2935 0937 40 ai rnet catalogue

Atlas Copco Compressed Air Piping System

Ordering and Installation GuideCatalog

�

Keep your eye out for this icon and learn some interesting facts!

�

HigH compatibility

• Can be connected to any existing equipment.

• Can be connected to any existing network.

• Allows for future network extensions.

• Continuously evolving product.

Quality air wHere you need it

AIRnet™ uses non-corrosive materials only:

• Eliminates risk of pollution.

• Delivers constant quality air from point of generation to point of use.

• Maintains the required system pressure.

• Reduces network maintenance.

• Protects downstream manufacturing processes.

tHe flexible fit

AIRnet’s thread assembly, system cleanness and easy disassembly mean full reusability, fast extension possibilities, and full control over the network.SyStem SavingS

AIRnet’s smooth inner aluminium surface has numerous benefits:

• No resistance of air circulation.

• Minimal network pressure drop.

• No energy waste.

Quick to inStall

• Lightweight yet robust and easy to cut, AIRnet aluminium pipes can be installed safely by just one person without any training.

• The polymer fittings provide perfect alignment, eliminating the need for welding, gluing or crimping.

• Pipes up to Ø25 mm (1”) can be tightened by hand, with instant air tightness.

• The system can be pressurized immediately after assembly, limiting downtime to a strict minimum.

minimum leakage

• O-ring ensures an airtight fit.

• Resistant to vibration.

• No risk of corrosion.

• Easy system maintenance.

• No energy waste.

a complete Solution

The AIRnet compressed air piping system is a complete solution from source to production thanks to its high quality aluminium pipes, its range of aluminium and polymer fittings from Ø20 - 80 mm (¾” - 3”) and variety of specialized tools, brackets and bushing.

HigH material reSiStance

The AIRnet piping system is resistant to corrosion, mechanical shocks, thermal variations and outdoor weather conditions.

airnet planner virtual inStallation

AIRnet Planner creates a 3D installation diagram using real-size equipment and real-life environments. It also calculates the pressure drop and estimates the time needed for assembly. Other handy features include a bill of material and a detailed quotation file.

�

INTRODUCING AIRnet

General specifications

INTRODUCING AIRnet

AIRnet 10 year guarantee

For a quick overview of the AIRnet product range, please turn to page 47.

�

polymer fittings aluminium fittings aluminium pipes

deSign

compliancyEN 13480 / Directive 97/23/EC and ASME B31.1

Complies with Common Pressure related approvals PED – CE – ASME – MOL – UDT – SQL – CRN – DIR – MOM-ASME

diameterSØ20 - 25 - 40 - 50 mm Ø63 - 80 mm Ø20 - 25 - 40 - 50 - 63 - 80 mm

3/4” - 1” - 11/2” - 2” 21/2” - 3” 3/4” - 1” - 11/2” - 2” - 21/2” - 3”

performance criteria

• Compatible with compressed air, vacuum and inert gasses such as Nitrogen.• Maximum working pressure PN13 for temperatures between -20°C (-4°F) and +70°C (158°F).• Vacuum level 0.13 bar (1.88 psi) absolute pressure.• Operating temperature limits: -20°C (-4°F) / +70°C (158°F).• Lowest allowable pressure dewpoint: -70°C (-94°F).• Resistant to the effect of compressor oils (mineral oil / PAO based / Esther based oils).• The AIRnet range is fire-resistant (according to UL94 HB).• AIRnet pipes are resistant to direct UV radiation & fittings are resistant to indirect UV radiation.• Corrosion-free.• Leakage-free.• Silicone-free.

product aeStHeticS

• Material PA6 with 30% fiberglass injection.

• Grip ring: stainless steel.• Seal NBR 70SH rubber.• Body color RAL 7011.• Nut color RAL 9011.• Atlas Copco & AIRnet

logotype embossed.• Part number.• Nominal DN diameter.• Date of manufacture

(year / month) in casting data clock.

• Aluminium alloy EN-AB47100-EX.5079.

• Grip ring: stainless steel.• Seal NBR 70SH rubber.• Body color RAL 7011.• Nut color RAL 9011.• Atlas Copco & AIRnet

logotype embossed.• Part number.• Nominal DN diameter.• Date of manufacture

(year / month) in casting data clock.

• Extruded aluminium ANSI B241 UNS alloy A96063 T5.

• Color RAL 5012 for air.• Color RAL 6018 for inert gasses,

e.g. Nitrogen.• Atlas Copco & AIRnet

logotype marking.• Part number.• Maximum design

pressure indication.• Nominal outside

and inside diameter marked, e.g. Ø50 x 46 mm (2” x 1¾”).

• Date of manufacture (year / week).

teSting performanceS

• We have applied the most severe testing conditions to our product to simulate the highest industrial standards.

• High pressure resistance during one hour.• Burst pressure to extreme high pressure.• Leakage-free test based on vibration cycle at different frequencies.• Leakage-free test based on pressure pulsation test.

In line with the high quality performance of our AIRnet product range, we are granting our customer with a 10 year guarantee on our AIRnet fittings and aluminium pipes against any damages resulting from material defect.

warranty coverage termS

• Use only genuine parts.

• Perform installation according to our instructions and guidelines.

• Never use the components below or in excess of its limit ratings.

• Protect your installation against shocks or vibrations, corrosive environments.

• Damaged parts and/or site conditions must be submitted for inspection, prior to the settlement of any claim.

• AIRnet warranty is restricted to component replacement only.

• Claims should be addressed to any Atlas Copco Customer Center or Authorized Atlas Copco distribution network according to the standard procedure.

• This 10 year guarantee is limited to providing you with a new AIRnet fitting or pipe and is subject to our determination that the fitting or pipe failed exclusively due to a defect in the material at the time of manufacture.

�

AIRnet fitting design

INTRODUCING AIRnetINTRODUCING AIRnet

AIRnet uses a single assembly method for all diameters, ensuring the shortest possible assembly time, from 1.5 minutes for the smallest to 4 minutes for the largest diameters.

airnet pipeS

Smooth surface.

Low friction factor.

Low initial pressure drop.(E.g. In a system with an air demand of 110 l/s, designed as a 400 m long ring of Ø50 mm (2”) pipes with P = 7 bar, the pressure drop (∆P) equals 0.2 bar.)

Aluminium and polymer fittings are corrosion-free.

No risk of corrosion when cutting the aluminium. Very low risk of leakage, which is not related to corrosion.

Lightweight pipes: a standard Ø50 mm (2”) diameter pipe weighs less than 5 kg (11 lbs).

Short manual cutting time.

Fast deburring of the pipe. Pipes can be simply pushed into the fitting.

The fittings can be tightened by hand and secured with a spanner.

Modifying the network is easy: the fittings and pipes can be simply disassembled and re-used.

Standard painted blue (compressed air) or green (inert gases) for easy network identification.

galvanized pipeS

Rough surface.

Friction factor is almost double of an aluminium pipe.

High initial pressure drop.(E.g. In a system with an air demand of 110 l/s, designed as a 400 m long ring of Ø50 mm (2”) pipes with P = 7 bar, the pressure drop (∆P) equals 0.37 bar.)

Corrosion protection depends on galvanization quality.

When cutting the pipe, the galvanization is removed. The connection poses a high risk of corrosion at low level points where water can stagnate, resulting in a high risk of leakage.

Heavy pipes: a standard Ø50 mm (2”) pipe weighs more than 25 kg (55 lbs).

Very long manual cutting time, electrical cutter may generate some metallic dust.

Threading the pipe requires a certain level of experience to avoid future leakage.

The galvanized fittings need to be tightened using a spanner. The risk of leakage depends on the quality of the thread.

Modifying the network is often difficult: after disassembly, the pipes have to be cut, changed, threaded and re-assembled.

Pipes need to be painted in the appropriate color, adding to the total cost.

AIRnet vs. traditional galvanized pipes

Seal ring

Leak seal of the assembly (NBR material).

clincH ring

Creates grip on the aluminium pipe and avoids rotation (stainless steel).

long grip diStance

Increases the robustness and alignment of the assembly, with a very high resistance to vibration.

Specific nut deSign

Notches enable you to tightly secure the AIRnet spanner, without damaging the nut itself.

Specific body deSign

Very large inner body diameter eliminates the flow resistance and pressure drop. Flow guide reduces the pressure drop.

partS identity

Part number and diameter are embossed.

1

2

3

4

5

6

7

7

6

5

STEP STEP STEP

uniQue aSSembly SyStem

Push the pipe into the fitting Tighten the fitting by hand Secure the connection with a spanner (only necessary for >Ø40 mm (>1½”) fittings).

12

3

4

�

�

Product catalog and product identification

All fittings are available in BSP and NPT threaded standards.

To inform you on all items needed to install a complete

compressed air piping system, the AIRnet product catalog

is divided into 6 sections. Each section can be easily recognized

by its dedicated icon.

2810 A B C D E

Ø COde Ø (mm / inch)

0 12.5 / ½”

1 20 / ¾”

2 25 / 1”

4 40 / 1½”

5 50 / 2”

6 63 / 2½”

7 80 / 3”

FITTING COde FITTING PAGe NUMBeR

00 Air pipe 6 m (20 ft) 10

63 Air pipe 3 m (10 ft) 10

61 N2 pipe 6 m (20 ft) 11

01 S-bend 16

02 Equal socket 13

03 90° elbow 13

04 45° elbow 13

05 Equal tee 13

06 End cap 23

07 Reducing tee 14

08 / 09 Threaded reducing tee 19

10 Quick drop 17

11 / 12 Threaded quick drop 18

13 / 14 Adaptor union 21

15 / 16 Nipple socket male polymer 20

17 / 18 Nipple socket male alu 21

19 / 20 Nipple socket female alu 20

21 Reducing socket 14

22 / 27 Pipe clip & spacer 11

23 / 24 Wall mounted bracket 22

25 / 26 Threaded wall mounted bracket 22

51 Valve 14

52 / 53 Threaded valve 23

30-39 / 50 Brackets 32-33

28 / 29 / 40-45 Tools 34-37

60 Inner parts 23

65 / 66 O-rings 23

PRODUCT CATALOGPRODUCT CATALOG

�

product numbering

A: AIRnet range family indexB: Inlet pipe diameter (OD)C: Thread OD or reduced AIRnet fitting diameterD: Fitting codeE: Lot size

Example:

2810 4221 032810: AIRnet4: Pipe diameter Ø40 mm (1½”)2: Outlet AIRnet fitting diameter Ø25 mm (1”)21: Reducing socket03: Lot size: pack of 3 pieces (The lot size indicates the minimum quantity

available for ordering.)• Selecting the appropriate pipes

• Design of main ring or distribution line• Point of use delivery: drop legs

• Connection equipment • Air distribution to the point of use• Airline accessories

• Point of use quality air equipment • Hanging solutions

• Assembly tools

10

Pipe clip ��10 ��

Aluminium pipe for air (6 m / 20 ft) ��10 00

Aluminium pipe for air (3 m / 10 ft) ��10 ��

Aluminium pipe for inert gases (6 m / 20 ft) ��10 �1

Clip spacer ��10 ��

To ensure a leakage-free and safe installation, only Atlas Copco’s aluminium pipes have been calibrated, tested and approved for the assembly of AIRnet fittings.

