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D a n i e l S e r i e s 3 8 0 0L i q u i d U l t r a s o n i c F l o w M e t e r

R e f e r e n c e , I n s t a l l a t i o n a n dO p e r a t i o n s M a n u a l

DANIEL MEASUREMENT AND CONTROL, INC.

AN EMERSON PROCESS MANAGEMENT COMPANYHOUSTON, TEXAS

SupportingMultipath - Series 3800

Part Number 3-9000-750Revision G

January 2010

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Important Instructions

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and testsits products to meet many national and international standards. Because theseinstruments are sophisticated technical products, you must properly install, useand maintain them to ensure they continue to operate within their normal speci-fications. The following instructions must be adhered to and integrated into yoursafety program when installing, using and maintaining Daniel ® products.

• Read all instructions prior to installing, operating and servicing theproduct. If this instruction manual is not the correct manual, call1-713-827-6314 (24-hour response number for both Service and SalesSupport) and the requested manual will be provided. Save thisinstruction manual for future reference.

• If you do not understand any of the instructions, contact your Daniel ®

representative for clarification.• Follow all warnings, cautions and instructions marked on and supplied

with the product.

• Inform and educate your personnel in the proper installation, operationand maintenance of the product.

• Install your equipment as specified in the installation instructions of theappropriate instruction manual and per applicable local and nationalcodes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate,

update, program and maintain the product.• When replacement parts are required, ensure that qualified people use

replacement parts specified by the manufacturer. Unauthorized partsand procedures can affect the product's performance and place the safeoperation of your process at risk. Look-alike substitutions may result infire, electrical hazards or improper operation.

• Ensure that all equipment doors are closed and protective covers are inplace, except when maintenance is being performed by qualified persons,to prevent personal injury.

• ALWAYS READ AND FOLLOW THE DANIEL ® ULTRASONIC GASFLOW METER REFERENCE, INSTALLATION, AND OPERATIONSMANUAL AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.

• Use of this equipment for any purpose other than its intended purposemay result in property damage and/or serious personal injury or death.

• Before opening the flameproof enclosure in a flammable atmosphere, theelectrical circuits must be interrupted.

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DANIEL MEASUREMENT AND CONTROL, INC.Daniel Liquid Ultrasonic Flow Meter Reference, Installation, and

Operations Manual

NOTICE

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSESONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEYARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED,REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE ORAPPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS,WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVETHE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCEOF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OFANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE ANDACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSEWITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANYINCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOTLIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE ANDCOSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER,AND CLAIMS OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATIONONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES,INC. THE EMERSON LOGO IS A TRADEMARK AND SERVICE MARK OF EMERSON ELECTRICCO.

COPYRIGHT © 2010 BY DANIEL MEASUREMENT AND CONTROL, INC., HOUSTON, TEXAS,

U.S.A. All rights reserved. No part of this work may be reproduced or copied in any form or by anymeans - graphic, electronic, or mechanical — without first receiving the written permission of

Daniel Measurement and Control, Inc. Houston, Texas, U.S.A.

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ii TABLE OF CONTENTSDaniel Series 3800 Liquid Ultrasonic Flow Meter

METER INSTALLATION JAN 2010

METER INSTALLATION

3.1 Mechanical Installation and Hardware Configuration.................................. 3-1

3.2 Ultrasonic Meter Lifting Instructions and Precautions ................................3-23.2.1 Use of Appropriate Safety Engineered Swivel Hoist Rings in Meter End Flanges.

3-3

3.2.2 Safety Precautions Using Safety Engineered Swivel Hoist Rings ................. 3-5

3.2.3 How to Obtain Safety Engineered Swivel Hoist Rings ................................3-8What Size Safety Engineered Swivel Hoist Ring Do You Need ....................3-9

3.2.4 Using Appropriately Rated Lifting Slings on Daniel Ultrasonic Meters......... 3-10Safety Precautions Using Appropriate Rated Lifting Slingson Daniel Ultrasonic Meters .................................................................3-10

3.3 Mechanical Installation ........................................................................ 3-13

3.3.1 Meter Body Installation ........................................................................ 3-13

3.3.2 Mounting Requirements for Heated or Cooled Pipelines............................ 3-15

3.3.3 Accessing the Model 3804 Components................................................ 3-16

3.3.4 Transducer Cables/Appropriate Transducer ............................................ 3-21

3.3.5 For Systems Using Explosion-Proof Conduit ........................................... 3-22

3.3.6 For Systems that Use Flame-Proof Cable ............................................... 3-23

3.4 Wiring and Connections.......................................................................3-24

3.5 Hardware Switch Settings ................................................................... 3-32

3.5.1 Communication Port Switches..............................................................3-40Serial Communication Port Driver .......................................................... 3-40Port A Driver Configuration ..................................................................3-40Port B Driver Configuration ..................................................................3-42Port C Driver Configuration ..................................................................3-45

3.5.2 Frequency and Digital Output Switch Settings ........................................3-47

3.5.3 Expansion Board Analog Input Switch Settings .......................................3-48Expansion Board Analog Output Switch Settings ....................................3-51

3.5.4 Expansion Board with HART Analog Input Switch Settings ......................3-52Expansion Board with HART Analog Output Switch Settings .................... 3-54

3.5.5 DHCP Server Switch Settings............................................................... 3-573.5.6 Configuration Protect Switch Settings ................................................... 3-57

3.6 Security Seal Installation ..................................................................... 3-58

3.6.1 End Cap Security Seal Installation ......................................................... 3-58

3.6.2 Upper Electronics Housing to Base Unit Security Seal.............................. 3-59

3.6.3 Transducer Assembly Security Seal Installation ...................................... 3-60

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TABLE OF CONTENTS iiiDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 STARTUP COMMUNICATIONS AND METER CONFIGURATION

STARTUP COMMUNICATIONS AND METER CONFIGURATION

4.1 Introduction .........................................................................................4-1

4.2 Communications Setup ......................................................................... 4-24.3 Communications Setup Wizard ............................................................... 4-5

4.3.1 Advantages of Ethernet Communication .................................................. 4-5

4.3.2 Initial Ethernet Communications Connection............................................. 4-6

4.3.3 Ethernet Communications Connection .................................................... 4-7Ethernet Initial Connection Material Checklist ...........................................4-7

4.3.4 Ethernet Initial Connection Steps ............................................................ 4-8

4.4 Ethernet PC, HUB, or LAN Connection .................................................. 4-11

4.4.1 Direct Connection Daniel Liquid Ultrasonic Meter to a PC......................... 4-11

4.4.2 Connect Daniel Liquid Ultrasonic Meter to PC Via Ethernet Hub................ 4-12

4.4.3 Connect Daniel Liquid Ultrasonic Meter to a LAN Via Ethernet Hub ........... 4-13

4.5 Serial Port Connections ....................................................................... 4-14Serial Port Configurations .................................................................... 4-14

4.5.1 RS-232 Serial Connection Setup .......................................................... 4-16RS-232 Serial Initial Connection Material Checklist ................................. 4-16RS-232 Serial Initial Connection Steps .................................................. 4-16

4.5.2 RS-485 Serial Connection Setup .......................................................... 4-19RS-485 Serial Initial Connection Material Checklist ................................. 4-19RS-485 Serial Initial Connection Steps .................................................. 4-19

4.5.3 Writing Changes while Connected ........................................................ 4-24

4.6 Meter Configuration Setup Wizard ....................................................... 4-25

4.6.1 Daniel CUI Meter Configuration Overview .............................................. 4-25Conventions Used for Data Points Reference .......................................... 4-28

4.7 Configuration Protection...................................................................... 4-29Configuration Checksum Value and Date ............................................... 4-30

4.7.1 Meter Configuration ............................................................................ 4-30

4.7.2 Startup Page...................................................................................... 4-37

4.7.3 General Page ..................................................................................... 4-40

4.7.4 Frequency Outputs Page (Expansion Board Plus HART) ........................... 4-41

4.7.5 Current Outputs Page ......................................................................... 4-43

4.7.6 HART Output Page ............................................................................. 4-45

4.7.7 Meter Digital Outputs.......................................................................... 4-47

4.7.8 Temperature and Pressure Page............................................................ 4-48

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iv TABLE OF CONTENTSDaniel Series 3800 Liquid Ultrasonic Flow Meter

