7 stpcs72 complete english 2010-09

Siemens AG 2010

Migration solutions with the SIMATIC PCS 7 Process Control SystemCatalog ST PCS 7.2 September 2010

SIMATIC PCS 7Answers for industry.

Siemens AG 2010

Related catalogsSIMATIC SIMATIC PCS 7 Process Control System ST PCS 7 SITRAIN Training for Automation and Industrial Solutions ITC

E86060-K4678-A111-B5-7600 SIMATIC ST PCS 7.1 Add Ons for the SIMATIC PCS 7 Process Control System

E86060-K6850-A101-C1 (German) Interactive Catalog CA 01 Products for Automation and Drives CA 01

E86060-K4678-A121-A8-8600 SIMATIC Products for Totally Integrated Automation and Micro Automation E86060-K4670-A101-B2-7600 SIMATIC HMI/ ST 80 / ST PC PC-based Automation Human Machine Interfaces/ PC-based Automation E86060-K4680-A101-B7-7600 SIMATIC NET Industrial Communication IK PI ST 70

E86060-D4001-A500-C8-7600 Industry Mall Information and ordering platform in the Internet: www.siemens.com/industrymall

E86060-K6710-A101-B6-7600 Process Automation Field instruments for Process Automation FI 01

E86060-K6201-A101-B2-7600

Siemens AG 2010

SIMATIC PCS 7 Migration solutions with the SIMATIC PCS 7 Process Control SystemCatalog ST PCS 7.2 September 2010Systems from Siemens

Introduction

1 2 3 4 5 6 7 8 9 10 11

TELEPERM M migration

APACS+/QUADLOG migration

The products and systems described in this catalog are manufactured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The certificate is recognized by all IQNet countries.

SIMATIC PCS / TISTAR migration

OpenPMC migration

Bailey INFI 90/NET 90 migrationSupersedes: Catalog ST PCS 7.2 October 2009 The products contained in this catalog can also be found in the Interactive Catalog CA 01. Order No.: E86060-D4001-A500-C8-7600 Please contact your local Siemens branch Siemens AG 2010

Systems from other vendors

Honeywell TDC migration

ABB Contronic P migration

Invensys Triconex connection

Integration of third-party controllers using PCS 7/OPEN OS

Appendix

Siemens AG 2010

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Siemens AG 2010

Answers for industry.

Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industry. In the manufacturing and the process industry. In industrial as well as in functional buildings.

Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions. The industry software enables our industry customers to optimize the entire value chain from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the entire drive train from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution.

The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we implement these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazardous Substances). As a matter of course, our production sites are certified according to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy savings up to 60 %.

Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.


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Siemens AG 2010

ERP Enterprise Resource Planning

Management Level

MES Manufacturing Execution Systems

Operations Level

SIMATIC PCS 7 Process Control (DCS)

Industrial Software for Design and Engineering Installation and Commissioning Operation

Maintenance Modernization and Upgrade Energy Management

Control LevelSIMOTION Motion Control System SINUMERIK Computer Numeric Control

Field LevelPROFIBUS PA Process Instrumentation SIMATIC Sensors

Totally Integrated Automation

HART IO-Link

02.03.2009

Setting standards in productivity and competitiveness.Totally Integrated Automation.

Thanks to Totally Integrated Automation, Siemens is the only provider of an integrated basis for implementation of customized automation solutions in all industries from inbound to outbound.

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Siemens AG 2010

Ethernet

SIMATIC IT

EthernetSIMATIC WinCC SCADA System

Industrial Ethernet Industrial Ethernet

SIMATIC NET Industrial Communication

SIMATIC Controllers Modular/Embedded/ PC-based

SIMATIC HMI Human Machine Interface

Safety Integrated Low-Voltage Controls and Distribution

PROFINET PROFIsafe PROFIsafe SIMATIC Distributed I/O SINAMICS Drive Systems ASIsafe Industrial Ethernet PROFIBUS AS-Interface

Totally Integrated PowerKNX GAMMA instabus

TIA is characterized by its unique continuity. It provides maximum transparency at all levels with reduced interfacing requirements covering the field level, production control level, up to the corporate management level. With TIA you also profit throughout the complete life cycle of your plant starting with the initial planning steps through operation up to modernization, where we offer a high measure of investment security resulting from continuity in the further development of our products and from reducing the number of interfaces to a minimum.

The unique continuity is already a defined characteristic at the development stage of our products and systems. The result: maximum interoperability covering the controller, HMI, drives, up to the process control system. This reduces the complexity of the automation solution in your plant. You will experience this, for example, in the engineering phase of the automation solution in the form of reduced time requirements and cost, or during operation using the continuous diagnostics facilities of Totally Integrated Automation for increasing the availability of your plant.


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Integrated power distribution from one source.Totally Integrated Power.

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CommunicationIEC 61850 Industrial Ethernet PROFIBUSProcesses / industrial automation

PROFINET

BACnet

KNX EIB

Products and systemsMedium voltage 110 kV Transformers Low voltage Installation technology Building automation

Planning and system conguration

Electrical power distribution in buildings requires integrated solutions. Our response: Totally Integrated Power. This means innovative and integrated, interface-optimized products and systems which have been optimally coordinated and complemented with communication and software modules that link power distribution to building automation or industrial automation. Totally Integrated Power accompanies power distribution projects from one end to the other. From A to Z. From the planning to the buildings use: Totally Integrated Power offers significant advantages in every project stage and to everyone involved in the project the investors, electrical planning engineers, electricians, users and building facility managers.

Our portfolio comprises everything from engineering tools to the matching hardware: from switchgear and distribution systems for medium voltage to transformers, from switching and circuit-protection devices to low-voltage switchgear and busbar trunking systems, as far as to the small distribution board and the wall outlet. It goes without saying that both the medium-voltage switchgear, which requires no maintenance, and the low-voltage switchgear are type-tested, and their busbar connections, too. Comprehensive protection systems ensure the safety of man and machine at any time.


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Siemens AG 2010

SIMATIC PCS 7 process control systemIf a company wishes to strengthen its position in the market, it is essential to react flexibly and rapidly to new market requirements, while keeping interruptions in current operation down to a minimum. This is the strength of the SIMATIC PCS 7 process control system from Siemens. As a corner pillar of the Totally Integrated Automation concept, SIMATIC PCS 7 constitutes a uniform complete system which surpasses the capabilities of previous systems and satisfies all demands placed on the process control technology one control system for all industries and applications.

With SIMATIC PCS 7 we are committed to expanding the competitive advantages of customers throughout the complete lifecycle of their industrial plants. The SIMATIC PCS 7 process control system provides advantages in the areas of: - Integration - Performance - Scalability - Modernization - Security - Innovation - Global network of experts

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Siemens has been offering a wide range of innovative migration products and solutions for its globally proven systems for many years already. Right from the beginning, the maxim of Siemens' migration strategy is to modernize the existing installed basis in steps and without completely changing the system if possible without a plant shutdown or with minimum production downtimes. Siemens therefore supports customers' endeavors to achieve long-term safeguarding of investments together with maximization of their return on assets.


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Siemens Migration Strategy System AspectsHMI/batch - Replaces old HMI - Replaces batch system Controller/network - Replaces controller - Gateway to SIMATIC PCS 7 I/O field connection - Further use of I/Os - Field connection elements for SIMATIC PCS 7

Plant AspectsInnovation pressure - Improved process control - IT integration - Advanced process control & asset management Lifecycle phases - Maintenance & modernization - Expansion & improvement - Renewal/replacement with state-of-the-art technology

Production AspectsStrategy - Plant/product future - Planned modernization (revamping) Cost reduction - Maintenance budget - Investment budget Time-to-Market - Production time - Available downtime

Stepwise

Adaptable Innovative Technologies

Flexible

Migration strategy Globalization and incessantly increasing competitive pressures are forcing companies to continuously increase productivity and shorten product time to market. To this end, it is necessary to continuously optimize engineering procedures and the process, and to simultaneously consider new industrial requirements and directives. Today, many systems and plants must be expanded and modernized to ensure that companies can continue to provide products meeting market requirements. However, since the installed basis of hardware, application software and know-how of the operating and maintenance engineers represents an enormous value, the safeguarding of investments for companies operating the plants is always assigned a high priority during all modernization plans. Experience has shown that the success of migration is largely determined by providing a technical solution that optimally matches the customer requirements and the customers plant. Minimization of the technical and financial risks together with safeguarding of investments for as long a period as possible are always fundamental aspects. The different lifecycles of the various system components must also be considered, which currently vary from 5 years for PC-based workstations, 15 years for controllers, up to 25 years or more for input/output components and wiring. Therefore Siemens does not consider its task to simply be the complete replacement of an existing system, but in close collaboration together with customers and their system integrators of an individual, future-oriented solution based on the state-of-the-art SIMATIC PCS 7 process control system - always under the directives: Step-by-step system innovation Adaptable to the specific conditions of the plant Flexible according to production requirements

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Legacy systemOS Migration services in every step of migration project Importing of engineering data of old OS OS replacement by server for PCS 7/OS Clients

SIMATIC PCS 7

Engineering Station

Server

Server

Engineering System

Controller

Importing of controller engineering Linking of existing I/O modules to PCS 7/AS

Gateway to Gateway data coupling

S7-400 S7-400 H S7-400 FH controller PROFIBUS PA

I/O

I/O interface PROFIBUS DP

Motor

Field Termination AdapterWiring rack

ET 200M

Step-by-step migration with the right products and services

Portfolio of the migration productsSiemens recognized the significance of migration for process automation at an early point in time, and has been offering a wide range of innovative migration products and solutions for its globally proven systems for many years now. Through consistent extension of this migration offering Siemens has become more and more capable of also modernizing legacy systems from other manufacturers with SIMATIC PCS 7. Right from the start, the principle of Siemens' migration strategy has been to modernize the existing installation step-by-step without completely changing the system if possible without a plant shutdown or with minimum production downtimes. In this manner, Siemens supports customers' endeavors to achieve long-term safeguarding of investments and maximize return on assets.

products and technologies which are even more efficient. A good example of this principle is "Database Automation" (DBA). Using DBA and a plug-in interface, it is possible to download configuration data and to display and configure it using a standardized user interface.