Selecting the appropriate pipes

aluminium pipeS

PART NUMBeR OUTsIde Ø (mm / inch)

INsIde Ø (mm / inch)

LeNGTH (m / ft)

WeIGHT (kg / lbs) LOT sIZe

2810 1000 00 20 / ¾” 17.4 / 0.69” 6 / 20 1.2 / 2.6 10

2810 2000 00 25 / 1” 22.2 / 0.87” 6 / 20 1.9 / 4.2 10

2810 4000 00 40 / 1½” 36.4 / 1.43” 6 / 20 3.5 / 7.7 05

2810 5000 00 50 / 2” 46.0 / 1.81” 6 / 20 4.6 / 10.1 04

2810 6000 00 63 / 2½” 59.0 / 2.32” 6 / 20 6.2 / 13.7 03

2810 7000 00 80 / 3” 76.0 / 2.99” 6 / 20 9.5 / 20.9 02

Calibrated pipe / Color RAL 5012 for air pipes / Color RAL 6018 for Nitrogen pipes

Qualicoat label / Fire resistant

Operating limits: Maximum pressure: 13 bar (188 psi)

Vacuum level = 0.13 bar (1.88 psi)

Temperature limits: -20°C (-4°F) to +70°C (158°F) ambient temperature or fluid temperature

In most industrial standards, compressed air networks can be

identified by their blue color. To optimize your installation

costs, their standard length is � m (�0 ft), which also

is the standard industrial length.

� m (10 ft) pipes are especially suitable for a short network

extension or for an installation requiring a short length

of a certain diameter. The 3 meter packs are available in

smaller quantities.



LeNGTH (m / ft)


2810 1063 00 20 / ¾” 17.4 / 0.69” 3 / 10 0.6 / 1.3 06

2810 2063 00 25 / 1” 22.2 / 0.87” 3 / 10 0.9 / 2.0 06

2810 4063 00 40 / 1½” 36.4 / 1.43” 3 / 10 1.7 / 3.7 04

2810 5063 00 50 / 2” 46.0 / 1.81” 3 / 10 2.3 / 5.1 04

2810 6063 00 63 / 2½” 59.0 / 2.32” 3 / 10 3.1 / 6.8 02

2810 7063 00 80 / 3” 76.0 / 2.99” 3 / 10 4.7 / 10.4 02

PART NUMBER 2810 1000 00 - DN 20 - PN 13 BAR

pipe clip & clip Spacer

In most industrial standards, networks for inert gases, such as

nitrogen, can be identified by their green color. The green AIRnet

pipes can be used to assemble a network after GN compressors.



LeNGTH (m / ft)


2810 1061 00 20 / ¾” 17.4 / 0.69” 6 / 20 1.2 / 2.6 07

2810 2061 00 25 / 1” 22.2 / 0.87” 6 / 20 1.9 / 4.2 07

A minimum of two pipe clips is required to secure a pipe length.

Atlas Copco’s pipe clips are designed to secure the pipes, which

slide into the clip to compensate for any possible movement.

The pipe clip’s design also facilitates dismantling the system,

when needed. Only AIRnet pipe clips should be used to secure

AIRnet pipes.

PART NUMBeR Ø(mm / inch) C

dIMeNsIONs (mm / inch)LOT sIZe

L W H

2810 1022 00 20 / ¾” M8 56 / 2.2” 30 / 1.2” 31 / 1.2” 10

2810 2022 00 25 / 1” M8 60 / 2.4” 30 / 1.2” 38 / 1.5” 10

2810 4022 00 40 / 1½” M8 101 / 4” 40 / 1.6” 60 / 2.4” 10

2810 5022 00 50 / 2” M8 108 / 4.3” 40 / 1.6” 75 / 2.8” 10

2810 6022 00 63 / 2½” M8 118 / 4.6” 40 / 1.6” 94 / 3.7 10

2810 7022 00 80 / 3” M8 162 / 6.4” 50 / 2” 118 / 4.6” 10

The clip spacer compensates for the gap which is created

when connecting pipes of a different diameter, and makes sure

the network remains perfectly aligned.

PART NUMBeR

Ø(mm / inch)


L W H

2810 0027 0020 / ¾”

30 / 1.2” 49 / 1.9” 30 / 1.2” 1025 / 1”

2810 0127 0040 / 1½”

30 / 1.2” 94 / 3.7” 40 / 1.6” 1050 / 2”

63 / 2½”

øD6 m / 20 ft

MIN150 mm / 6”

D max = 3 meter


11

1�

Design of the main ring and distribution lines

The main ring is often the main skeleton of a network. This loop

is located close to the main point of use, with drop legs connecting

the main ring to your point of use, ensuring a minimal pressure

drop. Using a main ring, the pressure drop is twice as low as

when using a straight distribution line of the same length.

In general, the main ring’s diameter is based on the capacity of all

compressors connected to the network, and should take possible

future extensions into account.

A distribution line is usually preferred to connect the main ring

to a single point of use which is isolated in a remote location.

The diameter of the distribution line should be based on the air

demand at this specific point of use.

cross ring lines are distribution lines which connect the opposite

sections of the main ring to guarantee a minimal pressure drop

in other locations than the main point of use.

eQual diameterS

Equal socket ��10 0�

PART NUMBeR

Ø(mm / inch)


L W H

2810 1002 00 20 / ¾” 102 / 4” 36 / 1.4” 36 / 1.4” 10

2810 2002 00 25 / 1” 125 / 4.9” 45 / 1.8” 45 / 1.8” 10

2810 4002 00 40 / 1½” 199 / 7.8” 72 / 2.8” 72 / 2.8” 05

2810 5002 00 50 / 2” 227 / 8.9” 89 / 3.5” 89 / 3.5” 05

2810 6002 00 63 / 2½” 186 / 7.3” 89 / 3.5” 92 / 3.6” 02

2810 7002 00 80 / 3” 233 / 9.2” 113 / 4.4” 116 / 4.6” 01

90° elbow ��10 0�

PART NUMBeR

Ø(mm / inch)


L W H

2810 1003 00 20 / ¾” 82 / 3.2” 82 / 3.2” 36 / 1.4” 10

2810 2003 00 25 / 1” 100 / 3.9” 100 / 3.9” 45 / 1.8” 10

2810 4003 00 40 / 1½” 160 / 6.3” 160 / 6.3” 72 / 2.8” 05

2810 5003 00 50 / 2” 188 / 7.4” 188 / 7.4” 89 / 3.5” 05

2810 6003 00 63 / 2½” 168 / 6.6” 96 / 3.8” 168 / 6.6” 02

2810 7003 00 80 / 3” 213.5 / 8.4” 113 / 4.4” 213.5 / 8.4” 01

Equal tee ��10 0�

PART NUMBeR

Ø(mm / inch)


L W H

2810 1005 00 20 / ¾” 127 / 5” 82 / 3.2” 36 / 1.4” 08

2810 2005 00 25 / 1” 155 / 6.1” 100 / 3.9” 45 / 1.8” 06

2810 4005 00 40 / 1½” 249 / 9.8” 160 / 6.3” 72 / 2.8” 04

2810 5005 00 50 / 2” 286 / 11.3” 188 / 7.4” 89 / 3.5” 02

2810 6005 00 63 / 2½” 247 / 9.7” 138 / 5.4” 92 / 3.6” 02

2810 7005 00 80 / 3” 314 / 12.4” 213.5 / 8.4” 113 / 4.4” 01

45° elbow ��10 0�

PART NUMBeR Ø(mm / inch)


L W H

2810 1004 00 20 / ¾” 106 / 4.2” 67 / 2.6” 36 / 1.4” 10

2810 2004 00 25 / 1” 128 / 5.0” 83 / 3.3” 45 / 1.8” 08

2810 4004 00 40 / 1½” 205 / 8.1” 65 / 2.6” 72 / 2.8” 05

2810 5004 00 50 / 2” 238 / 9.4” 154 / 6.1” 89 / 3.5” 02


1�

1�

ball valveS

AIRnet is compatible with standard industrial ball valves,

using nipple sockets to connect the valves to the system.

Please refer to the section ‘Connection equipment’ on page 20 for

more information on the nipple socket range.

Ball valve (BSP thread)



L W H

1619 6153 04 12.5 / ½” 127 / 5.0” 33 / 1.3” 71 / 2.8” 01

1619 6153 05 20 / ¾” 129 / 5.1” 40 / 1.6” 78 / 3.1” 01

1619 6153 06 25 / 1” 192 / 7.6” 50 / 2.0” 102 / 4.0” 01

1619 6153 07 32 / 1¼” 200 / 7.9” 50 / 2.0” 102 / 4.0” 01

1619 6153 08 40 / 1½” 204 / 8.0” 50 / 2.0” 102 / 4.0” 01

1619 6153 09 50 / 2” 275 / 10.8” 87 / 3.4” 173 / 6.8” 01

0852 0010 08 80 / 3” 201 / 7.9” 140 / 5.5” 205 / 8.1” 01

AIRnet valve* ��10 �1



L W H

2810 1051 00 20 / ¾” 140 / 5.5” 70 / 2.8” 100 / 4.0” 04

2810 2051 00 25 / 1” 165 / 6.5” 75 / 3.0” 100 / 4.0” 04

2810 4051 00 40 / 1½” 260 / 10.2” 105 / 4.1” 140 / 5.5” 02

2810 5051 00 50 / 2” 285 / 11.2” 125 / 5.0” 150 / 5.9” 02

2810 6051 00 63 / 2½” 220 / 8.7” 185 / 7.3” 310 / 12.2” 02

2810 7051 00 80 / 3” 265 / 10.4” 200 / 7.9” 330 / 13.0” 01

reducing diameterS

Reducing socket ��10 �1


RedUCed Ø (mm / inch)


L W H

2810 2121 00 25 / 1” 20 / ¾” 115 / 4.5” 45 / 1.8” 45 / 1.8” 05

2810 4221 00 40 / 1½” 25 / 1” 165 / 6.5” 72 / 2.8” 72 / 2.8” 05

2810 5421 00 50 / 2” 40 / 1½” 215 / 8.5” 89 / 3.5” 89 / 3.5” 05

Reducing tee ��10 0�


RedUCed Ø (mm / inch)


L W H

2810 2107 00 25 / 1” 20 / ¾” 155 / 6.1” 96 / 3.8” 45 / 1.8” 06

2810 4207 00 40 / 1½” 25 / 1” 249 / 9.8” 144 / 5.7” 72 / 2.8” 04

2810 5407 00 50 / 2” 40 / 1½” 286 / 11.3” 179 / 7” 89 / 3.5” 02

valveS are uSed for variouS purpoSeS:

• To isolate a main ring, a distribution line or a drop leg. This facilitates possible future modifications of the system.

• To bypass air treatment equipment in order to perform service without stopping the air production.


1�

* Available as of Q3 2007.

1�

double S-bend

PART NUMBeR PART NUMBeR LeNGTH (cm / inch) LOT sIZe

drop leg Ø 20 mm (¾”) drop leg Ø 25 mm (1”)

2810 1001 00 2810 2001 00 50 / 19.7” 05

Double S-bend ��10 01

The double S-bend is a 50 cm (19.7”) long, rigid, pre-curved

section of aluminium pipe, often used to fix drop legs closer

to the wall when the main ring is installed further away

from the wall.

Quick drop

Quick drops are specifically designed to connect a distribution

line or a main ring to a drop leg from the middle of the pipe.

This unique fitting design makes it possible to create a new drop

leg extension in minimum time. As the connection is made from

the side section, the risk of condensate pollutant is eliminated.

drilling HolePositioned at an exact 180° angle from the connecting hole, the drilling hole facilitates the preparation of the pipe.

clamp fixture Loosen and tighten to adjust your quick drop around the pipe.

markingSIndicate the optimum position of the pipe when drilling in order to match the final position.

o-ringEnsures a leakage-free assembly.

connected ØRanging from Ø25 mm (1”) to Ø80 mm (3”).

outlet ØAvailable in two diameters: Ø20 mm (¾”) and Ø25 mm (1”).

braSS outlet ØRobust; resistant to several assemblies (for threaded quick drops only).

