ..............................................................................6-1 16-2-3 Denition of Color Tone .......................................................... 6-12

6-3 Denition of Tool ............................................................................ 6-136-3-1 System Preset Tool ................................................................ 6-136-3-2 Tool added by User ................................................................ 6-146-3-3 Characteristics of Each Type of Tool ...................................... 6-18

6-4 Examples ......................................................................................6-196-4-1 Application : Photo engraved on White Plastic Material

(acrylic) ..............................................................6-196-4-2 Application : Photo engraved on Semi-transparent Dark

Color Plastic Materials (acrylic) .........................6-226-4-3 Application : Carving a Human Face on Wood Material ........6-25

6-4-4 Frame .....................................................................................6-316-5 Software Error Messages and Troubleshooting ............................6-346-6 Frequently Asked Questions (FAQ) ...............................................6-35

Important: You should turn off "sleep", "hibernate" and hybrid sleep" mode inyour computer before engraving, or this will affect engravingoperation.

CNC software can supported the le format that created by Vectric,ArtCAM, Bmp software. Please save the le in G-Code(mm),G-Code(inch), G-Code Arcs(mm) or G-Code Arcs(inch) format.

EDIT and CNC software require a PC that runs Windows XP,Windows 7 or Windows Vista.


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Chapter 7 Positioning and Connecting the Engraver .........................7-17-1 Placing the Engraver .......................................................................7-17-2 Connecting the Power Cord ............................................................7-37-3 Connecting the Engraver to the Computer ......................................7-3

Chapter 8 Knowing the CNC Work Region ..........................................8-18-1 Menu Introduction ............................................................................8-2

A. Menu Listing ..................................................................................8-2B. Displays the G-Code Fields ...........................................................8-4C. Main Function Area .......................................................................8-4D. Information Fields ..........................................................................8-5E . Coordinates ...................................................................................8-5F . Manual Control Area ......................................................................8-5G. Preview Window ............................................................................8-6H. Spindle Speed ..............................................................................8-7I . Feed Rate Speed .........................................................................8-7

8-2 Software Error and Warning Messages and Troubleshooting .........8-8

Chapter 9 Engraver Operation Guide ....................................................9-19-1 Environment Settings ......................................................................9-19-2 Controller and Hotkey Settings ........................................................9-3

9-2-1 Controller Functions .................................................................9-39-2-2 Controller and Hotkey Environment Settings ...........................9-3

9-3 Holding the Engraving Workpiece ....................................................9-79-3-1 Wood Material ..........................................................................9-79-3-2 Acrylic Material .........................................................................9-8

How to use Silicone Mat ..........................................................9-89-3-3 Other Material Stick on Support Board ....................................9-9

9-4 Use of Clamps ..............................................................................9-109-5 Tool Installation Procedure .............................................................9-129-6 Engraving Path Conrmation .........................................................9-139-7 Starting Point Set-up .....................................................................9-189-8 Engraving Debris Removal Steps .................................................9-19

9-9 Feed Rate Speed Adjustment Instructions ....................................9-20

Chapter 10 Application .........................................................................10-110-1 Photo Engraved ..........................................................................10-110-2 GO TO Z Application ....................................................................10-310-3 OFFSET Application ...................................................................10-5

Chapter 11 Maintenance and Cares ....................................................1 1-1

Chapter 12 Q & A ...................................................................................12-1

Chapter 13 Exploded Diagram and Parts List ...................................13-113-1 Exploded Diagram .......................................................................13-113-2 Parts List ....................................................................................13-213-3 Spare Parts ..................................................................................13-3

Chapter 14 Specification ......................................................................14-1


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1

This Engraver is a computer controlled engraver which contents an user-

friendly software package and easy-to-operate engraver. This engraver is

ideal for novice who wants to learn CNC or school for education material or

hobbyist and artist for small production of their project. The only thing youneed is a computer and a digital photo that you want engraved on wood or

acrylic and thats it!!!! Follow by step by step instruction and you can finish

your project with no sweat!

Please read and follow all Safety Regulation and Operating Instructions

before turning on this engraver. If you do not understand any statement,

please contact the authorized dealer or service center.

The data and information in this manual may be subject to change without any

prior notice.

Please keep the carton and packaging for further servicing.

Chapter 1 Introduction


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READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.

Warning LabelThe warning label as below will put on the engraver which indicate hazardand understand the graphic on it. DO NOT remove this warning label from theengraver.Machine safety symbol is to remind operator to pay attention on it.

About Warning and Danger symbol Warning: a warning symbol means the presence of a hazard that has the

potential of causing moderate or minor personal injury. Danger: a danger symbol means the presence of a hazard that has the

potential of causing death or serious personal injury.

1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.

2. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact withgrounded surface. For example: pipes, radiators, refrigerator enclosures.3. WEAR EYE PROTECTION. Everyday eyeglasses only have impact

resistant lenses, they are NOT safety glasses.4. WEAR FACE OR DUST MASK. Cutting dust may scatter, causing bodily

injury.5. WEAR EAR PROTECTION. Prevent permanent hearing loss by wearing

ear protection. Power tools can generate high levels of noise.6. SECURE WORK. Use clamps or a vise to hold work when practical. Its

safer than using your hand.7. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties,

rings, bracelets, or other jewelry which may get caught in moving parts.No slip footwear is recommended. Wear protective hair covering to containlong hair.

8. CONSIDER WORK AREA ENVIRONMENTS. Remove materials or debristhat may get turned by sparks. Dont use in damp or wet locations, or in thepresence of explosive atmospheres (gaseous dust, fumes, or flammablematerials) Keep work area well lighted, dont expose power tools in rain.Please operate under temperature at 5C~40C (41~104 F) and within ahumidity of 35~80%

9. DONT USE IN STORM OR LIGHTNING. Doing so might get an electric

shock or cause severe injury.

Chapter 2 Safety Instructions

2-1 Safety Regulation and Notice


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10.AIR VENTILATED THE WORK AREA. Do not cover the air inlet by cloth orpaper or stack up items nearby the power tool.

11. KEEP CHILDREN AND VISITORS AT SAFE DISTANCE. To avoidaccident, keep all children and visitors should be kept safe distance fromthe power tool.

12.CHILDREN OPERATES WITH ADULT SUPERVISION. Failure to do somay result in injury.

13.MAKE WORKSHOP KID PROOF with padlocks, master switches, or byremoving starter keys.

14.STORE IDLE TOOLS. When not in use, tools should be stored in dry andhigh or lock in a place that out of reach of children.

15.STALL ON A STABLE SURFACE. Failure to do so may result in falling ofthe tool and leading to injury.

16.DONT OVERREACH. Keep proper footing and balance at all times.Engraved area cannot bigger than its capacity.

17.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checkingto see that keys and adjusting wrenches are removed from tool beforeturning it on.

18.DISCONNECT TOOLS FROM OUTLET. When it is not in use, beforechanging accessories, or performing recommended maintenance,disconnect tools from outlet.

19.DONT FORCE TOOL. It will do the job better and safer at the rate forwhich it was designed.

20.USE RIGHT TOOL. Dont force small tool for attachment to do the job of aheavy-duty tool. Dont use tool for purpose not intended to.

21.CHECK DAMAGED PARTS. Before further use of the tool, a guard or

other part that is damaged should be carefully checked to determinethat it will operate properly and perform its intended function check foralignment of moving parts, binding of moving parts, breakage of parts,mounting, and any other conditions that may affect its operation. A guard orother parts that is damaged should be properly repaired or replaced.

22.STOP OPERATING WHILE IN AN ABNORMAL PHENOMENON (smoke,burning odor, unusual sounds..etc). If above happened, please stopoperating immediately and contact your authorized dealer or servicecenter.

23.AVOID LEAVE A RUNNING TOOL UNATTENDED. Never leave the tool

until it comes to a complete stop.24.AVOID UNINTENTIONAL STARTING. Make sure switch is in off positionbefore plugging in.

25.USE RECOMMENDED ACCESSORIES. Consult the owners manual forrecommended accessories. The use of improper accessories may causerisk of injury to persons.

