30 gbe factory reference cases

GBE Factory GBE Factory Reference Cases

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GREEN-BLUE-ENERGY FACTORY Project

GBE Factory

Intelligent Energy – Europe (IEE) - ALTENER Contract No. IEE/10/232/SI2.593827

D 4.2: 30 GBE Factory Reference Cases


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THE GBE FACTORY PROJECT The project promotes investments in “GREEN-BLUE-ENERGY FACTORIES”: industrial and commercial buildings equipped with single or combined renewable energy sources, able to provide electricity, heating and cooling for the air conditioning of premises, as well as for the business activities housed within.

GBE Factory is coordinated by:

Eurosportello – Unioncamere del Veneto-UCV Via delle Industrie, 19/d 30175 Venice, Italy Tel. +39 041 099 9411 Ms. Erica Holland [email protected] The Secretary General Mr. Gian Angelo Bellati

ABOUT THIS DOCUMENT This document is a part of Deliverable 4.2 of the GBE Factory project. It is the official electronic document which includes collected data for GBE Factory references cases in participant’s country. This document was prepared in June 2013 by: ERATO Holding Plc 67 Saedinenie Blvd. 6300, Haskovo, Bulgaria M.Sc.Eng. Nikolay Vangelov [email protected] Tel. +359 2 978 3990

INTELLIGENT ENERGY EUROPE The GBE Factory project is co-funded by the European Union under the Intelligent Energy Europe Programme (Contract No. IEE/10/232/SI2.593827).

The sole responsibility for the content of this publication lies with the authors. It does not necessarily reflect the opinion of the European Union. Neither the EACI nor the European Commission is responsible for any use that may be made of the information contained therein.


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INTRODUCTION The main purpose of this Deliverable is collection of 30 GBE FACTORY reference cases of GBE BEST FACTORIES based on Regional Road Maps for development of 5 DEMO project proposals. The result of this process will be used for implementation of high value projects and starting a range of prototype DEMO GBE FACTORY’s. After preparation of detailed depth analysis and evaluation of collected 30 references cases, identification of 10 exemplary GBE FACTORY cases will be achieved. The collection of 30 GBE Factory (at least 6 per each partner’s country) reference cases of GBE BEST FACTORIES based on the Regional Road Maps (Task 4.2.) implementation will lead to the development of 5 DEMO project proposals. The presented references cases include data from Austria, Bulgaria, Germany, Italy and Slovakia. The collected reference cases include also completed projects and projects in progress in different countries. The GBE Factory consortium presented reference projects in several sectors of the European economy like food industry, brewery and winery industry, machinery, building services, chemical industry, real estate, cellulose paper industry, tourism Industry, foods and vegetables processing, furniture and textiles, retail trade services, transport and logistics, electricity and heat utility services, ESCo’s biofuel production, IT sector etc. Each reference case contains basic information for the project, and its main characteristics. General information for financial part of the cases including project cost, financial indicators, and sources of financing and ecological impact reflected to the green houses gas emissions reduction is also given in this deliverable. The project technical partners PP2, PP4, PP6, PP7, PP10 are investigated in the reference cases the opportunity for tax breaks, grant funding, operational programs funding under structuring fund of European Union and other local support measures with purpose to show pervious and actual EU financial mechanisms for successful projects realization. The proposed reference cases are used or are going to use high technology equipment, system and processes. Some of the cases presented in the document are combination between energy efficiency and renewable sources solutions. The Deliverable also illustrates typical individual projects which lead to the energy savings. The production of electricity, heat and cooling energy based on RES is also presented in some reference cases in the document.


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AUSTRIA


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REFERENCE CASE No. 1

A. Basic Information Project Name Solar Process Heat for a Meat Factory

Location (Country, Region, State/City, etc.)

Austria, Sieghartskirchen

Project Sponsor/Customer: Fleischwaren Berger GesmbH & CO KG

Legal Status: Ltd.

Official Address: Koglerstraße 8, A - 3443 Sieghartskirchen

Postal Address: Koglerstraße 8, A - 3443 Sieghartskirchen

Telephone Number: +43/2274/6081

Fax Number: +43/2274/6081

E-mail of the Company: [email protected]

Website of the Organisation:

www.berger-schinken.at

Contact Person DI Bernd Maderner

Number of Employees: 450

Registration Number FN152245s

Date of Registration 1890

Type of Sector Activity: Manufacture of meat and sausage products

Other information


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B. Project Characteristics

Scale of Project:

□ General □ Small Scale

□ Medium Scale

X Large Scale

□ Bundling Option Considered

X Renewable Energy

X Energy Efficiency

X Fuel Switching X Fugitive

□ Chemical Industry

□ Transport □ Waste Management

□ Land Use/Forestry

Type of Project:

Others (please specify):

Energy Use (E/H/C)

H

Brief Decription Brief description:

Present Situation at Project Site and Objective

Fleischwaren Berger GmbH is a company located in Sieghartskirchen, Lower Austria. The Production is approximately 80-90 tons of meat and sausage products per day.

For the processing of the delivered feed stock / raw material coming from the abattoirs, BERGER plans to install solar flat plate collectors with an overall area of ca. 1,077 m². The produced thermal energy shall be mainly used for feed water preheating for steam boiler and the surplus heat shall be used for increasing the supply temperature within the heating water system up to 60°C. The feed water of the vapor vessel shall be preheated from approx. 40°C (the fresh water can be preheated by waste heat of compression chiller) up to 95°C. The steam is internally required for process heating – specifically for ham cooking. The hot water is required for drying the air conditioning systems – specifically in the climatic chamber and the maturation room for production of long-lasting sausages. The implementations at Berger concentrate on centralized water and steam production facilities that can be found in almost any industrial production site that uses thermal energy. Therefore, the system analyzed at Berger can be easily transferred to other sites and offers a high replication potential. Expected energy yield and CO2-savings:

The heating capacity of the 1.077 m² solar collector field is approximately 650kW. The solar system is expected to deliver 517 MWh per year heating energy to the production process, which corresponds to a high specific collector yield of 480 kWh/m²a. This will reduce the heating oil demand of Berger by about 100,000 liters per year and reduces the CO2 emissions by approximately 173 tons per year.


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Applied Technology/Innovation

1,077 m² solar process heat plant (flat plate collectors)

60 m³ heat storage Use of waste heat from the recooling system of the

compression chillers

Other Information

Commissioning: 2013

C. Finance

Item Amount in EUR Project Cost Estimate:

Total Project Cost 738.500 €

Opportunity for Project Funding:

EU FP7

52,8 %

389,928 €

Item (Specify Revenues/Savings) Amount in EUR/year Revenue/Savings after Operation:

Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

55,370 €

Item Amount in EUR Source of Finance:

Equity (30 %)

Debt (70 %)

221,550 €

516,950 €

With funding 200,390 € NPV (Net Present Value) after 25 years; Adequate target rate: 5 %

Without funding -19,435 €

With funding 15 % IRR (Internal Rate of Return):

Without funding 9 %


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With funding 7,2 years Pay-Back Period of Project:

Without funding 14,3 years

Lifetime of the plant: 25 years

Other Financial Indicators:

D. Ecological Impact

Reduced emissions: Item Amount in t/year

Reduced CO2 emissions:

ECO2 173

Reduced NOx emissions: ENOx n/a

Reduced dust: EDust n/a

Other:


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A. Basic Information

Project Name SolarBrew – Solar Brewing the Future


Austria, Leoben

Project Sponsor/Customer: HEINEKEN Supply Chain B.V.

Legal Status: PLC

Official Address: Brauhausgasse 1, A - 8700 Leoben

Postal Address: Brauhausgasse 1, A - 8700 Leoben

Telephone Number: +43/810/206 97 91

Fax Number: +43/810/206 97 91


Website of the Organisation: http://www.goesser.at/

Contact Person Herr Ing. Paier


Registration Number n/a

Date of Registration n/a

Type of Sector Activity: Manufacture of beer

Other information


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Scale of Project:

□ General

□ Small Scale

□ Medium Scale

X Large Scale


X Renewable Energy

X Energy Efficiency





Type of Project:


Energy Use (E/H/C)

H

Brief Description


The brewery Gösser is one of the largest and most famous breweries in Austria. Breweries have in general a very intensive energy demand, especially heat.

Approximately 75 % of the energy demand are heat in a brewery. Most of the processes need a temperature level of 80°C (only the boiling of the wort needs up to 100°C). The main heat consumer is the brewhouse (over 50 %) beside the bottling hall (heat for the pasteurization) and other small heat consumer (CIP, etc.). Additional cooling are necessary (cooling of the wort, during the fermentation, storage, etc.) with a temp. level of 5 – 18°C.

At the moment Gösser use steam from natural gas fired steam boiler as heat source for the production

In future Gösser will replace their steam grid with a hot water system. This has the advantage of a possible integration of other heat sources, e.g.: solar thermal process heat and district heat. The solar process heat plant will be used in the brewery house for the mash tuns via retrofitted plate heat exchanger (temperature level from 50 - 93° C) and preheating of make-up water (temperature level 15 - 85° C).

The future used district heat is generated in a biomass cogeneration plant, which enable a CO2 free heat supply.

Brief description:


o 1,500 m² solar process heat plant (flat plate collectors)

o 200 m³ heat storage o District heat supply via biomass


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cogeneration plant o Change from steam to hot water grid

Other Information

Commissioning: June 2013

C. Finance


(The project cost include the solar thermal system, district heating connection and the change from steam grid to hot water grid.)