Thus DBA enables system-supported migration of uniform operator system data from different output systems. The results are uniform software quality, security, and traceability. The migration products can be categorized as follows:

Migration component OS migration products

Description Interface from SIMATIC PCS 7 OS Server to system bus of old system OS conversion tool (e.g. DBA) Faceplate library

Services for OS migration Services for AS migration

Tools/services for conversion of process pictures Tools/services for function-based conversion of AS engineering data to SIMATIC PCS 7 Enables existing systems to use SIMATIC BATCH Gateway between system bus of old system and SIMATIC PCS 7 (mainly for AS-AS communication) Engineering tool for gateway Reuse of I/Os (connection of old I/Os to SIMATIC PCS 7 automation systems, mostly for Siemens systems) Field Termination Assemblies (FTAs) for field cabling

BATCH migration components Gateway

Data Base Automation Siemens' expertise in the migration sector has continuously grown. The experience gained in numerous migration projects has been incorporated into new

Reuse of old system I/Os or Field Termination Assembly (FTA)


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Typical migration scenarios The migration path that a user opts for depends on the specific technical and economic factors of each migration project. The migration products offer the modularity and flexibility required to implement different scenarios. Typical migration scenarios which can be implemented using these migration products are described below:

Scenario 1: Replacement of existing HMI system by a SIMATIC PCS 7 operator system If the HMI (Human Machine Interface) system is technically obsolete, if the stocking of spare parts is too expensive, if it no longer complies with current directives and standards for operator workstations, or if functional expansions are required (e.g. IT integration), it is possible to simply replace the existing HMI system with a SIMATIC PCS 7 operator system. The controller with application software and the process I/O are retained.

Scenario 2: Expansion of existing plant

Scenario 3: Comprehensive modernization

The existing plant is initially retained, and is modernized by expanding with further sections/units with SIMATIC PCS 7.

Bottlenecks in the provision of spare parts, insufficient support, and the necessity for functional expansions (e.g. fieldbus technology or IT integration) can also force comprehensive modernization of the old system using the future-oriented SIMATIC PCS 7 process control system. Conversion may also be possible during operation. Further use of the existing I/O level is supported, and the investments made for wiring, hardware components or application engineering are safeguarded.

Advantages of this migration step: Minimum costs Clear risk

Advantages of this migration step: Simple, step-by-step increase in production capacity Clear risk

Advantages of this migration step: Increase in performance Introduction of new technologies (e.g. PROFIBUS fieldbus, HMI) Opening of system for IT world Lengthening of service life of the entire plant Reduction in number of system suppliers Elimination of bottlenecks

Lengthening of service life of the entire plant New application possibilities

Introduction of new technologies (e.g. PROFIBUS fieldbus, HMI) Opening of system for IT world

Opening of system for IT world Together with scenario 1, enables process control using a uniform operator system

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SIMATIC PCS 7 OS clients

SIMATIC PCS 7 Engineering

SIMATIC PCS 7 OS clients

PCS 7/TM OSES

PCS 7/ APACS+ OS4-mation

PCS 7/505 OSAPT

PCS 7/ OPMC OSSIMATIC IT Management Console

PCS 7 OS server

PCS 7/90 OS

PCS 7/ third-party OS

CS 275

MBUS

H1 TF

Ethernet S7417H

OpenPMC Controller

S7-41x

Bailey Plant Loop/ INFI-NET

Third-party control system

AS 235

TELEPERM M

APACS+/ QUADLOG

SIMATIC PCS/TISTAR

OpenPMC

SIMATIC PCS 7

Bailey Infi/Net 90

Other systems

Migration spectrum The migration of own process control systems to SIMATIC PCS 7 is a matter of course for Siemens, and a significant component of the continued supplier/customer relationship. Siemens is additionally able to offer migration solutions for process control systems from other vendors, e.g. for systems from ABB, Bailey or Honeywell. Siemens works closely with the customer's system integrators when implementing migration projects, for they have the know-how gained over many years and exactly know the plant as well as the customer's requirements. This partnership is a guarantee for the companies operating plants that they will receive an optimum migration solution. A further important aspect is that Siemens supports the migration products as well as the standard products by means of product updating and customer support. A special strength of Siemens compared to other suppliers of migration solutions is the ability to offer customers long-term support through know-how, servicing and provision of components, spare parts and upgrades.

With the future-oriented SIMATIC PCS 7 process control system, innovative migration solutions and services, many years of know-how in process automation and migration, as well as continuous worldwide servicing, Siemens demonstrates its expertise and offers the security of a reliable partner. Migration Support Center Siemens has established several Migration Support Centers (MSC) where the expertise for the migration of specific old systems is concentrated. This is where customer-oriented concepts and tools based on actual practice are developed and applied for migrating the engineering of the old systems. With its extensive specialist knowledge, the Migration Support Center supports the implementation of migration projects by: Development of migration concepts Quotation preparation Engineering/project management

Development of additional migration products and solutions Even if no migration products and solutions have previously been offered in this catalog for your control system, in the future you can benefit from the leading world-class SIMATIC technology and the associated security of investment. Based on experience of migration gained over many years and on universal technologies such as DBA and OPC, Siemens is capable, given the corresponding demand, to develop migration products and solutions for the partial or complete modernization of other control systems using SIMATIC PCS 7. Please contact your regional SIMATIC PCS 7 partner to arrange preliminary discussions and to have a concept or offer drawn up.


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Much more than a catalog. The Industry Mall.You have a catalog in your hands that will serve you well for selecting and ordering your products. But have you heard of the electronic online catalog (the Industry Mall) and all its benefits? Take a look around it sometime: www.siemens.com/industrymall

Selecting Find your products in the structure tree, in the new "Bread-crumb" navigation or with the integral search machine with expert functions. Electronic configurators are also integrated into the Mall. Enter the various characteristic values and the appropriate product will be displayed with the relevant order numbers. You can save configurations, load them and reset them to their initial status. Ordering You can load the products that you have selected in this way into the shopping basket at a click of the mouse. You can create your own templates and you will be informed about the availability of the products in your shopping cart. You can load the completed parts lists directly into Excel or Word. Delivery status When you have sent the order, you will receive a short e-mail confirmation which you can print out or save. With a click on "Carrier", you will be directly connected to the website of the carrier where you can easily track the delivery status. Added value due to additional information So you have found your product and want more information about it? In just a few clicks of the mouse, you will arrive at the image data base, manuals and operating instructions. Create your own user documentation with My Documentation Manager. Also available are FAQs, software downloads, certificates and technical data sheets as well as our training programs. In the image database you will find, depending on the product, 2D/3Dgraphics, dimension drawings and exploded drawings, characteristic curves or circuit diagrams which you can download. Convinced? We look forward to your visit!

Siemens AG 2010

TELEPERM M migration2/2 2/4 2/5 2/5 2/9 2/9 2/12 2/12 2/14 Introduction Automation

2Operator control and monitoring PCS 7/TM OS Engineering PROGRAF AS Communication CS 275 GT104CS gateway


Siemens AG 2010

TELEPERM M migrationIntroduction

OverviewSIMATIC PCS 7 OS clients Engineering system

2PCS 7/TM OS server PCS 7/TM OS server (dualchannel) PCS 7 OS server

CS 275 (single/redundant)

Gateway

Industrial Ethernet (single/redundant)

AS 414 / AS 416 / AS 417 ET 200M ET 200M ET 200M

DP/PA link

PROFIBUS AS 235 cabinet AS 488 S cabinet with MIG II migration rack AS 414/AS 416/AS 417 TM-EA in TELEPERM M cabinet Field devices

Configuration example for the migration from TELEPERM M to SIMATIC PCS 7

The TELEPERM M process control system from Siemens has proven itself worldwide in many different industry sectors in the past 25 years. More than 15 000 installed systems have proven their performance, reliability and user-friendliness in many years of service, even under extreme operating conditions. The installed platform of the old process control system represents an immense investment in hardware and application software as well as a wealth of valuable and complex know-how accumulated by operating and maintenance personnel. However, many users are now faced with the need to adapt their production operations to market requirements, which means having to expand or modernize their plants. SIMATIC PCS 7, the modern process control system, offers new plants and plant expansions an open platform for modern, forward-looking and economical automation solutions in all industries.