26.DO NOT HOLD OR STRESS THE SPINDLE DURING OPERATION.Doing so will accelerate wear and cause premature failure.

27.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for bestand safest performance. Follow instructions for lubricating and changingaccessories. Inspect tool cords and extension cords periodically and if

damaged, please contact authorized dealer or service center and have itrepaired by them.


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28.USE THE PROPER EXTENSION CORD. Only use the extension cord ingood condition. Never use more then one extension cord. Do not use theextension cord with other electric products. Read 2-4 EXTENSION CORDsection for more information.

29.DO NOT UNPLUG THE POWERCORD PLUG WITH WET HANDS. Doing

so may result in electrical shock.30.DO NOT DISASSEMBLE, REPAIR, OR MODIFY. Doing so may lead to fire

or abnormal operation resulting in injury.31.ONLY USE ATTACHED POWERCORD. Failure to do so may lead to fire or

electrical shock.32.POWECORD MUST GROUNDED. Failure to do so may lead to fire or

electrocution.33.DONT ABUSE CORD. Never yank the cord to disconnect it from

receptacle, disconnect it from receptacle by hands. Keep cord away fromheat, oil and sharp edges. Do not destroy, modify, bend, twist, pull, binding

or pinching it nor place any object of weight on it .Inspect cords regularlyand repair or replace if damaged.34.STAY ALERT Watch what you are doing. Use common sense. Do not

operate tool when you are tired.35.DO NOT OPERATE ANY POWER TOOL WHILE UNDER THE

INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION AFFECTINGALTERNESS.

CONNECTING TOOL TO POWER SOURCE OUTLET. This machine

source must begrounded while in use to protect the operator from electrical shock.

In the event of a malfunction or breakdown, grounding provides a path ofleast resistance for electrical current to reduce the risk of electrical shock.This tool is equipped with an electric cord having equipment groundingconductor and a grounding plug. The plug must be plugged into a matchingoutlet that is properly installed and grounded in accordance with all localcodes and ordinances.

Do not modify the plug provided if it will not fit the outlet. Have the properoutlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in arisk of electric shock. The conductor with insulation having an outer surfacethat is green (with or without yellow stripes) is the equipment-groundingconductor. If repair or replacement of the electric cord or plug in necessary,do not connect the equipment grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the groundinginstructions are not completely understood, or if in doubt as to whether thetool is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding plugs and3-pole receptacles that accept the tools plug.

Repair or replace damaged or worn cord immediately.

Only UL Listed extension cords should be used with this product.

2-2 Electrical Requrements


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Improper use of extension cords may cause inefficient operation of yourtool, which can result in overheating. Be sure your extension cord is ratedto allow sufficient current flow to the motor. For the proper gauge for yourtool, see EXTENSION CORDS section below.

Do not let your fingers touch the terminals of plug when installing or

removing the plug to or from the outlet. If not properly grounded, this power tool can incur the potential hazard of

electrical shock particularly when used in damp locations or in proximity toplumbing.

2-3 Wiring Diagram

.


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2-5

2-4 Extension Cords

WARNING:To avoid permanent motor damage you must use the correct extension cord.Never use more than one extension cord at a time.

Use proper extension cord and make sure your extension cord is in goodcondition. When using an extension cord, make sure all cords are no smallerthan a #18 gauge and equipped with 3 prong plugs. Use of anything smallermay result in the overheating or burn out of the motor. It is recommended tohave an electrician check the incoming voltage prior to usage to ensure safeand efficient use. The smaller the gauge numbers the heavier the cord.

1. Use only extension cords that are intended for outdoor use. Theseextension cords are identified by a marking "Acceptable for use with

outdoor appliances; store indoors while not in use." Use only extensioncords having an electrical rating not less than the rating of the product.Do not use damaged extension cords. Examine extension cord beforeusing and replace if damaged. Do not abuse extension cords and do notyank on any cord to disconnect. Keep cord away from heat and sharpedges. Always disconnect the extension cord from the receptacle beforedisconnecting the product from the extension cord.

2. WARNING - To reduce the risk of electrocution, keep all connections dryand off the ground. Do not touch plug with wet hands.

3. Ground Fault Circuit Interrupter (GFCI) protection should be provided

on the circuit(s) or outlet(s) to be used for the tile saw. Receptaclesare available having built-in GFCI protection and may be used for thismeasure of safety.


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2-6

2-5 Grounding Instructions

This tool is equipped with an electric cord having an equipment-grounding

conductor and grounding plug. The plus must be plugged into a matching

outlet that is properly installed and grounded in accordance with all local

codes and ordinances.

Do not modify the plug provided-if it will not fit the outlet, have the proper

outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result

in a risk of electric shock. The conductor with insulation having an outer

surface that is green with or without yellow stripes is the equipment-

grounding conductor. If repair or replacement of the electric cord or plug

is necessary, do not connect the equipment-grounding conductor to a live

terminal.

Check with a qualified electrician or service personnel if the grounding

instructions are not completely understood, or if in doubt as to whether the

tool is properly grounded.

Repair or replace damaged or worn cord immediately.

B. Grounded, cord-connected tools intended for use on a supply circuithaving a nominal rating less than 150volts; This tool is intended for use

on a circuit that has on outlet that looks like the one shown in figure A inillustration 2. A temporary adapter, which looks like the adapter shownin figure B in illustration 2, may be used to connect this plug to a 2-polereceptacle as shown in figure B in illustration 2 if a properly groundedoutlet is not available. The temporary adapter should be used only untila properly grounded outlet can be installed by a qualified electrician. Thegreen-colored rigid ear, lug, and the like, extending from the adapter mustbe connected to a permanent ground such as properly grounded outletbox.

A. All grounded, cord-connected tools:In the event of

a malfunction orbreakdown, grounding

provides a path of least

resistance for electric

current to reduce the risk

of electric shock.


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3-1

Chapter 3 Hardware Features

Front View:

Safety Cover

Limit Switch

Spindle Cover

Cutting Tool

Working Table

Rail


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3-2

X, Y, Z axis direction:

Rear View:

Fuse

AC Power Supply

Switch

Rear Cover_Bottom

USB Port


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3-3

Air Outlet:

Top Air Outlet

Bottom Air Outlet

AIR VENTILATED THE WORK AREA.Do not cover the air inlet by cloth or paper or stack up items nearby the

machine.


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4-1

Chapter 4 Item Included with the Engraver

Power Cord 1 USB Cable 1 Controller 1

Allen Key_2.5mm 1

Clamp Set

Small 2 Big 2Support Board 1

Thin Paper 1

( for Starting Point set-up)

BravoProdigy Software

Installation Disc 1 Engraving Material

Silicone Mat 1 Tungsten Carbide Tool 2

Operating Instructions 1


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5-1

Chapter 5 Software Installation

5-1 Change User Account Control Settings :

If you are WINDOWS 7 or WINDOWS VISTA user, please modify the Setting

in UAC (User Account Control) when you install this software. The simpleprocedure is as follow: [Start] -> [Control Panel] -> [[User Accounts] ->[Change User Account Control settings] -> Adjust the slider to [Never notify] -> [OK].

The detailed modify method is as follows:

1. Left click the Start button.

2. Open the Control Panel.

3. Click [User Accounts]


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4. Click the [Change User Account Control settings]

5. WIN 7 user : Adjust the slider to [Never notify], then click .

Please reboot computer to complete this modification.

VISTA user : Uncheck the box for Use User Account Control (UAC) and

then click .

Please reboot computer to complete this modification.

Note:For more information on how to change user account control setting,please refer to your Laptop / Computer instruction manual.


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5-3

5-2 EDIT Installation :

5-2-1 System Requirement for BravoProdigy EDIT

5-2-2 EDIT Installation

1. Place the BravoProdigy Installation Disc in the CD-ROM driver.

After inserting Installation Disc, the below image will pop up automatically.