Project Design

Equipment and Materials

Civil / Installation Works

Contingency Costs Commissioning Test and Start-up Costs

Total Project Cost

69.282

793.853

340.410

53.000

54.400

1.310.945


EU FP7

50 %

655,473 €

Item (Specify Revenues/Savings) Amount in EUR/year Revenue/Savings after Operation: Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

64.700 €


Equity (30 %)

Debt (70 %)

393,283 €

917,662 €

With funding 770,000 € NPV (Net Present Value) after 25 years; Adequate target rate: 5 % Without funding 115,000 €

With funding 12.4 % IRR (Internal Rate of Return): Without funding 5.7 %


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With funding 10.1 years Pay-Back Period of Project:

Without funding 20.3 years



D. Ecological Impact Reduced emissions: Item Amount in t/year


ECO2 588



Other:


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E. Picture Gallery / diverse graphics

Concrete foundation for heat storage installation:

Collector field mounting ground area:


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Simulation of the collector field shading:

Mash tuns equipped with retrofitted plate heat exchanger:


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A. Basic Information Project Name REHAU Head office Südosteuropa


Austria, Lower Ausria

Project Sponsor/Customer: REHAU

Legal Status: In operation

Official Address: Industriestraße 17, A-2353 Guntramsdorf

Postal Address: Industriestraße 17, A-2353 Guntramsdorf

Telephone Number: +43 2236 24684 -0

Fax Number: +43 2236 24684 270


Website of the Organisation: http://www.rehau.com/AT_de/

Contact Person Ing. Thomas Petershofer


Registration Number FN 96104f


Type of Sector Activity: Complete product range of building servic / domestic engineering

Other information


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Scale of Project:

General □ Small Scale

X Medium Scale

□ Large Scale


X Renewable Energy X Energy Efficiency

X Fuel Switching

□ Fugitive

□ Chemical Industry □ Transport

□ Waste Management


Type of Project:

□ Others (please specify):

Energy Use (E/H/C)

H/C

Brief Description Brief description:

Old Energy Supply system

Due to the strong growth and not up to date facilities technology, the REHAU group renovated their Head Office in Guntramsdorf.

Especially oldest office building, built 1973, was completely new renovated with energy efficiency building materials. The new energy supply system is based on geothermic in combination of heat pumps for cooling and heating. Before the renovation the heat source was gas and the cold distributions was done with old inefficiency cooling split units.

The office building has a heating/cooling area of 1,800 m² resp. 1,519 m³ and can house in up to 100 workstations.

A total of 2.8 million Euro was invested. A model of a low energy building has been created that

incorporates the entire REHAU range of polymer solutions for an economical and ecologically sound

Future.

Building technology:


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New energy supply technology/Innovation

14 geothermal energy probes (at 100 m) 2 reversible brine/water heat pumps (2x17

kW) for heating and cooling 1 brine/water heat pump (37 kW) for

heating the water and backing up the air-conditioning

system 1,500 m2 underfloor heating/cooling

system 1 antimicrobial air-geothermal heat

exchanger (5,500 m3/h) 1,250 m2 acoustically active ceiling with

integrated cooling system 8/18R CO2 regulated ventilation Technology Showroom Central building technology control system

with energy monitoring

Troughs the new building/renewable energy source technology a reduction of energy demand of 75 % are possible. The cooling demand can be manly covered by free cooling via geothermal system and antimicrobial air-geothermal heat exchanger. Only 6% of the cooling demand are covered with the reversible brine/water heat pumps.

Inside:

200 m2 sound absorbing tambour doors Edgebands

Outside:

- Insulation/facade insulation system (20 cm)

- Exterior shading - 58 windows featuring heat insulation

glazing - 1 lift and slide door (U value 0.74) - 150 m2 decking system

Commissioning: September 2011


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Date of commissioning

Other Information More detailed information can be found under:

http://www.rehau.com/AT_de/sanierung/head-office-suedosteuropa/

C. Finance


Total Project Cost Building

Additional Costs Energy System - Compared Conventional System

2,360,000 €

250,000 €


30 %

75,000 €


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Item (Specify Revenues/Savings) Amount in EUR Revenue/Savings after Operation: Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

20,400 €

9,600 €


Equity (75 %)

Debt (25 %)

75,000 €

175,000 €


Without funding 110,810 €

With funding 17 % IRR (Internal Rate of Return): Without funding 14 %


Without funding 9,3 years





ECO2 42

Reduced NOx emissions:

ENOx n/a


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Reduced dust:

EDust n/a

Other:


Before and after the renovation of the office building

The 1,500 m2 underfloor heating / cooling system Antimicrobial air-geothermal heat exchanger

provides a perfect indoor climate.


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A. Basic Information Project Name Solar factory of the future - a industry building heats

with 100% sunpower


Austria, Eberstalzell

Project Sponsor/Customer: WA Business & Service Center GmbH

Legal Status: Ltd.

Official Address: 4653 Eberstalzell, Solarstraße 7

Postal Address: 4653 Eberstalzell, Solarstraße 7

Telephone Number: +43/7241 28 125 - 0

Fax Number: +43/7241 28 125 - 300



www.sun-master.at

Contact Person Mag. Michaela Pachner

Number of Employees:

Registration Number

Date of Registration

Type of Sector Activity: Solar thermal collector producer

Other information


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Scale of Project:


□ Medium Scale

X Large Scale




□ Chemical Industry □ Transport □ Waste Management


Type of Project:

X Others (please specify): Plus-energy Building, Green building

Energy Use (E/H/C)

E/H/C

Ground Water, photovoltaic, District heating, free cooling

Brief Description Brief description:


The solar thermal collector production company “Sun Master” builds their new production side as passive house standard, which is heated without a conventional heating system. The soil is used as heat storage and insulation. Solar thermal heat is stored in the soil during the summer time and heats the building in the winter. For this purpose are 800 m² solar thermal collectors are mounted on roof and 300 m² on façade. A photovoltaic plant is also installed on the building, with a capacity of 33.5 kWp.

Cooling during night:

During the night the ventilation windows of the smoke extractors are open automatically. The transverse ventilation affects the free cooling of the hall. Additional adsorption chillers can be used for the cooling of the production hall and offices.

o Office area: 2,803 m² o Production hall: 13,808 m² o Constructed area: 18,413 m² o Solar thermal collector surface: 1,100 m² o Photovoltaic collector surface: 268 m²


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Passive house standard Free cooling / absorption chillers Soil used as huge heat storage with low

temperature variation South orientated shed roof reduces heating

load and lighted the production hall with natural light

Solar heating in winter / solar cooling in summer

Modern monitoring/control system Use of internal surplus heat potential Water tanks for firefighting used as cold

storage Rain water used for toilet flushing

Other Information Commissioning: 2008

http://www.sun-master.at/index.php/de/unternehmen/energiekonzept

C. Finance


Total Project Cost building

Additional Costs Energy System - Compared Conventional System (15 % of total investment)

21,000,000 €

3,150,000 €


35 %


Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

142,000 €

€

€

28,000 €


Equity (30 %)

Debt (70 %)

945,000 €

2,205,000 €


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With funding n/a NPV (Net Present Value) after 20 years; Adequate target rate: 5 % Without funding n/a

With funding 10 % IRR (Internal Rate of Return):

Without funding 6 %

With funding 12 years Pay-Back Period of Project:

Without funding 19 years

Lifetime of the plant: 25 - 30 years




ECO2 303



Other:


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The Sun Master production hall and office rooms

View of the south orientated shad roof, covered by solar thermal collectors

Heat storage installation


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Function principle of the energy supply


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Project Name Technologiezentrum aspern IQ


Austria, Vienna

Project Sponsor/Customer: WA Business & Service Center GmbH

Legal Status: Ltd.

Official Address: 1220 Vienna, Seestadtstraße 27

Postal Address: 1010 Vienna, Ebendorferstrasse 2

Telephone Number: +43/1-4000-86591

Fax Number: +43/1-4000-86584


Website of the Organisation: www.asperniq.at / www.wirtschaftsagentur.at

Contact Person Mag. Werner Weiss


Registration Number FN 31279z

Date of Registration 12.05.1993

Type of Sector Activity: Real Estate Development (commercial property) and letting

Other information Owner: Wirtschaftsagentur Wien. Ein Fonds der Stadt Wien.


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Scale of Project:


□ Medium Scale

X Large Scale



□ Fuel Switching □ Fugitive



Type of Project:

X Others (please specify): Plus-energy Building, Green building

Energy Use (E/H/C)

H/E/C

Brief Decription Brief description:


The economic agency of Vienna (www.Wirtschaftsagentur.at) built a new Technology center with 6,600 m² of offices, productions area and laboratories, which can be rent by interesting companies. This building was built erected in Europe second largest city development area, called “Seestadt Aspern”. This building is a lighthouse project regarding building materials and innovative energy supply system. The building produces more energy than it needs for room conditioning.

- office building, completed in August, 2012

- plus-energy standard (produces more energy than it consumes)

- passive-house standard (air tight, thermal bridge optimized and highly thermal insulated cladding)

- more than 94% of energy recovery

- 45 % humidity in the offices

- zero emission materials used (product management), e.g.: eco cement - produced with local macadam of the near located lake, is made from slag, sulfate carrier and special additives, no burning process necessary.


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- use of renewable energy sources

- building integrated photovoltaic (BIPV), 1.300 sqm total cells surface (140 kWp)

- concrete core activation (heating / cooling)

- on demand-regulation of E/H/C using sensors to measure air quality, solar radiation etc

- highly efficient installation devices

- Cooling aggregate enables 94 % heat and humidity recovery

- partial green facade

Other Information http://www.asperniq.at/2012/startseite/wirtschaftsagentur-wien-eroffnet-leuchtturmprojekt-aspern-iq/

C. Finance


Total Project Cost building

Additional Costs Energy System - Compared Conventional System (8-10% of total investment)

Cost PV plant (included in additional costs Energy System)

15,000,000 €

1,500,000 €

420,000 €


30 %

450,000 €


Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

€

€

€

150.000 € per year

2-3 € / sqm/month


Equity ( 35 %)

Debt ( 75 %)

Equity € 5.250.000,-

Debt € 9.750.000,-


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Without funding 237,000 €

With funding 15 % IRR (Internal Rate of Return): Without funding 12 %







ECO2 20,000 (for the production

of eco concrete)

194 (for electricity saving)



Other:

Ecologic materials used

(no PVC, etc.)