The objective of the migration is to modernize the existing platform step-by-step without changing the system, and at the same time to guarantee past investments for as long as possible. For this purpose, Siemens has been offering optimized migration solutions for the transition from TELEPERM M to SIMATIC PCS 7 for a number of years already. The range of migration products covers hardware and software components as well as services for converting application software, on-site conversions, and the migration of complete systems. At the beginning, TELEPERM M customers primarily chose the step-by-step modernization and functional expansion of individual components of the existing systems: Replacement of existing automation systems by future-compatible automation systems under the premise of importing existing application software and I/O from TELEPERM M. Replacement of operation and monitoring systems by operator systems on the basis of SIMATIC PCS 7 Integration of the distributed SIMATIC process I/Os Nowadays, direct migration of TELEPERM M to SIMATIC PCS 7 is dominant. Customers are committing totally to the SIMATIC system components that have been proven worldwide. They therefore profit on the one hand from the valuable properties of a modern process control system and the synergy effects provided by Totally Integrated Automation (TIA). Siemens supports this trend by means of attractive migration products and optimized services for hardware and software conversion.

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TELEPERM M migrationIntroduction

OptionsMigration services For a migration project to succeed it is not enough just to have a technical solution that is optimally adapted to the customers needs and the individual conditions of the plant in question. Equally important is the fast and punctual implementation of this solution at a high level of quality. This is where we support you optionally by means of: Services for individual phases of the migration process, e.g. AS conversion with retention of the I/Os or substitution of the operator systems including conversion of the user software. Complete migration of your plant as a service from a single source Our migration specialists have extensive knowledge of the systems technology behind TELEPERM M and SIMATIC PCS 7 and many years of experience in engineering, commissioning and service. They will analyze your plant, inform and advise you individually about the migration options and finally draw up a detailed quotation for your migration project. Short stoppage times call for exact planning, which is why our migration specialists join you in organizing and coordinating the smooth performance of all the activities itemized in the quotation. The user software represents a large portion of the total investment and know-how. Hence the quality of its conversion into the new system world is a key criterion for the migrations economic efficiency. In the course of the migration we provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. The modern tools that we have developed give you the benefit of consistent quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigurations occasionally required. Finally, we will draw up detailed documentation of your plant as soon as the re-start is completed. We even see to the proper disposal of any replaced system components. For information, consulting, analysis and a quotation, please contact your local Siemens representative.

TELEPERM M Manual Collection The TELEPERM M Manual Collection is available on CD. Updated manuals of current migration products are provided as electronic documentation together with the respective product. In addition, they can also be downloaded from the Internet via "SIMATIC Guide Manuals" (see under "SIMATIC PCS 7 Process Control System" under the heading "Migration"): www.siemens.com/simatic-docu

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Ordering dataTELEPERM M Manual Collection Electronic manuals on CD, in 2 languages (German, English)

Order No. 6DL5 900-8AX03-8YX8 C)

C) Subject to export regulations: AL: N, ECCN: 5D992

More informationYou can find detailed information, technical specifications and ordering data for individual TELEPERM M migration products in the following sections: "Automation", "Engineering", "HMI" and "Communication". For supplementary products, refer also to Catalog ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 Process Control System). You can find additional information in the Internet at: http://www.siemens.com/teleperm


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TELEPERM M migrationAutomation

OverviewThe migration package PCS 7/TM-EA, which combines a SIMATIC PCS 7 automation system with the components required for the connection to the TELEPERM-E/A distributed I/O in one migration carrier MIG II, and the associated conversion services offered for it have facilitated the gradual changeover from the TELEPERM-E/A I/O to the distributed SIMATIC PCS 7 process I/O since 1999. If you assume that the process I/O of a process cell, including transmitters and actuators, should function for at least 10 years without a new loopcheck, then the preservation of the TELEPERM-I/O in an upcoming migration project appears less attractive today than in the past. With a view to the discontinuation of the TELEPERM-I/O products announced for 2014, we therefore now recommend that you give immediate priority during plant modernization to the complete replacement of existing TELEPERM M automation systems and I/Os with corresponding SIMATIC PCS 7 system components and new software. For this reason, the different versions of the PCS 7/TM-EA migration package (AS 414-3 TM-EA, AS 416-2 TM-EA, AS 416-3 TM-EA and AS 417-4 TM-EA) are no longer offered as standard products in the current Catalog ST PCS 7.2. The PCS 7/TM-EA migration packages and their individual components, however, remain available in order that migration projects based on PCS 7/TM-EA that have already started can be completed or that the stocks of spare parts for plants already migrated with PCS 7/TM-EA can be built up. SIMATIC PCS 7 system components suitable for plant modernization can be found in the chapters "Automation Systems" and "Process I/O" of the ST PCS 7 Catalog.

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TELEPERM M migrationOperator control and monitoringPCS 7/TM OS

OverviewOS Clients Engineering Station Terminal bus PCS 7/TM-OS ServerPlus: - PCS 7 OS Software Server or OS Software Redundant Server Pack - Coupling Package PCS 7/TM-OS Option: PCS 7/TM-OCX (NORA)

DesignSIMATIC PCS 7 Industrial Workstation V7.1 The SIMATIC PCS 7 industrial workstations V7.1 with basic communication Ethernet (BCE) and the Windows XP Professional/Server 2003 operating system from the SIMATIC PCS 7 Catalog ST PCS 7 can be used as basic hardware for PCS 7/TM-OS single stations (single station systems) PCS 7/TM-OS servers and clients (multi-user systems) They can be expanded depending on their use and on the defined scope of delivery by means of: SIMATIC PCS 7 OS software V7.1 Components for connecting to the TELEPERM M CS 275 plant bus (interface module, local bus connecting cable and PCS 7/TM-OS coupling package) Signal module PCS 7/TM-OCX (NORA) V4.1 program package Furthermore, supplementary/expansion components such as network cables, keyboards, multi-monitor graphics cards, process monitors, redundant terminal bus adapters or smart card readers from the Section "SIMATIC PCS 7 Industrial Workstation" of the current SIMATIC PCS 7 Catalog ST PCS 7 are relevant for the configuration of PCS 7/TM-OS Components from the section "Redundant Operator Systems" in the "Operator System" chapter of the same catalog can also be used. Dual-channel operation The SIMATIC PCS 7 Industrial Workstation with BCE, server version, with its associated expansion components typical for servers, already meets all the requirements for dual-channel operation of the PCS 7/TM-OS. Interfacing to the SIMATIC PCS 7 Industrial Ethernet plant bus can also be implemented via CP 1613 A2/CP 1623 as an alternative to BCE communication. The interfacing via CP 1613 A2/ CP 1623 is only required for communication with more than 8 automation systems and when using redundant automation systems. SIMATIC PCS 7 Industrial Workstations with BCE communication can also be subsequently upgraded to CP 1613/1623 communication. To this end, in addition to the CP 1613 A2/CP 1623 module, they require either the S7-1613 communication software or S7-REDCONNECT. In contrast to the S7-1613, the S7-REDCONNECT communication software also supports communication with redundant automation systems. For additional information, refer to Catalog ST PCS 7, Chapter "Operator System", Section "Redundant Operator Systems".

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Hardware platform: SIMATIC PCS 7 Industrial Workstation, Server

Plant bus CS 275

AS 23x

AS x88

The PCS7/TM-OS operator systems offered in this catalog can be used for the migration of older operator systems of TELEPERM M. This is simply done by replacing the OS 252, OS 26x or OS 52x operator systems already installed in existing TELEPERM M process cells/units with the SIMATIC PCS 7 operator systems, which are designed for connection to the TELEPERM M plant bus CS 275.

ApplicationThe PCS 7/TM-OS operator system with dual-channel functionality, which is designed to be operated simultaneously on the TELEPERM M CS 275 plant bus and the PCS 7 Industrial Ethernet plant bus, can be used in combination with the GT104CS gateway (see section on "Communication") to effectively link existing TELEPERM M process cells to SIMATIC PCS 7 process cells. The cross-bus communication load can be skillfully shared with this combination: The PCS 7/TM-OS operator system with dual-channel functionality handles - AS-OS communication with the automation systems on the CS 275 and Industrial Ethernet plant buses, as well as - time-of-day synchronization for the TELEPERM M unit The GT104CS gateway permits cross-bus AS-AS communication. The PCS7/TM-OS operator systems can be used as display and control components for the following TELEPERM M automation systems: AS 215 AS 230, AS 230 K AS 235, AS 235 K, AS 235 H AS 388/TM and AS 488/TM SIMATIC S5-150U/S5-155U on the CS 275 plant bus


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FunctionPCS 7/TM-OS V4.1 coupling package The "PCS 7/TM-OS coupling package for AS 23x/AS x88" enables SIMATIC PCS 7 operator systems to exchange information with the following automation systems via the CS 275 plant bus: AS 215 AS 230, AS 230 K AS 235, AS 235 K, AS 235 H AS 388/TM, AS 488/TM SIMATIC S5-150U/S5-155U The coupling package contains a bus-specific channel DLL and a TM Manager. The channel DLL adapts the TELEPERM M message frames to the OS-specific data structures and procedures by converting the protocol. The TM Manager is a configuration assistant that supports the following configuration functions: ORPA Import In accordance with the AS data defined in the PROGRAF AS+/NT configuration tool, the ORPA import function creates structured tags in the operator system for TELEPERM M standard and user blocks. The selection of parameters to be imported can be modified using filters and a dialog box. Block Import In the operator system, the block import function creates block instances of the block types defined in PROGRAF AS+/NT for TELEPERM M standard and user blocks. The selection of parameters to be imported can be modified using filters and a dialog box. Connection Import The connection import function generates connections in the TELEPERM M channel CS 275. It is possible to define here whether status and plain text messages are transmitted and a startup to the corresponding automation system is executed. Message Generator The Message Generator function determines the block instances which were imported into the operator system and generates messages for these in the AlarmLogging. The message texts can be parameterized. Message class and message type can be defined bit-specifically for MKS blocks. Batch Import The Batch Import function prepares the data for the internal data of SIMATIC BATCH. SIMATIC BATCH can then communicate with the interface blocks in TELEPERM M automation systems in the same manner as with SIMATIC PCS 7 automation systems. Coupling package upgrade/update to PCS 7/TM-OS V4.1 An upgrade package that also includes the PCS 7/TM-OCX program package is available to upgrade existing WinCC/TM V1.0x, PCS 7/TM-OS V2.x or V3.x coupling packages. One upgrade package is required for each SIMATIC PCS 7/TM-OS single station system, operator terminal or server. The Order No. of the upgrade must be selected according to the installed platform (PCS 7/TM-OS coupling package and/or PCS 7/TM-OCX (NORA) program package). PCS 7/TM-OS V4.0 coupling packages can be economically upgraded to V4.1 by means of an update.