If the installation program did not run automatically, please do as following:

Step1: Please open Windows Explorer or click Start-> (My) Computer, and

click BravoProdigy Software under Devices with Removable

Storage and right mouse click.

Step2: Choose open and double click autorun.exe to install.

The minimum requirement of computer is Pentium 4 2.6GHz RAM 1 GB.

Intel Pentium Duo-Core 3.0GHz RAM 2GB or better is recommended.It is highly recommend not to using other software during engraving operation.

2.Click , set up by BravoProdigy SoftwareSetup Wizard. Please follow the instruction to install. If the software

wizard doesnt appear automatically, then install by double-clicking

Software Disc.


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5-4

4. Follow by BravoProdigy EDIT Software Setup Wizard. See image as below.

Press to process.

3. Please select the language and then click .


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5. Copyright Agreement dialog will appear. Please read the Copyright

Agreement and fully understand. If you accept this Copyright Agreement,

please check I accept the agreement and press to continue.

6. Now, it will show the program location in the dialog. If you would like not to

select a different folder, please press after confirmation.


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5-6

Note: If you want to change the location, press to change thelocation of this software.

7. Press to install the software.


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8. While process (as dialog below), do not press any button.

9. When you see the dialog below, it means the installation is complete. Then

press .

Meanwhile, it will automatically create a short-cut to desktop . Afterinstallation complete, please reboot the computer.


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5-8

5-3 CNC Installation :

5-3-1 System Requirement for BravoProdigy CNC

The minimum requirement of computer is Pentium 4 2.6GHz RAM 1 GB.

Intel Pentium Duo-Core 3.0GHz RAM 2GB or better is recommended.

It is highly recommend not to using other software during engraving operation.

5-3-2 CNC Installation

If the installation program did not run automatically, please do as following:Step1: Please open Windows Explorer or click Start-> (My) Computer, and

click BravoProdigy Software under Devices with Removable

Storage and right mouse click.

Step2: Choose open and double click autorun.exe to install.

3. Click , set up by BravoProdigy SoftwareSetup Wizard. Please follow the instruction to install. If the software

wizard doesnt appear automatically, then install by double-clickingSoftware Disc.

1. Please turn on the Engraver and check the USB is properly connected.

About the connection, please refer to Chapter 7 Positioning and

Connecting the Engraver.

2. Place the BravoProdigy Installation Disc in the CD-ROM driver.

After inserting Installation Disc, the below image will pop up automatically.


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5-9

6. Copyright Agreement dialog will appear. Please read the Copyright

Agreement and fully understand. If you accept this Copyright Agreement,

please check I accept the agreement and press to continue.

5. Follow by BravoProdigy EDIT Software Setup Wizard. See image as below.

Press to process.

4. Please select the language and then click .


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Note: If you want to change the location, press to change thelocation of this software.

7. Now, it will show the program location in the dialog. If you would like not to

select a different folder, press after confirmation.


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8. Press to install the software.

9. While process ( as dialog below), do not press any button.


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5-12

10. When you see the dialog below, then press to install USBdriver.

When installing driver dialog appears, do not close the window.

Meanwhile, it will automatically create a short-cut to desktop . Afterinstallation complete, please reboot the computer.


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Chapter 6 EDIT Application Instructions

Chapter Key Points

EDIT Software Interface Introduction

EDIT Application Methods EDIT Examples Instructions

EDIT, as the word itself implies, is a graphics editing software. The purpose

of its introduction is to provide beginners with an easy way to perform

simple editing and quickly learn how to create graphics that can be used

for engraving. Its features and examples will be clearly explained in the

contents below.

Contents of Key Points:

6-1 Knowing the Work Region

6-1-1 Menu Introduction

6-1-2 EDIT Tools List

6-1-3 Working Area

6-1-4 Output Setting Area

1.Output Settings

2.3D View

3.G-Code Transfer4.Recorder List

6-1-5 Document Information

6-2 Description of File Format

6-2-1 File Formats can be Opened and Saved

6-2-2 Resolution

6-2-3 Definition of Color Tone

6-3 Definition of Tool

6-3-1 System Preset Tool

6-3-2 Tool Added by User

6-3-3 Characteristics of Each Type of Tool

6-4 Examples

6-4-1 Application : Photo Engraved on White Plastic Material (acrylic)

6-4-2 Application : Photo Engraved on Semi- transparent Dark Color

Plastic Material (acrylic)

6-4-3 Application : Carving a Human Face on Wood Material

6-4-4 Frame

6-5 Software Error Messages and Troubleshooting

6-6 Frequently Asked Questions (FAQ)


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6-2

6-1 Knowing the Work Region

The below diagram is an overview of EDIT with its features divided into 5 main

areas:A. Menu Selection

Load image, Save as,and Close. Preferenceand Help are at right-hand side.

B. Tool ListDuring image editing,various tools may be

selected for use.

C. Working WindowDisplays the file that is

currently being workedupon.

D. Output ListOnce the image has beendecided, select the outputparameters for engravingand convert the file intothe file format (G-Code)

to be used for engraving.

E. Document InformationDisplays the pixels,size, source, etc. of theediting document.

6-1-1 Menu Introduction

Load ImageClick on this button and select thefile type and the output file sizefrom the interaction window to

open the file

CloseClose the file that was in use.

Preference SettingButton for changing the languageand setting the unit.

HelpEDIT software operating instructions;About BravoProdigy EDIT; Link to

website.

Save AsSave the edited image as a newfile.

The below diagram is an overview of Menu Selection with its features divided

into 5 main areas:


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6-3

Open Picture / Photo:

Open Picture / Photo:Open image file to be edited for carving.

Open Modified PictureOpen file previously modified and saved.

Set Engraved Size:

Measuring can switch metric and imperial inpreference setting on menu section.

After confirming the dimensional units, inputthe width and length of the carving.

After confirming the dimensional units, inputthe width and height of the carving.

(Note : Make sure the output pixels issmaller than the original pixels. If the originalpixels are smaller than the output pixels, theresolution of the graphic will not be sufficientand problems of saw-like edges will arise,

directly affecting the results of the carving.)

Open New Picture / Photo

Firstly, click on to select the preference unit and then click on

to display the open file screen. After selecting the first option, the open file

screen will pop up. Please select and open the graphic for editing. Then, set

the output width and length. You may now start to edit the photo.

This software can open graphics that has been saved in *.bmp, *.jpg (jpeg),

*.png.

Open Modified Picture

Open modified picture that you previously editing (and save as new picture)

by EDIT. The pixel and size of the picture will be opened as you save it. So

the width and length values will appear in gray which means the size cant be

modified

Save As New

Click the button, the user may save the picture or photo that you areworking on and save it as *.bmp, *.jpg(jpeg), *.png.


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6-4

Help

Preference Setting

Connects to the

Operating Instructions

About BravoProdigy EDIT

Connect to website

Set system language

Set system unit

The operating instruction will be read by PDF viewer, so please download anycorrespondent software if you dont have it.


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6-5

6-1-2 EDIT Tools List

The below left diagram displays the available tools whilst the information on

the right describes each of the corresponding tools:

Marquee Selection

Used to isolate the image for later editing.

Eyedropper ToolThis tool may retrieve an existing sample color directly from

the image.

Filled ColorThe sample color retrieves by using eyedropper tool and fillup with the color you pick in this tool. The color that pourson the image is called Marquee Color and the area that fillswith Marquee Color called Marquee area. The Marquee

area is for Inverse Selection editing.

Eraser ToolTo erase colored areas within the Marquee Selection.

Inverse SelectionTo modify the engraving depth of Marquee area, click itsreference color box in the dialog window, and then get thereference color by click-in the image, provide a value forcomparison between Marquee Color and Reference Color.For example, Marquee area covers on the black hair area

and using the forehead skin as the reference color. Input thevalue that higher than reference color, black hair (MarqueeArea) will higher than forehead (Reference Color) and vice

versa.

SmoothUse to smooth the edges of images.

MirroringUse to rotate the image horizontally.

Frame

Apply frames to the editing image by selecting softwarepre-designed frames or self-designed frames so as to

enhance the creativity of the file.