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Roof view on the photovoltaic surface (on roof and on façade), southwest façade greening behind the

façade located PV modules

View of the building


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A. Basic Information Project Name Anonymous


Austria, Styria

Project Sponsor/Customer: Company in the field of electric hardware production

Legal Status: Legal entity

Official Address: n/a

Postal Address: n/a

Telephone Number: n/a

Fax Number: n/a

E-mail of the Company: n/a

Website of the Organisation: n/a

Contact Person n/a

Number of Employees: n/a

Registration Number n/a

Date of Registration n/a

Type of Sector Activity: Company in the field of electric hardware production for automotive industry and electric equipments/products

Other information


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Scale of Project:


□ Medium Scale

X Large Scale



X Fuel Switching

□ Fugitive

□ Chemical Industry □ Transport



Type of Project:


Energy Use (E/H/C)

H/C

Brief Description


The company is located in Styria - Austria, made a study in integrating a solar thermal cooling and heating system into their location.

In the present situation focusing on energy requirements for production, one cooling and one heating network exist. The cooling network supplies 0°, 5° and 12° cold water temperature. The heating network includes a 60°/80° and 80°/100° network. Special demands occur in different buildings of the business park.

The objectives of the solar plant is to provide low temperature heat supply to the ventilation system in building 2, cooling energy of 12°/18° to the cooling network and heating supply of 60°/80° to the intern network. It is a further objective to gain maximum utilization of low temperature energy by the new energy system.

Brief description:

Proposed Activities Solar collectors will be situated at the roof of building 1. The solar yield calculation is based on east-west located roof racks with a distance of 6 m.

Beside an 80 cm gap, the whole roof will be covered with solar collectors. An existing conditioning system can be included into the construction.

The required collector area for maximum


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output is 1739 m² and could be constructed in cooperation with the original roof company constructing the roof building.

Illustration:

Due to the collector area on roof of building 1 the summer energy requirements of this building can be decreased to almost zero.

The solar plant construction includes a 165 kW absorption cooling machine whose rejected heat has to be cooled away by a cooling tower. For a possible utilize of the rejected heat, 4 low temperature heating registers are included to 4 ventilation system cycles of building 2 beside.

All solar plant pipes can be located near the existing pipe system of the buildings. Two storage tanks á 70 m³ and the cooling tower will be located outside near the plant room on provided area with little construction work.

The planed system is based on the integration of a LiBr-cooling machine to generate cold water for production between 12°/18° and to use rejected heat for air dehumidification of fresh air of building

This solar system is able to produce 340,5 MWh cold and 1,017 MWh of heat per year.


Technologies applied are solar thermal collectors, a LiBr absorption cooling machine, cold and warm water networks, storage tanks, pipes and an internet connection for an online monitoring.

The innovative aspect includes the focus on the system as a solar thermal heating & cooling system with an additional possible use of the rejection heat of the cooling tower. In this way the operation time of the cooling tower can be reduced to a minimum, which is the main electricity consumer of a solar thermal cooling system. The main solar heating consumer is a low temperature heat grid, which would allow very high solar yields.

Other Information


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C. Finance


Total Project Cost 1.38 Mio. Euro


40 %

552,000 €


Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

54,165 €

16,249 €


Equity (30 %)

Debt (70 %)

414,000 €

966,000 €

With funding n/a NPV (Net Present Value) after 20 years; Adequate target rate: 5 % Without funding n/a

With funding 13 % Forecast Financial IRR (Internal Rate of Return): Without funding 9 %






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D. Ecological Impact Reduced emissions: Item Amount in to/year


ECO2 212


ENOx n/a

Reduced dust:

EDust n/a

Other:


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BULGARIA


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REFERENCE CASE No.1


Project Name PV installations in office buildings


Sofia, Bulgaria, Europe, EU

Project Sponsor/Customer: Sun Service JSC


Official Address: 1784 Sofia, bul. “Tsarigradsko shousse”133, office 614

Postal Address: 1784 Sofia, bul. “Tsarigradsko shousse”133, office 614

Telephone Number: +359 (02) 975 02 02

Fax Number: +359 (02) 971 84 23


Website of the Organisation: www.sunservice-bg.com

Contact Person Mr. Rumen Hristov – Executive Director

Number of Employees: Medium Size Company

Registration Number NA


Type of Sector Activity: PV systems

Other information


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Scale of Project:


□ Medium Scale

Х Large Scale


Renewable Energy □ Energy Efficiency

□ Fuel Switching

□ Fugitive

Chemical Industry □ Transport Х Waste Management


Type of Project:

□ Others (please specify): PV installations

Energy Use (E/H/C) E

Brief Decription


PV hybrid autonym systems installed in number of office buildings for lighting and cooling, combined with energy storage systems.

Proposed Activities The main project activities are as follows:

Feasibility Study (done); Preparation of Project Design

Documents (done); Delivery of equipment and materials

(done Civil / Installation Works (planned); Commissioning test and start-up

(done) The installations are in operation


PV installation – 25 kWe

Brief description:

Other Information


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C. Finance


Project Design



Contingency Costs

Commissioning Test and Start up Costs

Total Project Cost

9 375

Item (Specify

Revenues/Savings)

Amount in EUR Revenue/Savings after Operation:

Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

23 438


Equity (20%)

Debt (80%)

With Emission Credit

Revenues

Forecast Financial NPV (Net Present Value):

Without Emission Credit

Revenues

19 959


Revenues

Forecast Financial IRR (Internal Rate of Return):


Revenues

9%


Revenues

Pay-Back Period of Project:

Without Emission Credit 8.0 yr.


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Revenues


Implemented

D. Ecological Impact Reduced emissions: Item Amount in t/yr

Reduced CO2 emissions: (equivalent)

ECO2 7


ENOx

Reduced dust:

EDust

Other:


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REFERENCE CASE No.2


Project Name Construction of biomass boiler and co-generation for technology, heating and DHW


Bulgaria, Svishtov Municipality, Svishtov city, South East Europe, EU

Project Sponsor/Customer: Svilotzel JSC


Official Address: 5250 Svishtov,

Western Industrial zone

факс: 0631 41141

Postal Address: 5250 Svishtov,

Western Industrial zone

Telephone Number: +359 (0631) 41141

Fax Number: +359 (0631) 41141



www.sviloza.bg

Contact Person Mr. Michail Koltchev – Executive Director

Number of Employees: Large company, more than 480

Registration Number ЕIK: 814191178.


Type of Sector Activity: Cellulose paper industry

Other information


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Scale of Project:


□ Medium Scale

Х Large Scale



□ Fuel Switching

□ Fugitive

Х Chemical Industry □ Transport Х Waste Management


Type of Project:


Energy Use (E/H/C) E/H

Brief Decription


Installed biomass boiler and co-generation system, producing heat and electricity for technology, heating and DHW needs using wastes from processed wood-pulp.



Documents (done); Delivery of equipment and

materials (done); Civil / Installation Works (done); Commissioning test and start-up

(done); The project is implemented


Biomass boiler – 28 MWt

Biomass co-generation:

Heat – 70 MWt

Electricity – 8,8 MTe.

Brief description:

Other Information


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C. Finance


Project Design



Contingency Costs


Total Project Cost

25 000 000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

3 100 000

1 066 667


Equity (20%)

Debt (80%)


Revenues

17 203 856 Forecast Financial NPV (Net Present Value):


Revenues


Revenues



Revenues

14%


Revenues




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Revenues


Implemented



ECO2 3 240


ENOx

Reduced dust:

EDust

Other:


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REFERENCE CASE No.3

A. Basic Information Project Name Biogas plant in Albena JSC


Bulgaria, Balchik Municipality, Balchik city, South East Europe, EU

Project Sponsor/Customer: Perpetuum Mobile BG JSCo


Official Address: 9620 Albena

Administrative Building, office 409

Bulgaria

Postal Address: 9620 Albena


Bulgaria


Fax Number: N/A



www.pmobile.bg

Contact Person Mr. Slavcho Gigov – Executive Director

Number of Employees: Micro company, less than 10 / Large if the overall company group is taken into consideration, more than 1,500 employees in the whole group

Registration Number ЕIK: BG202009651


Type of Sector Activity: Heat will be utilized in the Tourism Industry

Other information


47


Scale of Project:


□ Medium Scale

Х Large Scale



□ Fuel Switching

□ Fugitive



Type of Project:

□ Others (please specify): Tourist services


Brief Decription


Biogas plant from organic waste, providing:

Heating of hotels, restaurants etc. Heating up water for the tourists

needs



Documents (in process); Delivery of equipment and

materials (planned); Civil / Installation Works (planned); Commissioning test and start-up

(planned);


Anaerobic Biogas plant with Co-generation – 1 MWe / 1 MWt

Brief description:

Other Information


48

C. Finance


Project Design



Contingency Costs


Total Project Cost

3 700 000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

500 000


Equity (25%)

Debt (75%)

933,000

2,800,000


Revenues



Revenues

1 564 462


Revenues



Revenues

12%


Revenues




49

Revenues


Implemented



ECO2 389


ENOx

Reduced dust:

EDust

Other:


50

REFERENCE CASE No.4

A. Basic Information Project Name Co-generation and biogas plant in Perpetuum Mobile BG

Ltd. Momchil


Bulgaria, Balchik Municipality, Balchik city, South East Europe, EU

Project Sponsor/Customer: Perpetuum Mobile BG JSCo


Official Address: 9620 Albena


Bulgaria

Postal Address: 9620 Albena


Bulgaria


Fax Number: N/A


Website of the Organisation: www.pmobile.bg

Contact Person Mr. Slavcho Gigov – Executive Director

Number of Employees: Micro company, less than 10 / Large if the overall company group is taken into consideration, more than 1,500 employees in the whole group

Registration Number ЕIK: BG202009651


Type of Sector Activity: Heat will be utilized in fruits/vegetables processing

Other information


51


Scale of Project:


□ Medium Scale

Х Large Scale



□ Fuel Switching

□ Fugitive



Type of Project:

□ Others (please specify): Fruits/vegetables processing


Brief Decription


C-generation and biogas plant from organic waste, providing:

Electricity for local consumers and grid

Heating up a greenhouse Utilization of the heat in a

processing plant for fruits and vegetables

Heating of office buildings




(in process); Civil / Installation Works (in

process); Commissioning test and start-up

(planned);


Anaerobic Biogas plant with Co-generation – 1 MWe / 1 MWt

Brief description:

Other Information


52

C. Finance


Project Design



Contingency Costs


Total Project Cost

3 700 000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

400 000

100 000


Equity (25%)

Debt (75%)

933,000

2,800,000


Revenues



Revenues

1 064 462


Revenues



Revenues

9%


Revenues




53

Revenues


Implemented



ECO2 389


ENOx

Reduced dust:

EDust

Other:


54

REFERENCE CASE No.5


Project Name Construction of biomass boiler station for heating and DHW


Bulgaria, Haskovo Municipality, Haskovo city, South East Europe, EU

Project Sponsor/Customer: ZMM Haskovo Jsc


Official Address: 76 Saedinenie Blvd., 6300 Haskovo, Bulgaria

Postal Address: 76 Saedinenie Blvd., 6300 Haskovo, Bulgaria

Telephone Number: +359 (38) 603 050

Fax Number: +359 (38) 603 051


Website of the Organisation: www.zmm.bg

Contact Person Mr. Petar Andreev – Executive Director


Registration Number BG 3001239098.


Type of Sector Activity: Machinery wood processing industry

Other information


55


Scale of Project:

□ General Small Scale

□ Medium Scale

□ Large Scale



Fuel Switching

□ Fugitive



Type of Project:


Energy Use (E/H/C) Heating/Hot Water

Brief Decription


The private facilities of ZMM Haskovo have built area of 550m2 and heating volume of 1800m3. The buildings are heated by hot water oil boiler with installed thermal capacity of 200kW. The annual energy consumption of the buildings is 86 MWhth which costs EUR 17,200 per year. The proposed project uses clean technology using the wood biomass combustion for thermal energy generation in the private facilities. The project envisages replacement of the exciting light fuel oil consumption for heating and domestic hot water with ecologically, cheaply and accessibly biomass fuel in the type of wood chips and wood pellets.


Feasibility Study (is done); Preparation of Project Design

Documents (in progress); Delivery of equipment and

materials; Civil / Installation Works; Commissioning test and start-up.

Brief description:


Construction of biomass boiler station with installed thermal capacity of 180kW. Biomass boiler of type CSA Marine 180 and auxiliary process equipment (feeding fuel system, internal heating installation, chimney, pumps et.c.) will be used for generation of DHW and heating. The


56

annual oil consumption for energy use in the premises will be reduced with 24% after the project completion.

Other Information

C. Finance


Project Design



Contingency Costs


Total Project Cost

2500

49,400

3,650

3,000

1,550

60,100

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

17,200


Equity (20%)

Debt (80%)

12,020

48,080


Revenues



Revenues

73,332


Revenues


Without Emission Credit 21.8%


57

Revenues


Revenues



Revenues

3.5 yr.




ECO2 26


ENOx 994

Reduced dust:

EDust 211

Other:


58

REFERENCE CASE No.6

A, Basic Information Project Name RES project implementation in Motocar Service

Company in the town of Plovdiv


Bulgaria, Plovdiv Municipality, 4007 Plovdiv

Project Sponsor/Customer: Motocar Service Ltd


Official Address: 26, Komatevsko shouse Str.

Postal Address: 26, Komatevsko shouse Str.

Telephone Number: +359 887929900

Fax Number: +359 32 65 75 80


Website of the Organisation: www.motocarservice.com

Contact Person Ms. Pepa Stoyanova

Number of Employees: n.a

Registration Number n.a

Date of Registration n.a

Type of Sector Activity: Production of motocars

Other information


59


Scale of Project:


□ Medium Scale

□ Large Scale



Fuel Switching

□ Fugitive



Type of Project:


Energy Use (E/H/C) Heating and hot water

Brief Decription


The production buildings of Motocar Service are heated by 3 hot water diesel boilers with total installed thermal capacity of 900kW. The project envisages replacement of the exciting boilers for technological needs and heating with steam biomass boiler using wood chips as a fuel.






Wood chips steam boiler with thermal capacity of 1.2 MW for supplying with thermal energy the production facilities in the plant.

Brief description:

Other Information

C. Finance


Project Design




60

Contingency Costs


Total Project Cost

340 000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

165,000


Equity (20%)

Debt (80%)


Revenues



Revenues

421 890


Revenues



Revenues

25.2%


Revenues



Revenues

2.1 yr.




61

Reduced emissions: Item Amount in t/yr


ECO2 145


ENOx 1

Reduced dust:

EDust 1

Other:


62

ITALY


63



Project Name Construction of PV, biogas e biomass boiler station for electricity and heating


Italy, Verona

Project Sponsor/Customer: Cantina Valpantena Scarl


Official Address: via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena - Verona

Postal Address: via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena - Verona


Fax Number: +39 (45) 550883


Website of the Organisation: http://www.cantinavalpantena.it/

Contact Person Mr. Luca Degani – General Manager


Registration Number


Type of Sector Activity: winery

Other information small business unit in olive milling


64


Scale of Project:

□ General X Small Scale

□ Medium Scale

□ Large Scale


X Renewable Energy □ Energy Efficiency

X Fuel Switching

□ Fugitive

□ Chemical Industry □ Transport X Waste Management


Type of Project:


Energy Use (E/H/C) E/H/C

Brief Decription


The proposed project uses clean technology using the winery waste biogas for electric and thermal energy generation.

The project also uses vine pruning in a wood chips biomass plant for thermal energy generation.

The project includes also a PV roof plant.


Feasibility Study; Preparation of Project Design




Biogas plant n.1: 100 kW electric and 115 kW thermal supplied by a MAN engine.

Biomass plant n.2: 1650 kW thermal

PV Roof plant n.3: 109 kWp

Brief description:

Other Information Biogas plant uses 2.550 t/y winery waste + 1.000 t/y water

Biomass plant: 800 ha

PV 100.000 kWh/year expected productivity


65

C1. Finance Biogas plant N.1


Project Design



Contingency Costs


Total Project Cost

750.000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

168.000

- 27.500


Equity (40%)

Debt (60%)

300.000

450.000


Revenues



Revenues


Revenues



Revenues

21,72%


Revenues


Without Emission Credit 4,18 yr.


66

Revenues


Cost of debt 7,5%

D1 Ecological Impact Biogas plant



ECO2


ENOx

Avoided CH4:

206.700 Nm3

Other:

C2 Finance BIOMASS PLANT N.2


Project Design



Contingency Costs


Total Project Cost

1.000.000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

375.000

- 5.0000


67


Equity (100%)

Debt (0%)

1.000.000

0


Revenues



Revenues


Revenues



Revenues

10 years 14,1%


Revenues



Revenues

3,08 yr.


Cost of debt %

D. Ecological Impact BIOMASS PLANT Reduced emissions: Item Amount in t/yr


ECO2


ENOx

Avoided Natural Gas per year:

280.000 Sm3

Other:


68

C3 Finance PV roof plant N.3


Project Design



Contingency Costs


Total Project Cost

5.000

108.000

72.000

185.000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

168.000

- 27.500


Equity (20%)

Debt (80%)

37.000

148.000


Revenues



Revenues


Revenues



Revenues

19%



Revenues


69


Revenues

6 yr.


Cost of debt 7,5%, duration 15 years

D3 Finance PV roof plant



ECO2 50


ENOx

Avoided CH4:

Other:


70


A. Basic Information Project Name Construction of PV roof plant for electricity generation

and heat pump for thermal conversion


Italy, Verona

Project Sponsor/Customer: Carrera S.p.A.


Official Address: VIA S.IRENE, 1, Caldierino (VR)

Postal Address: VIA S.IRENE, 1, Caldierino (VR)


Fax Number: +39 (45) 613 91 11


Website of the Organisation: http://www.carrerajeans.com/

Contact Person Mr. Tito Tacchella – Owner


Registration Number


Type of Sector Activity: jeans and wear

Other information


71


Scale of Project:


□ Medium Scale

□ Large Scale



□ Fuel Switching

□ Fugitive



Type of Project:



Brief Decription


The proposed project uses PV technology for electric generation and use heat pumps for conversion in thermal energy

.


Feasibility Study (in progress); Preparation of Project Design

Documents; Delivery of equipment and



PV 38,64 kWp electric plus heat pump

Brief description:

Other Information 38.000 kWh/year electric expected productivity, 50% converted in thermal by heat pump with COP 2,8. 53.200 kWh/year thermal expected productivity


72

C. Finance


Project Design



Contingency Costs


Total Project Cost

73.000 + 60.000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

16.000

6.220


Equity (20%)

Debt (80%)

26.600

106.400


Revenues



Revenues


Revenues



Revenues

19%


Revenues


Without Emission Credit 5 yr.