PCS 7/TM-OCX (NORA) V4.1 program package

2

Faceplate (here for the RN block) in the TELEPERM M NORA display (left) and the PCS 7 layout (right)

The PCS 7/TM-OCX (NORA) program package comprises: Faceplates for the standardized display of operable TELEPERM M AS function blocks in various hierarchy levels (icon display/group display/loop display) Faceplates for the visualization of PCS 7 driver blocks of the TELEPERM M I/Os The faceplates for the AS standard function blocks are comparable with the standardized displays of the TELEPERM M OS 525 operator system or with the SIMATIC PCS 7 faceplates. They are of multi-lingual design, i.e. the user can choose between the languages German, English and French. The related electronic documentation is supplied on CD in German and English. The process connection is made by linking the faceplate to the AS standard function block. The Object Control ActiveX (OCX) interactive graphics element performs the logic operation with the process tags. As a result, the PCS7/TM-OCX (NORA) program package not only makes the configuration of pictures easier, it also does much to simplify and speed up the entire OS configuration process. For some AS standard function blocks the PCS 7/TM-OCX (NORA) program package offers not only faceplates in the TELEPERM M NORA presentation but also faceplates in the PCS 7 layout. Both faceplate types can be used simultaneously on the same computer. However, you can use the displays of only one block type for the function "Select display using process tag".

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TELEPERM M migrationOperator control and monitoringPCS 7/TM OSIntelligent alarm management The PCS 7/TM-OS coupling packages V4.1 support the intelligent alarm management function of the SIMATIC PCS 7 operator system V7.1. By means of intelligent alarm management, those messages which are of less significance for safe and fault-free plant operation during specific plant statuses can be visually and audibly hidden. These messages are still logged and archived as before. This saves a noticeable amount of work for the operators. Insignificant messages can be hidden in two ways: Dynamically, i.e. depending on preconfigured definition for up to 32 operating states (Smart Alarm Hiding) Manually, with time limit In the case of Smart Alarm Hiding, the status (commissioning, startup, service, etc.) of the unit is transferred to PCS 7/TM-OS by means the function block "SRAH" (Status Representation for Alarm Hiding) and its status message. Depending on this status of the process cell, messages which are irrelevant for the operator are hidden there. The function block for AS 23x and AS x88/TM with the fixed type name SRAH is a user block which can be downloaded to the corresponding automation system during operation. It is supplied on the software CD of PCS 7/TM-OS V4.1.

Ordering dataOS single station SIMATIC PCS 7 Industrial Workstation for ES/OS single station

Order No. see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC

Other items required: Interface module for CS 275 incl. local bus connecting cable SIMATIC PCS 7 OS software, single station V7.1 (for licensing) PCS 7/TM-OS V4.1 coupling package Optional: - Signal module - PCS 7/TM-OCX (NORA) V4.1 OS server SIMATIC PCS 7 Industrial Workstation for OS server see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC

2

IntegrationConnecting systems with TELEPERM M basic functions to SIMATIC BATCH V7.1 Using the coupling packages for PCS 7/TM-OS it is possible to connect AS 23x or AS 488/TM automation systems, whose functional process areas are automated with GF blocks of the basic functions program package up to version V1.3 (6DS5305-8AA; released for delivery in 08/89), to SIMATIC BATCH V7.1. Connection takes place through the UNIB, TR1B and EM1B interface blocks, which are inserted in the AS structure. It can only be implemented with client/server-based multi-user systems. Single station systems (single stations) are not suitable for this. The interface blocks enable SIMATIC BATCH to dock on in order to forward control strategies, setpoints and phase change commands to the master recipe phase, and to read its status. The dual-channel functionality of the operator system also supports connection to SIMATIC BATCH, i.e. plant units can be used by different systems within a recipe. It is irrelevant for the recipe whether a plant unit is on a SIMATIC PCS 7 automation system or on a TELEPERM M automation system. This is a great advantage particularly with plant expansions.

Other items required: Interface module for CS 275 incl. local bus connecting cable SIMATIC PCS 7 OS Software Server V7.1 (for licensing) PCS 7/TM-OS V4.1 coupling package Optional: - Signal module - For process visualization on the server: PCS 7/TM-OCX (NORA) V4.1 OS Client SIMATIC PCS 7 Industrial Workstation for OS client see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC

Other items required: SIMATIC PCS 7 OS software Client V7.1 (for licensing) Optional: - Signal module - PCS 7/TM-OCX (NORA) V4.1


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Ordering dataPCS 7/TM-OS V4.1 coupling packages

Order No.

Ordering dataCP 1613 A2 PCI card for connection to Industrial Ethernet, with ITP and RJ45 connections CP 1623 PCI Express x1 card for connection to Industrial Ethernet (10/100/1000 Mbit/s), with 2-port switch (RJ45) Communications software for CP 1613/CP 1623 SIMATIC NET S7-1613/2008 for Industrial Ethernet (for S7 communication, except with redundant AS) S7 communications software for CP 1613 A2/CP 1623, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick SIMATIC NET S7-REDCONNECT/2008 (for S7 communication with redundant AS) Software for fail-safe S7 communication over redundant networks, for CP 1613 A2/CP 1623, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick

Order No.

Additional and expansion components

Interfacing to Industrial Ethernet plant bus, upgrading from BCE communication to CP 1613/CP 1623 communication C) 6GK1 161-3AA01

2

PCS 7/TM-OS coupling package for AS 23x/AS x88 bilingual (German, English) Type of delivery: Certificate of license and authorization disk; software and electronic documentation on CD PCS 7/TM-OCX (NORA) V4.1 program package Standardized displays for operable TELEPERM M AS function blocks and for PCS 7 driver blocks of the TELEPERM M I/Os, trilingual (German, English, French) Type of delivery: Certificate of license and authorization disk; electronic documentation (German, English) and software on CD Note: When the PCS 7/TM-OCX (NORA) is used, a 6DS5 037-1AX program package has to be ordered for each single station system (OS single station) and for each operator terminal (OS client) of a multi-user system. A program package is also required for the process visualization module if it is used on the server. Coupling package upgrade from PCS 7/TM-OS V4.0 to V4.1 consisting of software CD; without license for process coupling and PCS 7/TM-OCX Coupling package upgrade from PCS 7/TM-OS V1.x/V2.x/V3.x to V4.1 Comprising software CD and: Without license for process coupling and PCS 7/TM-OCX License for PCS 7/TM-OS AS 23x/AS x88 coupling package License for PCS 7/TM-OCX License for PCS 7/TM-OS AS 23x/AS x88 coupling package and PCS 7/TM-OCX

6DS5 143-1AX

6GK1 162-3AA00

6DS5 037-1AX

C)

6GK1 716-1CB71-3AA0

C)

6GK1 716-0HB71-3AA0

C)

6DS5 128-1XX00-2XX3

6DS5 128-1XX00-2XX4 6DS5 128-1XX70-2XX4

Subsequent expansion of S7 communications software for CP 1613/CP 1623 for communication with redundant AS SIMATIC NET PowerPack S7-REDCONNECT/2008 Software for expansion of S7-1613 to S7-REDCONNECT, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick 6GK1 716-0HB71-3AC0 C)

6DS5 128-1XX03-2XX4 6DS5 128-1XX73-2XX4

Components for OS connection to the CS 275 plant bus Refer to following section "CS 275 communication"C) Subject to export regulations: AL: N, ECCN: 5D992

Note: Further supplementary/expansion components such as network cable, signal module, multi-monitor graphics cards, OS redundancy components, smart card readers, keyboards or process monitors can be found in the SIMATIC PCS 7 Catalog ST PCS 7. In this catalog you can also select the SIMATIC PCS 7 OS software for the different versions of the PCS 7/TM operator station (OS single station, OS server or OS client).

