3 lobe bearing pps
TRANSCRIPT
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multi-loBE BEARinG
SUBMITTED BY
KRISHANU DAS
GOURAB SARKAR
KOUSHIK DEBNATH
MD. SAMI M AKHTAR
DEPARTMENT OF MECHANICAL ENGINEERING
GLOBAL INSTITUTE OF MANAGEMENT AND TECHNOLOGY
KRISHNAGAR, NADIA-741102
WEST BENGAL
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ABSTRACT
In this project the various parameters of the oil flow in a multi
lobe bearing are studied using unsteady k-epsilon turbulence model.
For realizing the problem a 3 lobe bearing was selected which had the
lobes placed at a distance of 120 degrees. The rotation speed of the
shaft was considered to be 20000 rpm. The results show a strong affinityof the oil property to segregate to critical values at elevated rotational
speeds. Thus the present study could lead towards the formulation of
new bearing oil which corresponds to higher performance indices. The
results show the presence of lobes highly effect the performance of the
multi lobe bearing as the critical quantities developed here are
comparatively lesser to the other zones in the bearing.
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INTRODUCTION
OBJECTIVE
MULTI-LOBE BEARING
METHODOLOGY
DEFINING THE PHYSICAL MODEL
GENERATION OF COMPUTATIONAL DOMAIN
ADVANTAGES
DISADVANTAGES
APPLICATIONSCONCLUSION
CONTENTS
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Various parameters of the oil flow in a multi lobe bearing.
For realizing the problem a 3 lobe bearing was selected which
had the lobes placed at a distance of 120 degrees.
The rotation speed of the shaft was considered to be 20000
rpm.
Fixed-geometry bearings differ from tilting pad bearings in
that the fixed-geometry bearing has no moving parts, making the
lobes or arcs stationary around the shaft.
INTRODUCTION
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The objective of the present work is to design 3 lobe
bearing.
Analyze the various flow parameters arising due to the
motion of the shaft at rpm of 20000.
The design of the 3 lobe model and its subsequent
analysis and simulation was carried out using CATIA.
OBJECTIVE
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A bearing is a machine element that constrains relative
motion between moving parts to only the desired motion.
The design of the bearing may provide for free linear
movement of the moving part or for free rotation around a
fixed axis.
Fluid film bearings support the shaft weight and control
motions caused by unbalance forces, aerodynamic forces,
and external excitations from couplings.
Fixed-geometry bearings differ from tilting pad
bearings in that the fixed-geometry bearing has no movingparts, making the lobes or arcs stationary around the shaft.
Superior ability to absorb energy to dampen vibrations,
and their longevity due to the absence of rolling contact
stresses.
MULTI-LOBE BEARING
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The main objectives in this stage were:
To find the pressure distribution across the various parts of the
oil media as well as the shaft in an unsteady condition.
To find the temperature distribution across the oil media and
the shaft body in an unsteady condition.
To find the various other quantities across the oil media and
the shaft body in an unsteady condition.
METHODOLOGY
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For purpose of defining the physical model we used
the following values for the shaft and the bearing
surface.
The bearing of .08 m was selected and the
diameter was selected to be .06 m.
The 3 lobes were placed 120 degrees apart whose
diameter was 0.004 m.
The surface which holds the oil was assumed to be
present between the shaft and the bearing surface
area.
The walls were defined and the continuum was
supposed to exist in the fluent state.
The rest of the model continuum was supposed to
be solid walls.
DEFINING THE PHYSICAL MODEL
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It involved transforming the
generated physical domain into a mesh
(structured/ unstructured) with number
of node points depending on the fineness
of the mesh.
The various flow properties were
evaluated at these points.
The extent of accuracy of the result
depended to a great extent on the fact
that how fine the physical domain was
meshed.
GENERATION OF COMPUTATIONAL DOMAIN
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Virtually no metal to metal contact between shaft and bearing while the
machine is operating.
Dampened, low-oscillation, noise and wear-free shaft operation. If the oil
supply is operating properly, virtually unlimited bearing service life.
Several supportive lubrication films distributed around the shaftcircumference guarantee that the shaft is generally centered, thus
significantly improving concentricity.
Permits high continuous loading.
Shock loads of several times the level of the continuous load are
acceptable.
Low friction losses.
Good lubricant flushing and cooling effects.
Structural adaptability to every existing machine construction.
Advantages
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Some types can be expensive to make properly.
Subject to whirl at high speeds.
High cost.
Required careful design.
Complex bearing requiring detailed analysis.
disadvantages
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Mul ti-lobe bearings are being
successful ly used in:
Turbochargers
Boiler feed pumps
Large electric motors
Refrigeration turbines
Water turbines
Centrifugal test rigs
Turbine test rigs
Noise test rigs
Precision drills and lathes
Transfer machines
Precision borers
Grinders
Applications
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We gained our practical knowledge which we can apply infuture in the industries.
Preference of one bearing type over another bearing, should
not be overly generalized.
The values are comparatively on the higher side, it could be
easily explained.
The analysis were carried out at particularly very high speed.
CONCLUSION
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