219 gs850glt

Serial Frame Number Numkro de Serie du Cardre Niirnero de Serie del Cuadro

GS850 - 700001

PREFACE

When it becomes necessary to replace parts on SUZUKI always use SUZUKl GENUINE PARTS which have passed a strict inspection which guarantees quality and performance.

This parts catalogue covers the list of all service parts for SUZUKl GS850GLT.

Serial Frame Nunber GS850GLT.. tF.No. GS850-700001%

A IIYSTRUCIIMS FOR BWTH16 ME CATAL08UE

l. DIWBYSIOIYS Dimensions of the parts in this catalogue are indicated in unit millirneters.

2 ABBREUIATlIMlS Abbreviations used in this catalogue are as follows:

AR : As required NT : Number of teeth

ASSY : Assembly OPT : Optional

E.No. : Engine Number OS : Over size

F.No. : Frame Number STD : Standard

d : Diameter of material T : Thickness

ID : Inside diameter

OR : Outside diameter

US : Under size

W : Width

L : Length

LH : Left hand side

RH : Right hand side

Figures in the remarks column show the dimensions of parts as follows:

12 X 34 X 5.6

T T T ID OD T(or W,L)

3. llrn P m OF ASFMatY Parts number that have a period (.) mark before the parts name

will be indicated the inner part in relation to the assembly.

4. m m n m A parts bulletin will be sent to you on all occasions

when changes in parts occur, including interchangeable modifications between new pans and old ones.

!i.m &l. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.

52 In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off accordkg to the length mentbned on parts catalogue or what is actually required on the vehicle.

51 Note that the drawings on the llustration page are for ready reference of spare parts number, not to be used as an assembly manual.

When assembling, use "SUZUKI SERVICE MANUAL".

&.sP€aFmTImconE This catalogue contains the parts for the model designed for the following

spec.; sPec.code: E l , E2, E4, E21, E22, E24, E25, E34.

PREFACE

Quand il devient & m i r e de remplacer des @ces sur SUZUKI MOWCVWllES toujours ut i l i i r tes PIECES D'ORIGINE SUZUKl qui ont &t& soumises a des contrbles de qualii dveres leur garantissant la qualite et les performances ~mpeccables.

Ce catalogue de pieces d6tachhes couvre la liste de toqtes les pOces de rechange pour SUZUKl GS850GLT.

de serie du cadre GS850GLT.. -F.No.GS850-700001?r

A IlYSTRUCnOWS WUR MmR LE CATAIAIGUE

B 1. MMENSlOWS Les dimensions des p&es dans ce catalogue sont mdtquees en untt6s de

millidtres.

Z ~ n O N s Les abrwiations utilisi?es dans ce catalogue sont les suivantes:

AR

ASSY

€.No.

F.No.

d

ID

OD

L

LH

RH

: Comme re- NT : Nornbre de dents

: Assemblage OPT : Sur option

: Numi?ro du moteur OS : Sur-dimensionne

: N u d r o du chassis STD : Standard

: Diametre de la piece T : Epaisseur

: Diametre inthrieur US : Sous-dimensionni?

: Diametre extbrieur W : Largeur

: Longueur

: Cbrb gauche

: Cbti? droit

Les chiires dans la colonne remarques rnontrent les dimensions des pibces comrne il suit:

1 C H e E S ~ c E L ' h s s E n l B U G E Les num6ros de pieces qui cornportent un point f , ) avant la &signation de

pi& d h c h b indique la pDce inteme se rappottant I'assemblage.

Un bulletin de p i b detschBBs vous sera envoyb tout moment opportun auand des chanaements de ~ieces ont lieu. v compris les modifications de dieces interchaGeables entre les nouvelles et anciennes pikes.

5.m 51. 11 exist8 certaines pieces diibrentes de ceHes de rechange pour les mod&tes de production w des raisons administratives et dont I'usage est commun avec celles d'autres mod8Ies.

52 Concernant les durites en caoutchwc et les tuwux en ~inyle. ne Pas manquer de les couper 8 la bonne longueur comme indiqub dans le catalogue des p i b s dbtachbes ou selon ce qui est utile pour le vbhicule affectb.

M Noter que les dessins 8 la page d'illustration s e m t 8 titre de rbfbrence pour les numbroa de pieces d6tacHes. et non pas comme rbfbrence pour I'assemblage. Pour cette derniere opbration, se reporter au "MANUEL D'ENTRETIEN SUZUKI".

R CODE M SRCIRCATMll Ce catalogue contient les indiitions de p- pour le nuu!4e COWU

suivant les spbcifications suivantes: Code de sp8cifiions: El, E2, E4, E21, €22, E24. E25, E34.