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TELEPERM M migrationEngineeringPROGRAF AS

OverviewOS clients PCS 7/TELEPERM engineering station AS/OSHardware: SIMATIC PCS 7 Industrial Workstation (Single Station/Server), N-PCI incl. local bus connecting cable

Interfacing to the SIMATIC PCS 7 plant bus In the case of the SIMATIC PCS 7 Industrial Workstations V7.1 single station/server versions offered below, the interfacing to the SIMATIC PCS 7 plant bus Industrial Ethernet is implemented via RJ45 network card 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE). An alternative to the BCE communication is the more powerful communication by means of CP 1613 A2/CP 1623 and the S7-1613/S7-REDCONNECT communications software. This is however only necessary for communication with more than 8 automation systems and when using redundant automation systems. SIMATIC PCS 7 Industrial Workstations with BCE communication can also be subsequently upgraded to CP 1613/1623 communication. To this end, in addition to the CP 1613 A2/CP 1623 module, they require either the S7-1613 communication software or S7-REDCONNECT. In contrast to the S7-1613, the S7-REDCONNECT communication software also supports communication with redundant automation systems. PROGRAF ASAS 23x AS x88

2

Terminal busAlso: - PROGRAF AS+/NT - Coupling package PCS 7/TM-OS - PCS 7 engineering software AS/OS

PCS 7/TM OS Server

Plant bus CS 275

Based on the SIMATIC PCS 7 Industrial Workstation, single station or server version, a universal PCS 7/TELEPERM Engineering Station AS/OS can be implemented by the addition of hardware and software components, which can then be used for the engineering of all subsystems networked by means of TELEPERM M plant bus CS 275 and SIMATIC PCS 7 Industrial Ethernet plant bus.

The PROGRAF AS+/NT program package is a variant of the PROGRAF AS engineering software that can execute on the following operating systems: Windows NT 4.0 Windows 2000 Professional Windows XP Professional Windows 2000 Server Windows Server 2003 As a component of a PCS 7/TELEPERM Engineering Station AS/OS V7.1, single station or server version, PROGRAF AS+/NT V4.03 can be used for: Engineering, testing and commissioning of the automation systems - AS 230, AS 230 K - AS 235, AS 235 K, AS 235 H - AS 388/TM and AS 488/TM (incl. the der technical design versions AS 488 S and AS 488 K) Software maintenance and documentation A powerful function block diagram (FBD) editor with autorouter that can also represent dynamic values and curves, libraries for reusable elements, rational import and export functions, as well as practical commissioning and test functions offer you effective support for the graphical structuring, testing, optimizing and documentation of the user software of your TELEPERM M automation systems. Structures of existing installed automation systems can be read into PROGRAF AS+/NT, re-compiled and then graphically processed or documented.Note: PROGRAF AS+/NT V4.03 is still available for TELEPERM M migration projects, quoting Order No. 6DL5 255-1CX.

DesignPCS 7/TELEPERM Engineering Station AS/OS V7.1 The SIMATIC PCS 7 Industrial Workstations V7.1, single station/server versions are suitable as basic hardware for a PCS 7/TELEPERM Engineering Station AS/OS V7.1. These are already equipped with interface modules for connection to the plant bus and the terminal bus of SIMATIC PCS 7. Detailed information on the technology, scope of delivery and ordering data of all versions of the SIMATIC PCS 7 Industrial Workstation V7.1 as well as options/expansions can be found in the "Industrial Workstation/PC" section of the current SIMATIC PCS 7 Catalog ST PCS 7. The expansion to a PCS 7/TELEPERM Engineering Station AS/OS V7.1 requires additional components: CS 275 interface module N-PCI and local bus connecting cable (see section on "Communication") Program package PROGRAF AS+/NT V4.03, Order No. 6DL5 255-1CX PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88 (for details, see section on "Operation and Monitoring") SIMATIC PCS 7 Engineering Software AS/OS V7.1 with AS/OS Engineering unlimited POs and AS runtime license for 600 POsNote: The SIMATIC PCS 7 Engineering Software AS/OS V7.1 is released for a 2-hour OS test mode. Continuous use in OS productive operation is not possible.

The program package PCS 7/TM-OCX (NORA) V4.1 can also be used as an option (for details, see section on "Operation and Monitoring"). For the SIMATIC PCS 7 Engineering Software AS/OS V7.1 the number of configurable process objects or tags can be increased if required by adding SIMATIC PCS 7 Engineering PowerPacks (see SIMATIC PCS 7 Catalog ST PCS 7, Chapter "Engineering System", Section "ES Software").


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IntegrationConverting existing user software The user software represents a large portion of the total investment and know-how. Hence the quality of its conversion into the new system world is a key criterion for a migrations economic efficiency. We provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. As a result of the modern tools that we developed ourselves, you profit from software of constant quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigurations occasionally required. For quotations and additional information, please contact your regional Siemens representative.

Ordering dataSIMATIC PCS 7 Engineering Software AS/OS V7.1 AS/OS Engineering unlimited POs and AS Runtime license for 600 POs Software enabled for two-hour OS test mode, not to be used for OS productive operation 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional or Windows Server 2003, floating license for 1 user Type of delivery: License key memory stick, certificate of license including terms and conditions Note: For additional SIMATIC PCS 7 Engineering PowerPacks see Catalog ST PCS 7, Chapter "Engineering System", Section "ES Software". PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88 2 languages (German, English) Type of delivery: Certificate of License and authorization disk; software and electronic documentation on CD PCS 7/TM-OCX (NORA) V4.1 program package Standardized displays for operable TELEPERM M AS function blocks and for PCS 7 driver blocks of the TELEPERM M I/Os, trilingual (German, English, French) Type of delivery: Certificate of license and authorization disk; electronic documentation (German, English) and software on CD

Order No. 6ES7 658-5AF17-0YA5

Additional and expansion components

2

Ordering dataSIMATIC PCS 7 Industrial Workstation for ES/OS single station

Order No. see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC

PCS 7/TELEPERM Engineering Station AS/OS

SIMATIC PCS 7 Industrial Workstation for OS server

6DS5 143-1AX

Other items required: Interface module for CS 275 incl. local bus connecting cable PROGRAF AS+/NT V4.03 program package for configuration of TELEPERM M AS 23x/AS x88 PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88 SIMATIC PCS 7 Engineering Software AS/OS V7.1 for unlimited POs, incl. AS Runtime license for 600 POs Optional: PCS 7/TM-OCX (NORA) V4.1

6DS5 037-1AX

C)

C) Subject to export regulations: AL: N, ECCN: 5D992

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Ordering dataPROGRAF AS+/NT V4.03 Configuration software for TELEPERM M AS 23x/AS x88 automation systems, can be used with Windows NT 4.0/ 2000/ 2000 Server/ XP/ Server 2003 Type of delivery: CD with program package in German and English Software protection (dongle) Update PROGRAF AS+/NT V4.0x to current version

Order No. Still available for TELEPERM M migration, Order No. 6DL5 255-1CX.

Ordering dataSIMATIC NET PowerPack S7REDCONNECT/2008 Software for expansion of S7-1613 to S7-REDCONNECT, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick

Order No.

Subsequent expansion of S7 communications software for CP 1613/CP 1623 for communication with redundant AS 6GK1 716-0HB71-3AC0 C)

2

Still available for TELEPERM M migration, Order No. 6DL5 255-1CX00-4XX3. Still available for TELEPERM M migration, Order No. 6DL5 255-1CX00-4XX4.

Upgrade PROGRAF AS+ Version 2 or 3 (with Windows 3.11) to current version with return of dongle

Components for connection of the AS/OS engineering station to the CS 275 plant bus Refer to following section "CS 275 communication"C) Subject to export regulations: AL: N, ECCN: 5D992

Interfacing to Industrial Ethernet plant bus, upgrading from BCE communication to CP 1613/CP 1623 communication CP 1613 A2 PCI card for connection to Industrial Ethernet, with ITP and RJ45 connections CP 1623 PCI Express x1 card for connection to Industrial Ethernet (10/100/1000 Mbit/s), with 2-port switch (RJ45) Communications software for CP 1613 A2/CP 1623 SIMATIC NET S7-1613/2008 for Industrial Ethernet (for S7 communication, except with redundant AS) S7 communications software for CP 1613 A2/CP 1623 runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick SIMATIC NET S7-REDCONNECT/2008 (for S7 communication with redundant AS) Software for fail-safe S7 communication over redundant networks, for CP 1613 A2/CP 1623 runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick 6GK1 716-1CB71-3AA0 C) 6GK1 161-3AA01

Note: Supplementary/expansion components such as network cables, keyboards, multi-monitor graphics cards or process monitors, as well as additional SIMATIC PCS 7 engineering software, can be found in Catalog ST PCS 7.

6GK1 162-3AA00

6GK1 716-0HB71-3AA0

C)


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TELEPERM M migrationCommunicationCS 275

OverviewThrough connection to the TELEPERM M CS 275 plant bus, PCS 7/TM-OS operator systems and engineering stations with PROGRAF AS+/NT have access to all types of the following automation systems of an existing TELEPERM M plant: AS 230, AS 235, AS 488/TM S5-150U, S5-155U Characteristic features of the CS 275 bus architecture: Participants within a local range or a cabinet group are connected together at distances up to 20 m by means of the 20-m local bus. The transition from the 20-m local bus to the remote bus is made using inductive bus converters UI. Up to 9 participants (each UI counts as 1 participant) can be connected into a local bus island using the 20-m local bus. The remote bus combines distributed systems/local bus islands over distances up to 4 km. The local bus is redundant as standard, a redundant design for the remote bus is optional. There are various possibilities for connecting the engineering/operator stations to the CS 275 plant bus (see design) depending on the respective initial situation and on the type and scope of migration project.