1

2

3

4

5

6

7

Quick drops are usually standardized to a single diameter all over the plant. The selected diameter should be based on the air demand at the point of use with the highest consumption.

The quick drop range is available in two outlet diameters,

Ø20 mm (¾”) and Ø25 mm (1”), matching standard drop leg sizes.

A quick drop can be assembled in less than 5 minutes and does

not require any specific tools.

Quick drop ��10 10

Point of use delivery: drop legs

Drop legs are connected to the main ring, and supply air

to the exact point of use. Available in a 20 mm (¾”) or 25 mm

(1”) diameter, they are typically short: between 5 to 20 m

(16.5 to 65.6 ft).

PART NUMBeR PART NUMBeR MAIN Ø(mm / inch)


drop leg Ø 20 mm (¾”) drop leg Ø 25 mm (1”) L W H

2810 2110 00 – 25 / 1” 106 / 4.2” 59 / 2.3” 52 / 2” 05

2810 4110 00 2810 4210 00 40 / 1½” 125 / 4.9” 70 / 2.8” 52 / 2” 05

2810 5110 00 2810 5210 00 50 / 2” 150 / 5.9” 111 / 4.4” 63 / 2.5” 05

2810 6110 00 2810 6210 00 63 / 2½” 148 / 5.8” 110 / 4.3” 62 / 2.5” 02

2810 7110 00 2810 7210 00 80 / 3” 214 / 8.4” 165 / 6.5” 63 / 2.5” 01

1

2

4

5

6

7

3


1�

1�

A threaded reducing tee is often used to connect a rubber hose to the system.



drop leg thread outlet Ø12.5 mm (½”) drop leg thread outlet Ø20 mm (¾”) L W H

2810 2012 00 25 / 1” 90 / 3.5” 69 / 2.7” 52 / 2” 05

2810 4012 00 2810 4112 00 40 / 1½” 102 / 4” 94 / 3.7” 52 / 2” 05

2810 5012 00 2810 5112 00 50 / 2” 127 / 5” 111 / 4.4” 62 / 2.4” 05

2810 6012 00 2810 6112 00 63 / 2½” 128 / 5.0” 110 / 4.3” 62 / 2.4” 02

2810 7012 00 2810 7112 00 80 / 3” 195 / 7.7” 165 / 6.5 “ 63 / 2.5” 01

Threaded quick drop (NPT thread) ��10 1�

tHreaded reducing tee

Also a threaded reducing tee can be used to divert a distribution

line or a main ring from the middle of the pipe in order

to bypass an obstacle or avoid a difficult geometry.

Threaded reducing tee (BSP thread) ��10 0�


RedUCed THReAd OUTLeT Ø

(mm / inch)


L W H

2810 1008 00 20 / ¾” 12.5 / ½” 127 / 5” 85 / 3.3” 85 / 3.3” 08

2810 2008 00 25 / 1” 12.5 / ½” 155 / 6.1” 96.9 / 3.8” 97 / 3.8” 06

2810 6508 00 63 / 2½” 50 / 2” 247 / 9.7” 116 / 4.6” 92 / 3.6” 02

2810 7608 00 80 / 3” 63 / 2½” 314 / 12.4” 153.5 / 6.0” 113 / 4.4” 01

2810 7708 00 80 / 3” 80 / 3” 314 / 12.4” 139.5 / 5.5” 113 / 4.4” 01

Threaded reducing tee (NPT thread) ��10 0�


RedUCed THReAd OUTLeT Ø

(mm / inch)


L W H

2810 1009 00 20 / ¾” 12.5 / ½” 127 / 5” 85 / 3.3” 85 / 3.3” 08

2810 2009 00 25 / 1” 12.5 / ½” 155 / 6.1” 96.9 / 3.8” 97 / 3.8” 06

2810 6509 00 63 / 2½” 50 / 2” 247 / 9.7” 116 / 4.6” 92 / 3.6” 02

2810 7609 00 80 / 3” 63 / 2½” 314 / 12.4” 153.5 / 6.0” 113 / 4.4” 01

2810 7709 00 80 / 3” 80 / 3” 314 / 12.4” 139.5 / 5.5” 113 / 4.4” 01

tHreaded Quick drop

Threaded quick drops are designed to divert a distribution line

or a main ring from the middle of the pipe. They can be

connected to Ø12.5 mm (½”) or Ø20 mm (¾”) male inlets

and have multiple purposes:

Used as drop legsIn combination with a rubber hose, the threaded quick drop outlets can be used to create drop legs.

connect point of use equipmentA threaded quick drop almost instantly provides an additional point of use from the existing pipe, and can be used to hook up a spray air gun or air gun.

connect instrumentation devicesConveniently add pressure sensors or a pressure gauge to the network.



drop leg thread outlet Ø12.5 mm (½”) drop leg thread outlet Ø20 mm (¾”) L W H

2810 2011 00 25 / 1” 90 / 3.5” 69 / 2.7” 52 / 2” 05

2810 4011 00 2810 4111 00 40 / 1½” 102 / 4” 94 / 3.7” 52 / 2” 05

2810 5011 00 2810 5111 00 50 / 2” 127 / 5” 111 / 4.4” 62 / 2.4” 05

2810 6011 00 2810 6111 00 63 / 2½” 128 / 5.0” 110 / 4.3” 63.5 / 2.5” 02

2810 7011 00 2810 7111 00 80 / 3” 195 / 7.7” 165 / 6.5 “ 63 / 2.5” 01

Threaded quick drop (BSP thread) ��10 11


1�

�0

Connection equipment

nipple Socket

Nipple sockets are used to connect any sort of equipment to or from the inlet or outlet thread. Nipple sockets are key fittings which guarantee compatibility with any existing network or piece of equipment.

A large range of nipple sockets is available to ease the connection to any existing thread. For each diameter, the thread outlet is available in 2 sizes:• to connect to the same diameter,• to connect to a smaller diameter (one size smaller).

This limits the use of additional galvanized bushes and nipples to make both systems compatible.

The range of nipple sockets is available in a polymer or aluminium body. For larger diameters, it is recommended to use the aluminium body thread.

Polymer nipple socket male (BSP thread) ��10 1�

PART NUMBeR AIRnet Ø(mm / inch)

MALe OUTLeT Ø (mm / inch)


L W H

2810 1015 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 10

2810 1115 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 10

2810 2215 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 10

2810 4415 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 05

2810 5515 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 05

Polymer nipple socket male (NPT thread) ��10 1�




L W H

2810 1016 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 10

2810 1116 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 10

2810 2216 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 10

2810 4416 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 05

2810 5516 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 05

Aluminium nipple socket male (BSP thread) ��10 1�




L W H

2810 1017 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 10

2810 1117 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 10

2810 2117 00 25 / 1” 20 / ¾” 82 / 3.2” 45 / 1.8” 45 / 1.8” 10

2810 2217 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 10

2810 4317 00 40 / 1½” 32 / 1¼” 124 / 4.9” 72 / 2.8” 72 / 2.8” 02

2810 4417 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 02

2810 5417 00 50 / 2” 40 / 1½” 140 / 5.5” 89 / 3.5” 89 / 3.5” 02

2810 5517 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 02

2810 6517 00 63 / 2½” 50 / 2” 137 / 5.4” 92 / 3.6” 92 / 3.6” 02

2810 6617 00 63 / 2½” 63 / 2½” 141 / 5.6” 92 / 3.6” 92 / 3.6” 02

2810 7617 00 80 / 3” 63 / 2½” 148 / 5.8” 113 / 4.4” 113 / 4.4” 01

2810 7717 00 80 / 3” 80 / 3” 151 / 5.9” 113 / 4.4” 113 / 4.4” 01

Aluminium nipple socket male (NPT thread) ��10 1�




L W H

2810 1018 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 10

2810 1118 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 10

2810 2118 00 25 / 1” 20 / ¾” 82 / 3.2” 45 / 1.8” 45 / 1.8” 10

2810 2218 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 10

2810 4318 00 40 / 1½” 32 / 1¼” 124 / 4.9” 72 / 2.8” 72 / 2.8” 02

2810 4418 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 02

2810 5418 00 50 / 2” 40 / 1½” 140 / 5.5” 89 / 3.5” 89 / 3.5” 02

2810 5518 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 02

2810 6518 00 63 / 2½” 50 / 2” 137 / 5.4” 92 / 3.6” 92 / 3.6” 02

2810 6618 00 63 / 2½” 63 / 2½” 141 / 5.6” 92 / 3.6” 92 / 3.6” 02

2810 7618 00 80 / 3” 63 / 2½” 148 / 5.8” 113 / 4.4” 113 / 4.4” 01

2810 7718 00 80 / 3” 80 / 3” 151 / 5.9” 113 / 4.4” 113 / 4.4” 01

Aluminium nipple socket female (BSP thread) ��10 1�


FeMALe OUTLeT Ø (mm / inch)


L W H

2810 1119 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 10

2810 2219 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 10

2810 4419 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 02

2810 5519 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 02

2810 6619 00 63 / 2½” 63 / 2½” 122 / 4.8” 95 / 3.7” 95 / 3.7” 02

Aluminium nipple socket female (NPT thread) ��10 �0




L W H

2810 1120 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 10

2810 2220 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 10

2810 4420 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 02

2810 5520 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 02

2810 6620 00 63 / 2½” 63 / 2½” 122 / 4.8” 95 / 3.7” 95 / 3.7” 02

adaptor union

In most geometries, AIRnet pipes provide enough flexibility to easily disconnect them from the fittings. In some exceptions, however, the pipe might not provide enough flexibility for easy dismantling.

The adaptor union is a handy alternative to disconnect a pipe from the network without the need to bend the pipe.

Adaptor union female (BSP thread) ��10 1�




L W H

2810 2213 00 25 / 1” 25 / 1” 106 / 4.2” 45 / 1.8” 45 / 1.8” 04

2810 4413 00 40 / 1½” 40 / 1½” 163 / 6.4” 72 / 2.8” 72 / 2.8” 02

2810 5513 00 50 / 2” 50 / 2” 188 / 7.4” 89 / 3.5” 89 / 3.5” 02

2810 6613 00 63 / 2½” 63 / 2½” 199 / 7.8” 110 / 4.3” 110 / 4.3” 02

2810 7713 00 80 / 3” 80 / 3” 251 / 9.9” 130 / 5.1” 130 / 5.1” 01

Adaptor union female (NPT thread) ��10 1�




L W H

2810 2214 00 25 / 1” 25 / 1” 106 / 4.2” 45 / 1.8” 45 / 1.8” 04

2810 4414 00 40 / 1½” 40 / 1½” 163 / 6.4” 72 / 2.8” 72 / 2.8” 02

2810 5514 00 50 / 2” 50 / 2” 188 / 7.4” 89 / 3.5” 89 / 3.5” 02

2810 6614 00 63 / 2½” 63 / 2½” 199 / 7.8” 110 / 4.3” 110 / 4.3” 02

2810 7714 00 80 / 3” 80 / 3” 251 / 9.9” 130 / 5.1” 130 / 5.1” 01


�1

��

Air distribution to the point of use

Wall mounted nipples are specifically designed to end your distribution line with 2 threaded outlets. Available in female outlets of Ø12.5 mm (½”) or Ø20 mm (¾”), they can be connected to any device.