InverseChanges the images into inverse image.

Zoom InClick to examine more closely or in greater detail.(mouse roller may also be used to operate zooming)

Zoom Out

Click to minimizes the viewed image.(mouse roller may also be used to operate zooming)


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6-6

6-1-3 Working Area

Displays the image that being edited and may be zoom in or zoom out with

the aid of the mouse roller while editing the file.

6-1-4 Output Setting Area

The output setting list of the edited document is classified as follows:

1. Output Setting 2. 3D View 3. G-Code Transfer 4. Recorder List

1. Output Setting

Click on Output Setting and two optional functions will appear.

A.Tool Cutting Path:Choose either the X-axis or the Y-axisas the direction of cut for setting the tool

cutting path.(The left diagram shows cutting in thedirection of the X-axis while the rightdiagram shows cutting in the direction ofthe Y-axis. The starting points and endpoints are the same; moving direction

during carving is the only difference.)

B.Tool Paths:

Window for tool paths.Clicking on

will open the window for

engraving settings.

The displayed window as shown below is further divided into 3 sections

a. Tool Selection b. Tool Settings c. Set Cutting Parameters


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a. Tool SelectionThe first four (4) tools are preset by the system based on the most

commonly used tools. Their parameters are preset and cannot be modified

and are displayed in gray. These are recommended for use by beginners.

Steps to Add a New Tool:

Step 1

Choose any tool type that you wish to

make a duplicate.

Step 2

Click on button to add the

new tool.

Step 3

Next, type in a name for the tool

and make modifications to the tool

parameter settings.

Step 4

Click on button to update

the new tool.

Step 5

The name of the new tool will appear.

This is the tool you just added.


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Update Tool:

Delete Tool:

Step 1

Under tool added by user, select a tool

for modifications.

(Note: You cannot modify any preset

tool.)

Step 2

Key in the parameters required for

modifications.

Step 3

Click on button to save

the tool parameters.

b. Tool Setting

This column displays the details of the tools settings including tool diameter,

height, radius and spindle speed rate, etc. These values can be modified for

tools added by the user. (For further details, please refer to Chapter 6-3

Definition of Tool)

Step 1

Select the tool that needs to be delete

and click on the right mouse button to

display the Delete option, then use the

mouse to click on Delete.

Step 2

A window will be displayed to confirm

whether you wish to delete. Click on

Yes to delete the tool.

Step 3

After the deletion, the tool will beautomatically removed from Tools

added by the user.

(Note: You cannot modify any

preset tool.)


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c. Set Cutting ParametersCarving Settings includes Safe Z, Max. Carving Depth, Depth Offset,Stepdown and Layer number.

Safe ZSafe Z controls the height of the Z-axis so thatthere is a safe distance between the movingtool and the workpiece. Application: If this valueis set higher, tool movement takes longer andconsequently carving time is increased.

Max. Carving Depth

Sets the max. depth to be engraved on the

workpiece.

Depth OffsetWhen the workpiece is placed onto the carvingmachine, if the starting point is different from theend point or any point along the Z-axis (height), thediscrepancy is known as Offset. Application: If youdo not wish to cut the surface of the workpiece, thisvalue should be set to positive so that the cuttermoves above the workpiece. In cases where thesurface of the workpiece is not even, this value

should be set to negative so that the cutter movesbelow the surface of the workpiece.

StepdownThis is the depth of cut taken by the cutter. If themax. depth is deeper than this value, then carvingwill be separated into levels. In order to protectthe tool, when the workpiece is thicker or the FeedRate speed is faster, the cutting must be doneby levels. For example, a 10 mm thick workpiece

with a total carving depth of 4 mm and a cutting depth set at 2 mm will be

separated into two levels of cutting. Adding one cut level allows the alsoworkpiece to be cut twice to prevent cutting too deep into the workpiece andavoiding chances of breaking the tool. Application: The depth value in thisfield is related to the material of the workpiece and the material of the tool.If a higher cutting depth is set, the force that the cutting tool encounter willbe greater, and thus the engraved product might become distorted. Also thesmaller the cutting depth the longer the carving time.

Layer NumberThis field is automatically calculated by the system to allow the user toquickly comprehend the required levels of carving.

(The Layer numbers are calculated based on the values of the Max. CarvingDepth , Stepdown and Depth Offset.)


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2. 3D View

For ease of comparison with the original graphic and carving preview, the

preview screen is in another independent window. The 3D preview window will

appear by clicking on or .

Inside the preview screen, simply

click on the left mouse button to

rotate the graphic, zooming can be

done with the mouse roller while the

right mouse button is for leveling the

graphic.

A. Zoom Buttons(may choose to enlarge or minimize.)

B. Resolution Buttons(may adjust the resolution of thegraphic, the higher the resolution;the slower the computations and vice

versa.)

C. Wire Frame Mode(Tick to enable mode, as it is easierto gauge discrepancies in levels

upon completion.)

3. G-Code Transfer

4. Recorder List

6-1-5 Document Information

Displayed diagram shows

A. Image Pixels B. Carving Size C. Display Percentage

D. Document Source Location

After completing the settings, click on the button tostart converting to G-Code that can be used by the carving machine.

It records the activities of the editing process of the graphic file.

Usage Method:

If there is a need to undo, double-click left button of mouse on one of the

record that has been listed and the graphic will recover.


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6-2-2 Resolution

BMP

Standard Windows Graphics Format.

All computer systems have a primary graphics format and BMP file have the

ability to support 24-bit Full-Color which is used in various window software

thus making it a good graphic source file. But if the resolution is not high

enough, once the image is enlarged it appears pixelated (like mosaic).

Generally, most screens capture and save graphics as BMP format. The

disadvantages of this format are that is does not have compression ability and

hence the files sizes are huge and it also does not support transparency.

JPG/JPEG

It is a distorted standard compression method extensively used in photo

imaging.

JPEG is the most commonly used format to save and transfer photos. It is

able to achieve the best results in terms of evenly smoothing the tone and

color and for realistic paintings.

PNG

Portable Network Graphics is a bitmapped image format that employs lossless

data compression.

PNG format supports true-color graphics and has semi-transparent

characteristics. Presently, many people are using PNG format on the World

Wide Web.

In terms of computers, every image seen by the human eye is composed

from an array of lit dots on the screen. These lit dots known as pixels are the

smallest unit displayed by a computer; the more lit dots, the more detailed the

images.

Therefore, for typical computer graphics, the higher the resolution implies

that there are more dots in the composed image. Refer to the upper row of

graphics in the below diagram as examples, 50 x 50 pixels means that the

graphic is composed from a width and height of 50 dots and the resolution forthis graphic is 50 x 50 pixels, the 25 x 25 pixels graphic is the size of

50 x 50 pixels, and the 12 x 12 pixels is even smaller.

6-2 Description of File Format

6-2-1 File Formats can be Opened and Saved


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6-2-3 Definition of Color Tone

Definition of Color Tone

EDIT is a carving tool which uses the darkness and lightness of colors to

determine the difference in depths. For example, when the color is brighter,

the shallower the carving whereas when the color is darker, the deeper the

carving. If the color is whiter, the carving is shallower whereas if the color isblacker, the carving is deeper just like the effects of a negative where it shows

white as the outcome of black, hence negative acts by the contrast of the tone

of colors.

Example:

When we see lightness and brightness on a picture, it is possible that the

color tone of the file is at full saturation, therefore during carving, these light

areas will be interpreted by the computer as the shallowest depths while only

the darkest areas might actually achieve the total craving depth which was

set. In other words, when the graphics contains no pure black, the depthperception will be based on the lightness and darkness of the graphic.

If we increase the size of these three graphics and enlarge so that they are

the same in viewing size (refer to lower row graphics in the below diagram), it

is noted that when there are more pixels in the composed image, the details

are much clearer. Hence, if your original pixels are smaller than the output

pixels, the resulting graphic will be similar to the bottom right graphic; by

forcefully achieving the output pixel, a saw-like edge situation will occur.