DesignThe following picture and the associated product overview show the basic possibilities for the CS 275 connection of the engineering/operator stations as well as the connection components required in each case. The N-PCI interface module that acts as a CS 275 interface is not yet integrated into the SIMATIC PCS 7 Industrial Workstations, single station or server versions, that can be used as the basic hardware for an engineering/operator station. It must therefore be ordered separately and retrofitted there. The current N-PCI interface module can be used with PCS 7/TM-OS V3.1 SP1 and later and PROGRAF AS+/NT V4.03 and later. It operates with 3.3 V and 5 V PCI bus signal voltage. The N-PCI driver V1.4 or higher that it requires, is part of the scope of delivery of PCS 7/TM-OS in V3.1 SP1 or higher.

2

N-PCI1

N-PCIAV UI1/ UI22

ES 902 e.g. to UI, N-AS

Max. 5 m Remote bus connection unit

Max. 15 m

N-PCI3

AV UI1/ UI2

2.5 m OS 26x

N-PCI3

AV Remote bus connection unit 2.5 m AS cabinet TELEPERM M

N-PCI4

N-PCIN-PCI connecting cable1 4

Max. 5 mBasic possibilities for ES/OS connection to the CS 275 plant bus

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TELEPERM M migrationCommunicationCS 275Overview of connecting cables for ES/OS connection to the CS 275 plant busConnector type (see graphic) 1 Number of Field of application connectors 4 Preassembly, length Order No.

To connect the N-PCI interface module to a Sub-D socket m 0.3 m o ES 902 m 0.3 m o ES 902 m 6DS8 210-8MB remote bus connection unit (UI1, UI2 and 0.3 m o ES 902 AV) Sub-D socket m 3 m o ES 902 m 0.3 m o ES 902 m 6DS8 210-8MC 0.3 m o ES 902 Sub-D socket m 5 m o ES 902 m 0.3 m o ES 902 m 0.3 m o ES 902 6DS8 210-8SC 6DS8 211-8SB 6DS8 211-8SC 6DS8 211-8AD 6DS8 211-8ED 6DS8 208-8KC

2

2

1

To connect the N-PCI to a local bus island; Sub-D socket m 0.5 m o cable end free connection to an existing ES 902 connecSub-D socket m 5 m o cable end free tor, e.g. to UI or N-AS Sub-D socket m 10 m o cable end free Sub-D socket m 15 m o cable end free To connect the N-PCI to a local bus island; Sub-D socket m 2.5 m o ES 902 connection on distributor (AV) in remote bus connection unit or TELEPERM M AS cabinet To extend a connecting cable 1, 2, 3 or 4 in Sub-D socketm 0.3 m o Sub-D socket m 0.3 m o order to connect more than two ES/OS sys- Sub-D plug tems to local bus island Sub-D socketm 1,5 m o Sub-D socket m 0.3 m o Sub-D plug Sub-D socketm 3 m o Sub-D socket m 0.3 m o Sub-D plug Sub-D socketm 5 m o Sub-D socket m 0.3 m o Sub-D plug

3

2

4

3

6DS8 212-8MB 6DS8 212-8EC 6DS8 212-8MC 6DS8 212-8SC

Ordering dataN-PCI interface module for the ES/OS connection to the CS 275 local bus, suitable for 3.3 V and 5 V PCI bus signal voltage

Order No. 6DP1 724-8BA

Ordering dataConnecting cable between N-PCI and local bus island (distributor) with 2 connectors (1 Sub-D socket, 1 ES 902 for connection to AV); length: 2.5 m Connecting cable for connection of more than 2 systems with N-PCI to a local bus island (extended by any cable for the N-PCI connection via its Sub-D socket) with 3 connectors (2 Sub-D sockets, 1 Sub-D plug for connection to other cables); length between the two Sub-D sockets: 0.3 m 1.5 m 3m 5m Accessories ES 902 connector for combination with CS 275 local bus connecting cables with open cable end, e.g. 6DS8 211-8..

Order No.

Preassembled connecting cables for ES/OS connection to the CS 275 plant bus Connecting cable between N-PCI and remote bus connection unit with 4 connectors (1 Sub-D socket, 3 ES 902); for distances between N-PCI and UI1 up to: 0.3 m 3m 5m Connecting cable between N-PCI and local bus island (ES 902 connector) with 1 connector (Sub-D socket) and one open cable end for connection to ES 902 connector; length: 0.5 m 5m 10 m 15 m 6DS8 211-8SB 6DS8 211-8SC 6DS8 211-8AD 6DS8 211-8ED 6DS8 210-8MB 6DS8 210-8MC 6DS8 210-8SC

6DS8 208-8KC

6DS8 212-8MB 6DS8 212-8EC 6DS8 212-8MC 6DS8 212-8SC 6DS9 200-8AA


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TELEPERM M migrationCommunicationGT104CS gateway

Overview

FunctionThe Gateway GT104CS is capable of processing the cyclic data exchange between the TELEPERM M automation systems on the plant bus CS 275 and up to 32 SIMATIC PCS 7 automation systems on the Industrial Ethernet plant bus. The CPU of a SIMATIC PCS 7 automation system can process transmitted or received data of at least 10 AKS- + 10 AKE- + 10 BKS- + 10 BKE-blocks in a 1s cycle. This corresponds to 280 analog values and 1280 binary values per second in each communication direction.

2

ConfigurationAt the GT104CS gateway, the bus and bus node address are to be set on the plant bus CS 275 by means of DIP switches. For communication with the SIMATIC PCS 7 automation system, the gateway requires only a few parameters (IP address). The connection between the SIMATIC PCS 7 automation systems and the gateway is configured using the SIMATIC Manager. SIMATIC PCS 7 process cells on the Industrial Ethernet plant bus can be linked perfectly with existing TELEPERM M process cells on the CS 275 plant bus by a combination of the PCS7/TM-OS operator system with dual-channel functionality and GT104CS gateway. The necessary configuration work for this is minimal. For the SIMATIC PCS 7 automation systems, function blocks for the TELEPERM M standard functions AKS, BKS, AKE and BKE are also supplied, as well as a central communications block TM_LINK. By means of the TM_LINK communications block and the GT104CS gateway, the AKS, BKS, AKE and BKE blocks of the SIMATIC PCS 7 automation systems communicate with the AKS, BKS, AKE and BKE blocks in the TELEPERM M automation systems, which are assigned by addressing. The function block TM_LINK uses the S7 system functions USEND and URECV internally for communication with the gateway.

ApplicationThe cross-bus communication load can be evenly distributed: The PCS 7/TM-OS with dual-channel functionality handles - AS-OS communication with the automation systems on the CS 275 and Industrial Ethernet plant buses, as well as - time-of-day synchronization for the TELEPERM M unit The cross-bus AS-AS communication operates via the GT104CS gateway. The gateway behaves like a virtual automation system. In connection with the GT104CS gateway, the automation systems AS 488/TM, AS 235 and AS 230 can be used on the TELEPERM M side. The gateway has a bus and node address on the TELEPERM M CS 275 plant bus, via which the cyclic data can be exchanged with as many as 32 automation systems on the SIMATIC PCS 7 Industrial Ethernet plant bus (TCP/IP protocol). The communication is configured in the participating function blocks of the TELEPERM M and SIMATIC PCS 7 automation systems and can also be performed online. Once the connection is set up, the gateway couples the configured transmission and reception blocks.

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TELEPERM M migrationCommunicationGT104CS gateway

Ordering dataGT104CS gateway: for the AS-AS bus communication between TELEPERM M and SIMATIC PCS 7 Hardware incl. memory card with gateway system software, AKS/BKS/AKE/BKE function blocks

Order No. 9AE4 100-1EA00 D)

More informationThe GT104CS gateway is a SIMATIC PCS 7 add-on product. The responsibility for this product is as specified below. If you have any questions concerning this product, please contact your regional Siemens representative or the department responsible for the product: Siemens AG Industry Sector Industry Solutions Karlsruhe Phone: +49 721 595-6708 Fax: +49 721 595-6383 E-mail: [email protected]

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D) Subject to export regulations: AL: N, ECCN: 4A994X


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TELEPERM M migration

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APACS+/QUADLOG migration3/2 3/4 3/4 3/7 3/11 3/11 3/14 3/14 3/17 3/17 Introduction

3

Automation APACS+ controller migration using DP/IO bus link and AS 417H QUADLOG controller migration using DP/IO bus link and AS 417F Operator control and monitoring PCS 7/APACS+ Operator System Engineering PCS 7/APACS+ OS Engineering Station Communication Industrial Ethernet Module (IEM)


Siemens AG 2010

APACS+/QUADLOG migrationIntroduction

OverviewPCS 7 OS / BATCH clients Engineering system

PCS 7/APACS+ OS Server

(dualchannel)

PCS 7 BATCH server

PCS 7 OS server

PCS 7 central archive server

3IEM Industrial Ethernet (single/redundant) AS 414FH/ AS 417FH AS 414/ AS 416/ AS 417

MBUS

IEM

AS 417H (Single/ Redundancy Station)

MBUS

DP/IO Bus Link

ET 200M ET 200M DP/PA Link ET 200M

ET 200M Field devices PROFIBUS

APACS+/ QUADLOG

APACS+/ QUADLOG

APACS+ I/Os

Configuration example of APACS+/QUADLOG migration

The APACS+ process control system has been used successfully world-wide for over 15 years. Its functionality, reliability and user-friendliness have been demonstrated in more than 10 000 installed systems. Migration of the process control system based on APACS+/QUADLOG controllers with the innovative SIMATIC PCS 7 OS operation and monitoring systems from Siemens provides the opportunity for retaining proven functions and for significantly increasing the functionality and performance at the same time through specific modernization. With its open system platform, SIMATIC PCS 7 provides an ideal basis for modern, future-oriented and economical automation solutions in all sectors.