METER OPERATION JAN 2010

4.8 Process Parameters and Calibration Configuration...................................4-53

4.8.1 Signal Analyzer ..................................................................................4-53

4.8.2 Calculated Results ..............................................................................4-554.8.3 Set Calibration Parameters ................................................................... 4-56

Factory Calibration ..............................................................................4-57Customer Calibration ...........................................................................4-60

4.9 Saving the Meter Configuration ............................................................ 4-61

4.10 Maint enance Logs and Reports (Logs/Reports Menu) ...............................4-62Table ................................................................................................ 4-65Duration (mins): ..................................................................................4-65

4.10.1 Log Format ........................................................................................4-66Microsoft® Excel® ...............................................................................4-66

Comma-Separated Values .................................................................... 4-68Flow Pressure ....................................................................................4-68Flow Temperature ...............................................................................4-69Save meter configuration .cfg file ......................................................... 4-69Comment .......................................................................................... 4-69Meter Status Alarms ...........................................................................4-69Pause/Resume ....................................................................................4-69Scroll to Newest Record During Log Collection .......................................4-69

4.11 Trend Maintenance Logs (Logs/Reports Menu)........................................4-70Charts ............................................................................................... 4-72Raw Data .......................................................................................... 4-72

4.11.1 Meter Archive Logs (Logs/Reports Menu)...............................................4-73Ultrasonic Meter Archive Log Types ...................................................... 4-73

4.11.2 Compare Excel® Meter Configurations (Logs/Reports Menu) .....................4-74

METER OPERATION

5.1 Introduction to Liquid Ultrasonic Meter Operation ..................................... 5-1

5.2 Terminology.........................................................................................5-2

5.2.1 Signal Processing..................................................................................5-3Stacking ..............................................................................................5-3Filtering ............................................................................................... 5-4

5.2.2 Batch Cycle Processing .........................................................................5-4Batch Update Period .............................................................................5-4Emission Rates .....................................................................................5-5Smoothing ........................................................................................... 5-5

5.2.3 Acquisition Mode..................................................................................5-6

5.2.4 Measurement Mode ..............................................................................5-6Live (Analog) Input Calibration ................................................................5-7

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TABLE OF CONTENTS vDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 METER OPERATION

5.3 Frequency, Digital, and Analog Outputs...................................................5-9

5.3.1 Frequency Outputs ...............................................................................5-9Frequency Data Content ........................................................................5-9

Frequency Data Flow Direction .............................................................5-10Channel “B” Operation on Error ............................................................5-10Channel “B” Phase ..............................................................................5-10Maximum Frequency ...........................................................................5-11Frequency Value Data Points ................................................................5-11Volumetric Flow Rate Content Output Scaling ........................................5-11Frequency Feedback ...........................................................................5-11Frequency Test Mode ..........................................................................5-12

5.3.2 Digital Outputs ...................................................................................5-13Digital Output Data Content .................................................................5-13Digital Output Data Polarity ..................................................................5-13Digital Output Value Data Points ...........................................................5-13Digital Output Test Mode .....................................................................5-14

5.3.3 Analog (Current) Output ......................................................................5-15Analog Output Data Content ................................................................5-16Analog Output Data Flow Direction .......................................................5-16Analog Output Value Data Point ...........................................................5-16Volumetric Flow Rate Content Output Scaling ........................................5-16Outputs Test Mode .............................................................................5-17

5.4 Digital Input .......................................................................................5-21

5.4.1 Digital Proving....................................................................................5-21

5.5 Modbus Communication ......................................................................5-22

5.5.1 Mapping Data Points to Modbus Registers ............................................. 5-225.5.2 Log Record Access .............................................................................5-23

5.6 Archive Logs......................................................................................5-23Daily and Hourly Log Data Point Actions ................................................5-23

5.6.1 Daily Log ...........................................................................................5-24

5.6.2 Hourly Log.........................................................................................5-28

5.6.3 Audit Log ..........................................................................................5-31Determining Meter Power-Up and Power-Down Times .............................5-37

5.6.4 Alarm Log..........................................................................................5-37

5.6.5 System Log .......................................................................................5-40Reading Log Records ...........................................................................5-40Options for Reading Daily and/or Hourly Log Records ..............................5-41Options for Reading Audit, Alarm, and/or System Log Records .................5-41Collecting and Viewing Log Records ...................................................... 5-41

5.7 Viewing Transducer Waveforms ........................................................... 5-42

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TABLE OF CONTENTS viiDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 APPENDIX A CONVERSION FACTORS

6.6.4 Daniel CUI Fails to Connect or Crashes Using Windows® 2000.................6-17Windows® Hotfixes – Obtaining Hotfixes for Microsoft® Windows® ...........6-17For English North American Versions of Windows® 2000 .........................6-17

For All Other Versions of Windows® 2000 .............................................6-186.6.5 Windows® 2000 SP-4 or a Windows® XP with Security Update ................6-18

6.7 Troubleshooting Meter Status ..............................................................6-19

6.7.1 Meter Status Alarms ...........................................................................6-19

6.7.2 System..............................................................................................6-20

6.7.3 Power Loss ........................................................................................ 6-21

6.7.4 Field I/O ............................................................................................ 6-21

6.7.5 Validity..............................................................................................6-21

6.7.6 Comms ............................................................................................. 6-22

6.7.7 Check Status .....................................................................................6-22

6.8 Maintenance Logs and Reports.............................................................6-22

6.8.1 Collecting Logs...................................................................................6-23

APPENDIX A CONVERSION FACTORS

A.1 Conversion Factors Per Unit of Measurement .......................................... A-1

A.2 K Factor Conversions ........................................................................... A-2K-Factor and Inverse K-Factor ............................................................... A-2

APPENDIX B METER MEASUREMENT CALCULATIONS

B.1 Calculations Average Flow Velocity and Speed of Sound ...........................B-1

B.2 Average Weighted Speed of Sound.........................................................B-3

B.3 Average Weighted Flow Velocity ............................................................B-3

B.4 Average Weighted Flow Velocity Using Chord Proportions .........................B-4

B.5 Calibration ...........................................................................................B-7Factory Calibration ................................................................................B-7Customer Calibration .............................................................................B-8

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viii TABLE OF CONTENTSDaniel Series 3800 Liquid Ultrasonic Flow Meter

APPENDIX C TROUBLESHOOTING CHECKLIST COMM., MECH., AND ELEC. JAN 2010

B.6 Volumetric Flow Rate ........................................................................... B-9Raw Volumetric Flow Rate .................................................................... B-9Flow-Condition Volumetric Flow Rate ................................................... B-10

Pressure-Effect Expansion Correction .................................................... B-11Temperature-Effect Expansion Correction .............................................. B-12Reynolds Number ............................................................................... B-13

B.7 Volume ............................................................................................. B-14

B.8 Triggered Delta Volumes ..................................................................... B-14

B.9 Flow Diagnostics................................................................................ B-16Symmetry ......................................................................................... B-16Cross-Flow ........................................................................................ B-16Chord Turbulence ............................................................................... B-17

Profile Factor ..................................................................................... B-17Swirl Angle ....................................................................................... B-17

B.10 Flow-Condition Pressure and Temperature ............................................. B-17Configuration ..................................................................................... B-17Data Updates ..................................................................................... B-19

APPENDIX C TROUBLESHOOTING CHECKLIST COMM., MECH., AND ELEC.