73

Revenues





ECO2 19


ENOx

Avoided CH4:

Other:

Carrera is a Italian clothing corporation, founded in the mid 60’s in Verona. Carrera is a small clothing multinational industry as the production units are located in some of the major cotton producing countries, in order to have access to the best raw material, while the logistics and final inspection operations still remain in Italy to ensure the highest Carrera standards.

In the last year, Carrera decided to aim at renewable energy, especially the solar one. They installed two new PV plants: one in the historical premises in Stallavena (Grezzana) and the other one in the new logistic point situated in Povegliano Veronese. The first has a power of 110 kWp that save 55 tCO2 a year and the second permits to save 107 tCO2 a year. In addition to this environmental benefit, Carrera replaced its asbestos’ roof with relevant advantages for safety and health.

After this investment, Carrera think about the thermal theme, and decided to begin a study to use a heat pump to produce thermal energy for its office.


74


A. Basic Information Project Name Construction of biogas plant from sludge slaughter to

generate electricity and heating


Italy, Verona

Project Sponsor/Customer: Not Available – customer doesn’t want to disclose information


Official Address: Verona

Postal Address: Verona

Telephone Number:

Fax Number:

E-mail of the Company:


Contact Person


Registration Number


Type of Sector Activity: animal feed and meat sector

Other information


75


Scale of Project:


□ Medium Scale

X Large Scale



□ Fuel Switching

□ Fugitive



Type of Project:



Brief Decription


The project uses sludge slaughter to create biogas and to use it in a 1 MW cogenerator for electric and thermal energy generation.

.





Done August 2012


1 MW electric biogas plant, 1850 mc digester (20mt diameter, 6mt high)

Brief description:

Other Information 50 days retention time in digester., 7.500 MWh/year electric generation,6.500 MWh/year thermal generation


76

C. Finance Biogas plant


Project Design



Contingency Costs


Total Project Cost

6.000.000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

2.100.000

- 200.000


Equity (20%)

Debt (80%)

1.200.000

4.800.000


Revenues



Revenues


Revenues



Revenues

30%



Revenues


77


Revenues

5 yr.


D. Ecological Impact Biogas plant



ECO2


ENOx

Avoided CH4:

Other:


78




Italy, Verona

Project Sponsor/Customer: ICI Caldaie S.p.A.


Official Address: VIA GIOVANNI PASCOLI, 38, CAMPAGNOLA di ZEVIO (VR)

Postal Address: VIA GIOVANNI PASCOLI, 38, CAMPAGNOLA di ZEVIO (VR)


Fax Number: +39 (45) 8731148


Website of the Organisation: http://www.icicaldaie.com/

Contact Person Ing. Alessandro Zermian – Plant Manager


Registration Number


Type of Sector Activity: Industrial Boilers

Other information


79


Scale of Project:


X Medium Scale

□ Large Scale



□ Fuel Switching

□ Fugitive



Type of Project:



Brief Decription


The proposed project uses PV technology using the sun for electric generation.

.


Feasibility Study (in progress); Preparation of Project Design




925 (736 + 71,76 + 117,76) kWp electric.

Brief description:

Other Information 919.041 kWh/year expected productivity


80

C. Finance


Project Design



Contingency Costs


Total Project Cost

1.309.767

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

132.342

7.930


Equity (30%)

Debt (70%)

392.930

916.837


Revenues



Revenues


Revenues



Revenues

21,59%


Revenues




81

Revenues





ECO2 460


ENOx

Avoided CH4:

Other:


82



Project Name Biomass plant to generate heat and cold


Italy, Verona

Project Sponsor/Customer: Cantina Montezovo


Official Address: Località Zovo, Caprino Veronese - Italia

Postal Address: Località Zovo, Caprino Veronese - Italia

Telephone Number:

Fax Number:

Website of the Organisation: http://www.montezovo.com

Contact Person


Registration Number



Other information


83


Scale of Project:


□ Medium Scale

□ Large Scale


□ Renewable Energy □ Energy Efficiency

□ Fuel Switching

□ Fugitive



Type of Project:


Energy Use (E/H/C) H/C

Brief Decription


Using vine pruning in a wood chips biomass plant MONTEZOVO produce thermal energy. During the summer they convert thermal energy in cold by an absorber plant





(done);


400 kWt thermal Biomass plant and 280 kWf absorber

Brief description:

Other Information 625 t/y vine pruning wood chips


84

C. Finance


Project Design



Contingency Costs


Total Project Cost

500.000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings LPG Savings

Electricity Revenue

Costs of chips

100.000

- 31.250


Equity (100%)

Debt (0%)

500.000

0


Revenues



Revenues


Revenues



Revenues

10 years 6,25%


Revenues




85

Revenues


Cost of debt %



ECO2 500


ENOx


Other:

The company produces bottles MONTE ZOVO CO2FREE The farm Monte Zovo (www.montezovo.com) and owner of two prestigious estates in the province of Verona: the Monte Zovo, in Caprino Veronese Zovo in the locality in which the corporate headquarters is situated in Bardolino area and seal Maff building in Val d'Illasi, City of Mezzane, which falls in the area of Valpolicella doc. The company has about 100 hectares of vineyards and 25 hectares of woodland. The owners, the family Cottini, are the protagonists of the ancient tradition for winery generations. Cottini Diego and his wife, Alberta, with the fi Michele, winemaker, and Matthias, run the company with passion and talent, as well as large-capacity innovative and entrepreneurial.

One of the hallmarks of the company and the innovative capacity that has developed, in particular reference to the technology to cover the energy needs of the winery, based on a biomass generator coupled to an absorption refrigerator and a range of intelligent technological solutions to minimize energy consumption while optimizing production processes.

The energy system fueled by biomass produces:

• thermal energy and hot water, up to a temperature of 80-85 ° C, for heating the premises (about 10,000 m2) and washings. For the washings is employed a sterile electric vaporizer, the choice of the company and that of using hot water-steam, completely eliminating the chemicals (caustic, chlorine, etc..);

• cooling energy (water to 7 ° C) for cooling of the premises, the environment in the cellar (areas of reliable operation of wines) and for the maintenance of the desired temperatures in


86

the containers of the must during the phases of fermentation. Il system energy generation and combined with various efficient solutions:

• use of energy distribution systems the radiation type and the use of air handling units (Uta) to heat-cool- dehumidify humidify the air;

• use of water pre-heated (85 ° C), produced by the boiler with biomass, for the production of steam, saving a thermal gradient of about 70 ° C, upstream of the vaporizer;

• discharge of the washing waters centralized for about 80% with recovery of the residual heat through a plate heat exchanger (about 100 kWt);

• thermal energy and thus recovered and reintegrated accumulations of inertial distribution substations.


87




Italy, Treviso

Project Sponsor/Customer: PIEFFE UNION SPA


Official Address: VIA UMBRIA, 22, MOTTA DI LIVENZA (TV)

Postal Address: VIA UMBRIA, 22, MOTTA DI LIVENZA (TV))

Telephone Number: +39 0422 861 000

Fax Number: +39 0422 860 227


Website of the Organisation: http://www.pieffeunion.com

Contact Person RINO PEZZUTTO– Plant Manager


Registration Number


Type of Sector Activity: wooden furniture

Other information


88


Scale of Project:


X Medium Scale

□ Large Scale



□ Fuel Switching

□ Fugitive



Type of Project:



Brief Decription


The proposed project uses PV technology using the sun for electric generation.

.

Proposed Activities The main project activities are as follows: Feasibility Study (in progress); Preparation of Project Design




249,84 kWp electric.

Brief description:

Other Information 249.590 kWh/year expected productivity


89

C. Finance


Project Design



Contingency Costs


Total Project Cost

402.242

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

38.187

2.345


Equity (30%)

Debt (70%)

120.673

281.569


Revenues



Revenues


Revenues



Revenues

18,11%


Revenues




90

Revenues





ECO2 125


ENOx

Avoided CH4:

Other:


91


A. Basic Information Project Name Construction of biomass boiler station for heating


Italy, Verona

Project Sponsor/Customer: Tenuta Pule


Official Address: Via Monga 9 - 37029 San Pietro in Cariano (VR)

Postal Address: Via Monga 9 - 37029 San Pietro in Cariano (VR)

Telephone Number:

Fax Number:

Website of the Organisation: http://www.tenutapule.com

Contact Person


Registration Number



Other information


92


Scale of Project:


□ Medium Scale

□ Large Scale


□ Renewable Energy □ Energy Efficiency

□ Fuel Switching

□ Fugitive



Type of Project:


Energy Use (E/H/C) H

Brief Decription


The proposed project uses clean technology using vine pruning in a wood chips biomass plant for thermal energy generation.