While also nipple sockets can be used to end your network, this usually requires more appropriate point of use connectors of a smaller diameter.

outlet orientationNot horizontal, but pointed towards the floor for security reasons in case a coupler is dislocated under pressure.

connected ØAvailable in Ø20 mm (¾”) or Ø25 mm (1”) to match the drop leg diameter.

braSS outletS Ø Robust; resistant to several assemblies.

outletS ØAvailable in two diameters: Ø12.5 mm (½”) or Ø20 mm (¾”).

drain valveThe lowest point requires a frequent, simple check for condensate contamination.

Quick aSSembly4 screws against a wall.

1

2

3

4

5

6

Wall mounted bracket (BSP thread) ��10 ��


FEMALe OUTLeT Ø (mm / inch)


L W H

2810 1023 00 20 / ¾” 12.5 / ½” 100 / 3.9” 68 / 2.7” 110 / 4.3” 02

2810 2023 00 25 / 1” 20 / ½” 100 / 3.9” 68 / 2.7” 114 / 4.5” 02

Wall mounted bracket (NPT thread) ��10 ��




L W H2810 1024 00 20 / ¾” 12.5 / ½” 100 / 3.9” 68 / 2.7” 110 / 4.3” 022810 2024 00 25 / 1” 20 / ½” 100 / 3.9” 68 / 2.7” 114 / 4.5” 02

Threaded wall mounted nipple (BSP thread) ��10 ��




L W H

2810 0025 00 12.5 / ½” 12.5 / ½” 100 / 3.9” 68 / 2.7” 111 / 4.4” 02

2810 1025 00 20 / ¾” 20 / ½” 100 / 3.9” 68 / 2.7” 115 / 4.5” 02

Threaded wall mounted nipple (NPT thread) ��10 ��




L W H2810 0026 00 12.5 / ½” 12.5 / ½” 100 / 3.9” 68 / 2.7” 111 / 4.4” 022810 1026 00 20 / ¾” 20 / ½” 100 / 3.9” 68 / 2.7” 115 / 4.5” 02

wall mounted nipple

end cap

End caps are often used to temporarily end a network section in anticipation of a future extension.

End cap ��10 0�



L W H2810 1006 00 20 / ¾” 59 / 2.3” 36 / 1.4” 36 / 1.4” 102810 2006 00 25 / 1” 72 / 2.8” 45 / 1.8” 45 / 1.8” 102810 4006 00 40 / 1½” 109 / 4.3” 72 / 2.8” 72 / 2.8” 052810 5006 00 50 / 2” 129 / 5.1” 89 / 3.5” 89 / 3.5” 022810 6006 00 63 / 2½” 149 / 5.9” 92 / 3.6” 92 / 3.6” 022810 7006 00 80 / 3” 155 / 6.1” 113 / 4.4” 113 / 4.4” 01

tHreaded airnet ball valve

A network can also be ended by means of a threaded valve. AIRnet is compatible with standard industrial ball

valves, using a nipple socket to connect the valve to the AIRnet installation.

To maintain equipment, it is advised to isolate the equipment from the compressed air system.

Threaded AIRnet valve* (BSP thread) ��10 ��



L W H2810 1152 00 20 / ¾” 120 / 4.7” 70 / 2.8” 100 / 3.9” 042810 2252 00 25 / 1” 127 / 5.0” 75 / 3.0” 100 / 3.9” 042810 4452 00 40 / 1½” 200 / 7.9” 105 / 4.1” 140 / 5.5” 042810 5552 00 50 / 2” 209 / 8.2” 125 / 4.9” 150 / 5.9” 022810 6652 00 63 / 2½” 170 / 7.0” 185 / 7.3” 310 / 12.2” 022810 7752 00 80 / 3” 200 / 8.2” 200 / 8.2” 330 / 13.0” 01

Threaded AIRnet valve* (NPT thread) ��10 ��



L W H2810 1153 00 20 / ¾” 120 / 4.7” 70 / 2.8” 100 / 3.9” 042810 2253 00 25 / 1” 127 / 5.0” 75 / 3.0” 100 / 3.9” 042810 4453 00 40 / 1½” 200 / 7.9” 105 / 4.1” 140 / 5.5” 042810 5553 00 50 / 2” 209 / 8.2” 125 / 4.9” 150 / 5.9” 022810 6653 00 63 / 2½” 170 / 7.0” 185 / 7.3” 310 / 12.2” 022810 7753 00 80 / 3” 200 / 8.2” 200 / 8.2” 330 / 13.0” 01

Spare partS

Inner Parts ��10 �0

PART NUMBeR Ø(mm / inch) LOT sIZe

2810 1060 00 20 / ¾” 052810 2060 00 25 / 1” 052810 4060 00 40 / 1½” 052810 5060 00 50 / 2” 052810 6060 00 63 / 2½” 052810 7060 00 80 / 3” 05

PART NUMBeR Ø(mm / inch) LOT sIZe

2810 1065 00 20 / ¾” 102810 2065 00 25 / 1” 102810 4065 00 40 / 1½” 102810 5065 00 50 / 2” 102810 6065 00 63 / 2½” 102810 7065 00 80 / 3” 102810 1066 00 Quick drop 20 / ¾” 102810 2066 00 Quick drop 25 / 1” 10

O-ring ��10 ��


��



��

Flexible hoses are high quality hoses for compressed air, which comply with industrial standards. Their PN16 complies with the operating limits of AIRnet equipment. AIRnet hose outlets are

fully compatible with AIRnet fittings. Hoses can be used for many purposes: to bypass obstacles, to absorb vibration, or to create an expansion loop.

Airline accessories

flexible HoSeS

PART NUMBeR LeNGTH (m / ft)

Ø(mm / inch)

CONNeCTION TyPe LOT sIZe

2810 1055 00 0.7 / 2.3” 20 / ¾” Straight 01

2810 1155 00 1.5 / 4.9” 20 / ¾” Straight 01

2810 2055 00 0.7 / 2.3” 25 / 1” Straight 01

2810 2155 00 1.5 / 4.9” 25 / 1” Straight 01

2810 4055 00 1 / 3.3” 40 / 1½” 90° elbow 01

2810 4155 00 1.5 / 4.9” 40 / 1½” Straight 01

2810 5055 00 1 / 3.3” 50 / 2” 90° elbow 01

2810 5155 00 1.5 / 4.9” 50 / 2” Straight 01

2810 6055 00 1 / 3.3” 63 / 2½” 90° elbow 01

2810 6155 00 1.5 / 4.9” 63 / 2½” Straight 01

2810 7055 00 1 / 3.3” 80 / 3” 90° elbow 01

2810 7155 00 1.5 / 4.9” 80 / 3” Straight 01

AIRnet hose ��10 ��

The BSP connectors are made of brass, and are mostly used to make the wall mounted bracket and quick drop threaded outlets (also made of brass) compatible with various types of equipment. As the anodization of aluminium fitting prevents

any risk of corrosion, also aluminium nipple sockets can be used to make the connection. It is highly recommended to use appropriate sealing material to ensure that the system remains leakage-free.

connectionS

double connection & reducing nipple & buSHing

Double connection & reducing nipple & bushing (BSP thread only)

PART NUMBeR TyPe INLeT Ø (inch)

OUTLeT Ø (inch) LOT sIZe

0605 8350 82

Reducing nipple

” m ½” f 01

0605 8350 83 ¼” m ½” f 01

0605 8350 84 ½” m ¾” f 01

0605 8350 85 ¾” m 1” f 01

0605 8300 89

Bushing

½” m ¼” f 01

0605 8350 86 ½” m ” f 01

0605 8350 87 ¾” m ½” f 01

0605 8350 88 ¾” m ” f 01

0605 8350 89 1” m ¾” f 01

0603 4100 19Double connection

” m ½” m 01

0603 4100 50 ½” m ¾” m 01

0603 4100 52 ¾” m 1” m 01

¾8

¾8

We have selected the most popular airline accessories (BSP only) from the Atlas Copco Tool Catalog. The below sequence provides examples to typical assembly parts to fulfill the major application requirements. Please note the distinction we make with regard

to the type of application of your plant, being heavy or low duty. Feel free to select only certain items from the sequence, as items are individually available and delivered separately.

airline acceSSorieS

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for heavy duty application (Max. 30 l/s)

PART NUMBeR

FRL AsseMBLy FOR HeAvy dUTy APPLICATION (Max. 30 l/s)

INLeT Ø (inch)


0605 8350 84* Reducing nipple Ø20 mm (¾”) f to Ø12.5 mm (½”) m BSP ¾” f ½” m 01

9093 0015 01 Complete FRL air Prep unit – FRD 15C-BES – Ø12.5 mm (½”) BSP ½” f ½” f 01

0653 0500 01 Gasket for above Ø12.5 mm (½”) ½” ½” 01

8202 1120 97 ErgoQIC 10 quick coupling for connection of ready made hose ½” m ½” 01

8202 1180 22 Ready made 5 m (16.4 ft) long, Ø12.5 mm (½”) hose for heavy duty application ½” ½” m 01


The below sequence is connected to a Ø12.5 mm (½”) or Ø20 mm (¾”) male nipple socket outlet.

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for low duty application (Max. 22 l/s)

PART NUMBeR

FRL AsseMBLy FOR LOW dUTy APPLICATION (Max. 22 l/s)

INLeT Ø (inch)


0605 8350 84* Reducing nipple Ø20 mm (¾”) f to Ø12.5 mm (½”) m BSP ¾” f ½” m 01

9093 0015 01 Complete FRL air Prep unit – FRD 15C-BES – Ø12.5 mm (½”) BSP ½” f ½” f 01


8202 1120 97 ErgoQIC 10 quick coupling for connection of ready made hose ½” m ½” 01

8202 1180 79 Ready made 5 m (16.4 ft) long, Ø12.5 mm (½”) hose for low duty application ½” ” m 01

0657 5785 00 Gasket for above Ø9 mm ( ”) ” ” 01

The below sequence is connected to a Ø12.5 mm (½”) or Ø20 mm (¾”) male nipple socket outlet.

¾8

FRL description & characteristics

¾8

Ø48

189

BSP

½”

BSP

½”

~ 2

53

4 6.3 80.6

0.4

0.2

0.020 40 60 80 100

0.6

0.44 6.3 8

0.2

0.0

integrated filter – regulator – lubricator.Temperature range (at 10 bar): 0°C to +50°CMax. working pressure (up to +25°C): 16 bar inletOutlet connection thread: ½” BSPTotal FRL weight: 1.85 kg

filter - water separationSemi-automatic drainageSeparation of particles larger than about 1� µm as standard.Flow capacity at 6.3 bar inlet pressure and with a pressure drop of 0.2 bar: 38 l/sMaximum condensate in the bowl: 6 cl

pressure control regulator, recommended for air tool use, with integrated pressure gauge.Flow capacity at 8 bar inlet pressure and with a 6.3 bar outlet pressure: 32 l/sInlet pressure (min. / max.): 0 / 16 barOutlet pressure (min. / max.): 0.5 / 8 barLowest differential pressure: 0.2 bar

oil fog lubricator with plastic bowl for tools in long time operation. constant rate of oil drop per minute. oil refilling under pressure through the filler plug. Flow capacity at 6.3 bar inlet pressure and with a pressure drop of 0.15 bar: 38 l/sMaximum oil capacity in the bowl: 12 cl

¾8 ¾8 ¾8

¾8


Protection strap against whiplash ��10 ��

PART NUMBeR TyPe LOT sIZe

2810 0055 00 For Ø12.5-32 mm (½”-1¼”) hoses 01

2810 0055 01 For Ø40-80 mm (1½”-3”) hoses 01

The strap prevents the flexible hose from lashing should it become disconnected.Conform to ISO 4414 safety standards.