Photo Orientation: Portrait Photo Orientation: Landscape

Photo Size Min. Resolution Photo Size Min. Resolution

5 x 7 inch

127 x 178 mm600 x 800 pixel

7 x 5 inch

178 x127mm800 x 600 pixel

4 x 6 inch

102 x 152 mm480 x 640 pixel

6 x 4 inch

152x 102 mm640 x 480 pixel

2 x 3 inch

51 x 76 mm240 x 320 pixel

3 x 2 inch

76 x 51 mm320 x 240 pixel

Note:A properly exposed photograph is the key to the users success.


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6-3-1 System Preset Tool

6-3 Definition of Tool

Tool selection can be separated into two

main areas:

A.System Preset ToolB.Tool added by user

The details will be elaborated in the below

section.

For quick and ease of use, 4 commonly used tools have been preset in the system.The user needs only to click on the required tool and move on to set the cutting

parameters and generate the G-Code.

4025C150 0.25R Conical Radius Tool

[suitable for carving plastic and wood materials]This tool is known as a Conical Radius 2 flutes Cutter, the end point is shaped

into a ball nose with a radius of 0.25 mm, classified as a fine cutter and suitable

for carving plastic materials. This tool is applicable for carving graphics with high

resolutions or for carving miniature letterings. Correspondingly, when performing

fine carvings, the speed should not be set too high, the tool stepover value should

also be set smaller; hence the total carving time will be longer. Note that duringcarving, the stepover and feed rate must always be set based on the type of

carving material.

4050C150 0.5R Conical Radius Tool

[suitable for carving plastic and wood materials]This tool is known as a Conical Radius 2 flutes Cutter, the end point is shaped into

a ball nose with a radius of 0.5 mm, classified as an extensively used cutter and

suitable for carving plastic and wood materials. This tool is applicable for carving

graphics or for carving letterings. The speed may be set higher, tool stepover

value may also be set larger; hence the total carving will be shorter. Therefore, it

is suitable for many types of carvings. Note that during carving, the stepover and

feed rate must always be set based on the type of carving material.

4050E150 0.5R Half Conical Radius Tool

[suitable for carving wood materials]This tool is designed with a half taper; the end point is shaped into a half ball nose

with a radius of 0.5 mm, classified as a fine wood cutter. This tool is applicable

for carving graphics or for carving letterings. The feed rate must not be too fast,

the tool stepover value must also be set smaller. Note that during carving, the

stepover and feed rate must always be based on the type of engraving material.

4150E150 1.5R Half Conical Radius Tool

[suitable for carving wood materials]

This tool is designed with a half taper; the end point is shaped into a half ball nosewith a radius of 1.5 mm, classified as a rough wood cutter.


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6-3-2 Tool added by User

Performing carvings based on different materials and hardness of the materials as

well as to achieve quality and results from the carving, an appropriate tool must be

selected. User may add a new tool and name it as a personal used tool.

System Tools are as shown on the leftdiagram, categorized into 7 types:

1.End Mill2.Ball Nose3.V Curving

4.Conical Flat

A. Tool Diameter, Flute Height, and Radius:There are many types of tools and the difference in parameter settings will bebased on the shape of the tool:

End Mill Ball Nose V Curving

The diameter(D) and flute height (H) of the cutting tool must be set for the above

three cutters.

Conical Flat Half Conical Flat

Conical Radius Half Conical Radius

The diameter(D), flute height (H) and flat radius (F) of the cutting tool must be set for

the above two cutters.

The diameter(D), flute height (H) and radius (R) of the cutting tool must be set for theabove two cutters.

5.Conical Radius6.Half Conical Flat7.Half Conical Radius

This tool is applicable for carving from graphics or for carving letterings. The carving

speed may be faster, the depth of cut may be set larger. Note that during carving, the

stepover and feed rate settings must always be based on the type of material.


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B.Stepover:

Sets the distance between each path.

If this setting is greater than the cutting

tool diameter, the distance becomes too

wide, resulting in some areas that are

not being cut.See left drawing, the distance between

each path is called Stepover.

Tool tipping point (see left drawing).

If the setting value is bigger than tool

tipping point width. The distance in

between is too big which leave the

space without engraving. If the setting

value is smaller than tool

C.Feed Rate:

Sets the moving speed for the tool path.

D.Spindle Rate:

RPM stand for Revolutions per Minute

which is a unit of frequency of rotation.

It is derived from the relative speed

between the cutting tool tip and the

workpiece. But since certain materials

cannot being cut too fast or too slow,

hence to choose the ideal cutting tool

and feed rate setting are vary by the

engraving material.


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Provided below are the system preset tools recommended parameter settings:

PN 84950 (4025C150)

0.25R Conical Radius Tool

PN 84957 (4025A016)

0.25R Ball Nose Tool

Stepover:

Set between 0.06~0.08 mm

(0.002~0.003 in.)

Feed Rate:

Set between 30%~100%

(500~1500 mm/min)

(19.68~59.05 inch/min)

Cutting Depth Range:

Must not exceed 1.6 mm

(0.063 in.)

PN 84951 (4050C150)

0.5R Conical Radius Tool

PN 84956 (4050A020)

0.5R Ball Nose Tool

Stepover:


(0.004~0.005 in.)

Feed Rate:


(500~1500 mm/min)

(19.68~59.05 inch/min)


Must not exceed 2 mm

(0.079 in.)

PN 84952 (4050E150)

0.5R Half Conical Radius Tool

Stepover:


(0.004~0.006 in.)

Feed Rate:


(500~1500 mm/min)

(19.68~59.05 inch/min)


Must not exceed 2 mm

(0.079 in.)

PN 84953 (4150E150)

1.5R Half Conical Radius Tool

Stepover:


(0.012~0.020 in.)

Feed Rate:


(500~1500 mm/min)

(19.68~98.43 inch/min)


Must not exceed 2mm

(0.079 in.)

PN 84954 (4250B120)

2.5 mm End Mill

Stepover:


(0.023~0.040 in.)

Feed Rate:


(500~1500 mm/min)

(19.68~59.05 inch/min)



(0.059 in.)

PN 84955 (4400B150)

4 mm End Mill

Stepover:


(0.040~0.078 in.)

Feed Rate:


(500~1500 mm/min)

(19.68~59.05 inch/min)



(0.059 in.)


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Setupfor

EngravingMaterials

Engraving

Material

Tool

Stepover

(mm)

(inch)

SpindleRate

Max.CarvingDe

pth

(mm)

(inch)

DepthOffset

(mm)

(inch)

FeedRate

Acrylic

PN84951(4050C150)0.5RC

onicalRadius

0.12mm

0.0047in.

100%

-2mm

-0.0787in.

-0.1mm

-0.0039in.

Set500mm/m

in(19.68inch/min)

inthebeginnin

gandadjustto1500

mm/min(56.06

inch/min)gradually

whenspindlem

ovestothesecond

lineoftheengravingpath.

PN84956(4050A020)0.5RBallNose

PN84950(4025C150)0.25RConicalRadius

0.06mm

0.0024in.

100%

-1.6mm

-0.0630in.

-0.1mm

-0.0039in.


ABS

PN84951(4050C150)0.5RC

onicalRadius

0.12mm

0.0047in.

50%

-2mm

-0.0787in.

-0.1mm

-0.0039in.


PN84950(4025C150)0.25RConicalRadius

0.06mm

0.0024in.

50%

-1.6mm

-0.0630in.

-0.1mm

-0.0039in.


Wood

PN84952(4050E150)0.5RH

alfConicalRadius

0.15mm

0.0059in.

100%

-2mm

-0.0787in.

-0.5mm

-0.0197in.

PN84953(4150E150)1.5RH

alfConicalRadius

0.5mm

0.0197in.

100%

-2mm

-0.0787in.

Setbased

onworkpiece

fatness

PN84954(4250B120)2.5mm

EndMill

0.8mm

0.0315in.

100%

-1.5mm

-0.0590in.

PN84955(4400B150)4.0mm

EndMill

1.5mm

0.0590in.