Depending on the plant size, the hardware and user software of an installed APACS+ system represent a considerable investment volume and, together with the know-how of the operating and maintenance personnel, an enormous value. To preserve and expand the installed basis and to increase its value, Siemens developed a migration strategy which aims to modernize existing operator and engineering systems with SIMATIC PCS 7 while retaining the APACS+/QUADLOG controllers and the lower-lying I/O level. With this strategy, customers can migrate their existing systems efficiently and economically without having to replace any controllers, I/O devices or their wiring, and without any loss of associated investment in the system configuration. In addition, excellent alternatives are provided at the controller level by the AS 41x of SIMATIC PCS 7, especially with plant expansions. These are supported by the controller-controller communication via Industrial Ethernet Modules (IEM) and by PCS 7/APACS+ operator systems which can communicate with both APACS+/QUADLOG controllers and AS 41x by dual channel.

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APACS+/QUADLOG migrationIntroductionBenefits Through the migration to SIMATIC PCS 7, the customers of APACS+ also profit from the numerous advantages provided by Totally Integrated Automation (TIA) and the facilities already provided by the system for integration into the corporate information network. These include integration of the SIMATIC IT Manufacturing Execution System as well as monitoring via the World Wide Web or OPC data exchange with IT other applications. In addition to the above-mentioned technical aspects, future compatibility is also an important argument in favor of APACS+/QUADLOG migration. This is achieved by investment by Siemens in continuous product development and the longterm, global servicing for its range of SIMATIC products.

More informationYou can find detailed information, ordering data and technical specifications on individual migration products in the following sections: APACS+ controller migration using DP/IO bus link and AS 417H QUADLOG controller migration using DP/IO bus link and AS 417F PCS 7/APACS+ Operator System PCS 7/APACS+ Engineering Station You can find more information on the Internet at: www.siemens.com/simatic-pcs7/migration

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OptionsConverting OS user software The modern Siemens DBA technology permits fast and secure implementation of your user software. Your investment in the configuration of the existing system is therefore safeguarded. It goes without saying that we also offer this conversion as a service. But you can call upon the services of our experienced migration specialists not only for this reason, but also when generating new graphics. We would be pleased to provide you with an individual quotation. For quotations and additional information, please contact your regional Siemens representative.


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Siemens AG 2010

APACS+/QUADLOG migrationAutomationAPACS+ controller migration using DP/IO bus link and AS 417H

OverviewThe PCS 7 APACS+ DP/IO bus link offers the possibility of replacing existing APACS+ controllers (ACM, ACM+ or ACMx) with more powerful SIMATIC PCS 7 AS 417H stations (single station AS 417-4-1H or redundancy station AS 417-4-2H), without having to renew the installed APACS+ I/O modules, field wiring and field technology. The ACM transition board and APACS+ CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 APACS+ DP/IO bus link. The PCS 7 APACS+ DP/IO bus link can then be connected to the AS 417H via the PROFIBUS DP interface of the DP/IO bus link transition boards. As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417H, it is not only possible to replace the controllers on a 1:1 basis, but also to reduce the number of them. One SIMATIC PCS 7 AS 417H automation system is capable of replacing as many as three 3 APACS+ controllers. The PCS 7 APACS+ DP/IO bus link supports both non-redundant and redundant configurations (peer-to-peer redundancy). A AS 417H (single station/redundancy station) with APACS+ I/O modules on the PCS 7 APACS+ DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.

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DesignNon-redundant configuration with AS 417H single stationSIMATIC PCS 7 AS 417H Single Station Connection of up to 3 DP/IO bus links each with up to 28 APACS+ I/O modules DP/IO bus link

CP 443-5

Maximum configuration using the example of a non-redundant architecture with AS 417H single station (AS 417-4-1H)

A PCS 7 APACS+ DP/IO bus link inserted in place of the APACS+ CPU in the former controller module rack is connected via its transition board to a PROFIBUS DP Master interface of the AS 417H single station. For each AS 417H single station as many as 3 PCS 7 APACS+ DP/IO bus links - each with up to 28 APACS+ I/O modules - can be connected via two internal PROFIBUS DP Master interfaces and one CP 443-5 module. In total this means a maximum of 84 APACS+ I/O modules can be connected. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical numbers are about 15 to 25 APACS+ I/O modules per PCS 7 APACS+ DP/IO bus link.

The actual maximum configuration can be determined using the memory calculator. In doing so, the memory requirement of the module types used is to be multiplied by the respective number of modules. In addition, the memory requirement of the channel types used is to be multiplied by the respective number of channels. The value obtained by adding the two subtotals for modules and channels must not exceed 65 535 bytes.

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APACS+/QUADLOG migrationAutomationAPACS+ controller migration using DP/IO bus link and AS 417HMemory calculatorModule type Channel type ACDI AVDI CPIF CPIT EACI EADO EAOC EAVI VPIF VPIT IDDO IDMI SDOC RIC RTD SAAI ACDO SADI SAIC SAOC DPCO SDIC SDOC SOEI SOEO TIC_ VIC Number of channels x x x x x x x x x x x x x x x x x x x x x x x x x x x Channel size 62 62 90 54 78 62 90 78 90 54 126 50 66 102 114 102 66 62 86 102 62 42 66 90 110 102 98 Memory requirement per channel type [bytes] =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0

Enter the number of each module and channel type in the correspond- EAM ing cell and calculate the total memory requirement. EAM EAM EAM Module type Number of modules Module mem- Memory requirement ory requireper module type ment [bytes] 630 630 630 738 630 638 630 630 94 738 738 642 400 = = = = = = = = = = = = = 0 0 0 0 0 0 0 0 0 0 0 0 400 400 400 EAM EAM EAM EAM IDM 115V IDM 230V IDM DC ODM 115V RTM SAI SAM SDM 24V SDM+ 24V SDM+ 48V VIM DPIOB 1 x x x x x x x x x x x x x EAM EAM EAM IDM IDM ODM RTM RTM SAI SAM SAM SAM SAM SDM SDM Total memory requirement for modules and channels SDM SDM SDM VIM Available memory space Remaining memory space 65 535 65 135 VIM

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Total memory requirement for modules

Total memory requirement, channels

Peer-to-peer redundancy with AS 417H redundancy station

SIMATIC PCS 7 AS 417H Redundancy Station

In the case of peer-to-peer redundancy, each redundant PCS 7 APACS+ DP/IO bus links is connected in a former APACS+ controller module rack via its transition boards to one of two redundant PROFIBUS DP Master interfaces of an AS 417H Redundancy Station (AS 417-4-2H). . For synchronization, the two redundant PCS 7 APACS+ DP/IO bus links are to be connected additionally with a DP/IO bus redundancy cable via their transition boards. The configuration shown in the example of a non-redundant architecture can in principle be applied to the peer-to-peer redundancy with the AS 417H redundancy station.

DP/IO Bus Link APACS I/Os

Redundancy cable

Transition Board

IOBUS

Example configuration for peer-to-peer redundancy with AS 417H redundancy station (AS 417-4-2H)


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Siemens AG 2010

APACS+/QUADLOG migrationAutomationAPACS+ controller migration using DP/IO bus link and AS 417H

IntegrationThe PCS 7 APACS+ DP/IO bus link can be used in plant configurations that are based on the SIMATIC PCS 7 V7.1 process control system. A CD with the following content is shipped together with the PCS 7 APACS+ DP/IO bus link: Hardware configuration file for configuration of the APACS+ I/O modules (for integration in the SIMATIC Manager of SIMATIC PCS 7) Function block library with the channel drivers of the APACS+ I/O modules as well as diagnostics blocks and faceplates Documentation The software on this CD supports the integration of the PCS 7 APACS+ DP/IO bus links and of the APACS+ I/O modules in SIMATIC PCS 7. Together with the SIMATIC PCS 7 system software it enables: Graphical hardware parameterization of the APACS+ I/O modules with online diagnostics Generation of hardware and software alarm messages for the APACS+ I/O modules and the PCS 7 APACS+ DP/IO bus link Operation and monitoring, as well as monitoring of the PCS 7 APACS+ DP/IO bus links and of the APACS+ I/O modules

Ordering dataPCS 7 APACS+ DP/IO bus link Type of delivery: Electronic module CD with function block library, configuration software and electronic documentation Additional components DP/IO bus link transition board for the PROFIBUS DP interfacing of the PCS 7 APACS+ DP/IO bus links to the AS 417H Note: One transition board is required for each PCS 7 APACS+ DP/IO bus link. DP/IO bus redundancy cable, length 1 m for the connection of two redundant PCS 7 APACS+ DP/IO bus links for synchronization

Order No. 6EQ2 014-0CE00-0XA0 A)

6EQ2 013-1CE00-0XA0

A)

3

6EQ2 013-0CE10-0XA0

A)

AS 417H automation systems (bundles) Individual configuration of the AS 417H bundles with the following basic data; completion of order numbers by selecting the preconfigured ordering units from Catalog ST PCS 7, Section "FaultTolerant Automation Systems" or by means of special configurators in the Industry Mall: SIMATIC PCS 7 AS single station / SIMATIC PCS 7 AS redundancy station) Single station AS 417-4-1H Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H (up to about 2 500 POs) Redundancy Station AS 417-4-2H Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H (up to about 2 500 POs) 6ES7 656-8EM..-..B. 6ES7 654-8EM..-..B.