��

Pressure drop (bar) Inlet pressure 4, 6.3, 8 bar

Air flow (l/s)

Pressure drop (bar) Inlet pressure 4, 6.3, 8 bar

Air flow (l/s)

* Only when connected to a male nipple socket Ø20 mm (¾”) outlet.

* Only when connected to a male nipple socket Ø20 mm (¾”) outlet.

��

From AIRnet threaded quick drop or wall mounted bracket to a pneumatic tool via a 20 m (65.6 ft) rubber hose for heavy duty application (Max. 30 l/s)

PART NUMBeR

POINT OF Use CONNeCTION WITH RUBBeR HOse FOR HeAvy dUTy APPLICATION (Max. 30 l/s)

Inlet Ø (inch)

Outlet Ø (inch) LOT sIZe

0605 8350 87* Bushing to connect Ø20 mm (¾”) male to Ø12.5 mm ( ½”) female ¾” m ½” f 01

9000 0243 00 Ø12.5 mm (½”) BSP hose connection for Ø12.5 mm (½”) hose ½” m ½” 01

0347 6104 00 Hose clamp for above ½” ½” 01

9093 0057 91

Rubber Hose / 20 m (65.6 ft) / Inside Ø 12.5 mm (½”) /Outside Ø 18.6 mm (0.7”) / Max. recommended air flow 30 l/s / Max. pressure 16 bar /

Weight 3.9 kg / Pressure drop will be 0.2 bar per 5 m length incl. two nipples.

½” ½” 01


8202 1120 10 ErgoQIC 10 quick coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1220 27 ErgoNIP 10 nipple with Ø12.5 mm (½”) BSP male threaded outlet ½” ½” m 01

OR8202 1304 20 QIC 15S safety coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1251 52 ErgoNIP 15 nipple with Ø12.5 mm (½”) BSP male threaded outlet ½” ½” m 01

The below sequence is connected to either a Ø12.5 mm (½”) or Ø20 mm (¾”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

From AIRnet threaded quick drop or wall mounted bracket to a pneumatic tool via a 20 m (65.6 ft) PVC hose for low duty application (Max. 22 l/s)

PART NUMBeR

POINT OF Use CONNeCTION WITH PvC HOse FOR LOW dUTy APPLICATION (Max. 22 l/s)

Inlet Ø (inch)

Outlet Ø (inch) LOT sIZe

0605 8350 87* Bushing to connect Ø20 mm (¾”) male to Ø12.5 mm ( ½”) female ¾” m ½” f 01

9000 0243 00 Ø12.5 mm (½”) BSP hose connection for Ø12.5 mm (½”) hose ½” m ½” 01


9093 0036 01

Rubber Hose / 20 m (65.6 ft) / Inside Ø 12.5 mm (½”) /Outside Ø 16.5 mm (0.6”) / Max. recommended air flow 22 l/s / Max. pressure 13 bar / Weight 3.0 kg / Pressure drop will be 0.2 bar per 5 m length incl.

two nipples.

½” ½” 01


8202 1120 10 ErgoQIC 10 quick coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1220 19 ErgoNIP 10 nipple with Ø9 mm ( ”) BSP male threaded outlet ” ” m 01

OR8202 1302 35 QIC 10S safety coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1202 52 ErgoNIP 10 nipple with Ø9 mm ( ”) BSP male threaded outlet ” ” m 01

The below sequence is connected to either a Ø12.5 mm (½”) or Ø20 mm (¾”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

ErgoQIC & QIC S description & characteristics

Balancer to connect the hose to lighten the use of the pneumatic tool

PART NUMBeR

PvC HOse AsseMBLy FOR LOW dUTy APPLICATION (Max. 22 l/s) LOT sIZe

8202 0703 09 RIL 5 balancer allows setting of weight at desired height / capacity 0.4 - 2.3 kg (0.9 - 5.1 lbs) / wire length 2.4 m (7.9 ft) 01

From AIRnet threaded quick drop or wall mounted bracket to a blow gun via a spiral hose (Max. 7 l/s)

PART NUMBeR

PvC HOse AsseMBLy FOR LOW dUTy APPLICATION (Max. 22 l/s)

INLeT Ø (inch)


0605 8300 89 Bushing to connect a Ø12.5 mm (½”) m to a Ø6 mm (¼”) f ½” m ¼” f 01

8202 0508 70 Short spiral hose for blow gun. Male threaded Ø6 mm (¼”) BSP ¼” m ¼” m 01

0657 5764 00 Gasket for above. Ø6 mm (¼”) BSP ¼” m ¼” m 01

OR

8202 0508 72 Long spiral hose for blow gun. Male threaded Ø6 mm (¼”) BSP ¼” m ¼” m 01

8202 1005 51 Blow GUN F06 A-S. With safety nozzle. Ø6 mm (¼”) f* ¼” f 01

The below sequence is connected to either a Ø12.5 mm (½”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

Spiral hose description & characteristics

¾8

¾8

¾8

¾8

Use a threaded quick drop to install pressure gauges at any point in your network to inform the end user on the system pressure.

preSSure gauge

Pressure gauge

PART NUMBeR MALe INLeT Ø (mm / inch) LOT sIZe

1503 2729 01* 6 / ¼” 01

PART NUMBeR INsIde Ø (mm / inch)

MAx. FLOW (l/s / cfm / m3/h)

MAx.LeNGTH (m / ft)

INLeT ANd OUTLeT Ø (mm / inch)

8202 0508 70 6.5 / 0.26” 7 / 14.8 / 25.2 <2.0 / <6.6 6 / ¼”8202 0508 72 6.5 / 0.26” 5 / 10.6 / 18.0 <4.0 / <13.1 6 /¼”

ergoQic is effective in operation, safe and easy to handle. its unique design eliminates flow resistance, resulting in an extremely low pressure drop. the ball valve swivels through ��° for quick connection / disconnection and safe operation.Flow capacity at 6 bar inlet pressure and with a pressure drop of 0.2 bar: 48 l/sMax. pressure: 16 barTemperature range: -10°C to +70°CNominal flow diameter: 9.4 mm

Qic S couplings are the perfect solution to change hoses from one air tool to another, or to make fast connections to an air outlet.Flow capacity at 6 bar inlet pressure and with a pressure drop of 0.2 bar: 20 l/sMax. pressure: 16 barTemperature range: -20°C to +80°CNominal flow diameter: 7.1 mm

¾8

¾8

0.5 m 0.1 mb

d


��

1. Slot in 2. Straighten up

3. Press together 4. Bend back

∆P (bar)

Air flow (l/s)

∆P (bar)

Air flow (l/s)

* Only when connected to a quick drop Ø20 mm (¾”) outlet.

* Only when connected to a quick drop Ø20 mm (¾”) outlet.

* Use a bushing 0605 8300 89 to connect from a Ø12.5 mm (½”) threaded quick drop outlet.

* The safety nozzle deflects the air sideways if the forward air flow is blocked, with a maximum of 2 bar in case of direct contact (compliant with US OSHA Standards).

Disconnection

Connection0.6

0.5

0.3

0.1

0.4

0.2

0.6

0.5

0.3

0.1

0.4

0.2

��

Point of use quality air equipment

To select the appropriate point of use quality air solution, you need to evaluate which of the scenarios on the next page corresponds to your current situation. Take your existing quality air installation as a starting point and take into account the quality air exigency of your point of use. Respect the order of the filters and dryers and select that equipment of which the flow rate is larger than the air demand at your point of use.The selection of the appropriate dryer depends on the voltage / frequency variant.

Removing liquid water and oil aerosol

to 0.01 mg/m3 (0.01ppm) and particles down

to 0.01 micron.

The FD/FX refrigerant dryer permanently

eliminates the water throughout your

manufacturing process, while the DD/PD filters

remove oil aerosol to 0.01 mg/m3 (0.01ppm)

and particles down to 0.01 micron.

Clean but wet air for selected applications.

Clean dry air for standard instrumental applications.

Particulate filter for dust protection, removing

particles down to 0.01 micron. Only recommended

when the upstream air treatment is effective.

Clean dry air for standard instrumental applications.

The SD membrane dryer guarantees dry

compressed air to downstream points of use,

while the DD/PD filters remove oil aerosol


to 0.01 micron. The SD design enables

an easy and very silent installation with

minimum space requirements.

Clean dry air for critical instrumental applications.

The CD desiccant dryer guarantees extreme dry

compressed air to downstream points of use,

while the DD/PD filters remove oil aerosol


to 0.01 micron.

Clean dry air for critical instrumental applications.

DD PD

DD FD/FX PD

PDp

SD

DD/PD

PD DDp

PDp

Optionally, the filters can be integrated in the FD dryer.

Pre-filters supplied with SD

QD

The QD removes odor from the air and oil

aerosol to 0.003 mg/m3 (0.003 ppm).

Clean, dry and odorless air for critical instrumental applications.

Pre-filter supplied with CD

1 micron particulate after-filter supplied with CD.

Each DD/PD filter is connected to a EWD zero loss drain to eliminate condensate without energy waste.

CD


If your existing compressed air network was designed and

installed years ago, it might be difficult to assess the air’s

quality level at the point of use. Atlas Copco offers an extensive

range of point of use quality air equipment, which is designed

for a low air flow demand and which supplies the exact air

quality required to protect your manufacturing process and

end products.

Our point of use quality air equipment provides an excellent

response to different point of use requirements. It is the perfect

solution to:

• overcome very poor downstream air treatment at the air

production point.

• prevent contamination of the air supplied to point of use

equipment due to an ageing air network.

• provide a specific air supply quality to a new manufacturing

process, which differs from your general air supply.

• serve as backup of your main air treatment line, to protect

your investment in the manufacturing process and safeguard

the high quality standard of your end product.

��

Heavily polluted network. no upStream air filtration.

Heavily polluted network. no upStream air treatment.

air after refrigerant dryer.



�0

filtration

MOdeL Part numberBsP thread

Flow (l/s / cfm)*

Ø BsP (mm / inch)

dimensions (mm / inch)

L W H

dd 9 8102 2600 00 9 / 19.1 9 / " m 268 / 10.6" 90 / 3.5" 80 / 3.1"

dd 17 8102 2600 42 17 / 36.0 12.5 / ½" m 268 / 10.6" 90 / 3.5" 80 / 3.1"

dd 32 8102 2600 83 32 / 67.8 12.5 / ½" m 323 / 12.7" 90 / 3.5" 80 / 3.1"

dd 44 8102 2608 93 44 / 93.2 20 / ¾" m 374 / 14.7" 110 / 4.3" 100 / 3.9"

DD coalescing filters for general purpose protectionRemove liquid water and oil aerosol to 0.1 mg/m3 (0.1 ppm) and particles down to 1 micron.


Flow (l/s / cfm)*

Ø BsP (mm / inch)


L W H

Pd 9 8102 2600 18 9 / 19.1 9 / " m 268 / 10.6" 90 / 3.5" 80 / 3.1"

Pd 17 8102 2600 59 17 / 36.0 12.5 / ½" m 268 / 10.6" 90 / 3.5" 80 / 3.1"

Pd 32 8102 2600 91 32 / 67.8 12.5 / ½" m 323 / 12.7" 90 / 3.5" 80 / 3.1"

Pd 44 8102 2623 03 44 / 93.2 20 / ¾" m 374 / 14.7" 110 / 4.3" 100 / 3.9"

PD high-efficiency coalescing filters Remove liquid water and oil aerosol to 0.01 mg/m3 (0.01 ppm) and particles down to 0.01 micron.