(done);


165 kWt thermal Biomass plant,

Brief description:

Other Information 100 t/y vine pruning wood chips


93

C. Finance


Project Design



Contingency Costs


Total Project Cost

100.000

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Revenue

O&M Costs

37.500

- 5.000


Equity (100%)

Debt (0%)

100.000

0


Revenues



Revenues


Revenues



Revenues

10 years 14,1%


Revenues




94

Revenues


Cost of debt %



ECO2


ENOx


28.000 Sm3

Other:


95

GERMANY


96

REFERENCE CASE No.1

A. Basic Information Project Name Construction of a green building concept store


Germany, Land Brandenburg, City of Berlin

Project Sponsor/Customer: Big German large-scale retail trader


Official Address:

Postal Address:

Telephone Number:

Fax Number:



Contact Person


Registration Number


Type of Sector Activity: Large-Scale Retail Trade

Other information


97


Scale of Project:


□ Medium Scale

□ Large Scale


□x Renewable Energy □x Energy Efficiency

□ Fuel Switching

□ Fugitive



Type of Project:


Energy Use (E/H/C) Air conditioning/lighting/refrigeration

Brief Decription


This Green Building project is a concept store building which brings together modern architecture, energy-efficient technologies and systems for the generation of renewable energies. The characteristics of this building are:

-Energy efficient daylight architecture -Sustainable building material -Use of cooling and air conditioning

systems featuring natural coolants -Photovoltaic and geothermal systems

to provide renewable energy, -Collection and reuse of rainwater

Proposed Activities The main project activities are as follows: Feasibility Study Preparation of Project Design

Documents Delivery of equipment and



The project combines together the best technology on the market for: PV Geothermal Recovery of rainwater Solar thermal Day lighting Use of technology for cooling high energy saving Innovative Construction Materials

Brief description:

Other Information


98

C. Finance


Project Design



Contingency Costs


Total Project Cost

N/A

N/A

N/A

N/A

N/A

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

Such integrated systems for

the production of electrical

energy from renewable

sources and for energy saving

lowers the cost of energy by

more than 50%.


Equity (20%)

Debt (80%)

N/A

N/A


Revenues



Revenues

N/A


Revenues



Revenues

N/A

Pay-Back Period of With Emission Credit


99

Revenues Project:


Revenues

N/A




ECO2 N/A


ENOx N/A

Reduced dust:

EDust N/A

Other:


100

REFERENCE CASE No.2


Project Name Conversion of a production plant to green energy production


Germany, Land Hessen, City of Frankfurt

Project Sponsor/Customer: Metals Wholesaler


Official Address:

Postal Address:

Telephone Number:

Fax Number:



Contact Person


Registration Number


Type of Sector Activity: Large-Scale Trade

Other information


101


Scale of Project:


□ Medium Scale

□ Large Scale


□x Renewable Energy □Energy Efficiency

□ Fuel Switching

□ Fugitive



Type of Project:


Energy Use (E/H/C) Air conditioning/lighting/refrigeration

Brief Decription


This project shows the convenience to modernize an old industrial building through the use of alternative energy.

Like many of the industrial buildings of the 70’s the problem of this plan was the insulation. To solve this problem the roof has been rebuild with innovative materials that allow more efficient exploitation of daylight and later 500 sq. solar panels were installed on it.


Feasibility Study Preparation of Project Design

Documents Delivery of equipment and



The project combines together the best technology on the market for:

PV

Innovative Construction Materials

Brief description:

Other Information


102

C. Finance


Project Design



Contingency Costs


Total Project Cost

8.000

147.000

30.000

9.500

4.516

204.516,00

Item (Specify

Revenues/Savings)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

Such integrated systems for

the production of electrical

energy from renewable

sources and for energy saving

lowers the cost of energy by

more than 50%.


Equity (20%)

Debt (80%)

40.903,2

163.612,8


6,1 yr

Estimated revenues 20 yr 621.101,48

Estimated profit period 20 yr

416.585,48



ECO2 572


ENOx


103

Reduced dust:

EDust

Other:


104

REFERENCE CASE No.3

A. Basic Information Project Name BeMobility 2.0; Subproject Micro Smart Grid


Germany, Berlin

Project Sponsor/Customer: Funded by the Federal Ministry of Transport, Building and Urban Development in Cooperation with Companies from the Science an Industry sector.

- InnoZ - Schneider Electric - NBB Netzgesellschaft Berlin-Brandenburg - TU-Berlin DAI-Labor - TU-Berlin SENSE - DB Fuhrpark Services

- Vattenfall Innovation Europe

Legal Status: None

Official Address: Torgauer Straße 12-15, 10829 Berlin, Germany

Postal Address: Torgauer Straße 12-15, 10829 Berlin, Germany

Telephone Number: +49 (0)30 23 8884 202

Fax Number: +49 (0)30 23 8884 120


Website of the Organisation: www.innoz.de

Contact Person Frank Christian Hinrichs – Head of Project Fabian Reetz – Project Manager

Number of Employees: 50 (InnoZ) 10 working on the Project Micro Smart Grid (from all Partners)

Registration Number


Type of Sector Activity: Science in renewable energies, social science, smart grid and electric mobility

Other information


105


Scale of Project:


□ Medium Scale

□ Large Scale


Renewable Energy Energy Efficiency

Fuel Switching

□ Fugitive

□ Chemical Industry Transport



Type of Project:


Energy Use (E/H/C) Electricity (Heat in plannig)

Brief Decription


Together with the partners mentioned above, the InnoZ built up an intelligent distribution network for electric energy on the EUREF-Campus (European Energy Forum) on the old Gasometer in Berlin Schöneberg. The Micro Smart Grid is part of the Platform for electric Mobility in the InnoZ, which is part of BeMobility 2.0. The Platform for electric mobility can be used for expert forums, events, basic research or meetings. The InnoZ is tenant on the EUREF-Campus which is a project to build the CO2-neutral city of the future.


Feasibility Study Fundamental research in the fileld

of smart grids Research regarding vehicle to grid User acceptance tests Leed-user focus-groups Setting up the infrastructure

(hardware and software) Projectmanagement

Brief description:


The Project includes: - 3 Photovoltaik-Arrays - 5 vertical axis wind turbines - 2 stationary grid buffer batteries - an electric carsharing-station with Charging infrastructure for up to 28 simultaneous charging cars - access to an operating e-carsharing-fleet


106

- real time monitoring of all component in the Grid - constant calculation of the optimized state of the grid and control of all components

Other Information

C. Finance


Total Project Cost for BeMobility 2.0 (The Micro Smart Grid is a Subproject)

9.300.000,00

Item (Specify

Revenues/Savings)


The Micro Smart Grid is a Research and development project, which is not supposed to yield revenue. It is therefore not determined


The Project is financed by 24

Partner

Companies/Institutions which

are partly funded by the

Federal Ministry of

Transport, Building and

Urban Development.

Funding-rates between 0-

100% (depending on

Company/Institution)


Revenues



Revenues

Each project partner estimates its own internal NPV for the Project. Those numbers are not available as they are confidential.

Forecast Financial IRR (Internal Rate of



107

Revenues Return):


Revenues


Revenues



Revenues

Payback Period will be determined in follow-up Project




ECO2 40


ENOx

Reduced dust:

EDust

Other:


108

REFERENCE CASE No.4

A. Basic Information Project Name Indoor Alpine Center Hamburg-Wittenburg


Wittenburg, Germany

Project Sponsor/Customer: van der Valk group

Legal Status:

Official Address:

Postal Address:

Telephone Number:

Fax Number:



Contact Person


Registration Number


Type of Sector Activity:

Other information


109


Scale of Project:


□ Medium Scale

□ Large Scale


x Renewable Energy □ Energy Efficiency

Fuel Switching

□ Fugitive



Type of Project:



Brief Decription


The Alpincenter Wittenburg in the north of Germany is the world’s largest indoor ski hall. In June 2012 a four-megawatt photovoltaic system was installed over different roof surfaces. The challenges in the construction of this system were the unusual construction and height of the building, as well as the specific structural and fire prevention measures that had to be planned and realised. Alongside the building regulation requirements, in the Alpincenter Wittenburg the fire prevention requirements were implemented using all available technical resources.




(done); Installation Works; (done) Commissioning test and start-up.

(done) Extend of existing plant with large

scale solar carports ( in progress)

Brief description:


High quality polycrystalline modules have been installed onto the roof of the Alpincenter in order to produce electricity for self-consumption and grid-feed. The self-produced electricity is beeing used to


110

cool down the hall inside. Benefit electricity is beeing delivered to the local electricty provider. The annual electricity consumption for energy use will be reduced by 20%.

Other Information

C. Finance



Total Project Cost

7,6 Mio

8,0 Mio

Item (Specify

Revenues/Savings)


Electricity Savings

20 % per year




ECO2 3.265


ENOx 1.444

Reduced dust:

EDust 203

Other:

SO2 1.603


111

REFERENCE CASE No.5

A. Basic Information Project Name Installation of PV modules on the building


22041 Hamburg, Germany

Project Sponsor/Customer: IWAN BUDNIKOWSKY GmbH & Co. KG

Legal Status:

Official Address: Wandsbeker Königstraße 62

Postal Address: Wandsbeker Königstraße 62

Telephone Number:

Fax Number:


Website of the Organisation: www.budni.de

Contact Person


Registration Number


Type of Sector Activity: Retail chain with almost 160 individual branches

Other information


112


Scale of Project:


□ Medium Scale

□ Large Scale



Fuel Switching

□ Fugitive



Type of Project:


Energy Use (E/H/C) E/H/C

Brief Decription


The project envisages installation of 526 photovoltaic panels on a branch in Tornesch with almost 100 kWp (Kilowatt-Peak), the building is self-sufficient, the energy produced is sufficient for light, heating and cooling.




materials; Installation Works; Commissioning test and start-up. Extend of existing plant with large

scale solar carports.


High quality mono crystal modules will be installed on the roof of the building in order to produce electricity for self-consumption. The self-produced electricity will be used to heat and cool the building. Expected electricity savings is in the amount of 955.914 KWh.

