3 lobe bearing pps

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    multi-loBE BEARinG

    SUBMITTED BY

    KRISHANU DAS

    GOURAB SARKAR

    KOUSHIK DEBNATH

    MD. SAMI M AKHTAR

    DEPARTMENT OF MECHANICAL ENGINEERING

    GLOBAL INSTITUTE OF MANAGEMENT AND TECHNOLOGY

    KRISHNAGAR, NADIA-741102

    WEST BENGAL

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    ABSTRACT

    In this project the various parameters of the oil flow in a multi

    lobe bearing are studied using unsteady k-epsilon turbulence model.

    For realizing the problem a 3 lobe bearing was selected which had the

    lobes placed at a distance of 120 degrees. The rotation speed of the

    shaft was considered to be 20000 rpm. The results show a strong affinityof the oil property to segregate to critical values at elevated rotational

    speeds. Thus the present study could lead towards the formulation of

    new bearing oil which corresponds to higher performance indices. The

    results show the presence of lobes highly effect the performance of the

    multi lobe bearing as the critical quantities developed here are

    comparatively lesser to the other zones in the bearing.

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    INTRODUCTION

    OBJECTIVE

    MULTI-LOBE BEARING

    METHODOLOGY

    DEFINING THE PHYSICAL MODEL

    GENERATION OF COMPUTATIONAL DOMAIN

    ADVANTAGES

    DISADVANTAGES

    APPLICATIONSCONCLUSION

    CONTENTS

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    Various parameters of the oil flow in a multi lobe bearing.

    For realizing the problem a 3 lobe bearing was selected which

    had the lobes placed at a distance of 120 degrees.

    The rotation speed of the shaft was considered to be 20000

    rpm.

    Fixed-geometry bearings differ from tilting pad bearings in

    that the fixed-geometry bearing has no moving parts, making the

    lobes or arcs stationary around the shaft.

    INTRODUCTION

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    The objective of the present work is to design 3 lobe

    bearing.

    Analyze the various flow parameters arising due to the

    motion of the shaft at rpm of 20000.

    The design of the 3 lobe model and its subsequent

    analysis and simulation was carried out using CATIA.

    OBJECTIVE

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    A bearing is a machine element that constrains relative

    motion between moving parts to only the desired motion.

    The design of the bearing may provide for free linear

    movement of the moving part or for free rotation around a

    fixed axis.

    Fluid film bearings support the shaft weight and control

    motions caused by unbalance forces, aerodynamic forces,

    and external excitations from couplings.

    Fixed-geometry bearings differ from tilting pad

    bearings in that the fixed-geometry bearing has no movingparts, making the lobes or arcs stationary around the shaft.

    Superior ability to absorb energy to dampen vibrations,

    and their longevity due to the absence of rolling contact

    stresses.

    MULTI-LOBE BEARING

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    The main objectives in this stage were:

    To find the pressure distribution across the various parts of the

    oil media as well as the shaft in an unsteady condition.

    To find the temperature distribution across the oil media and

    the shaft body in an unsteady condition.

    To find the various other quantities across the oil media and

    the shaft body in an unsteady condition.

    METHODOLOGY

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    For purpose of defining the physical model we used

    the following values for the shaft and the bearing

    surface.

    The bearing of .08 m was selected and the

    diameter was selected to be .06 m.

    The 3 lobes were placed 120 degrees apart whose

    diameter was 0.004 m.

    The surface which holds the oil was assumed to be

    present between the shaft and the bearing surface

    area.

    The walls were defined and the continuum was

    supposed to exist in the fluent state.

    The rest of the model continuum was supposed to

    be solid walls.

    DEFINING THE PHYSICAL MODEL

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    It involved transforming the

    generated physical domain into a mesh

    (structured/ unstructured) with number

    of node points depending on the fineness

    of the mesh.

    The various flow properties were

    evaluated at these points.

    The extent of accuracy of the result

    depended to a great extent on the fact

    that how fine the physical domain was

    meshed.

    GENERATION OF COMPUTATIONAL DOMAIN

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    Virtually no metal to metal contact between shaft and bearing while the

    machine is operating.

    Dampened, low-oscillation, noise and wear-free shaft operation. If the oil

    supply is operating properly, virtually unlimited bearing service life.

    Several supportive lubrication films distributed around the shaftcircumference guarantee that the shaft is generally centered, thus

    significantly improving concentricity.

    Permits high continuous loading.

    Shock loads of several times the level of the continuous load are

    acceptable.

    Low friction losses.

    Good lubricant flushing and cooling effects.

    Structural adaptability to every existing machine construction.

    Advantages

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    Some types can be expensive to make properly.

    Subject to whirl at high speeds.

    High cost.

    Required careful design.

    Complex bearing requiring detailed analysis.

    disadvantages

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    Mul ti-lobe bearings are being

    successful ly used in:

    Turbochargers

    Boiler feed pumps

    Large electric motors

    Refrigeration turbines

    Water turbines

    Centrifugal test rigs

    Turbine test rigs

    Noise test rigs

    Precision drills and lathes

    Transfer machines

    Precision borers

    Grinders

    Applications

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    We gained our practical knowledge which we can apply infuture in the industries.

    Preference of one bearing type over another bearing, should

    not be overly generalized.

    The values are comparatively on the higher side, it could be

    easily explained.

    The analysis were carried out at particularly very high speed.

    CONCLUSION

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