Cuando se hace necesario reemplazar las piezas en MOmUUETAS de SUZUKI, Sirvase usar siempre 1% PIEZAS GENUINAS DE SUZUKl qw han parado una estricta inspei6n de calidad y rendimiento.

Este catiilogo contiene todas b s piezas sueltas para GS850GLT de SUZUKI . N(lmet-0 de serie del cuadro

GS850GLT- - . F.No. GS850-700M)ls

1. MIWDILPIORES En este catalogo, las dimens~ones de las plazas se ~nd~can en unidad de

milimetros.

tA t7MmNRIS Las abreviaturas usadas en este catalogo son como sigue.

AR : Lo necesario

ASSY : Conjunto

NT : Numero de dientes

OPT : Opcional

E.No. : Nbmero del motor OS : Sobremedida

F.No. : Numero del bastidor STD : Standard

d : Diarnetro del material T : Espesor

ID : Diametro interno US : Submedida

0D : Dikmetro externo W : Ancho

L : Longitud

LH : Lado izquierdo

RH : Lado derecho

Los numeros en la wlumna de "Observaciones" muestran las dimensiones de las piezas como sigue:

3.~tYWlMIlmccrmum, El numero de piera que cuenta con una marca de period0 ( . l antes del nombre

de pieza i n d i pieza interna con relacibn al conjunto.

GS85OGLT - 5-

Remitiremos un boletin de pieza en owsiones de modiiwcion de piezas, incluyendo rnodificaciones de inrercambiibilidad entre las nuevas y viejas piezas.

5. r n A 51. Hay ciertas piezas diferentes de aqueNas de modelos de produccibn entre las piezas de repuesto por razones administrativas y uso comun de ellas con los otros modelos.

52 En cuanto a las manaueras de aoma v tubos de vinilo. sirvase usarlas conando segbn la longit"d memio;ada i n el catalogo de piezas o segOn la longitud realmente requqida por el vehiculo.

U Debe obasrvarse que 1% dibujos dados en la Mgina de ilustracion son para la ~ p i d a referencia del numem de pieza de repuesto, y no para usarse como un mamral de armado. En el armado, use el "MANUAL DE SERVlClO DE SUZUKI".

RCOOSOOEEWWWMION Este catalogo contiene las piews para el modeto diseiiado para las

siguientes especificacibn; CMigo deespecificacion: E l , E2, E4, E21, E22, E24, E25, E34.

How to read Mode de lecture Modo de leer

23 rnillimeters equal 0.906 inch 23 rnillim&res Bgalent 0,906 pouce 23 milimetros = 0,906 pulgada

Contents are subject to change without notice or obligation.

Les rnatibs trait& sont susceptibles d 'he modi f ih sans prbvis ni obligation de nowe part.

El contenido e& sujeto a modificaciones sin previo aviso.