Flow (l/s / cfm)*

Ø BsP (mm / inch)


L W H

Pdp 9 8102 2639 70 9 / 19.1 9 / " m 268 / 10.6" 90 / 3.5" 80 / 3.1"

Pdp 17 8102 2639 96 17 / 36.0 12.5 / ½" m 268 / 10.6" 90 / 3.5" 80 / 3.1"

Pdp 32 8102 2640 10 32 / 67.8 12.5 / ½" m 323 / 12.7" 90 / 3.5" 80 / 3.1"

Pdp 44 8102 2640 36 44 / 93.2 20 / ¾" m 374 / 14.7" 110 / 4.3" 100 / 3.9"

PDp particulate filters for dust protectionRemove particles down to 0.01 micron.

MOdeL Part number

9 to 32 8092 2430 16

44 8092 2430 24

MOdeL Part number

9 to 32 8092 2429 68

44 8092 2429 76

MOdeL voltage Part number

9 to 44 230 V / 50-60 Hz 8055 2600 31

9 to 44 115 V / 50-60 Hz 8055 2600 49

9 to 44 24 V / 50-60 Hz 8055 2600 56

Dual filter assembly Wall-mounting bracket EWD 50 L zero loss drains


Flow (l/s / cfm)*

Ø BsP (mm / inch)


L W H

Qd 9 8102 2600 34 9 / 19.1 9 / " m 268 / 10.6" 90 / 3.5" 80 / 3.1"

Qd 17 8102 2600 75 17 / 36.0 12.5 / ½" m 268 / 10.6" 90 / 3.5" 80 / 3.1"

Qd 32 8102 2601 17 32 / 67.8 12.5 / ½" m 323 / 12.7" 90 / 3.5" 80 / 3.1"

Qd 44 8102 2601 58 44 / 93.2 20 / ¾" m 374 / 14.7" 110 / 4.3" 100 / 3.9"

QD active carbon filters for removal of oil vapor and hydrocarbon odorsMaximum remaining oil content of 0.003 mg/m3 (0.003 ppm).

drying

MOdeLPart number Part number Flow

(l/s / cfm) Ø (mm / inch)dimensions (mm / inch)

230 v / 50 Hz Ce 230 v / 60 Hz UL L W H

Fx 1 8102 2183 62 8102 2186 02 7 / 14.8 20 / ¾" m 500 / 19.7" 350 / 13.8" 484 / 19.1"

Fx 2 8102 2183 70 8102 2186 10 12 / 25.4 20 / ¾" m 500 / 19.7" 350 / 13.8" 484 / 19.1"

Fx 3 8102 2183 88 8102 2186 28 16 / 33.9 20 / ¾" m 500 / 19.7" 350 / 13.8" 484 / 19.1"

Fx 4 8102 2183 96 8102 2186 36 23 / 48.7 20 / ¾" m 500 / 19.7" 350 / 13.8" 484 / 19.1"

Fx 5 8102 2184 04 8102 2186 44 35 / 74.2 20 / ¾" m 500 / 19.7" 350 / 13.8" 484 / 19.1"

FX refrigerant dryersPermanently remove water throughout your manufacturing process.

Developed as a plug and play concept, the FX’s simple and proven design protects your process from water contamination.

MOdeLPart number Part number Flow


230 v / 50 Hz Ce 230 v / 60 Hz UL L W H

Fd 5 8102 2173 64 8102 2174 22 6 / 12.7 20 / ¾" m 515 / 20.3" 558 / 22.0" 582 / 22.9"

Fd 10 8102 2173 72 8102 2174 30 10 / 21.2 20 / ¾" m 515 / 20.3" 558 / 22.0" 582 / 22.9"

Fd 15 8102 2173 80 8102 2174 48 15 / 31.8 20 / ¾" m 515 / 20.3" 558 / 22.0" 582 / 22.9"

Fd 20 8102 2173 98 8102 2174 55 19 / 40.3 20 / ¾" m 515 / 20.3" 558 / 22.0" 582 / 22.9"

Fd 25 8102 2174 06 8102 2174 63 24 / 50.9 20 / ¾" m 515 / 20.3" 558 / 22.0" 582 / 22.9"

Fd 30 8102 2177 11 8102 2177 29 30 / 63.6 25 / 1" m 698 / 27.5" 635 / 25.0" 891 / 35 1"

Fd 35 8102 2177 45 8102 2177 52 35 / 74.2 25 / 1" m 698 / 27.5" 635 / 25.0" 891 / 35 1"

FD refrigerant dryersPermanently remove water throughout your manufacturing process.

High-efficiency refrigerant dryer with a unique design that provides superior performance for heavy duty applications.

MOdeLPart number Integrated

pre-filtersFlow


7 bar version L W H

sd 1N 8102 4858 47 DD9, PD9 1.5 / 3.2 9 / " m 99 / 3.9" 55 / 2.2" 532 / 20.9"

sd 2N 8102 4859 61 DD9, PD9 3.5 / 7.4 9 / " m 99 / 3.9" 55 / 2.2" 532 / 20.9"

sd 3N 8102 4860 84 DD9, PD9 6 / 12.7 12.5 / ½" m 122 / 4.8" 78 / 3.1" 733 / 28.9"

sd 4N 8102 4862 09 DD9, PD9 9 / 19.1 12.5 / ½" m 122 / 4.8" 78 / 3.1" 733 / 28.9"

sd 5N 8102 4863 24 DD17, PD17 13 / 27.5 12.5 / ½" m 145 / 5.7" 99 / 3.9" 709 / 27.9"

sd 6N 8102 4864 49 DD17, PD17 17 / 36.0 12.5 / ½" m 145 / 5.7" 99 / 3.9" 709 / 27.9"

sd 7N 8102 4865 63 DD32, PD32 26 / 55.1 12.5 / ½" m 170 / 6.7" 125 / 4.9" 732 / 28.8"

SD membrane dryersHigh drying efficiency for very high quality air specifications.

The SD dryer does not require power to operate. Very compact and very silent, it requires only minimal space for installation and can easily be integrated in your manufacturing process.

MOdeLPart number Integrated pre-

and after-filterFlow


7 bar version L W H

Cd 2 8102 2864 92 PD 9 & 1 micron 2 / 4.2 9 / " m 92 / 3.6" 281 / 11.1" 445 / 17.5"

Cd 3 8102 2886 70 PD 9 & 1 micron 3 / 6.4 9 / " m 92 / 3.6" 281 / 11.1" 504 / 19.8"

Cd 5 8102 2886 96 PD 9 & 1 micron 5 / 10.6 9 / " m 92 / 3.6" 281 / 11.1" 635 / 25.0"

Cd 7 8102 2889 85 PD 9 & 1 micron 6.7 / 14.2 9 / " m 92 / 3.6" 281 / 11.1" 815 / 32.1"

Cd 12 8102 2889 93 PD 17 & 1 micron 12 / 25.4 9 / " m 92 / 3.6" 281 / 11.1" 1205 / 47.4"

Cd 17 8102 2890 09 PD 17 & 1 micron 17 / 36.0 12.5 / ½" m 92 / 3.6" 281 / 11.1" 1598 / 62.9"

Cd 25 8102 3050 03 PD32 & DDp32 25 / 53.0 12.5 / ½" m 170 / 6.7" 803 / 31.6" 1195 / 47.0"

Cd 30 8102 3050 11 PD32 & DDp32 30 / 63.6 12.5 / ½" m 170 / 6.7" 803 / 31.6" 1195 / 47.0"

CD desiccant dryersHigh drying efficiency for very high quality air specifications.

The CD dryer produces the highest level of air quality for very critical applications. Compact and user friendly, its design allows for horizontal and vertical installation to fit any point of use geometry.

Water Removal Indicator




¾8

¾8

¾8

¾8

¾8

¾8

¾8

¾8

¾8

¾8

¾8


�1

* Flow at 7 bar / Maximum pressure 16 bar




Outlet pressure dewpoint +5°C / Flow rated at 7 bar and ambient temperature 25°C / Maximum pressure 16 bar

Outlet pressure dewpoint +3°C / Flow rated at 7 bar and ambient temperature 25°C / Maximum pressure 14.5 barOptionally, the filters can be integrated in the FD dryer.Please consult your Atlas Copco dealer for other voltages, 60 Hz, 20 bar variants.

Outlet pressure dewpoint -20°C / Flow rated at 7 bar and ambient temperature 25°C.Please consult your Atlas Copco dealer for purge control available in 230 V/50 Hz and 230 V/60 Hz CSA/UL variants – 10 bar and 13 bar version available.

Outlet pressure dewpoint -40°C / Flow rated at 7 bar and ambient temperature 25°C / Voltage 230 – 50/60 Hz / Maximum pressure 16 bar. Please consult your Atlas Copco dealer for purge control available in 240 V/50 Hz variants.

��

Hanging to a beam i or H profile

Hanging to a beam I or H profile

otHer Hanging SolutionS

Other hanging solutions

PART NUMBeR TyPedIMeNsIONs (mm / inch)

LOT sIZeL W H (beam thickness)

2810 0035 00

Push-in beam clamp (1)

36 / 1.42” 18/ 0.71” 2 - 3 / 0.08” - 0.12” 10

2810 0135 00 36 / 1.42” 18/ 0.71” 3 - 8 / 0.12” - 0.31” 10

2810 0235 00 36 / 1.42” 18/ 0.71” 8 - 14 /0.31” - 0.55” 10

2810 0335 00 36 / 1.42” 18/ 0.71” 14 - 20 / 0.55” - 0.79” 10

2810 0036 00 Screw beam clamp (2) 36 / 1.42” 18/ 0.71” 18/ 0.71” 10

2810 0038 00Hang clamp (3)

64 / 2.52” 19 / 0.75” 1 - 4 / 0.04” - 0.16” 10

2810 0138 00 64 / 2.52” 19 / 0.75” 4 - 7 / 0.16” - 0.28” 10

1 2 3

1 2 3


LOT sIZeL W H

2810 0037 00 U-bolt beam clamp (1) 70 / 2.8” 43 / 1.7” – 10

2810 0039 00 Roof clamp (2) 25 / 1” – – 10

2810 0050 00 Canalis hanger (3) 200 / 7.9” 59 / 2.3” 30 / 1.2” 05

The AIRnet range includes a large variety of hanging brackets to facilitate all possible assembly alternatives. It is important to select the appropriate brackets to reduce the required installation time. A beam clamp, for example, can be installed much faster than cantilever arms fixed to concrete walls.

Three items are essential to hang pipes efficiently. All are available in this catalogue:• the AIRnet pipe clip with integrated nuts;• M8 threaded rod or T-bolts;• hanging brackets.

It is recommended to fix pipes of standard length onto a minimum of two hanging points.

Hanging solutions

Hanging bracketS

profile cHannel armS

Profile channel arms

Please respect the maximum weight allowed for a specific arm length.