C.1 Communications Troubleshooting........................................................... C-1

C.2 Daniel Liquid Ultrasonic Meter Mechanical/Electrical Troubleshooting .......... C-4

APPENDIX D MODBUS COMMUNICATIONS

D.1 Introduction to Modbus Communication .................................................. D-1

D.2 Message Formats .................................................................................D-2

D.3 ASCII Modbus Format...........................................................................D-3

D.3.1 Function Code 3 – Read Multiple Registers .............................................. D-3

D.3.2 Function Code 6 – Write Single Register ................................................. D-4

D.3.3 Function Code 16 – Write Multiple Registers ...........................................D-4

D.4 RTU Modbus Format.............................................................................D-4

D.4.1 Function Code 3 – Read Multiple Registers .............................................. D-5

D.4.2 Function Code 6 – Write Single Register ................................................. D-5

D.4.3 Function Code 16 – Write Multiple Registers ...........................................D-5

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TABLE OF CONTENTS ixDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 APPENDIX E METER SETUP AND CONFIGURATION WORKSHEET

APPENDIX E METER SETUP AND CONFIGURATION WORKSHEET

E.1 Meter Setup and Configuration Worksheet............................................... E-1

E.2 Meter to Flow Computer Communication Worksheet................................. E-7

APPENDIX F WRITE PROTECTED CONFIGURATION PARAMETERS

F.1 Write Protected Configuration Parameters................................................ F-1

APPENDIX G OPEN SOURCE LICENSES

G.1 Open Source Licenses...........................................................................G-1

G.1.1 GNU General Public License ...................................................................G-2

G.1.2 BSD Open Source License ...................................................................G-15

G.1.3 M.I.T License .....................................................................................G-16

G.1.4 Mird License ......................................................................................G-17

APPENDIX H ENGINEERING DRAWINGS

H.1 Daniel Liquid Ultrasonic Flow Meter Drawings .........................................H-1

APPENDIX I DANIEL LIQUID ULTRASONIC METER INDEX

I.1 Daniel Liquid Ultrasonic Meter Index ........................................................ I-1

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x TABLE OF CONTENTSDaniel Series 3800 Liquid Ultrasonic Flow Meter

Appendix I Daniel Liquid Ultrasonic Meter Index JAN 2010

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LIST OF FIGURES xiDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 List of Figures

LIST OF FIGURES

Figure 2-1 Daniel Liquid Ultrasonic Flow Meter Electronics...................................... 2-4Figure 2-2 CPU Board (Switch-Side View) ............................................................ 2-5

Figure 2-3 CPU Board with I.S. Interface Board Mounted (Barrier-Side View)............. 2-6

Figure 2-4 Field Connection Board ....................................................................... 2-7

Figure 2-5 Expansion Board ................................................................................ 2-8

Figure 2-6 Expansion Board with HART................................................................2-9

Figure 2-7 Acquisition Board ............................................................................. 2-10

Figure 2-8 Daniel Liquid Ultrasonic Flow Meter Base Unit ..................................... 2-11

Figure 2-9 Series 3800 Meter Body ................................................................... 2-12Figure 2-10 Transducer (LT-01/LT-04/LT-08) ...................................................... 2-13

Figure 2-11 Transducer (LT-03/LT-05/LT-09) ...................................................... 2-13

Figure 2-12 CPU Board General Status LED Indicators)......................................... 2-19

Figure 2-13 CPU Board LED Indicators (I.S. Interface-Side View) ........................... 2-20

Figure 2-14 CPU Board Status Indicators ............................................................ 2-21

Figure 2-15 Expansion Board General Status LED Indicators.................................. 2-21

Figure 2-16 Expansion Board with HART General Status LED Indicators ................. 2-22

Figure 2-17 Expansion Board Communication Status LED Indicators ...................... 2-23Figure 2-18 Expansion Board with HART Communication Status LED Indicators ...... 2-23

Figure 3-1 Meter End Flange with Tapped Flat-Counterbore Hole for Hoist Ring .........3-4

Figure 3-2 Safety Approved Hoist Ring and Non-Compliant Eye Bolt ........................ 3-4

Figure 3-3 90 Degree Angle Between Slings ......................................................... 3-6

Figure 3-4 Incorrect Sling Attachment .................................................................. 3-7

Figure 3-5 Correct Sling Attachment .................................................................. 3-11

Figure 3-6 Incorrect Sling Attachment ................................................................ 3-12

Figure 3-7 Liquid Ultrasonic Meter Body ............................................................. 3-13Figure 3-8 Daniel Liquid Ultrasonic Flow Meter Body............................................ 3-16

Figure 3-9 Upper Electronics Enclosure Security Seals.......................................... 3-17

Figure 3-10 Upper Enclosure Wiring Card ........................................................... 3-18

Figure 3-11 Ground Lug Upper Electronics Enclosure ........................................... 3-18

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xii LIST OF FIGURESDaniel Series 3800 Liquid Ultrasonic Flow Meter

List of Figures JAN 2010

Figure 3-12 Base Unit Electronics3-19

Figure 3-13 Transducer Base Wiring3-20

Figure 3-14 Transducer Ports and Cables Base Unit...............................................3-21Figure 3-15 Field Connection Board Ethernet Connector Wiring...............................3-25

Figure 3-16 Port B Switch 1 Ethernet Settings......................................................3-26

Figure 3-17 Liquid Ultrasonic Meter Wiring Switch Settings....................................3-33

Figure 3-18 Liquid Ultrasonic Meter Wiring Connectors/Switches/LEDs ....................3-34

Figure 3-19 Expansion Board Wiring Connectors/Switches/LEDs .............................3-35

Figure 3-20 Expansion Board with HART Wiring Connectors/Switches/LEDs.............3-36

Figure 3-21 CPU Board Switches ........................................................................3-37

Figure 3-22 Expansion Board Switches ................................................................3-38Figure 3-23 Expansion Board with HART Switches................................................3-39

Figure 3-24 Field Connection Board Switches ....................................................... 3-39

Figure 3-25 Field Connection and CPU Board CommunicationConfiguration Switch Banks .............................................................. 3-40

Figure 3-26 CPU Board Frequency and Digital OutputConfiguration Switch Banks .............................................................. 3-47

Figure 3-27 CPU Board Switch Banks S8 and S9 .................................................. 3-48

Figure 3-28 Upper Electronics End Cap Security Seals ...........................................3-58

Figure 3-29 Upper Electronics Housing to Base Unit Security Seal...........................3-59

Figure 3-30 Transducer Housing, Retainer, and Locking Ring Security Seal...............3-60

Figure 3-31 Transducer Cable Connector to TransducerCable Nut Security Seal ....................................................................3-61

Figure 4-1 Daniel CUI Field Setup Wizard - Startup Page (Expansion Board) ............ 4-37

Figure 4-2 Field Setup Wizard - Startup Page (Expansion Board with HART) ...........4-38

Figure 4-3 Field Setup Wizard - General Page (Expansion Board with HART) ...........4-40

Figure 4-4 Field Setup Wizard - Frequency Outputs Page(Expansion Board with HART)............................................................4-41

Figure 4-5 Field Setup Wizard - Current Outputs Page..........................................4-43

Figure 4-6 Daniel CUI Field Setup Wizard - HART Output Page(Expansion Board with HART)............................................................4-45

Figure 4-7 Daniel CUI Field Setup Wizard - Digital Outputs Page............................4-47

Figure 4-8 Daniel CUI Field Setup Wizard - Temperature and Pressure Page ............4-48

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LIST OF FIGURES xiiiDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 List of Figures

Figure 4-9 Signal Analyzer Wizard ................................................................4-53

Figure 4-10 Maintenance Logs and Reports .....................................................4-62

Figure 4-11 Collect Logs and Reports Dialog....................................................4-64

Figure 5-1 Transit-Time Measurement Principle ................................................5-1Figure 5-2 Update Time, Stack Size, Emission Rate and Filter ............................5-2

Figure 5-3 Meter Outputs Test Page with Expansion Board..............................5-17

Figure 5-4 Meter Outputs Test Page with Expansion Board with HART® ............5-18

Figure 5-5 Proving Setup for Master Meter and Small Volume Prover ................5-45

Figure 5-6 Proving a Daniel Liquid Ultrasonic Flow Meter with a Pipe Prover ......5-46

Figure 5-7 Rising Edge (gated) Active High ....................................................5-49

Figure 5-8 Falling Edge (gated) Active Low ....................................................5-49

Figure 5-9 State Gated Active High ..............................................................5-49Figure 5-10 State Gated Active Low...............................................................5-49

Figure 6-1 Transducer (LT-01/LT-04/LT-08) .....................................................6-1

Figure 6-2 Liquid Ultrasonic Meter Transducer (LT-03/LT-05/LT-09)....................6-1

Figure 6-3 Transducer Assembly ....................................................................6-2

Figure 6-4 Liquid Ultrasonic Meter Transducer Housing .....................................6-4

Figure 6-5 Transducer Housing Removal..........................................................6-5

Figure 6-6 Liquid Ultrasonic Meter Transducer Cables and Ports .........................6-7

Figure 6-7 Liquid Ultrasonic Meter Base Enclosure ............................................6-8Figure 6-8 Liquid Ultrasonic Meter Ground Wiring and Conduit Ports...................6-8

Figure 6-9 Transducer Wiring to Acquisition Board ...........................................6-9

Figure 6-10 Liquid Ultrasonic Meter Acquisition Board Wiring Label ....................6-10

Figure 6-11 Transducer Cable Ties .................................................................6-10