FIG. 1

FIG.1 CYLINDER HEAD COVER Q ' t y Remarks

Ref.No. P a r t No. Description - 1 11171-45000 COVER, c y l i n d e r head I

2 1 i 173-45002 GASKET i

3 01 517-06408 BOLT 16

4 11174-45000 CAP, c y l i n d e r head cover s ide 4

5 021 32-05128 SCREW B

6 11176-45010 COVER, breather I

7 1 1 177-45000 GASKET I

8 Oi5l7-M258 BOLT 4

9 11186-45000 SEPARATER, o i l No.1 (34x110) 2

10 l l 187-45000 SEPARATER, o i l No.2 (35x68) 2

FIG.2 CYLINDER HEAD Q'ty Remarks

Ref.No. Par t No. Description

I l l 100-45830 CYLl NDER HEAD SET I

2 1 1 1 15-45740 .GUIDE, Intake valve 4

3 1 1 1 16-45740 .GUIDE, exhaust va lve 4

4 09381-10003 .RING, valve guide 8

5 09103-06026 .BOLT 16

6 09206-08001 .PIN 8

7 1 1 141-49002 GASKET I

) 8 09280-99003 0 RING I

9 04211-1 1189 PIN 2

10 01 517-06458 BOLT 2

1 1 0151 7-06308 BOLT I

12 09 159- 10026 NUT 4

13 09 168- 100 17 GASKET 4

14 08316-16108 NUT 8

15 09 160- 10039 WASHER 8

16 09241-23002 PLUG, c y l i n d e r head s ide 4

17 1 1 152-45000 RUBBER PAD 18

18-1 09482-00225 SPARK PLUG (NGK, B8ES) 4

18-2 09482-00196 SPARK PLUG (NO, W24ES-U) 4

19 26431-45001 GEAR, tachometer d r iven (NT:IO) I

20 26441 -45000 SLEEVE I

21 26451-45000 SEAL BAND I

22 09289-05002 Ol L SEAL I

23 26449-33000 PLATE, gear sleeve I

24 09 128-051 0 1 SCREW I

25 13110-45100 PIPE, in take W 2

26 13120-45100 PIPE, In take LH 2

27 09 106-05006 .SCREW 4

) 28 08322-1 1058 .WASHER 4

29 09280-38003 0 RING 4

30 09402-52306 CLAMP 4

31 021 12-06208 SCREW 8

FIG.3 CYLINDER

Q' t y Remarks Ref.No. P a r t No. Description

1 11210-45100 CYLINDER I

2 09108- 10027 STUD BOLT 4

3 09108- 10028 STUD BOLT 8

4 1 1241-45040 GASKET I

5 09280-70001 0 RING 4

6 09280-21004 0 RING 2

7 09206-13001 PIN 2

FIG.4 CRANKCASE Q ' t Y Remarks

Ref.No. P a r t No. Description

1 1 1300-4582 1 CRANKCASE SET I

2 09206-13001 .PIN 2

3 09103-08020 .BOLT (8x125) 2

4 09 103-08009 .BOLT (8x 100) I

5 01517-08908 .BOLT(8x90) 5

6 01517-08658 .BOLT (8x65) 7

7 01517-08608 .BOLT (8x60) 2

) 8 01517-06908 .BOLT (6x90) 3

9 01517-06758 .BOLT (6x75) 6

10 01517-06508 -BOLT (6x50) I

1 1 01517-06458 .BOLT(6x45) 4

12 01517-06358 -BOLT(6x35) 9

13 24821-45100 .PLUG, breather I

14 09343-02016 HOSE (L:270) I

15 09 100- 10074 BOLT ( 10x270) I

16 09 100- 12022 BOLT ( 12x235) I

17 09100-10078 BOLT (10x165) I

18 0i107-10608 BOLT (10x60) 1

19 01107-10508 BOLT(10x50) I

20 09159-10011 NUT 2

21 09159-10020 NUT 2

22 08319-21 128 NUT I

23 09 160- 10005 WASHER 2

24 08322- 1 1 108 WASHER 4

25 08321-21108 LOCK WASHER 2

26 08322- 1 1 128 WASHER 2

FIG. 4

FIG.4 CRANKCASE Q'ty Remarks

Ref.No. Part No. Description

27 09280-13001 0 RING, o i l gal l ery I

28 09247-14012 PLUG, o l 1 check I

29 09 168- 14004 GASKET I

30 1 1394-45000 CAP, o i l gal l ery l

31 1 1497-45000 GASKET l

32 02 122-06 168 SCREW 3

33 16445-45000 HOUSING, o i l pressure switch I

) 34 16448-45000 0 RING I

35 01517-06258 BOLT 2

36 091 68-06009 WASHER 2

37 37820-45050 SWITCH, o i l pressure I

38 09280- 1900 1 0 RING I

39 09247-20002 PLUG, o i l f i l l e r I

40 09 168-2000 i GASKET l

41 09247-14014 PLUG, o i l d ra in I

42 09 168- 14004 GASKET I

43 09128-06004 PLUG, o i l level l

44 09 168-06009 GASKET l

FIG.5 CRANKCASE COVER

Q' t~ Remarks Ref.No. Part No. Descr ipt ion

COVER, c l u t ch

GASKET

SCREW ( 6 x 6 5 )

SCREW ( 6 x 2 5 )

SCREW ( 6 x 2 0 )

PLUG, engine o i l f i l l e r

0 RING

COVER, contact breaker

EMBLEM

GASKET

SCREW ( 5 x 3 0 )

COVER, generator

EMBLEM

GASKET

P I N

SCREW ( 6 x 4 5 )

SCREW ( 6 x 4 0 )

SCREW ( 6 x 3 5 )

COVER, secondary d r i ve u n i t

P I N

SCREW ( 6 x 3 0 )

SCREW ( 6 x 2 0 )

SCREW ( 6 x 2 5 )

WASHER

COVER, s t a r t e r motor

BOLT ( 5 x 1 0 )