A) Subject to export regulations: AL: N, ECCN: EAR99H

Note: For additional SIMATIC PCS 7 ordering data, particularly for operator system and engineering system, see Catalog ST PCS 7.

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Siemens AG 2010

APACS+/QUADLOG migrationAutomationQUADLOG controller migration using DP/IO bus link and AS 417F

OverviewThe PCS 7 QUADLOG DP/IO bus link offers the possibility of replacing existing QUADLOG controllers (CCM, CCM+ or CCMx) with a more powerful SIMATIC PCS 7 AS 417F (single station) or SIMATIC PCS 7 AS 417FH (redundancy station), without having to renew the installed QUADLOG I/O modules, field wiring and field technology. The ACM transition board and QUADLOG CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 QUADLOG DP/IO bus link. The PCS 7 QUADLOG DP/IO bus link can then be connected to the AS 417F/FH via the PROFIBUS DP interface of the DP/IO bus link transition boards. As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417F/FH, it is not only possible to replace the controllers on a 1:1 basis, but also to reduce the number of them. One SIMATIC PCS 7 AS 417F/FH automation system is capable of replacing as many as three 3 QUADLOG controllers. The PCS 7 QUADLOG DP/IO bus link supports both non-redundant and redundant configurations (node-to-node redundancy). An AS 417F/FH (single station/redundancy station) with QUADLOG I/O modules on the PCS 7 QUADLOG DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.

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DesignNon-redundant configuration with AS 417F (single station)SIMATIC PCS 7 AS 417F (single station)

DP/IO bus link Connection of one or two DP/IO bus links each with up to 28 partly configured up to 14 fully configured QUADLOG I/O modules

OVP

OVP

OVP: over voltage protection

Maximum configuration using the example of a non-redundant architecture with AS 417F (single station)

A PCS 7 QUADLOG DP/IO bus link inserted in place of the QUADLOG CPU in the former controller module rack is connected via its transition board to a PROFIBUS DP Master interface of the AS 417F (single station). For each AS 417F this means that one or two PCS 7 QUADLOG DP/IO bus links each with up to 14 fully configured or 28 partly configured QUADLOG-I/O modules can be connected via two PROFIBUS DP Master interfaces. This corresponds to a total of 28 fully configured or 56 partly configured QUADLOG-I/O modules. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical configurations have about 10 to 20 QUADLOG I/O modules per PCS 7 QUADLOG DP/IO bus link.

The actual maximum configuration can be determined using the memory calculator. In doing so, the memory requirement of the module types used is to be multiplied by the respective number of modules. In addition, the memory requirement of the channel types used is to be multiplied by the respective number of channels. The value obtained by adding the two subtotals for modules and channels must not exceed 65 535 bytes.


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Siemens AG 2010

APACS+/QUADLOG migrationAutomationQUADLOG controller migration using DP/IO bus link and AS 417FMemory calculatorEnter the number of each module and channel type in the corresponding cell and calculate the total memory requirement. Channel type ACDI ACDO ADIC AVDI Module type Number of modules Module memory requirement x x x x x x x x x 3 1 x x x 623 731 731 731 623 623 623 632 623 731 635 400 = = = = = = = = = = = = Memory requirement per module type [bytes] 0 0 0 0 0 0 0 0 0 2 193 0 400 2 781 2 969 CAAI CAIC CAIP CAI CAM CDM CDO EAM IDM ODM RTD SAM SDM+ VIM DPIOB CAIP CAOC CDDO CDOC CDSI CEDO CPIF CPIT DPOC EACI EADO EAOC EAVI Total memory requirement for modules Total memory requirement for modules + channels IDMI RIC RTD SADI SAIC SAOC SDOC SOEI SOEO TIC_ VIC VPIF Available memory space Remaining memory space 65 535 62 566 VPIT 2 Number of channels x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Channel size Memory requirement per channel type [bytes] =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 = 188 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 = 188

61 70 58 61 102 90 106 106 106 125 82 58 125 94 58 70 82 61 94 82 50 106 114 61 85 106 70 98 122 102 98 94 58

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Total memory requirement, channels

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Siemens AG 2010

APACS+/QUADLOG migrationAutomationQUADLOG controller migration using DP/IO bus link and AS 417FNode-to-node redundancy with AS 417FH (redundancy station)SIMATIC PCS 7 AS 417FH Redundancy Station

IntegrationThe PCS 7 QUADLOG DP/IO bus link can be used in plant configurations that are based on the SIMATIC PCS 7 V7.1 process control system. It can be operated in these configurations together with the following components: Automation systems AS 417F (single station) or AS 417 FH (redundancy station) S7 F Systems V6.1 with S7 F-Lib V1.3 SIMATIC Safety Matrix V6.2: S 7 F Systems V6.1 permits the implementation of safety-oriented applications by means of graphical engineering with the continuous function chart (CFC) using TV-tested function blocks with QUADLOG-specific functions. Even greater convenience during engineering and visualization of complex safety programs is offered by the SIMATIC Safety Matrix V6.2, based on the CFC. According to the principle of a cause & effect matrix, it allows configuration by simply linking the events that occur during the process with precisely defined reactions. CD with function block library, configuration software and electronic documentation The scope of delivery of the PCS 7 QUADLOG DP/IO bus link includes a CD with the following content: Hardware configuration file for parameterizing all QUADLOG I/O modules (for integration in the SIMATIC Manager of SIMATIC PCS 7) Function block library with the channel drivers of the QUADLOG I/O modules as well as diagnostics blocks and faceplates Documentation The software on this CD supports the integration of the PCS 7 QUADLOG DP/IO bus links and of the QUADLOG I/O modules into SIMATIC PCS 7. Together with the SIMATIC PCS 7 system software it enables: Graphical hardware parameterization of the QUADLOG I/O modules with online diagnostics Generation of hardware and software alarm messages for the QUADLOG I/O modules and the PCS 7 QUADLOG DP/IO bus link Operation and monitoring, as well as monitoring of the PCS 7 QUADLOG DP/IO bus links and of the QUADLOG I/O modules

DP/IO Bus Link

QUADLOG I/Os

3

OVP

OVP Transition board Redundancy cable

Sample configuration for node-to-node redundancy with AS 417FH (redundancy station)

In the case of node-to-node redundancy, two redundant PCS 7 QUADLOG DP/IO bus links are distributed across two separate mounting racks. In these former QUADLOG controller subracks they replace the existing QUADLOG-CPU. Each of the two redundant PCS 7 QUADLOG DP/IO bus links is connected via its transition board to one of two redundant PROFIBUS DP Master interfaces of the AS 417FH (redundancy station). For synchronization, the two redundant PCS 7 QUADLOG DP/IO bus links are to be connected additionally with a DP/IO bus redundancy cable via their transition boards. The configuration shown using the example of a non-redundant architecture can in principle also be transferred to the node-tonode redundancy (2 x 2 PCS 7 QUADLOG DP/IO bus links on one AS 417FH).


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Siemens AG 2010

APACS+/QUADLOG migrationAutomationQUADLOG controller migration using DP/IO bus link and AS 417F

Ordering dataPCS 7 QUADLOG DP/IO bus link Type of delivery: Electronic module CD with function block library, configuration software and electronic documentation Additional components DP/IO bus link transition board for the PROFIBUS DP interfacing of the PCS 7 QUADLOG DP/IO bus links to the AS 417F/FH Note: One transition board is required for each PCS 7 QUADLOG DP/IO bus link. DP/IO bus over-voltage protection for limiting the voltage on the PCS 7 QUADLOG DP/IO bus link to DC 30 V. DP/IO bus redundancy cable for the connection of two redundant PCS 7 QUADLOG DP/IO bus links for synchronization 1 m long 2 m long 6 m long

Order No. 6EQ2 013-0CE00-0XA0 A)

Ordering data

Order No.

6EQ2 013-1CE00-0XA0

A)

3

AS 417F/FH automation systems (bundles) Individual configuration of the AS 417H bundles with the following basic data; completion of order numbers by selecting preconfigured ordering units from Catalog ST PCS 7, Section "Safety-related Automation Systems" or by means of special configurators in the Industry Mall: SIMATIC PCS 7 AS single station / SIMATIC PCS 7 AS redundancy station) Single station AS 417F Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H with S7 F Systems RT License (up to about 2 500 POs) Redundancy station AS 417FH Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H with S7 F Systems RT License (up to about 2 500 POs) 6ES7 656-8EN..-..B. 6ES7 654-8EN..-..B.

UPH: 39PSR6OVP

6EQ2 013-0CE10-0XA0 6EQ2 013-0CE20-0XA0 6EQ2 013-0CE60-0XA0

A) A) A)

A) Subject to export regulations: AL: N, ECCN:

7 stpcs72 complete english 2010-09

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