Figure 6-12 Excel® Tools Menu ......................................................................6-16

Figure 6-13 Excel® Trusted Access Setting......................................................6-17

Figure 6-14 Liquid Ultrasonic Meter Monitor Status Alarms ...............................6-19

Figure 6-15 Liquid Ultrasonic Meter Monitor Status Summary ............................6-20Figure 6-16 Maintenance Logs and Reports Dialog............................................6-24

Figure 6-17 Maintenance Logs and Reports Start Dialog....................................6-25

Figure 6-18 Speed of Sound Dialog ................................................................6-26

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xiv LIST OF FIGURESDaniel Series 3800 Liquid Ultrasonic Flow Meter

List of Figures JAN 2010

Figure 6-19 Log Complete Dialog................................................................... 6-26

Figure 6-20 Microsoft® Excel Report View Toolbar ........................................... 6-26

Figure 6-21 Microsoft® Excel Charts View ...................................................... 6-27Figure 6-22 Microsoft® Excel Inspection Report View ....................................... 6-28

Figure 6-23 Microsoft® Excel Speed of Sound View ......................................... 6-29

Figure 6-24 Microsoft® Excel Meter Config View ............................................. 6-30

Figure 6-25 Microsoft® Excel Raw Data View...................................................6-31

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LIST OF TABLES xvDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 List of Tables

LIST OF TABLES

Table 2-1 Daniel Series 3800 Liquid Ultrasonic Flow Meter Specifications ........ 2-14Table 2-2 Configurations for Open Collector Frequency Outputs ..................... 2-17

Table 2-3 CPU Board General Status Indicators............................................. 2-20

Table 2-4 CPU Board Communication Status Indicators ................................. 2-21

Table 2-5 Expansion Board General Status Indicators..................................... 2-22

Table 2-6 Expansion Board with HART General Status Indicators .................... 2-22

Table 2-7 Expansion Board Communication Status Indicators ......................... 2-23

Table 2-8 Expansion Board with HART Communication Status Indicators ......... 2-23

Table 2-9 Supported Modbus Protocols ....................................................... 2-25Table 3-1 Daniel Hoist Ring Part Numbers ...................................................... 3-9

Table 3-2 Hoist Ring Lookup Table for Daniel Liquid UltrasonicTM Meters ..........3-9

Table 3-3 Piping Recommendation for Uni-Directional Flow ............................ 3-14

Table 3-4 Piping Recommendation for Bi-Directional Flow .............................. 3-14

Table 3-5 J7 Port B Wiring ......................................................................... 3-25

Table 3-6 J2 Power................................................................................... 3-26

Table 3-7 J3 Chassis Ground ..................................................................... 3-26

Table 3-8 J4 Digital Outputs Group 1 .......................................................... 3-27Table 3-9 J5 Digital Outputs Group 2 .......................................................... 3-27

Table 3-10 J18 Digital Input......................................................................... 3-27

Table 3-11 J11 Analog Output (AO1)............................................................ 3-28

Table 3-12 J12 Analog Input (AI1)................................................................ 3-28

Table 3-13 J12 Analog Input 2 (AI2)............................................................. 3-28

Table 3-14 J10 Analog Output Expansion Board with HART (AO2) ................... 3-29

Table 3-15 J11 Analog Output Expansion Board with HART (AO1) .................. 3-29

Table 3-16 J12 Analog Input Expansion Board with HART (AI1) ....................... 3-29Table 3-17 J12 Analog Input Expansion Board with HART (AI2) ....................... 3-30

Table 3-18 J6 Port A .................................................................................. 3-30

Table 3-19 J7 Port B................................................................................... 3-30

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xvi LIST OF TABLESDaniel Series 3800 Liquid Ultrasonic Flow Meter

List of Tables JAN 2010

Table 3-20 J16 Port C.................................................................................3-31

Table 3-21 J8 Ethernet Port .........................................................................3-31

Table 3-22 DC Power Jumper Settings .......................................................... 3-32

Table 3-23 Case Ground Jumper Settings ...................................................... 3-32

Table 3-24 Digital Input Connector................................................................3-32

Table 3-25 Serial Port A RS-232 Configuration Switch Settings ........................ 3-41

Table 3-26 Serial Port A RS-485 Full Duplex Configuration Switch Settings ....... 3-41

Table 3-27 Serial Port A RS-485 Half Duplex Configuration Switch Settings....... 3-42

Table 3-28 Serial Port B RS-232 Configuration Switch Settings ........................ 3-43

Table 3-29 Serial Port B RS-485 Full Duplex Configuration Switch Settings ........ 3-44

Table 3-30 Serial Port B RS-485 Half Duplex Configuration Switch Settings ....... 3-44

Table 3-31 Serial Port C RS-232 Configuration Switch Settings ........................3-45

Table 3-32 Serial Port C RS-485 Half Duplex Configuration Switch Settings.......3-46

Table 3-33 Frequency and Digital Output Configuration Switch Settings ............ 3-48

Table 3-34 Analog Input 1 (Temperature) Switch Settings for Current Sinking ....3-49

Table 3-35 Analog Input 1 (Temperature) Switch Settings for Current Sourcing .. 3-49

Table 3-36 Analog Input 2 (Pressure) Switch Settings for Current Sinking .......... 3-50

Table 3-37 Analog Input 2 (Pressure) Switch Settings for Current Sourcing ........ 3-50

Table 3-38 Analog Output Switch Settings for Current Sinking .........................3-51

Table 3-39 Analog Output Switch Settings for Current Sourcing .......................3-51Table 3-40 Expansion Board with HART AI1 (Temperature)

Switch Settings for Current Sinking .............................................. 3-52

Table 3-41 Expansion Board with HART AI1 (Temperature)Switch Settings for Current Sourcing ............................................ 3-53

Table 3-42 Expansion Board with HART AI2 (Pressure)Switch Settings for Current Sinking .............................................. 3-53

Table 3-43 Expansion Board with HART AI2 (Pressure)Switch Settings for Current Sourcing ............................................ 3-54

Table 3-44 Expansion Board with HART AO1Switch Settings for Current Sinking .............................................. 3-55

Table 3-45 Expansion Board with HART AO1Switch Settings for Current Sourcing ............................................ 3-55

Table 3-46 Expansion Board with HART AO2Switch Settings for Current Sinking .............................................. 3-56

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LIST OF TABLES xviiDaniel Series 3800 Liquid Ultrasonic Flow Meter

JAN 2010 List of Tables

Table 3-47 Expansion Board with HART AO2Switch Settings for Current Sourcing ............................................ 3-56

Table 3-48 DHCP Server Switch Settings....................................................... 3-57

Table 3-49 Configuration Protect Switch Settings ........................................... 3-57

Table 4-1 Daniel CUI Setup Wizards .............................................................. 4-2

Table 4-2 Supported Modbus Protocols ......................................................... 4-3

Table 4-3 Data Points for Ethernet Port Configuration ......................................4-6

Table 4-4 Data Points for Serial Ports Configuration ...................................... 4-14

Table 4-5 Serial Port B RS-232 Configuration Switch Settings ........................ 4-17

Table 4-6 Serial Port A RS-485 Full Duplex Configuration Switch Settings ....... 4-20

Table 4-7 Serial Port A RS-485 Half Duplex Configuration Switch Settings....... 4-21

Table 4-8 Serial Port B RS-485 Full Duplex Configuration Switch Settings........ 4-22

Table 4-9 Serial Port B RS-485 Half Duplex Configuration Switch Settings....... 4-22

Table 4-10 Register Reference Help File......................................................... 4-27

Table 4-11 Daniel CUI Field Setup Wizard ...................................................... 4-31

Table 4-12 Enabling Meter Corrections .......................................................... 4-39

Table 4-13 Data Points for Analog (Current) Output Configuration .................... 4-44

Table 4-14 Live Temperature Inputs .............................................................. 4-49

Table 4-15 Fixed Temperature Inputs ............................................................ 4-50

Table 4-16 Live Pressure Inputs .................................................................... 4-51

Table 4-17 Fixed Pressure Inputs .................................................................. 4-51

Table 4-18 Batch Cycle Processing or Update Time Control.............................. 4-54

Table 4-19 Factory Calibration Data Points..................................................... 4-58

Table 4-20 Customer Calibration Method Data Point ....................................... 4-60

Table 4-21 Data Points for Polynomial Customer Calibration............................. 4-61

Table 4-22 Ultrasonic Meter Archive Log Types.............................................. 4-73