100%

-1.5mm

-0.0590in.

SoftMetal

PN84951(4050C150)0.5RC

onicalRadius

0.07mm

0.0028in.

100%

-0.1mm

-0.0039in.

Maximumdept

h

recommended

.

0mm

0in.

PresetFeedR

ateat250mm/min

(9.84inch/min)to750mm/min

(29.53inch/min).Lowfeedrate

recommended

.


Rubber

PN84951(4025C150)0.25R

ConicalRadius

0.06mm

0.0024in.

100%

-1.6mm

-0.0630in.

Setbased

onworkpiece

fatness

PresetFeedR

ateis450mm/min

(17.72inch/min).Lowfeedrate

recommended

.


Note:1.Theabovevaluesforreferenceonly.Actualsettingsmayvaryduringoperation.

2.Click-N-Carvecanbeusedforlightdutyengrav

ingonsoftmetals.ToolssettingparametersMUSTNOT

exceedthe

recommendationsshowninthechartabove.Toolsettingparametersshowninthechartareforreference

purposeonly

andmayhavetobeadjusteddownduringengrav

ingoperation.Failuretofollowtheseinstructionswillvo

idthewarranty

and/ormayresultindamage/shortenlifeofcuttingtool/machine.


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6-3-3 Characteristics of Each Type of Cutting Tool

End Mill Cutting Tool: can be applied for rough carving, removal, profiling.

Ball Nose Cutting Tool: can be applied for precision carving, certain V

curves and rough carving.

Conical Radius Cutting Tool: can be applied for fine grain carving, carving

certain letterings and final finishing.

Conical Flat Cutting Tool: can be applied for carving letterings and handling

fine touch-ups.

V Curving Cutting Tool: can be applied for carving V shaped letterings.

Half Conical Radius Cutting Tool Based on tool sizes can be applied for

rough carvings and fine carvings of workpieces.

Half Conical Flat Cutting Tool Based on tool sizes can be applied for rough

carvings and fine carvings of workpieces.

Explanatory:

1. The lifespan of a tool is related to the material of the workpiece, thus the

appropriate tool should be used for different materials.

2. The lifespan of a tool is related to the spindle speed, feed rate, stepover

and cutting depth. When you use a hard material to engrave, adjust the

spindle speed and feed rate or adjust the stepover value or the cutting

depth or adjust parameters based on the actual situation, else tool

breakage may occur.

3. The tool selection should be based on the sophistication of the carving

contents of the graphics

4. When carving finer photo, it is recommended to use tools that have a

smaller Cutter head. The cutting outcome will be finer but consequently thecutting time will take longer.

5. When carving rougher photo, it is recommended to use tools that have a

larger Cutter head. A lot of time will be saved in the carving.

Note:

1. The tool should not be dropped or subject to impact to prevent damages to

the cutting tool tip or Cutting Tool hence affecting the carving quality.

2. Before carving, take note whether there is residue or impurities on the flute.

If there is, it must be thoroughly removed or the damage may occur during

carving hence indirectly affecting the carving quality. During cleaning, be

careful not to damage the cutter flute or the cutter head.)

3. After a certain period of use, the sharpness of the cutting tool will gradually

decrease, or if the engraved product shows signs of hairy-like edges,

please change the tool.

4. To check on the condition of the cutting tool, ensure that the machine has

stopped operating prior to unloading the tool, and then proceed with the

verification.


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6-4-1 Application : Photo engraved on White Plastic Material (acrylic)

6-4 Examples

Photo engraved on a white plastic material (acrylic).

The working steps are as follows:

Original PhotoFinished artwork.

Step1.

1. Click on button, from the Menu Selection, open the desired photo for

carving.

2. Define the width and length of the carving area.3. Make sure the output pixels are smaller than the original pixels. If the

output pixels are larger than the original pixels, the resolution will not

be sufficient during cutting, resulting in a distort photo thus affecting the

outcome of the carving.


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Step2.

1. Once the photo has been loaded, use the tools on the left column to make

simple modifications.

2. Since we are using an opaque white plastic material for carving, we will

modify the graphic into a inversed photo, changing the original dark

color light so that when looking at it with a backlight, the darker areas will

be thicker, with lesser light penetrating thus creating a depth perspective.

Step3.

1. Click on the button and then select the direction

of cut, choose X direction or Y direction , then click on

and window will appear.


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Step4.

1. After Output Setting, click on to see whether the result is

as expected or not.

2. Then click on to convert to G-Code. The file for carving is

now complete and can be transferred to the CNC software to process thecarving.

2. Select 4025C150, system preset Conical Radius Tool 0.25R.

3. Set cutting parameters: Safe Z 3 mm (0.1181 inch); Max. Carving Depth

-1.4 mm (-0.0551 inch); Depth Offset -0.1 mm (-0.0039 inch).


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6-4-2 Application:Photo engraved on Semi-transparent Dark ColorPlastic Materials (acrylic)

Step1.

1. Click on button, from the Menu Selection, open the desired photo forcarving.

2. Define the width and length of the carving area.

3. Make sure the output pixels are smaller than the original pixels. If the output

pixels are larger than the original pixels, the resolution will not be sufficient during

cutting, resulting in a distort photo thus affecting the outcome of the carving.

Photo engraved on a brown plastic material (acrylic).

The working steps are as follows:

Original PhotoFinished artwork.


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Step2.

1. Once the photo has been opened, use the tools on the left column to make simple

modifications.

2. Since we are using a semi-transparent dark color plastic material for the carving.

After carving, please flip over the engraved object in order to observe from the

other side of carving surface. The darker areas will appear thicker with less light

penetration and since we are observing from the other side of carving surface, the

photo should be inverted. Therefore we might have to use mirroring to rotate

the photo and rotate horizontally.

3. Inverse the photo.

Step3.

1. Click on the button and then select the direction of cut, choose

X direction or Y direction , then click on and the

window will appear.


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2. Select 4025C150, system preset Conical Radius Tool 0.25R.3. Set cutting parameters: Safe Z 3 mm (0.1181 inch); Max. Carving Depth

-1.4 mm (-0.0551 inch); Depth Offset -0.1 mm (-0.0039 inch).

Step4.

1.After Output Setting, click on to see whether the result is as

expected or not.

2.Then click on to convert to G-Code. The file for carving is

now complete and can be transferred to the CNC software to carving thecarving.


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6-4-3 Application : Carving a Human Face on Wood Material

Photo engraved on wood. The working steps are as follows:

Step1.

1. Click on button, open the desired photo for carving.

2. Define the width and length of the carving area.3. Make sure the output pixels are smaller than the original pixels. If the

output pixels are larger than the original pixels, the resolution will notbe sufficient during cutting, resulting in a distort photo thus affecting theoutcome of the carving.


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Step2.

1. Once the photo has been loaded, use the tools on the left column to makesimple modifications.

2. Using the marquee selection tool to isolate the hair area.

Step3.

Use to get a color sample within Marquee Selection.


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Step5.

Use to erase where we dont want to be light lighted for later editing.

Step4.

Filled with Marquee Color by clicking . Now the Marquee area filled

with marquee color has been selected for later editing.


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Step7.

1. Click on the button to define the color tone levels.

2. Press reset to redefine the depths.

3. Click its reference color box, and then get the reference color by click onthe photo. If the hair should be higher than the forehead, take the foreheadcolor as reference color.

4. Input the value on the input box next to reference color to increase(positive number) /decrease (negative number) the depth. Take hair(marquee area marks with pale blue color) and forehead (reference color)as an example.

- Inputting a positive value like, 1, 2, 3, hair will become higher (color is

getting lighter) than the forehead.

- Inputting a negative value like, -1, -2, -3, hair will become lower (color is

getting darker) than the forehead.

Note: This value is only for reference and since the reference color that was

absorbed is dependent on each user, actual comparisons should be

made via the 3D view.

5. Repeat the above steps till you are satisfied with the results shows in the

.

Step6.

Repeat the operation of Step2, 3, 4, and 5 for the suit.