Brief description:

Other Information


113

C. Finance



Total Project Cost

495.900

Item (Specify

Revenues/Savings)


Electricity Savings

157.169



ECO2 N/A


ENOx N/A

Reduced dust:

EDust N/A

Other:

N/A


114

REFERENCE CASE No.6

A. Basic Information Project Name Construction of PV installation


Hannover, Germany

Project Sponsor/Customer: Flughafen Hannover-Langenhagen GmbH

Legal Status:

Official Address: petzelstraße 84, 30855 Langenhagen

Postal Address: petzelstraße 84, 30855 Langenhagen

Telephone Number:

Fax Number:


Website of the Organisation: www.hannover-airport.de

Contact Person


Registration Number


Type of Sector Activity: Transport and logistic of passengers and goods

Other information


115


Scale of Project:


□ Medium Scale

□ Large Scale



Fuel Switching

□ Fugitive



Type of Project:



Brief Decription


The project envisages installation of the PV installation with 490 kWp (Kilo Watt Peak). The electricity will be produced for the airport own needs. The annual electric energy production in the amount 403.000 kWh will be expected.




materials; Installation Works; Commissioning test and start-up. Extend of existing plant with large

scale solar carports.


High quality poly crystal PV modules will be installed on the roof of the airport in order to produce electricity for self-consumption.

Brief description:

Other Information


116

C. Finance



Total Project Cost

950.000

Item (Specify

Revenues/Savings)


Electricity Savings

98.400



ECO2 274


ENOx N/A

Reduced dust:

EDust N/A

Other:

N/A


117

SLOVAKIA


118


A. Basic Information Project Name Increase of energy effectiveness in pulp production


Ružomberok district, Žilina Region, Northern Slovakia

Project Sponsor/Customer: Mondi SCP a.s. , Ružomberok, Slovakia

Legal Status: joint-stock company

Official Address: Ružomberok, Tatranská cesta 3, Slovakia

Postal Address: Ružomberok, Tatranská cesta 3, Slovakia


Fax Number: -



www.mondigroup.com

Contact Person Oľga Šotolová

Number of Employees: 1 131

Registration Number 31637051


Type of Sector Activity: Pulp and paper production

Other information Mondi SCP is one of the key mills of the Mondi Group. With production exceeding 474.000 tons of pulp and 535.000 tons of uncoated paper Mondi SCP is the biggest integrated mill producing paper and pulp in the Slovak Republic.


119


Scale of Project:


□ Medium Scale

× Large Scale


× Renewable Energy

× Energy Efficiency





Type of Project:


Energy Use (E/H/C)

1. Electricity production for own consumption (pulp and paper production).

2. Excess of electricity production will be sold.

3. Supply of heat to the urban district heating company.

Brief Description


Will be installed a new recovery boiler RK3 with related new technology - new condensing steam turbine with generator, cooling circuit for steam turbine and build a new substation for the eduction of electric power. Furthermore, these changes will require reorganizing of the system for capture and liquidation of CNG gas emissions from the pulp production.

Recovery boiler is the part of kraft process of pulping where chemicals for white liquor are recovered and reformed from black liquor. Concentrated black liquor contains organic dissolved wood residue, lignin, from previously processed wood in addition to sodium sulfate from the cooking chemicals added at the digester. Combustion of the organic portion of chemicals produces heat. In the recovery boiler heat is used to produce high pressure steam, which is used to generate electricity in a turbine. The turbine exhaust, low pressure steam is used for process heating. The recovered white liquor is used to further pulping.

The new recovery boiler will be constructed over a two year period with an expected start-up in the fourth quarter of 2014. This investment at the mill will increase pulp production, reduce the mill’s environmental footprint and improve the overall cost position.

Furthermore, the project will reduce the price of heat supplied through the urban district heating company to the population of Ružomberok.

Brief description:

Applied Technology/I

HERB (high efficiency recovery boiler) ANDRITZ Firing capacity: 1900tds/d


120

nnovation Steam pressure 9.5 MPa Steam temperature 495 °C Boiler with implemented turbines and related equipment aimed at maximizing the production of electricity. Modification of combustion CNCG & DNCG gases. Optimizing the consumption of fresh water. Total installed capacity: 62,65 MWe and 408,5 MWt

Other Information

The new ANDRITZ boiler, which will be one of the most efficient recovery boilers in the world in terms of its power-to-heat ratio, will increase the mill’s electricity production significantly and provide conditions for operation with a minimized amount of fossil fuels. Mondi’s investment is part of an energy efficiency and environmental protection program to make the mill energy self-sufficient.

C. Finance


Total Project Cost 128 mil. EUR


no


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Higher electricity production

Avoided O&M Costs

-

6 mil. EUR

-

18 mil. EUR

35 mil. EUR (once)


Own financing

Tax relief

128 mil. EUR

25,4 mil. EUR

With funding NPV (Net Present Value) after 15 years; Adequate target rate: 5 %

Without funding 130 mil. EUR


121

With funding IRR (Internal Rate of Return):

Without funding 38%

With funding Pay-Back Period of Project:







37 000

Reduced NOx emissions: 57

Reduced dust: 82

Other:

SO2 54


122


New recovery boiler


123


A. Basic Information Project Name Reconstruction of heating distribution system and fuel

switching to reduce greenhouse gas emissions in Hnúšťa


Hnúšťa, District of Rimavská Sobota, Banská Bystrica Region, Southern Slovakia

Project Sponsor/Customer: Rimavská Energetická s.r.o.

Legal Status: Limited liability company

Official Address: Železničná 990, Hnúšťa 981 01

Postal Address: Železničná 990, Hnúšťa 981 01

Telephone Number: 047/5492 398

Fax Number: 047/5492 399



www.rimavskaenergeticka.sk

Contact Person Mgr. Ivan Ďuďák


Registration Number 35 880 252


Type of Sector Activity: Energy industry

Other information Rimavská Energetická s.r.o. operates a central system of production and distribution of heat in Hnúšťa with population of 7 749 people (as of 31. December 2011).


124

B. Project Characteristics Scale of Project:


□ Medium Scale

x Large Scale


x Renewable Energy

□ Energy Efficiency

x Fuel Switching □ Fugitive


□ Transport □ Waste Management □ Land Use/Forestry

Type of Project:


Energy Use (E/H/C)

Heating and hot water

Brief Description


Till 2007 heating in Hnúšťa was provided by 8 gas boilers in several separate circuits. All these areas were dependent on natural gas, which represented 100% of the fuel base.

A four-year investment program of city heating system modernization consisted in:

2008 – installation of one VESKO-B biomass boiler. At the same time the two largest heating circuits were interconnected, increasing the share of the heat produced from biomass.

2009 – realization of a connection for hot water from the biomass boiler to the industrial zone (chemical and rubber production) and the subsequent shut down of the gas boiler present in the industrial park. Gas boiler room spaces in the industrial park were used to expand the production.

2010 - 2011 – a complete replacement of the whole heat distribution system and centralization of the heat production into a single source

- construction of residential heat exchange stations

- installation of 360 solar collectors on 27 blocks of flats, decentralizing the domestic hot water supply system, removing distribution losses and improving the quality of the hot water supply 2011 – enlargement of the heat production from biomass. Only two of he original gas boilers remained in operation as backup resources.

Brief description:

Applied Technology/I

- 1 pc of VESKO-B biomass boiler 3MW (Total heat production: 5833,38 MWh/year)


125

nnovation - 360 pc of solar collectors Citrin Solar CS 111-SF 0,627 MW (Total production: 10 454 GJ)

Other Information

A new heating system in Hnúšťa is due to undertaken investments one of the most modern and efficient in Slovakia. New technologies guarantee high efficiency of the system. The main advantage is stability based on the use of three primary energy sources - biomass, solar and natural gas. From the finalization of the project at the end of 2011 more than 95% of the heat in the city is produced from RES. From this point of view, the urban heating system in Hnúšťa is unique not only in Slovakia but also throughout Central Europe.

C. Finance


Total Project Cost 5 322 972,16 EUR (solar panels)

1 488 337,38 EUR

(biomass boiler)

---------------------------------

Total 6 811 309,54 EUR


ERDF 3 131 160,10 EUR 70% (solar panels) 734 281,88 EUR 50% (biomass boiler)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

497 354 m3


Own financing

ERDF

2 945 867,56 EUR

3 865 441,98 EUR

NPV (Net Present Value) after 25 years;

With funding


126

Adequate target rate: 5 % Without funding

With funding IRR (Internal Rate of Return):

Without funding


Without funding

Lifetime of the plant: 25 – 30 years




2096,945

Reduced NOx emissions: 1,048

Reduced dust: PM10 0,087

Other:


127


VESKO-B biomass boiler 3MW

Works in progress

Biomass boiler room


128

Replacement of the heat distribution system

System of solar collectors


129

City of Hnúšťa and the industrial park


130

Industrial park


131



Project Name Combined heat and power plant – Organic Rankine Cycle TOP PELET 5.1MW


Krnča, district of Topolčany, Nitra Region, Western Slovakia

Project Sponsor/Customer: TOP PELET s.r.o.

Legal Status: Limited liability company

Official Address: Družstevná 501, 956 19 KRNČA, SLOVAKIA

Postal Address: Družstevná 501, 956 19 KRNČA, SLOVAKIA


Fax Number:



http://www.toppelet.sk

www.novaenergia.sk

www.topholz.sk

Contact Person Mgr. Matej Danóci





Other information TOP PELET is a company that provides services in the production of ecologic fuels, production and installation of boilers for heating and hot water production.