Table 5-1 Actual Meter Update Period ........................................................... 5-4

Table 5-2 FreqXBPhase Options .................................................................. 5-10

Table 5-3 Data Points for Frequency Outputs Test ........................................ 5-12

Table 5-4 Data Points for Digital Outputs Test.............................................. 5-14

Table 5-5 Data Points for Analog Output Test .............................................. 5-20

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xviii LIST OF TABLESDaniel Series 3800 Liquid Ultrasonic Flow Meter

List of Tables JAN 2010

Table 5-6 Daily Log Content............................................................................5-24

Table 5-7 Hourly Log Content..........................................................................5-28

Table 5-8 Audit Log Monitored Data Points .......................................................5-32Table 5-9 Alarm Log Non-Boolean Data Points Monitored....................................5-38

Table 5-10 Alarm Log Boolean Data Points Monitored ..........................................5-39

Table 5-11 Digital Input Proving Configuration.....................................................5-48

Table A-1 Conversion Factors per Unit of Measurement ....................................... A-1

Table B-1 Volume Accumulation Data Points .....................................................B-14

Table B-2 Flow-Condition Pressure and Temperature Data Source ........................B-19

Table C-1 Mechanical/Electrical Troubleshooting ................................................. C-4

Table D-1 Modbus Message Format Abbreviations............................................... D-2Table D-2 Modbus Register Data per Format Type ............................................... D-2

Table E-1 Daniel Liquid Ultrasonic Meter Setup andConfiguration Reference Sheet ............................................................E-1

Table E-2 Meter to Flow Computer Communication Worksheet..............................E-7

Table F-1 Liquid Ultrasonic Meter Write Protected Configuration Parameters ...........F-1

Table G-1 Open Source Licenses ....................................................................... G-1

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INTRODUCTION 1-1Daniel Liquid Ultrasonic Flow Meter

JULY 2009 Manual Overview

1

INTRODUCTION

The Daniel Series 3800 Liquid Ultrasonic Flow Meter Reference,Installation, and Operations Manual (P/N 3-9000-750) providesdescriptions and explanations of the Daniel Series 3800 (Model 3804).

The Daniel Series 3800 Liquid Ultrasonic Flow Meter was developed byDaniel and features hardware and electronics designed for easy use withminimum maintenance. All parts and assemblies have been tested priorto shipment.

1.1 MANUAL OVERVIEW

This manual consists of the following sections and appendices:

Sections• Section 1 - Introduction

• Section 2 - Product Overview

• Section 3 - Meter Installation

• Section 4 - Startup Communications and Meter Configuration

• Section 5 - Meter Operation

• Section 6 - Maintenance and TroubleshootingAppendices• Appendix A - Conversion Factors

• Appendix B - Meter Measurement Calculations

• Appendix C - Troubleshooting Checklist Comm., Mech., and Elec.

• Appendix D - Modbus Communications

• Appendix E - Meter Setup and Configuration Worksheet

• Appendix F - Write Protected Configuration Parameters

• Appendix G - Open Source Licenses

• Appendix H - Engineering Drawings

• Appendix I - Daniel Liquid Ultrasonic Meter Index

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1-2 INTRODUCTIONDaniel Liquid Ultrasonic Flow Meter

Definitions, Acronyms, Abbreviations JULY 2009

1.2 DEFINITIONS, ACRONYMS, ABBREVIATIONS

The following terms, acronyms, and abbreviations are used in thisdocument:

Acronym or Abbreviation Definition

° degree (angle)

oC degrees celsius (temperature unit)

oF degrees fahrenheit (temperature unit)

ADC analog-to-digital converter

AI analog input

AMS™ Suite Asset Management Software

AO analog output

ASCII MODBUS A Modbus protocol message framing format in which ASCII charac-ters are used to delineate the beginning and end of the frame. ASCIIstands for American Standard Code for Information Interchange.

boolean a type of data point that can only take on values of TRUE or FALSE(generally TRUE is represented by a value of 1, FALSE is repre-sented by a value of 0)

bps bits per second (baud rate)cPoise centipoise (viscosity unit)

CPU central processing unit

CTS Clear-to-Send; the RS-232C handshaking signal input to a transmit-ter indicating that it is okay to transmit data — i.e., the correspond-ing receiver is ready to receive data. Generally, the Request-to-Send(RTS) output from a receiver is input to the Clear-to-Send (CTS)input of a transmitter.

DAC Digital-to-Analog Converter

Daniel CUI Daniel Liquid Ultrasonic Flow Meter

DI digital input

DO digital output

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JULY 2009 Definitions, Acronyms, Abbreviations

DHCP Dynamic Host Configuration Protocol

dm decimeter (10 -1 meters, length unit)

ECC Error Correction Code

EEPROM Electrically-Erasable, Programmable Read-Only Memory

Flash non-volatile, programmable read-only memory

HART Highway Addressable Remote Transducer

hr hour (time unit)

Hz hertz (cycles per second, frequency unit)

I/O Input/Output

IS Intrinsically Safe

K kelvin (temperature unit)

kHz kilohertz (10 3 cycles per second, frequency unit)

LAN Local Area Network

LED light-emitting diode

LUSM Liquid Ultrasonic Flow Meter

m meter (length unit)

m 3/d cubic meters per day (volumetric flow rate)

m 3/h cubic meters per hour (volumetric flow rate)

m 3/s cubic meters per second (volumetric flow rate)

mA milliamp (current unit)

microinch ( inch) microinch (10 -6 in)

micron micrometer (10 -6 m)

MMU Memory Management Unit

MPa megapascal (equivalent to 10 6 Pascal) (pressure unit)

N/A not applicable

Nm 3/h normal cubic meters per hour

NOVRAM non-volatile random access memory


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Definitions, Acronyms, Abbreviations JULY 2009

Pa Pascal, equivalent to 1 newton per square meter (pressure unit)

Pa s Pascal Second (viscosity unit)

PC Personal Computer

PFC peripheral field connection (board)

P/N part number

PS power supply (board)

psi pounds per square inch (pressure unit)

psia pounds per square inch absolute (pressure unit)

psig pounds per square inch gage (pressure unit)

R Radius of meter

rad radian (angle)

RAM Random Access Memory

RTS Request-to-Send; the RS-232C handshaking signal output by areceiver when it is ready to receive data

RTU MODBUS A Modbus protocol framing format in which elapsed time betweenreceived characters is used to separate messages. RTU stands forRemote Terminal Unit.

s second (time unit, metric)

sec second (time unit, u.s. customary)

time_t seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)

U.L. Underwriters Laboratories, Inc. - product safety testing and certifica-tion organization

V volts (electric potential unit)

W watts (power unit)


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JULY 2009 What’s New

1.3 WHAT’S NEW

Daniel CUI 5

This version of Daniel CUI has robust features for monitoring the healthstatus of a Daniel Liquid Ultrasonic Flow Meters.

Continuous Flow Analysis

Continuous Flow Analysis provides operators and technicians withcritical ultrasonic meter reverse flow detection diagnostics and sets analarm when the meter has accumulated a reverse flow volume greaterthan a user configurable limit. Alarm limits are specified by the reverseflow volume limit ( ReverseFlowVolLmt data point) and by the reverse flowdetection zero flow cutoff ( ReverseFlowDetectionZeroCut data point). Thisalarm is enabled / disabled by selecting the Continuous Flow Analysisoption on Daniel CUI 5 Startup page and clicking the Reverse Flowcheckbox on the Field Setup Wizard - General Page. You must have avalid ContinuousFlowAnalysisKey for this feature. This alarm remains setuntil acknowledged.