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Step8.1. Click on the output settings button and then select the

direction of cut, choose X direction or Y direction ( should against

wood grain ) , then click on and the tool selection window will

appear.2. Select 4050E150, system preset Half Conical Radius Tool 0.5R.3. Set cutting parameters: Safe Z 3 mm (0.1181 inch); Max. Carving Depth

-3 mm (-0.1181 inch); Depth Offset -0.5 mm (-0.0197 inch).

Note: In normal circumstances, the depth level should be hair > skin > suit

> background. While adjusting depths; take this order as reference

only.


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Step8.


as expected or not.

2. Then click on to convert to G-Code. The file for carving isnow complete and can be transferred to the CNC software to process thecarving.

Note:To have a vivid engrave result, please lightly apply wood oil for finishing.


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6-4-4 Frame

Photo Engraved with a frame on white wood. The working steps are as follows:

Step1.

1. Open a modied photo

2. Click on to add frame.


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Step2.

Upon leaving the framing screen,1. Select a sample frame from the preset folder.2. Move the mouse within the selecting area and click the left button to

make a selection.3. At the bottom right corner, you may adjust the position of the frame.

(Inputting a positive value would adjust to the left or up and vice versa for anegative value.)

4. Press ok after confirmation and the overlaid graphic overlap photo willappear in the working screen.

Step3.

1. Click on the button and then select the direction of cut,

choose X direction or Y direction ( should against wood

grain) , then click on and the window will appear.


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2. Select 4050E150, system preset Half Conical Radius Tool 0.5R.3. Set cutting parameters: Safe Z 3 mm (0.1181 inch); Max. Carving Depth

-3 mm (-0.1181 inch). Depth Offset -0.5 mm (-0.0197 inch).

Step4.


as expected or not.

2. Then click on to convert to G-Code. The file for carving is

now complete and can be transferred to the CNC software to process thecarving.


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6-5 Software Error Messages and Troubleshooting

1. When the below error message appears, it means that the software could

not find the tool database.

This means that these files are missing from thesoftware folders. Please re-install the software.

2. When the below error message appears, it means that the software cannotload the tool database.

This means that these files might be damaged. Please

re-install the software.


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6-6 Frequently Asked Questions (FAQ)

Q1: When you open a picture on EDIT, the color of picture will be different

from the color of original picture.

A: EDIT software does not support CMYK format, please convert to RGB

format to use.

To convert to RGB format, please use graphic software to save it as *.png

file.

Q2: I only fill up with one marquee color, but two colors appeared instead ofone when I press Inverse Selection.

A: Refer to 6-2-3 for color tone definition. When the tone levels for those twocolors are the same or similar, both colors will be chosen. Lower the

brightness of the graphic and the issue will be resolved.


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Chapter 7 Positioning and Connecting the Engraver

7-1 Placing the Engraver

Note:

1. Machine must be placed on top of a stable and level desk.

2. The engraver must be used in an environment where the

temperature is between 5~40C(41~104F) and the humidity is between

35~80%.

3. The engraver must be placed in a location and keep a safe

distance away from inflammables and flames.

Correct Incorrect (Machine wobbles)

Incorrect (Base not leveled)

Note: These 4 basefootings should

align with and

touch the surface

of the desk.


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7-2

Note: Do not place any object within the marked regions.

100mm(4in.)

100m

m

(4in.

)

100mm(4in.) 100

mm

(4in.

)

Place and keep a safety distance


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7-3

7-2 Connecting the Power Cord

7-3 Connecting the Engraver to the Computer

1

2

Power Cord

Note: Please connect according to the order of the numbers shown in the

diagram.

Controller

USB Cable

USB

PC

USB

USB

Connect with Power Cord


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8-1

Chapter 8 Knowing the CNC Work Region

E

A

B

C

D

F

G

H

I

A. Menu SelectionUsed to load G-Code, close

G-Code; displays the location of

the loaded file; preference setting

and help functions.

B. Display G-Code Fields

C. Main Function AreaExecuting G-Code Run; Pause /

Resume; Stop functions.

D. Information FieldsDisplays relevant information of

the G-Code that currently being

loaded and the engraving elapsed

time.

E. CoordinatesDisplays the coordinates of the X,

Y, Z axis, HOME, GO TO Z and

OFFSET functions

F. Manual AdjustmentTo move the directions of the

X, Y, Z axis and making slight

adjustments.

G. Preview Window

Displays a preview image of the

loaded G-Code and the size of the

engraving.

H. Spindle SpeedControls spindle on and off

funcation; displays the current

spindle rate and has a function for

controlling the spindle speed.

I. Feed Rate Speed

Displays the current Feed Rate

value; and has a feed rate speed

adjust function.

The below diagram is an overview of CNC with its features categorized into 9

main areas:


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8-2

8-1 Menu Introduction

a.SYSTEM Section Setting

1. Displays the location of the connection between COM PORT and PC.

2. Set system language

3. Set system unit

Load G-Code file

Close G-Code

Displays the location of the

loaded G-Code

Preference Setting

a

1

2

3

A. Menu Listing


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8-3

b

12

3

b.HOTKEY CONTROLLER Section; Hotkey and Controller Setting.

1. Enable or disable the functions of the controller (HID) and the keyboard

(Hotkey)

2. Displays the driver of the current controller

3. Displays the list of corresponding hotkeys

Connects to the

Operating Instructions

About BravoProdigy CNC

Connect to website

Help

Note: The operating instruction will be read by PDF viewer, so pleasedownload any correspondent software if you dont have it.


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Displays the communication indicators

Note: If one of the indicators does not flashing , it means

that there is an error in the connection. Please

re-activate the software.

B. Displays the G-Code Fields

C. Main Function Area

Activate

Engraving

Pause

Engraving

Engraving in

Progress

Resume

Engraving

Stop Engraving

Overview of Main Functions


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8-5

D. Information Fields

E. Coordinates

F. Manual Adjustment

Displays the total number of lines of

G-Code

Displays the line number of the

current G-Code

Displays the percentage of the

progress of the engraving

Displays the elapsed time of the

engraving

Set the coordinates to zerovalues.

Returns to the machine zero

Get to the starting point

Set to move the tool to a specified

coordinate

Displays the coordinate valuesfor the X, Y and Z axis.

Overview of Manual Adjustment


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X-axis move left(tool position moves left)

Y-axis move forward

(working table moves

forward)

Z-axis move up

(tool moves up)

X-axis move right

(tool position moves right)

Y-axis move backward

(working table moves

backward)

Z-axis move down

(tool moves down)

This button in pink indicates

normal speed.

This button in oragne indicates

that this mode is activated.

G. Preview Window

1

2

3

1. Displays the LoadedG-Code preview image

2. The green cross-linerepresents the currentposition of the engravingtool

3. Displays the file sizeX x Y x Z presenting

Width x Length x Depthand the unit.

The moving speed is based on the speed value indicated by the FEED

RATE on the system.

Adjustment Slightly button for fine adjustments to control fine single step

movements along the 3 axes.

Note:This preview window is for reference only.


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H. Spindle Speed

Displays the Percentage of theSpindle Speed

Activate spindleFine adjustment for speed

increase

De-activate spindleFine adjustment for speed

decrease

I. Feed Rate Speed

Fine adjustment for speed increase

Fine adjustment for speed decrease

Allows larger adjustments when drag with

mouse.

Note: During the engraving, this function will be

lock and only can make fine adjustment.

To perform large adjustment to the speed,first execute the

button to stop engraving, and then use this function to make large

adjustment. It is recommended to keep each adjustment within a 10%

margin.

Allows larger adjustments when drag withmouse.

Displays the

Percentage ofthe Feed Rate

Displays the

current movingspeed


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8-8

8-2 Software Error and Warning Messages and Troubleshooting

1. When the below error message appears, it means that there is a problem with the

connection between the engraver and the computer.

Solution:

Please click OK button to leave the message window. Re-start the engraver and

connect to CNC software.