WASHER

GASKET

FIG.6 OIL PUMP - OIL FILTER Q ' t y Remarks


PAN, o i l

GASKET

BOLT

B0 LT

PLUG, o i l d r a i n

GASKET

FILTER SET, eng ine o i l

.O RING

SPR l NG

CAP

STUD BOLT

NUT

WASHER

PUMP, eng ine o i l

0 RING

SCREW

GEAR, o i l pump d r i v e n (NT:33)

WASHER

PIN

ClRCLlP

STRAINER, eng ine o i l

SCREW

F I G. 7 CRANKSHAFT Q ' t y Remarks


l 12200-45100 CRANKSHAFT ASSY I

2 12161-45100 .ROD, connecting 4

3 09 160-29008 .WASHER 4

4 09 160-29009 .WASHER 4

5 09263-29002 .BEAR1 NG 4

6 12220-45 100 -CRANKSHAFT, RH l

7 12231-45100 -WEB, crankshaft RH I

8 12241-45100 .CRANKSHAFT, middle RH I

9 12271 -45100 .CRANKSHAFT, middle LH l

10 12250-45100 .WEB, crankshaft middle 2

1 1 1226 1-45 100 .CRANKSHAFT, LH I

12 12290-45100 .WEB, crankshaft LH I

13 12281-45100 .SHAFT, t i m i n g chain d r i v e (NT:15) 1

14 09262-30033 .BEAR1 NG, RH I

15 08331-1 1308 .CIRCLiP I

16 21111-45100 .GEAR, primary d r i v e (NT:49) l

17 04221-08129 .PIN I

18 0821 1-28403 -WASHER I

19 09264-32003 .BEAR I NG 5

20 09390-72004 C RING, b r e w i n g RH l

21 04221-07129 PIN 5

22 09283-30021 OIL SEAL. RH I

23 09289-48001 Oi L SEAL, s t a r t e r c l utch gear I

24-1 121 11-451 10 PISTON (STD) 4

24-2 12111-45110-050 PISTON (OS:0.5) 4

24-3 12111-45110-100 PISTON (0S:I.O) 4

25-1 12140-45120 PISTON RING SET (STD) 4

25-2 12140-45120-050 PISTON RING SET (OS:0.5) 4

25-3 12140-49001 PISTON RING SET (0S:l.O) 4

26 12151-29001 PIN, p i s t o n 4

27 09381-16002 ClRCLlP 8

FIG.8 STaRTER CLUTCH

Description Q'ty Remarks

Ref.No. Par t No.

1 1261 1-45000 GEAR, s t a r t e r i d l e (NT:55/21) I

2 09206- 13003 P I N I

WASHER

STARTER CLUTCH SET

.ROLLER

.SPRING

-PIECE

BOLT

BEAR l NG

WASHER

SHIM

FIG.9 CAM SHAFT - VALVE Q'~Y Remarks

Ref.No. Part No, Description

l 1271 1-451 10 CAM SHAFT, intake I

2 12741-45110 SPROCKET, in take cam shaf t (NT:30) I

3 09106-06024 WLT

4 12721-49000 CAM SHAFT, exhaust

5 12750-45040 SROCKET, exhaust cam shaf t (NT:30) 1

6 09106-06024 BOLT 2

7 1 289 1-45000 TAPPET 8

8 12911-45011 VALVE,intake 4

9 12912-4501 1 VALVE, exhaust 4

10 12900-45810 VALVE SPRING SET 8

1 1 1293 1-45000 RETAINER, spr l ng 8

12 12933-4500 1 SEAT, spr ing 8

13 12932-45010 MITTER, valve 16

14 09289-07002 0 I L SEAL 8

15-1 12892-45000 SHIM, tappet (T:2.15) AR(OG3)

15-2 12892-45001 SHIM, tappet (T:2.20) AR(OG3)

15-3 12892-45002 SHIM, tappet (T:2.25) AR(O.I.8)


15-5 12892-45004 SHIM, tappet (T:2.35) AR(Os8)

15-6 12892-45005 SHIM, tappet (T:2.40) AR(O@)

15-7 12892-45006 SHIM, tappet (T:2.45) AR(W8)

15-8 12892-45007 SHIM, tappet (T:2.50) AR(b8)

15-9 12892-45008 SHIM, tappet (T: 2.55) AR(W8)

16-1 12892-45009 SHIM. tappet (T:2.60) AR(O.I.8)

16-2 12892-45010 SHIM, tappet (T:2.65) AR(O%8)


16-4 12892-45012 SHIM, tappet (T:2.75) AR(W8)

16-5 12892-45013 SHIM, tappet (T:2.80) AR(W8)

) 16-6 12892-45014 SHIM, tappet (T:2.85) AR(0%8)