1.4 REFERENCES

[1] Gould Modbus Protocol Reference Guide , Rev. B, PI-MBUS-300

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Daniel Ultrasonic Metering Manuals JULY 2009

1.5 DANIEL ULTRASONIC METERING MANUALS

All technical manuals are available for download in Adobe® PDF formatfrom the Daniel website:

http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/Ultrasonic.aspx

Part Number Title

P/N 3-9000-729 Ultrasonic Extractor Tool Operation Manual (Older “M” and “N”mounts)

P/N 3-9000-740 Daniel Ultrasonic Gas Flow Meter Reference, Installation and OperationsManual (Applies to Mark II meter)

P/N 3-9000-741 Daniel CUI Ultrasonic Meter Software Standard Edition Quick Start Manual

P/N 3-9000-742 Daniel CUI Ultrasonic Meter Software Deluxe Edition Quick Start Manual

P/N 3-9000-743 Daniel Ultrasonic Gas Flow Meter Mark III Electronics Reference,Installation and Operations Manual

P/N 3-9000-744 Ultrasonic Split Clamp Extractor Tool Operation Manual(Newer “J” &“K” Mounts)

P/N 3-9000-746 Daniel Ultrasonic Mark III Electronic Upgrade Kit Instructions

P/N 3-9000-749 Daniel Ultrasonic Mark III Option Board “A” Field Installation Procedure(Series 100 Options Boards)

P/N 3-9000-750 Daniel Liquid Ultrasonic Meter Reference, Installation and OperationsManual (This manual)

P/N 3-9000-751 Daniel Transducer Installation and Upgrade Procedure

P/N 3-9000-755 HART Field Device Specification Guide: Daniel Liquid Ultrasonic Meters

P/N 3-9000-757 CUI 5 Ultrasonic Meter Software Quick Start Manual

To access the product manual, from the Daniel products page (above link), select the DanielModel 3804 Liquid Ultrasonic Flow Meter link, click the Documentation tab, expand theManuals & Guides tab, then select the manual.

http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/Ultrasonic.aspxhttp://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/Ultrasonic.aspx

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PRODUCT OVERVIEW 2-1Daniel Liquid Ultrasonic Flow Meter

JAN 2010 Description

2PRODUCTOVERVIEW

PRODUCT OVERVIEW

2.1 DESCRIPTION

The Daniel Series 3800 Liquid Ultrasonic Flow Meter is designed toaccurately measure liquid products in applications where reliableperformance is critical, by measuring the difference in signal transit timewith and against the liquid flow across one or more measurement path(s).

A signal transmitted in the flow direction travels faster than onetransmitted against the flow direction. Each measurement path isdefined by a transducer pair in which each transducer alternately acts astransmitter and receiver. The meter uses the transit time measurementsand transducer location information to calculate the mean velocity.

The Daniel Series 3800 Liquid Ultrasonic Flow Meter offers bi-directionalmeasurement capability (due to meter symmetry) over a wide range offlow rates with no pressure loss. Accuracy, safety, reliability, and ease-of-use are some of the many benefits of the Daniel Series 3800 LiquidUltrasonic Flow Meters.

Computer simulations of various velocity profiles demonstrate that fourmeasurement paths provide an optimum solution for measuringasymmetric flow. The Daniel Series 3800 Liquid Ultrasonic Flow Meterutilizes four cross-bore, parallel-plane measurement paths to offer a highdegree of accuracy, repeatability, and superior low-flow capabilitieswithout the compromises associated with conventional technologies.These features make the Daniel Series 3800 Liquid Ultrasonic FlowMeter the best choice for custody transfer applications.

The Daniel Series 3800 Liquid Ultrasonic Flow Meter’s U.L. safety listingis accomplished through the combination of an explosion-proof electronicsenclosure, and intrinsically safe transducers and Acquisition Board. Thetransducers and transducer leads are designed for Class 1, Division 1,Groups C and D areas without need of further protection when installedin accordance with the field wiring diagram (Daniel drawing DMC-000881, see Appendix H ).

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2-2 PRODUCT OVERVIEWDaniel Liquid Ultrasonic Flow Meter

Advantages and Features JAN 2010

2.1.1 Advantages and Features

Advantages and features of the Daniel Liquid Ultrasonic Flow Meter

include:• Proven long term stability

• Field proven reliability

• No line obstruction

• No pressure loss

• No moving parts

• Low maintenance

• Bi-directional measurement

• Extractable transducers• Extensive self diagnostics

• Immediate alarm reporting

• Continuous Flow Analysis

• Alarms- Reverse Flow Detection

• Auto-detected ASCII/RTU Modbus communications protocol

• Low power consumption

• Sophisticated noise reduction

• One electronics set fits all meters

• Internet-ready communications

• Ethernet access

• On-board LED status indicators

• Analog pressure and temperature inputs

• Expansion Board with HART

• two additional independently configurable analog outputs• enables the meter to easily communicate with other field devices

• Communication via Emerson’s AMS™ Suite and 375 FieldCommunicator

• API Chapter 21 compliant event and data logging

• Daniel CUI (powerful Windows ®-based interface software)

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JAN 2010 Mechanical Installation Requirements

2.1.2 Mechanical Installation Requirements

Refer to Section 3.3.1 for mechanical installation requirements.

2.2 COMPONENT PARTS

The Daniel Liquid Ultrasonic Flow Meter is available in variousconfigurations to meet a broad range of customer requirements. Thetechnology can be applied to custody transfer, allocation measurement,and check metering applications such as:

• Offshore

• FPSO (Floating Production, Storage and Offshore Loading)• Offshore Platforms• Barges

• Pipelines

• Crude Oil pipelines• Refined product pipelines

• Terminals

• Loading and off-loading (Ship, barge, truck, railcar, etc…)• Tank Farms• Cavern Storage

Each meter comes fully assembled from Daniel.

2.2.1 Daniel Liquid Ultrasonic Flow Meter Electronics Assembly

The Daniel Liquid Ultrasonic Flow Meter electronics assembly consists ofan upper explosion-proof housing and a lower intrinsically-safe base unitassembly ( see Figure 2-1 ).

Upper Explosion-proof Housing

All Daniel Liquid Ultrasonic Flow Meters utilize the same explosion-proofupper assembly electronics.• a CPU (Central Processing Unit) Board ( see Figure 2-2 and

Figure 2-3 )

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Daniel Liquid Ultrasonic Flow Meter Electronics Assembly JAN 2010

• a Field Connection Board (for making electrical connections)(see Figure 2-4 )

• an I.S. (Intrinsically-Safe) Interface Board (permanentlymounted on the CPU Board) ( see Figure 2-3 )

• Expansion Board ( see Figure 2-5 ) or Expansion Board with HART ( seeFigure 2-6 )

Figure 2-1 Daniel Liquid Ultrasonic Flow Meter Electronics

The Daniel Liquid Ultrasonic Flow Meter can optionally accept ananalog Expansion Board or the Expansion Board with HART in themain compartment

Upper Explosion-Proof Housing Assembly

Base Unit

Electronics

Acquisition

Expansion

Board or

Board

CPUBoard

Assembly

FieldTerminationBoard

I.S.

InterfaceBoard

Expansion Boardwith HART®

O-RING

O-Ringfor End Cap

O-Ringfor Base

When the analog Expansion Board or the Expansion Board with HART is installed, itscorresponding I/O connectors on the Field Termination Board are automatically activated foruse.

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JAN 2010 Daniel Liquid Ultrasonic Flow Meter Electronics Assembly

Figure 2-2 CPU Board (Switch-Side View)

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Figure 2-3 CPU Board with I.S. Interface Board Mounted (Barrier-Side View)

CPUBoard

Connection to AcquisitionBoard

I.S. InterfaceBoard (permanentlymounted)

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Figure 2-4 Field Connection Board

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Figure 2-5 Expansion Board

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Figure 2-6 Expansion Board with HART

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Figure 2-7 Acquisition Board

Lower Intrinsically-Safe Base Unit Assembly

All Daniel Liquid Ultrasonic Flow Meters utilize the same lower

intrinsically-safe base unit assembly ( see Figure 2-8 ).

Connections

to Transducers

Connectionto CPU Board

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Base Unit

- encloses the intrinsically-safe Acquisition Board that interfaceswith transducers

- connects the main electronics assembly to the meter body

Figure 2-8 Daniel Liquid Ultrasonic Flow Meter Base Unit

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Series 3800 Meter Body JAN 2010

2.2.2 Series 3800 Meter Body

See Figure 2-9

• Flanged spool through which the liquid being measured flows

• Features the multi-path, acoustic-signal scheme for measuring transittime on four parallel paths for calculating liquid flow

• Has port connections for mounting the unit's ultrasonic transducers

• Two paths are located at ±0.309-R from the center of the meter and twoare located ±0.809-R from the center of the meter

Figure 2-9 Series 3800 Meter Body

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JAN 2010 Transducers and Cabling

2.2.3 Transducers and Cabling

The liquid ultrasonic transducer is a spring loaded assembly with thepiezoelectric element at one end and the electrical connection at the otherend. The Models LT-01 and LT-08 utilize the same piezoelectric crystals.While the LT-03 and LT-09 utilize the same piezoelectric crystals. TheLT-04 and LT-05 are similar in construction, but operate at lowerfrequencies to be more suitable for higher viscosity fluids. There aredifferences in operating parameters of these transducers ( see Table 2-1 on the following page).