Pipe clip ��10 ��

PART NUMBeR Ø(mm / inch) C


L W H

2810 1022 00 20 / ¾” M8 56 / 2.2” 30 / 1.2” 31 / 1.2” 10

2810 2022 00 25 / 1” M8 60 / 2.4” 30 / 1.2” 38 / 1.5” 10

2810 4022 00 40 / 1½” M8 101 / 4” 40 / 1.6” 60 / 2.4” 10

2810 5022 00 50 / 2” M8 108 / 4.3” 40 / 1.6” 75 / 2.8” 10

2810 6022 00 63 / 2½” M8 118 / 4.6” 40 / 1.6” 94 / 3.7” 10

2810 7022 00 80 / 3” M8 162 / 6.4” 50 / 2” 118 / 4.6” 10

pipe clipS


LOT sIZeL W H

2810 0030 00 Profile channel (2 m / 6.6 ft) 2000 / 78.7” 30 / 1.2” 27 / 1.1” 05

2810 0031 00 Profile wall bracket 50 / 2.0” 76 / 3.0” 114 / 4.5” 05

2810 0032 00Cantilever arm

300 / 11.8” – 27 / 1.1” 05

2810 0132 00 500 / 19.7” – 27 / 1.1” 01

2810 0033 00

T-bolt

30 / 1.2” – – 10

2810 0133 00 40 / 1.6” – – 10

2810 0233 00 60 / 2.4” – – 10

2810 0333 00 80 / 3.1” – – 10

2810 0034 00 Protection cap – 30 / 1.2” 18.5 / 0.7” 10


��

��

Cut the pipe ��10 �0

Ø20 - 25 mm / ¾” - 1” Ø40 - 50 mm / 1½” - 2” Ø63 - 80 mm / 2½” - 3” LOT sIZe

2810 0040 00 2810 0040 00 2810 0140 00 01

Deburr the pipe ��10 �1


2810 0041 00 2810 0141 00 2810 0241 00* 01

2810 0141 00 2810 0341 00** 01

Mark the Pipe ��10 ��


2810 0029 00 2810 0029 00 2810 0029 00 02

The AIRnet Assembly Video demonstrates the best practices to assemble AIRnet fittings in the shortest possible time.

Order your AIRnet Installation CD-ROM to assist you.

Regardless of the diameter, installing an AIRnet pipe takes less than 5 minutes and does not require training.

Assembly tools

airnet inStallation cd-rom

airnet toolbox

Order your complete AIRnet ToolBOX to assemble Ø20 - 50 mm (¾” - 2”) pipes and quick drops.

AIRnet ToolBOX ��10 01�� 00

PART NUMBeR TyPe desCRIPTION

2810 1228 00 AIRnet spanner Ø20 - 25 mm (¾" - 1”)

2810 4047 00 AIRnet spanner Ø40 mm (1½”)

2810 5047 00 AIRnet spanner Ø50 mm (2”)

2810 0048 00 L key Quick drop assembly

2810 0029 00 AIRnet pipe marker For all diameters

2810 0040 00 Aluminium pipe cutter The pipe cutter for large diameters (2810 0140 00) is supplied individually

2810 0141 00 Aluminium pipe deburrer Only heavy duty model to cover all diameters up to Ø50 mm (2”)

2810 0042 00 Hole deburrer

2810 0043 00 Drill bit For Ø19 mm (¾”) / for quick drops reduced to Ø25 mm (1”)

2810 0143 00 Drill bit For Ø12.5 mm (½”) / for quick drops reduced to Ø20 mm (¾”)

2810 0044 00 Drill bit holder

toolSet

PART NUMBeR TyPe desCRIPTION

2810 6047 02 AIRnet spanner Ø63 (2½”)

2810 7047 02 AIRnet spanner Ø80 mm (3”)

2810 0029 00 AIRnet pipe marker For all diameters

2810 0140 00 Aluminium pipe cutter Only for diameters larger than Ø40 mm (½”)

2810 0241 00 Aluminium pipe deburrer Ø63 (2½”) / To be used with an electrical driller

2810 0341 00 Aluminium pipe deburrer Ø80 mm (3”) / To be used with an electrical driller

2810 0148 00 Side Fluid Water-based

��10 00�� 00

Toolset

To assemble Ø63 - 80 mm (2½” - 3”) pipes.


��

* For Ø63 mm / 2½” only, to be used with a driller.** For Ø80 mm / 3” only, to be used with a driller.

��

Quick drop assembly ��10 ��

ITeM desIGNATION Ø20 - 25 mm / ¾” - 1” Ø40 - 50 mm / 1½” - 2” Ø63 - 80 mm / 2½” - 3” LOT sIZe

drill bit 2810 0043 00 2810 0143 00 2810 0143 00 01

drill bit holder 2810 0044 00 2810 0044 00 2810 0044 00 01

deburrer 2810 0042 00 2810 0042 00 2810 0042 00 01

L key 2810 0048 00 2810 0048 00 2810 0048 00 01

PRODUCT CATALOG

Push the tube into the fitting

Tighten the fitting ��10 ��


2810 1228 00* 2810 4047 00** 2810 6047 00**** 02

2810 5047 00*** 2810 7047 00***** 02

PRODUCT CATALOG

Prepare the Pipe with Side Fluid ��10 ��

Ø20 - 25 mm / ¾” - 1”

Ø40 - 50 mm / 1½” - 2”

Ø63 - 80 mm / 2½” - 3” LOT sIZe

2810 0148 00* 01

��

* Tighten by hand.** For Ø40 mm / 1½” only, one spanner required.*** For Ø50 mm / 2” only, one spanner required.**** For Ø63 mm / 2½”, two spanners required.***** For Ø80 mm / 3”, two spanners required.

* Water-based / grease-free.

��

The pressure drop is influenced by various factors which we can classify from highest to lowest impact:

the pipes’ inner diameter Increasing the pipes’ inner diameter reduces the pressure drop but increases the investment.

free air delivery The air demand of all downstream equipment connected to the portion of network.

the friction factor Related to the pipe’s material. Aluminium has a very low friction factor as opposed to galvanized pipes.

the length of the network The longer the network, the higher the pressure drop.

the structure It is recommended to build a ring in order to reduce your pressure drop.

working pressure When the working pressure is lower, the pressure drop increases.

How do you evaluate the pressure drop in a typical installation?

Always design your network so that the loading pressure at the compressor (7.0 bar) is minimized in order to reduce energy consumption.

Always anticipate some pressure flexibility, e.g. if the furthest point pressure requirement is 5.9 bar (85.57 psi), the network specification of the above example would have to be reviewed.

what do you want to achieve with your compressed air distribution network?

• Bring the required pressure to the exact point of use with a minimal pressure drop. The pressure drop is the pressure loss between the point of generation (compressor outlet) and the point of use (pneumatic equipment).

• Transport the air to the exact point of use to increase the efficiency of the manufacturing process.

• Make sure the air quality remains the same at the quality air equipment outlet as at the various points of use, and this over time.

• Use safe installation material and safe fixture systems.

• Perform the installation with minimum downtime. The system can be pressurized immediately after assembly.

• Anticipate future requirements, and provide the necessary flexibility for future evolution.

• To reduce downtime, the selected installation material should enable an extension or maintenance of the network in minimum time.

• To reduce investment costs, the selected installation material should be reusable.

what is the furthest point pressure drop?

The furthest point pressure drop is the difference in pressure between the point of generation and the furthest point in your installation.A high pressure drop means the regulating pressure on the compressor needs to be set higher to compensate for the pressure drop.As a 1 bar (15 psi) additional operating pressure results in about 7% higher energy consumption, pressure drops drastically increase the electrical bill.

Things to consider before installation

AIRnet meets all of the above requirements.

ORGANIZING YOUR APPLICATION

These data are only valid when the network consists solely of Atlas Copco equipment designed to guarantee a low pressure drop.

ORGANIZING YOUR APPLICATION

��

-5.85 bar (84.84 psi)

Base your calculation on the loading pressure of the compressor.

-0.2 bar (-2.9 psi)

-0.35 bar / Filter (x2) (-5.07 psi / Filter (x2))

-0.2 bar (-2.9 psi)

-0.05 bar (-0.72 psi)

-0.2 bar (-2.9 psi)

-0.05 bar (-0.72 psi)

∆P before service for filters

Each fitting has a ∆P.A simple geometry reduces ∆P.

Initial ∆P of dryers

∆P = 1.15 bar (16.66 psi)

Regulating P

7.5 > 7.0 bar(108.8 psi > 101.5 psi)

�0

Make sure that the construction of your plant allows you to install the network layout you create. Keep in mind that the selected hanging solution should be safe, and should

require the least possible installation time. Atlas Copco offers multiple hanging systems to fit any plant construction.

validate the hanging solution for your network layout

The diameter of the main ring is generally based on the capacity of all compressors connected to the network.

The diameter of the distribution line or quick drop is usually based on the total air demand of all users connected to the system.

Always keep possible future network extensions in mind. This way, it’s possible to anticipate the network diameter needed to absorb future requirements.

At this point, you have validated the furthest pressure drop of the system.We also recommend standardizing the diameters to limit the number of references used to build the network. This increases efficiency and facilitates future extensions.

define the diameters of your network sections

The diameters of the network depend on the system’s pressure drop, which in turn depends on multiple parameters. The air demand is often the most critical criterion to evaluate.

• main ring• distribution line• cross ring lines• drop legs

create a network skeleton

INSTALLATION

Step by step installation specifications

Indentify the major air demand locations, including the location of the compressor. Evaluate the consumption level of these locations to make a distinction between high volume

consumers (requiring a distribution line) and low volume, point of use consumers (requiring a quick drop).

get your plant dimension drawing

identify the major air demand locations

INSTALLATION

Parts Storage

LCD Panel Manufacturing

Compressor Room

Clean Room Air Lock

Frame Assembly

Quality Control Area

Final Assembly

Plastic Injection Molding

Shipping

Packaging

Clean Room

Machinery

Compressed Air Equipment

Storage Bay

////

////

///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// //////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

//////////////////////////////////////////////////////////////////////////////

////

////

///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// //////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

//////////////////////////////////////////////////////////////////////////////

�1

For more information regarding the main ring, distribution lines, cross ring lines and drop legs, please refer to pages 12 and 16.

��

• bypassing major obstacles may require hoses in order to limit the pressure drop in a complex AIRnet geometry.

• Can the quick drops’ length and design be standardized or should they be customized to each point of use?

• Valves can be used to isolate network sections.• Long straight lines may require expansion loops in order

to absorb the dilatation.

Long straight pipes can expand or contract due to temperature variations. To compensate for this effect, expansion loops are required. The number of expansion loops depends on the total length of the straight line and the maximum temperature variation.

evaluate special network configurations

Provided that the hanging point matches the maximum H distance, the below table clarifies the maximum possible straight distance vs. the temperature variation.

dT Ø20 mm / ¾” Ø25 mm / 1” Ø40 mm / 1½” Ø50 mm / 2” Ø63 mm / 2½” Ø83 mm / 3”5°C / 41°F 211 m / 692 ft 168 m / 551 ft 187 m / 614 ft 150 m / 492 ft 119 m / 390 ft 94 m / 308 ft10°C / 50°F 159 m / 522 ft 127 m / 417 ft 141 m / 463 ft 113 m / 371 ft 90 m / 295 ft 71 m / 233 ft20°C / 68°F 107 m / 351 ft 85 m / 279 ft 95 m / 312 ft 76 m / 249 ft 60 m / 197 ft 47 m / 154 ft30°C / 86°F 80 m / 262 ft 64 m / 210 ft 71 m / 233 ft 57 m / 187 ft 45 m / 148 ft 36 m / 118 ft40°C / 104°F 64 m / 210 ft 52 m / 171 ft 57 m / 187 ft 45 m / 148 ft 36 m / 118 ft 29 m / 95 ft

INSTALLATION

When the length of the straight line exceeds the maximum, expansion loops are required to compensate for the variation in length.

diameter Section table

Based on network length, excluding fitting equivalent length.