* If the above is already checked, and the engraver still cannot operate. Please

check fuse if its already burned or not. If it is burned, please change a new oneand then re-start the engraver first and then open the CNC software. If the fuse

isnt burned, please contact local service center. Thanks.

2. When the below warning message appears, it means that the loaded G-Code

were not produced by BRAVOPRODIGY EDIT software.

Solution:

Please click OK button to leave the message window. Confirm the unit of the

loaded G-Code is the same as the unit of the CNC software. After confirmed,

execute the button and start the engraving process.

Note: CNC software can supported the file format that created by Vectric,

ArtCAM, Bmp software. Please save the file in G-Code(mm) or G-Code(inch)

format.

3. When the below error message appears, it means that the safety cover is opened.

Solution:

Step1. Close the safety cover, then click on OK , the leave the error

message window.

Step2. Execute the button to continue the engraving process.

OK

OK

OK


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8-9

4. When one of the directions buttons keeps flashing, it means the corresponding

axis has reached the limit. The flashing is indicating that the axis has reached the

limit. Meanwhile, all of the directions adjustment have been locked besides the

flashing one.

Solution:

The above diagram shows that the axis has reach the limit. Move rightward

by click and the button will stop flashing.

5. When the below warning message appears during engraving; it means that the

engrave tool paths has exceeded a limit.

Solution:

Click on OK, to leave the warning window. This means that the engraving path

has reached the engraving boundary.

As shown in the below diagram, has reach the limit. This means X-axis

toward to the left has reached the engraving boundary. Please re-position the

workpiece within the engraving boundary to process the engraving.

OK


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8-10

6. When the below warning message appears after you press ; it means

you should set the X, Y, Z axis as zero first, then you can executes .

OK

Solution:

Press for each axis to set it as zero.


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9-1

Chapter 9 Engraver Operation Guide

9-1 Environment Settings

1. Please read the contents of the instructions manual before using the

engraving and follow to the operating regulations.

2. Please confirm whether the power cable, USB cable and the controllerof the engraver are connected to the correct locations as specified in theinstruction manual.(For positioning and connection the engraver, please refer to Chapter 7

Positioning and Connecting the Engraver.)

3. Click on the desktop shortcut to open the CNC software after turn on

the engraver. Please go to the menu list to click on the button, then

click on this button to set the language and units.

4. Then click on to confirm whether the controller (HID) and the

keyboard (Hotkey) are enabled.(Please refer to Chapter 9-2-2 Controllerand Hotkey Environment Settings.)


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9-2

5. Confirm 3 axes and working table movement by clicking X, Y, Z button onsoftware or hotkey or controller.

Note: Move 3 axes by software or controller, do not move by hands.

Reminder: Once the software is activated, the FeedRate system preset

value is 20%

If the user wishes to adjust the speed, use either

or

(DO NOT move X, Y, Z direction too fast.)

6. Please execute the and function keys to check

whether the spindle is rotating normally.

Reminder: If the user wishes to adjust the spindle speed, use either

or to adjust the spindle speed.

7. Please execute the key to return the machine zero.

8. Now, you may load the G-Code to the CNC software to execute theengraving.(Please refer to Chapter 6 EDIT Application Instructions tolearn how to create G-Code.)

Note: You should turn off sleep, hibernate and hybrid sleep mode inyour computer before engraving, or this will terminate engraving.


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9-3

9-2 Controller and Hotkey Settings

9-2-1 Controller Functions

A. X+ : Controls X-axis to move right (tool moves right);

X - : Controls X-axis to move left (tool moves left).

Y+ : Controls Y-axis to move forward (working table moves forward);

Y - : Controls Y-axis to backward (working table moves backward).

B. Z+ : Moves the Z-axis up; Z- : moves the Z-axis down.C. Pause/Resume.

Note: During engraving, the buttons on the controller are locked,

PAUSE/RESUME is the only button enabled execution.

D. Switch to Slight adjustment.

E. FEED RATE + - : increase and decrease the speed of FEED RATE

9-2-2 Controller and Hotkey Environment Settings

1. Please click button on menu listing and click section.

2. To activate the devices (controller and hotkey), check Enable

HID(Controller) and Enable Hotkey(keyboard). HID Device choose USB,

2AXIE 8-Button gamepad. If there is no option for you to choose from,please confirm whether the controller is connected to the PC.

3. The system itself has preset hotkeys, the below diagram shows theFunction Key and the corresponding Hot Key.

A

E

B

C

D

Clarification:

1. When its not in engraving mode, this Feed Rate is used to control the

moving speed of the three axes.

2. In engraving mode, this Feed Rate is used to control the moving speed

of the tool.


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9-4

If you dont want to change the preset Hot Key, then click on thebutton to leave this window.

4. If you wish to create your preferred Hotkeys, proceed as below.

Set Hotkey Setting: As shown the image below, when changing thekey for Feed Rate Up, double click left mouse button on the field of thecorresponding hotkey and the system will display as image below. Next,select the key that you wish to use for this set up from the keyboard.


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9-5

After setting, the code for the new corresponding key will be displayed

automatically.(see image below)

Delete Hotkey Setting: When deleting a Hot Key that has already been set,one click right mouse button on the field of the corresponding Hot Key andthe system will display as image below. Next, click on Clear defined andthe definition will be deleted.

When this window appears, please select thecorresponding key of your choice.


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9-6

5. The list below shows the list of system preset Function Key and thecorresponding Hot Key:

Function Key Hot Key

Axis X Plus

Axis X Minus

Axis Y Plus

Axis Y Minus

Axis Z Plus

Axis Z Minus

Feed Rate Up

Feed Rate Down

Pause

Adjust Slightly


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9-7

Since wood itself have grains, therefore when holding down a wooden

workpiece, the cutting direction should go against the wood grain. Doing this toprevent the wood grain from tearing up into shreds.

There is no specific shape for workpieces, therefore when holding down aworkpiece, use the provided clamps or stick to the surface of the support boardor sacrificed board with double-sided tapes or glue gun.(About the use of clamps, please refer to Chapter 9-4 Use of Clamps section.)

Note: Pay attention to the base of the workpiece must be flat on top of the

working table and should not be distorted, as shown in image below.

9-3-1 Wood Material

9-3 Holding the Engraving Workpiece


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9-8

Parts of an acrylic workpiece may be thick or thin as its surfaces are typically uneven.

Therefore, prior to engraving, measure the four corners and use the thinnest corner

as the starting point for the engraving workpiece.

Explanation: If we set the highest corner as the starting point fo the engraving

workpiece, then the engraving may not reach certain parts of the

low areas.

Explanation: When using the provided clamps to hold down a piece of thinacrylic, if the center section is not stick on the support board,it might vibrate along by the cutter movement during engraving.

and the engraving results would not be good.

Note:

1. When using acrylic or plastic sheet from unauthorized reseller,you may use the

provided clamp or stick it to a support board with double-sided tapes.(About the use of clamp, please refer to Chapter 9-4 Use of Clamp section.)

2. The base of the workpiece must be held flat on top of the working table and

should not be distorted.Next, take the support board that have workpiece stick on it and place it onto the

working table and clamp it securely on both sides and ensure that there is no

wobbling. The preparation for the engraving works is complete.

9-3-2 Acrylic Material

Set as startingpoint here.

Do not place the silicone mat and

engraving material exceed the

support board.

Clamp should not be over lapping

the silicone mat.

How to use silicone mat:

Attention:

1. Clean with water after every use. Do not use solvent, alcohol, cleanser or other

similar product to clean the silicone mat. Clean and rub it with water gently by

hands, do not pull and drag the silicone mat.

2. Please do not wash the silicone mat with support board. Water will damage the

support board.

3. Please use your hands instead of brush or other object to get rid of debris on the

surface.

4. Please store the silicone mat at room temperature. Do not bend or fold when in

store.5. The silicone mat must be dry before every use.

1.6

1.51.4

1.7


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9-9

9-3-3 Other Material Stick on Support Board

There is no specific shape for workpieces, therefore when holding down a workpiece,

use the provided clamp or stick on the surface of a sup

84015 operating instructions rev 20120613

Documents