Figure 2-10 Transducer (LT-01/LT-04/LT-08)

Figure 2-11 Transducer (LT-03/LT-05/LT-09)

2.3 GENERAL UNIT SPECIFICATIONS

The Model 3804 is designed for the fiscal measurement of petroleumliquids including crude oil, refined product, and LPG.

Gas entrained in the liquid being measured can result in loss of signal and therefore result inloss of measurement.

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General Unit Specifications JAN 2010

The following table describes the specifications for all Daniel Series 3800Liquid Ultrasonic Flow Meters.

Table 2-1 Daniel Series 3800 Liquid Ultrasonic Flow Meter Specifications

Daniel Liquid Ultrasonic Flow Meter SpecificationsGeneral Unit Specifications

Type Specification

Meter Sizes 4 inches to 24 inches (150 mm to 900 mm)

Pressure Range ANSI pressure classes 150, 300, 600, and 900(per ANSI B16.5)

Flange Types Raised face or RTJ for:• ANSI classes 150, 300, 600, 900• PN 20, 50, 100, 150

Repeatability ±0.02% of reading in the specified velocity range

Velocity Range 2.0 fps (0.6 m/s) to 40.0 fps (12.2 m/s) (nominal)48 fps (14.3 m/s) (over-range)

Upper Viscosity Limit 150 centipoise (Transducers LT-01, LT-03, LT-08, LT-09)1000 centipose (Transducers LT-04, LT_05)

Specific Gravity 0.35 to 1.50

Linearity ± 0.15% of measured value over a 10:1 turndown± 0.20% of measured value over a 20:1 turndown

Electronic Specifications

Type Specification

Power 10.4 VDC to 36 VDC< 8 W total power consumption

Temperature• Flameproof

enclosure andBase unit

• Transducers

• Ambient: -40 oF to 149 oF (-40 oC to 65 oC)• Storage: -58 oF to 185 oF (-50 oC to 85 oC)

• LT-01, LT-03• Operating Temperature Range -58 oF to +212 oF (-50 oC to 100 oC)

• LT-04, LT-05, LT-08, LT-09• Operating Temperature Range -58 oF to +302 oF (-50 oC to +150 oC)

Relative Humidity 95% (non-condensing)

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JAN 2010 General Unit Specifications

Communications Specifications

Type Specification

Connectivity Three serial RS-232/RS-485 ports (115 kbps baud rate) (Modbus RTU/ASCII)• (2) Serial Ports A and B

(RS-232/RS-485 Full Duplex/RS-485 Half Duplex)with manually switched RS-485 terminations)

• (1) Serial Port C(RS-232/RS-485 Half Duplex)with manually switched RS-485 terminations

Expansion Board orExpansion Board withHART

One Ethernet Port (TCP/IP) 10 BaseT• up to 10 Mbps

Inputs / Outputs

Type Specification

Digital Input(s)(Selectable)

(1) Single polarity(for flow calibration gating - contact closure)

Analog Input(s)(Expansion Board)

Analog Input(s)(Expansion Board withHART®)

(2) 4-20 mA signal• AI-1 Temperature• AI-2 Pressure

Note: The analog-to-digital conversion accuracy is within ±0.05% offull scale over the operating temperature range.

(2) 4-20 mA signal• AI-1 J12, Pin 1,2: Temperature• AI-2 J12, Pin 3,4: Pressure

Note: AI-1 and AI-2 are electronically isolated, independentlyconfigurable to operate in either sink or source mode and anadditional 150 Ohms Loop impedance. Can be connected toHART® enabled transmitter.

Digital Output(s)(Opto-isolated fromCPU Board)

(with a withstand of atleast 500 Volt rms

dielectric)

(4) (DO1A, DO1B, DO2A, DO2B)Selectable:

• data validity• flow direction

Configurable:• open collector (externally powered)

• TTL (internally powered 5 VDC bus)Frequency Output(s) (4 Total - two isolated pairs) (FO1A, FO1B, FO2A, FO2B)

0-1000 Hz or 0-5000 Hz frequency range (frequency over-range 7500 Hz)Selectable:

• data validity• flow direction (forward, reverse, absolute, or bidirectional flow)

Configurable:• open collector• TTL


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General Unit Specifications JAN 2010

Notes:

Frequency and digital outputs are divided into two groups• Group 1: FO1A, FO1B, DO1A, DO1B• Group 2: FO2A, FO2B, DO2A, DO2B

If outputs from both groups are to be connected to the same device, then thetwo group grounds must be connected together, either at the Daniel LiquidUltrasonic Flow Meter Field Connection Board or at the flow computer,whichever is more convenient.

Each group has a separate ground (i.e., Group1Gnd and Group2Gnd) andthere is up to 50 V isolation between groups. All outputs within a groupshare a common ground. This allows each output group to be connected to adifferent flow computer.

An output signal configured as “open collector” (externally powered) must notexceed 60 VDC and must not be allowed to sink more than 50 mA.

Voltage Level and Drive Capability per Logic Level (TTL) for digital andanalog outputs are:Logic Value

01

Voltage Level< 0.7 V> 3.5 V

Drive Capabilitymaximum sinking current:10 mA maximum sourcing current:10 mA

Analog Output(s) • (1) 4-20 mA analog output (for volumetric flow rate) with the ExpansionBoard installed

• (2) 4-20 mA independently configurable analog outputs with theExpansion Board with HART installed

• The analog output zero scale offset error is within ±0.1% of full scaleand gain error is within ±0.2% of full scale. The total output drift iswithin ±50 ppm of full scale per °C.


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JAN 2010 General Unit Specifications

Cable Length TTL Mode

The maximum cable length is 2000 feet when the “TTL” mode is selected.

Cable Length Open Collector Mode

For the “open collector” mode, the maximum cable length depends on thecable parameters, pull-up resistance used, the maximum frequency tooutput, and frequency input parameters being driven. The following tableprovides estimated cable lengths for different pull-up resistor values anddifferent Max Frequency settings in the meter using the following cableparameters. The table also provides an estimated cable voltage dropwhich indicates how much voltage will be across the cabling andeffectively indicates to what voltage level the frequency input can be

pulled down to by the frequency output.

If the voltage drop is higher than the voltage required for the frequencyinput to see a LOW state, then the configuration will most likely not workfor your system. Performance of Frequency Outputs will vary from thistable with setup and frequency input being driven.

The 22 AWG wire characteristics are as follows:

• Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires)

• Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ft

• Pull-up voltage is 24 VDC

Table 2-2 Configurations for Open Collector Frequency Outputs

CableCableResistance

Cable Pull-up Total Maximum SinkCable VoltageDrop

Length (2 Conductors) Capacitance Resistance Resistance Frequency Current (2 Conductors)

(x1000ft) nF (Hz) (A) VDC

0.5 16.8 10.00 1000 1016.8 5000 0.024 0.397

1 33.6 20.00 1000 1033.6 1000 0.023 0.780

2 67.2 40.00 1000 1067.2 1000 0.022 1.511

4 134.4 80.00 1000 1134.4 1000 0.021 2.843

0.5 16.8 10.00 500 516.8 5000 0.046 0.780

1 33.6 20.00 500 533.6 5000 0.045 1.511

1.7 57.12 34.00 500 557.12 5000 0.043 2.461

6.5 218.4 130.00 500 718.4 1000 0.033 7.296

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Status Indicators JAN 2010

2.3.1 Status Indicators

The meter has several light-emitting diode (LED) status indicators on theCPU Board and the Expansion Board or the Expansion Board with HART ® (if installed) for general status and communication status indication.

CPU Board General Status Indicators

The meter indicates the status of the metrology mode and the status of thedata transfer from the Acquisition Board to the CPU Board via LEDslocated on the CPU Board ( see Figure 2-12 and Figure 2-13 ). AdditionalLEDs are included for future use. Table 2-3 summarizes the CPU Boardgeneral status indicators.

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JAN 2010 Status Indicators

.

Figure 2-12 CPU Board General Status LED Indicators)

General Status LED Indicators

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.