How to select your main ring diameter? a few examples.

10 20 30 40 50 60 70 80 90 100 150 200 250 300 350 400 450 500

21 42 63 85 106 127 148 170 191 212 318 424 530 636 742 848 954 1059

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

328

656

984

1312

1640

1969

2297

2625

2953

3281

3609

3937

4265

4593

4921

5249

5577

6906

6234

6562

meterft

0.6

0

00

l/s

cfmm3/min1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 6.0 9.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0

given:

The total air demand is 105 l/s (at 7 bar / 101.5 psi) with a total ring length of 820 m (1378 ft).

Solution:

The above table recommends using pipes with a 63 mm (2½”) diameter. The crossing is located in the starting zone of the Ø63 mm (2½”) section, which means the pressure drop is probably below 0.2 bar (2.9 psi). Selecting a 50 mm diameter (2”) would result in a pressure drop exceeding 0.5 bar (7.3 psi).

given:

A customer would like to know the maximum air demand allowed in an existing distribution line of 670 m (2198 ft) designed in a 63 mm (2½”) diameter.

Solution:

The above table recommends using a maximum air consumption of 150 l/s for a pressure drop of 0.4 bar (5.8 psi).

INSTALLATION

��

air demand

St

ra

igH

t l

en

gt

H o

r t

ota

l r

ing

le

ng

tH

/�

Ø80 mm / 3”

Ø63 mm / 2½”

Ø50 mm / 2”

Ø40 mm / 1½”

Ø25 mm / 1”

Ø20 mm / ¾”

∆L is the variation in length.

H is the maximum distance between fixed points as determined by the numbers of pipe clips required to hang a pipe (Ø20 - 25 mm (¾ - 1”): H = <1.5 m / Ø40 - 80 mm (1½” - 3”): H = <2 m).

Fixed hanging pointFixed hanging point

Fixed hanging point

Long straight length

Long straight length

Working pressure 7 bar (101.5 psi)Pressure drop 0.4 bar (5.8 psi)

��

The AIRnet Planner

Since most customers like to visualize their future installation, and because we want to offer them the flexibility to adjust, modify and validate their future installation, Atlas Copco has developed unique 3D software to quote installation jobs.

More than just a presentation tool for our end-users, the AIRnet Planner provides a detailed network structure and calculates the pressure drop in the system. Starting from the 3D design, the AIRnet Planner creates the bill of material, specifies the exact number of pipes needed, lists all required AIRnet fittings and calculates the assembly time.

ask for your own �d quotation!

INSTALLATION

Inventory the numbers of thread inlets and outlets in your compressor room to define the nipple sockets’ requirements. What type of connection will you use to connect your system to the various points of use? Can these be standardized to wall mounted connections?

connection manufacturing processes

finalize the bill of material

The standard length of an AIRnet pipe is 6 m or 20 ft. As some pipes need to be cut, the required number of pipes does not equal the total length of the network divided by 6 (when calculated in meters) or 20 (when calculated in feet).

tick off the below checklist to make sure nothing is forgotten:

• do you have all necessary equipment for a smooth and successful installation?

• AIRnet pipes • AIRnet fittings • Pipe clips • S-bend to reduce the distance between the pipe and the wall • Special equipment, like hoses and valves • Nipple sockets to connect from and to the manufacturing process • Bushing or reducing equipment • Hanging brackets • Assembly tools • Lifting equipment • Additional quick drops for possible future extensions

• Have you calculated the required assembly and hanging time?

INSTALLATION

��

��

-20°C ‹› +50°C-4°F ‹› +122°F

Rh 100%0.13 bar ‹› 13 bar60 psi ‹› 188 psi

-70°C-94°F

-20°C ‹› +70°C-4°F ‹› +158°F

P0

P

The AIRnet range at a glance

APPENDICES

Operating conditions & safety instructions

Ambient temperature Operating pressure Operating temperature Outdoor installation

Minimum dew pointDesigned for low

pressure drop Do not strike Do not bend

Compatible with lubricants Reusable

Respect geometry of fittings

Respect geometry of fittings

• AIRnet has been designed to convey compressed air.

• The installer must employ safe working practices and observe all related local work safety requirements and regulations.

• Installations, operation, maintenance and repair work must be performed by authorized, trained, specialized personnel.

• Before any installations, maintenance, repair work, adjustments or any other non-routine checks, relieve the system of pressure and effectively isolate the system from all sources of pressure.

• Never use the components below or in excess of their limit ratings.

• AIRnet pipes and fittings are not suitable for embedded or buried installations.

• Do not use the AIRnet system as support for electrical equipment or an earth conductor.

• Use the correct tools.

• Use only genuine parts.

• The polymer fittings are sensitive to direct UV radiation. In case of direct exposure, shield the fittings. The AIRnet pipes offer excellent resistance to UV radiation.

• Never weld or bend the pipes.

• AIRnet piping must be suitably protected against violent impacts.

• Any plugs or caps must be removed before installing the pipes.

• Never use solvents or chemicals that can damage AIRnet materials.

• Check the surface of the AIRnet pipe (no relevant scratches, abrasions, dents …) before installing.

• Never connect AIRnet pipes directly to a source of vibration. Use hoses instead.

• Before a system is put into use, the installer must ensure that all necessary tests, controls and applicable rules for compressed air installations are complied with.

• At initial start up, apply a test pressure of 1.5 bar to the system to identify leakage or imperfect joints. After performing the inspection, increase the pressure gradually and constantly (max. 1 bar every 30 seconds).

APPENDICES

airnet operating conditionS

airnet Safety inStructionS

��

Ø #20 mm (¾") 125 mm (1") 2

40 mm (1½") 450 mm (2") 5

63 mm (2½") 680 mm (3") 7

2810 2121 05

Polymer

Aluminium

Aluminium

page 16

page 11/28

page 11

page 13

page 14

page 13

page 13

page 13

page 14

page 19

page 17

page 18

page 20

page 21

page 20

page 21

page 23

page 22

page 22

page 23

page 28

page 28

page 29

page 29

page 29

page 29

INFO Ø20 mm / ¾" Ø25 mm / 1" Ø40 mm / 1½" Ø50 mm / 2" Ø63 mm / 2½" Ø80 mm / 3"

AIR 3 m / 10 ft

2810 1063 06 2810 2063 06 2810 4063 04 2810 5063 04 2810 6063 02 2810 7063 02 page 10

AIR 6 m / 20 ft

2810 1000 10 2810 2000 10 2810 4000 05 2810 5000 04 2810 6000 03 2810 7000 02 page 10

NITROGEN/N26 m / 20 ft

2810 1061 10 2810 2061 10 page 11

2810 1001 05 2810 2001 05

M8 2810 1022 10 2810 2022 10 2810 4022 10 2810 5022 10 2810 6022 10 2810 7022 10

2810 0027 10 2810 0127 10

2810 1002 10 2810 2002 10 2810 4002 05 2810 5002 05 2810 6002 02 2810 7002 01

2810 2121 05 2810 4221 05 2810 5421 05 2810 6521 02

2810 1003 10 2810 2003 10 2810 4003 05 2810 5003 05 2810 6003 02 2810 7003 01

2810 1004 10 2810 2004 08 2810 4004 05 2810 5004 02

2810 1005 08 2810 2005 06 2810 4005 04 2810 5005 02 2810 6005 02 2810 7005 01

2810 2107 06 2810 4207 04 2810 5407 02

BSP

NPT

2810 1008 08

2810 1009 08

2810 2008 06

2810 2009 06

2810 6508 02

2810 6509 02

2810 7608 012810 7708 012810 7609 012810 7709 01

➡ 20 mm / ¾"➡ 25 mm / 1"

2810 2110 05 2810 4110 052810 4210 05

2810 5110 052810 5210 05

2810 6110 022810 6210 02

2810 7110 012810 7210 01

➡ 20 mm / ½" BSP➡ 25 mm / ¾" BSP➡ 20 mm / ½" NPT➡ 25 mm / ¾" NPT

2810 2011 05

2810 2012 05

2810 4011 052810 4111 052810 4012 052810 4112 05

2810 5011 052810 5111 052810 5012 052810 5112 05

2810 6011 022810 6111 022810 6012 022810 6112 02

2810 7011 012810 7111 012810 7012 012810 7112 01

< Ø BSP= Ø BSP< Ø NPT= Ø NPT

2810 1015 102810 1115 102810 1016 102810 1116 10

2810 2215 10

2810 2216 10

2810 4415 05

2810 4416 05

2810 5515 05

2810 5516 05

< Ø BSP= Ø BSP< Ø NPT= Ø NPT

2810 1017 102810 1117 102810 1018 102810 1118 10

2810 2117 102810 2217 102810 2118 102810 2218 10

2810 4317 022810 4417 022810 4318 022810 4418 02

2810 5417 022810 5517 022810 5418 022810 5518 02

2810 6517 022810 6617 022810 6518 022810 6618 02

2810 7617 012810 7717 012810 7618 012810 7718 01

= Ø BSP= Ø NPT

2810 1119 102810 1120 10

2810 2219 102810 2220 10

2810 4419 022810 4420 02

2810 5519 022810 5520 02

2810 6619 022810 6620 02

= Ø BSP= Ø NPT

2810 2213 042810 2214 04

2810 4413 022810 4414 02

2810 5513 022810 5514 02

2810 6613 022810 6614 02

2810 7713 012810 7714 01

2810 1006 10 2810 2006 10 2810 4006 05 2810 5006 02 2810 6006 02 2810 7006 01

➡ 12.5 mm / ½" BSP➡ 12.5 mm / ½" NPT

2810 1023 022810 1024 02

2810 2023 022810 2024 02

➡ 12.5 mm / ½" BSP➡ 12.5 mm / ½" NPT

2810 0025 022810 0026 02

2810 1025 022810 1026 02

2810 1060 05 2810 2060 05 2810 4060 05 2810 5060 05 2810 6060 05 2810 7060 05

2 m C-profile27 x 30 x 1.5

2810 0030 05

300 mm / Ø10.5550 mm / Ø10.5

2810 0032 052810 0132 00

M8 / 30 mmM8 / 40 mmM8 / 60 mmM8 / 80 mm

2810 0033 102810 0133 102810 0233 102810 0333 10C-profile E0 2810 0034 10

2-3 mm3-8 mm8-14 mm14-20 mm

2810 0035 102810 0135 102810 0235 102810 0335 10

18 mm - 9 mm 2810 0036 10

C-profile / M6 2810 0037 10

1.5-4 mm

4-6.5 mm

2810 0038 10

2810 0138 10

0.8-3 mm 2810 0039 10

Canalis KN 2810 0050 05

In order to be First in Mind—First in Choice™ for all your

compressed air needs, Atlas Copco delivers the products

and services that help increase your business’ efficiency

and profitability.

Atlas Copco’s pursuit of innovation never ceases, driven by

your need for reliability and efficiency. Always working with

you, we are committed to providing you the customized

quality air solution that is the driving force behind

your business.

2935

093

7 40

– P

rin

ted

in B

elg

ium

– S

ub

ject

to

alt

erat

ion

wit

ho

ut

pri

or

no

tice

.

www.atlascopco.com

never use compressed air as breathing air without prior purification in accordance with local legislation and standards.

2935 0937 40 ai rnet catalogue

Engineering

airnet airnet

airnet pipes

airnet piping system

airnet aluminium pipes

airnet range

airnet product range

required system pressure

airnet general specifications