132


Scale of Project:


x Medium Scale

□ Large Scale


x Renewable Energy





Type of Project:


Energy Use (E/H/C)

H/E

Brief Description


Till May 2013 the project was working in testing mode. Previous situation:

- Biomass boiler - Heat power 2,1 MWt - Electricity power 0,0 MWe - Wood waste fuel - Heat to heating and lumber drying

After realization:

- Biomass boiler Kohlbach + turbine Turboden - Heat power 4,1 MWt/ 118 000 GJ per year - Electricity power 1,0 MWe/ 7 372 MWh per year - Wood waste or wood chips fuel - Heat to heating, lumber drying and wood chips drying


ORGANIC RANKINE CYCLE

- KOHLBACH K8 – Biomass thermal oil boiler – 5150 KW thermal - TURBODEN 10 CHP SPLIT – ORC turbine

Brief description:

Other Information

The first project of ORC cogeneration based on biomass

in Slovakia.

ORC is a unique technology which combines heat and power from various renewable energy sources. Is particularly advantageous for decentralized production of electricity and heat.

ORC devices have a high overall efficiency: 20% of heat coming from the thermal oil is converted into electricity, while 78% remains available at a relatively high temperature to further heat use.


133

Power efficiency 20% Thermal efficiency 78% Heat loss by radiation and loss of generator 2% Technical advantages of ORC modules:

- High efficiency cycle - The higher efficiency of the turbine - Low mechanical turbine burden through low peripheral

speed - High reliability - Easy start up and shutdown of the plant - Automatic and smooth operation with low noise - Low operating and maintenance requirements - Low specific technical knowledge required - Long lifetime of the plant

The combined heat and power plant is situated in the premises of TOPHOLZ s.r.o., in the village Krnča. TOPHOLZ is one of the biggest wood working companies in the region. It deals with wood processing and wood trading. TOPHOLZ s.r.o. has the capacity to cover the entire need for biomass and is a partner in the project. On the other side, TOP PELET will be an exclusive supplier of heat to TOPHOLZ s.r.o.

The added value of the project is that since the beginning of its operation 80% of the generated heat can be used towards their internal consumption and sale to the partners.

C. Finance


Total Project Cost 7 113 352,- EUR + VAT


EU FUNDS 2 399 241,- EUR


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

Source of Finance: Item Amount in EUR


134

EU FUNDS

BANK(VUB-INTESA SAN PAOLO)

EQUITY (NOVA ENERGIA)

2 399 241,- EUR

2 614 111,- EUR

2 100 000,- EUR


Without funding

With funding 13% p.a. IRR (Internal Rate of Return):

Without funding


Without funding





11 755,64



Other:


135


Organic Rankine Cycle

Works in progress


136


137

Organic Rankine Cycle Turbogenerator


138


139


A. Basic Information Project Name Biomass boiler in gas boiler room SEVER - Rajec


Rajec, District of Žilina, Žilina Region, Northern Slovakia

Project Sponsor/Customer: BINEKO spol s.r.o.

Legal Status: Limited Liability Company

Official Address: Javorová 164, 015 01 Rajec

Postal Address: Javorová 164, 015 01 Rajec


Fax Number:



Contact Person Ing. Ivan Bajzík





Other information Production and distribution of heat and hot water. Energy consulting.


140


Scale of Project:


x Medium Scale

□ Large Scale


x Renewable Energy


x Fuel Switching □ Fugitive




Type of Project:


Energy Use (E/H/C)

H

Brief Description


- installation of BINDER 1,2 MW biomass boiler for the production of heat. One part of the heat is used locally, the rest is distributed. - installation of a new gas boiler (this part has not been financed by EU funds and has been installed in order to guarantee production of heating also when the biomass boiler is not operative for maintenance, etc.) - installation of a measurement and control system - complete renovation of interior wiring


BINDER 1,2 MW biomass boiler for the production of heat (Estimated heat production from biomass: 16 223 GJ/year )

Brief description:

Other Information

The boiler plant supplies heat to 600 residential units and 3 buildings (2 of them are clinic buildings). It brought a stable and partially reduced price of heat (5-10%) for the population after the reconstruction (already during repayment of the investment loan). It represent an interesting example of central heating of one city district, which saves costs beneficiaries, saves environment and it’s easily replicable in other areas.


141

C. Finance


Total Project Cost 896 235 EUR + VAT


EU fund (Ministry of Economy

Slovak Republic)

50%


Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

388 750 m³/ 134 650,- EUR


Own resources (Investment loan)

50%

448 117,5 EUR

With funding NPV (Net Present Value) after 25 years; Adequate target rate: 5 % Without funding

With funding IRR (Internal Rate of Return): Without funding

With funding 7 – 8 years

(5 years eventually)


Without funding 14 – 16 years

Lifetime of the plant: Min 25 years



142




1081



Other:


143

E. Picture Gallery / diverse graphics Works in progress

After reconstruction


144


145


146


A. Basic Information Project Name Biomass electricity production in condensing mode


Zvolen, Banská Bystrica Region, Central Slovakia

Project Sponsor/Customer: Bučina Zvolen a.s.

Legal Status: joint-stock company

Official Address: Lučenecká cesta 2266/6, 960 96 Zvolen

Postal Address: Lučenecká cesta 2266/6, 960 96 Zvolen

Telephone Number: +421 45 524 17 11

Fax Number: +421 45 524 17 33



www.bucina.sk

Contact Person Anna Kulichová





Other information The company undertook between 2003 and 2006 a substantial property and business restructuring. Bučina Zvolen passed from the wood processing sector to the energy sector, where the main business is the production of heat and electricity from renewable energy sources.


147

B. Project Characteristics Scale of Project:


x Medium Scale

□ Large Scale


× Renewable Energy





Type of Project:


Energy Use (E/H/C)

H/E

Brief Description


The project of electricity generation from the biomass fuel in condensation cycle realized in 2010-2011 at Bučina Zvolen plant consisted of rebuilding and combustion process modernization of the steam boilers K3, K4 and replacement of a 0.7 MW back-pressure steam turbine for condensing steam turbine with one controlled process steam extraction. The generator's power is now 5,5 MW. Exhaust steam condensation takes place in air-cooled condenser.

The new biomass boiler has decreased the demand of external, mainly fossil based heat and power. The company uses a low quality biomass material, waste wood, wooden chips, bark, manufacture waste, saw dust and wooden dust from grinding wooden raw products.


- modernization of 2 grate type biomass boilers SES Tlmače 16t/h, 2,8 MPa

- one controlled-extraction condensing steam turbine with electric generator 5,5 MW (revolutions of turbine: 10000 ot/min)

- ash handling equipment

- complex control system

Total electricity production: 37 300 MWh/year

Total heat production: 500 000 GJ/year (138 888,89 MWh/year)

Brief description:

Other Information

The company needs yearly about 3% of 37300 MWh produced electricity for own consumption. Till 2009 the Bučina supplied the electricity to customers who had rented space in the complex, and were collected to the local distribution system. Actually the


148

company supplies the electricity to a single customer - a regional distribution system operator Stredoslovenská energetika – distribúcia a.s.

With production of 500 000 GJ of hot steam, Bučina supplies about the half of this production to the urban heating system of the city of Zvolen with population of 43 311 people (as of 31.12.2011).

It is a good example of corporate energy self-sufficiency as a result of repeated investments in modern technology for the energy production from renewable sources, which could be replicated in areas where the waste wood is available.

C. Finance


Total Project Cost 12 091 429,89 EUR


ERDF 6 000 000,- EUR

49,62 %


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Higher electricity production

Avoided O&M Costs


Own financing


Without funding

IRR (Internal Rate of

With funding


149

Return): Without funding


Without funding

Lifetime of the plant: min 25 years





56 989,49



Other:


150


Steam turbine


151



Project Name PROFIL RAKOVO, spol. s r.o. – technology for the use of solar energy


Rakovo, District of Martin, Žilina Region, Central Slovakia

Project Sponsor/Customer: PROFIL RAKOVO, spol. s r.o.

Legal Status: limited liability company

Official Address: Rakovo 137, 038 42 Príbovce

Postal Address: Rakovo 137, 038 42 Príbovce


Fax Number:

E-mail of the Company: franko @ profil.sk

profil @ profil.sk


www.profil.sk

Contact Person Mgr.Franko Vladimír




Type of Sector Activity: Metal machining

Other information Company PROFIL RAKOVO spol. s.r.o., was founded in March 1997 as the first company in the Slovak territory specialized in manufacturing longitudinally welded steel pipes and thinwalled square and rectangular hollow sections which are mainly used in building industry and engineering.


152


Scale of Project:


x Medium Scale

□ Large Scale


x Renewable Energy





Type of Project:


Energy Use (E/H/C)

E

Brief Description


The use of solar photovoltaic panels mounted on the roof of existing company buildings. The structure for the panels is designed to resist to a wind speed of 150 km/h.

- 4444 solar panels installed

- 5350 m2 of installed panels

- 799,92 kWp installed capacity

The project aims to reduce energy consumption and increase production efficiency.


- 4444 FV panels JC SOLAR - JCSM180D - 180 Wp - aluminum support structure for PV panels - secure network inverters - system active lightning protection, with surge elements - 1 pc router SUNNY WEB BOX - Schuco 4 mm² connections - system of low-voltage distribution to existing substations

Brief description:

Other Information

Great part of produced electricity is consumed by the factory, offices and nearby facilities. The surplus production is supplied to the distribution system of Stredoslovenská Energetika a.s. Žilina through 2 existing substations 0,4 / 22 kV.

A fine example of energy self-sufficiency of a small business that with a low investment aid could be easily replicated practically everywhere.


153

C. Finance


Total Project Cost 4.399.560,- €


EU fund through Slovak

Innovation and Energy Agency

2.199.780,- €

(50%)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

30 % of total expenses



Without funding

With funding 12,60%

(300% in 25 years)

IRR (Internal Rate of Return):

Without funding



Lifetime of the plant: Min 25 years


154




375



Other:


155


Before installation of the panels

Beginning of installation works


156

30 gbe factory reference cases

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collected reference

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