Figure 2-13 CPU Board LED Indicators (I.S. Interface-Side View)

Table 2-3 CPU Board General Status Indicators

Label Description Color Indicator

LED 1 Color indicates the metrologymode

Red - Acquisition ModeGreen - Measurement Mode

LED 2 Unassigned Red

LED 3 Unassigned Yellow

LED 4 Unassigned Green

LED 5 Indicates when the CPU Board isreceiving data from the

Acquisition Board

Green - Blinking when data is beingreceived

LED 6 Unassigned Green

1 2 3 4 5 62

LED 5 is the surest indicator of the basic system health. If LED 5 is blinking, itindicates a good connection to the Acquisition Board and the overall operation of allfirmware. LED 5 should blink even if no transducers are connected to the AcquisitionBoard.

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JAN 2010 Status Indicators

CPU Board Communication Status Indicators

LED status indicators are provided on the CPU Board to indicate serial

Port A and B receive and transmit statuses and to indicate the Ethernetport connection status ( see Figure 2-14 ). These indicators are summarizedin Table 2-4 .

Figure 2-14 CPU Board Status Indicators

CPU Board Communication Status Indicators (I.S. Interface-Side View

Expansion Board General Status Indicators

As shown in Figure 2-15 , the Expansion Board provides three generalstatus indicators as summarized in Table 2-5 .

Figure 2-15 Expansion Board General Status LED Indicators

Table 2-4 CPU Board Communication Status Indicators

Label Description Color ActivityIndication

No ActivityIndication

PORT A RX Port A receive status Green LED On Blinking LED Off

PORT A TX Port A transmit status Green LED On Blinking LED Off

PORT B RX Port B receive status Green LED On Blinking LED Off

PORT B TX Port B transmit Green LED On Blinking LED Off

LINK Ethernet port connection status Green LED On Solid LED Off

Communication Status LED Indicators

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Expansion Board with HART General Status Indicators

As shown in Figure 2-16 , the Expansion Board with HART provides nine

general status indicators as summarized in Table 2-6 .

Figure 2-16 Expansion Board with HART General Status LED Indicators

Table 2-5 Expansion Board General Status Indicators

Label Description ColorIndicator

24V CURRLIMIT

Indicates that the 24V source is current limited (around 70 mA) Red

+24V Indicates that the 24V supply is OK Green

3.3V Indicates that the 3.3V supply is OK Green

Table 2-6 Expansion Board with HART General Status Indicators

Label DescriptionColorIndicator

+24V Indicates that the 24V supply is OK (Power On) Green

24V CURRLIMIT

Indicates that the 24V source is current limited (around 85 mA) Red

TX HART® In - Pressure transmit data active Green

RX HART® In - Pressure receive data active Green

TX HART® In - temperature transmit data active Green

RX HART® In - temperature receive data active Green

TX HART® Out - (AO2) transmit data active Green

RX HART® Out - (AO2) receive data active Green

3.3V Indicates that the 3.3V supply is OK (Power On) Green

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Communications JAN 2010

2.4 COMMUNICATIONS

The Daniel Liquid Ultrasonic Flow Meter provides three standard RS-232/RS-485 serial communication ports (referred to respectively as Port A, PortB, and Port C) and an Ethernet port (Eth1). Port A and B are expected to beused for (general) communication with flow computers and RTUs. Port C(included on the Expansion Board and on the Expansion Board withHART) can be used for general communication (such as with a flowcomputer or RTU or with the Expansion Board with HART, establishcommunications with other devices via a 375 Field Communicator or

AMS™ Suite). The Ethernet port is expected to be used for diagnosticpurposes. See Section 3.5 for hardware configuration of communicationsprotocols. See Section 4.9 for software configuration of communicationsprotocols.

Port A is the preferred port for connection to a flow computer or RTU. Iftwo flow computers are to be connected to the meter, then Port B should beused to connect to the second flow computer. If a computer running theDaniel CUI program is to be connected to a meter the Ethernet port is thepreferred port for the connection. If the Ethernet connection is not feasible,then Daniel CUI should be connected to the meter using Port B in fullduplex configuration.

Both Ports A and B are individually hardware-selectable for RS-232/RS-485 Full Duplex/RS-485 Half Duplex operation. Port A supports RS-232RTS/CTS handshaking with software-configurable RTS on and off delaytimes. When handshaking is enabled, Port A drives the RTS output lowand expects the CTS input to be active low. Both Ports A and B support

individually software-configurable transmit delay times.Port C (provided by the Expansion Board or Expansion Board with HART)is individually hardware-selectable for RS-232/RS-485 Half Duplexoperation. Port C supports a software-configurable transmit delay time.

Daniel CUI will not communicate with a Liquid Ultrasonic Meter meter over ahalf-duplex serial connection.

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Communications JAN 2010

The Ethernet port IP address, subnet mask, and gateway address aresoftware-configurable. In addition, a meter can be configured to act as aDHCP (Dynamic Host Configuration Protocol) server. The DHCP serverfacility is not intended to act as a general purpose DHCP server for a widernetwork. To this end, no user control is provided over the class or range ofIP addresses the unit provides. A standard twisted pair (Cat-5) cableshould be used for Ethernet wiring.

It is strongly recommended that the meter be configured using anindependent (off-network) single host. After configuration of theDaniel Series 3800 Liquid Ultrasonic Flow Meter , the DHCP optionmust be turned off if used on a LAN/WAN.

RESTRICT ETHERNET AND SERIAL CONNECTIVITY USAGE

Failure to restrict Ethernet and communication access to the Daniel Series 3800 LiquidUltrasonic Flow Meter can result in, among other things, unauthorized access, systemcorruption, and/or data loss.

User is responsible for ensuring that physical access and Ethernet or electronic access to theDaniel Series 3800 Liquid Ultrasonic Flow Meter is appropriately controlled and any necessarysecurity precautions, such as, establishing a firewall, setting password permissions and/orimplementing security levels.

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JAN 2010 Safety

2.5 SAFETY

The Daniel Liquid Ultrasonic Flow Meter is suitable for use in U.L.Class 1, Division 1, Group C and D hazardous locations.

The meter is approved to the ATEX Directive 94/9/EC.

DANGER TO PERSONNEL AND EQUIPMENT

Follow all safety warnings and precautionary labels.

Failure to do so may cause serious injury to personnel and equipment damage.

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FCC Compliance JAN 2010

2.6 FCC COMPLIANCE

This equipment has been tested and found to comply with the limits for aClass A digital device, pursuant to Part 15 of the FCC Rules. These limitsare designed to provide reasonable protection against harmful interferencewhen the equipment is operated in a commercial environment. Thisequipment generates, uses, and can radiate radio frequency energy and, ifnot installed and used in accordance with the instruction manual, maycause harmful interference to radio communications. Operation of thisequipment in a residential area is likely to cause harmful interference inwhich case the user will be required to correct the interference at his ownexpense.

Changes or modifications not expressly approved by the party responsible for compliancecould void the user's authority to operate the equipment.

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METER INSTALLATION 3-1Daniel Liquid Ultrasonic Flow Meter

JAN 2010 Mechanical Installation and Hardware Configuration

3.

METER INSTALLATION

3.1 MECHANICAL INSTALLATION AND HARDWARE CONFIGURATIONThis section discusses the Daniel Series 3800 Liquid Ultrasonic FlowMeter mechanical installation and hardware configuration of the meter.

DEATH OR SERIOUS INJURY MAY OCCUR

Hazardous Voltage Inside. Do not open in flammable gas area.

Failure to follow the instructions in this manual may result in serious injury or death.


Explosion Hazard

Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous.

“Substitution of components may impair intrinsic safety.”

Before starting the mechanical installation, configure the switch settings on the CPU Board,the Field Connection Board, and the Expansion Board (or HART® Option Board).

The internal grounding terminal shall be used as the primary equipment ground. The externalterminal is only a supplemental bonding connection where local authorities permit or requiresuch a connection.

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3-2 METER INSTALLATIONDaniel Liquid Ultrasonic Flow Meter

Ultrasonic Meter Lifting Instructions and Precautions JAN 2010

3.2 ULTRASONIC METER LIFTING INSTRUCTIONS AND PRECAUTIONS


Lifting Hazard

Read, Understand, and Follow all instructions contained in this section prior to lifting theDaniel Liquid Ultrasonic Meter.


Lifting Daniel Ultrasonic Meter with Other Equipment

The following lifting instructions are for installation and removal of the Daniel LiquidUltrasonic Meter ONLY. The instructions below do not address lifting the Daniel ultrasonicmeter while it is attached, bolted, or welded to meter tubes, piping, or other fittings.

Using these instructions to maneuver the Dan

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