16-7 12892-45015 SHIM, tappet (T:2.90) AR(01.8)

16-8 12892-45016 SHIM, tappet (T:2.95) AR(0%8)


17-1 12892-45018 SHIM, tappet (T:3.05) AR(W8)

17-2 12892-45019 SHIM, tappet (T:3.10) AR(0%8)

18 12800-45810 SHIM SET [ l n c . ~ e f .No. l 9 I b15-1%17-2(3pcs.each)l

19 99000-69480 -CASE 1 NOT SHOWN

FIG.10 CAM CHAIN Q ' t y Remarks


1 12760-45040 CHAIN, cam shaft drive (120L) I

2 12771-45052 GUIDE, cam chain No. l l

3 12776-45001 HOLDER. cam chain guide No.1 I

4 021 12-06208 SCREW 2

5 12780-45050 IDLER, cam chain I

6 12788-45050 CUSH l ON 4

7 09 180-06060 SPACER 4

) 8 01517-06308 BOLT 4

9 12791-45040 GUIDE, cam chain No.2 l

10 01517-06128 BOLT 2

1 1 09 168-06009 WASHER 2

12 12810-45040 TENSIONER, cam chain l

13 01517-08168 BOLT I

14 12830-45002 ADJUSTER ASSY, tensioner I

15 12833-45001 .PUSH ROD I

l 6 09440-12017 .SPRING I

1 7 1 2838-4500 1 .SCREW I

18 08322-11088 .WASHER I

19 08310-12088 .NUT I

20 09280-06003 -0 RING l

21 09159-06017 +NUT l

22 12837-45000 GASKET I

23 09128-06024 BOLT 2

24 09128-06017 BOLT I

FIG. 11

F I G. I I CARBURETOR Q'ty Remarks


13200-45120 CARBURETOR ASSY

1 13201-451 20 .CARBURETOR, No, I

2 13202-451 20 .CARBURETOR, No.2

3 24203-451 20 .CARBURETOR, No.3

4 1&4-45120 .CARBURETOR, No.4

5 15!%&0-45110 ..DIAPHRAGM 4

6 13384-31210 ..E RING 4

7 13387-44030 ..RING 4

8 13389-44030 ..GUIDE HOLDER 4

9 13503-44080 ..SPRING 4

10 13581-44030 ..CLIP 4

1 1 13383-45120 ..NEEDLE, j e t (5D57-3) 4

12 13557-95210 ..GASKET 2 ML, MR

13 13578-47070 . .CAP 2 RH,LH

14 083 10- 12088 . .NUT I MR

15 13606-47070 ..WASHER I MR

16 13573-47070 ..SPRING I LH

17 13550-47070 ..SHAFT I W

18 02111-05158 ..SCREW 3 ML:I, MR:2

19 13550-45110 ..SHAFT I ML

20 1356347070 ..PIN 3 LH, ML, RH

21 13573-45110 -.SPRING I ML

27 13617-44080 ..E RlNG

28 13557-47070 . .GASKET

29 13607-47070 . .NUT

30 13605-47070 . .SCREW

3 1 13605-45 1 10 . .SCREW

2 LH,W

2 LH,RH

3 LH, ML, RH

3 LH, ML, RH

2 MR

- 1 l - l -

FIG.11 CARBURETOR Q' t~ Remarks


32 13604-44080 -.SCREW 8

33 13551-45110 ..VALVE, t h r o t t l e (8130) 4

34 13258-44080 ..GASKET 4

35 13251-44080 ..GASKET 4

36 13382-44030 ..WASHER 4

37 13388-44030 ..SPRING 4

38 09492-42005 .JET, p i l o t (842.5) 4

39 13357-44080 ..PLUG 4

40 09494-00270 . .JET, need i e (X-6) 4

41 13332-44080 ..WASHER 4

42 09491-23002 ..JET, main (8115) 4

43 13247-44080 . .SCREW 4

44 13246-44080 -.O RING 4

45 13250-44080 . .FLOAT 4

46 02111-04067 --SCREW 4

47 13373-39 1 10 . .PLATE 4

48 13254-92311 ..PIN 4

49 13370-44080 ..VALVE, needle 4

50 66263-99050 . - 0 R l NG 4

5 1 13376-44080 . .F I LTER 4

52 021 12-051 28 ..SCREW 13 LHbW:4, ML:3, MR:2

53 13268-44010 .-SPRING 3 LH, ML, RH

54 13575-47070 . .PIN 3 LH, ML, RH

55 13627-451 10 - .BRACKET

56 13271-93011 .-SPRING

57 13267-47070 . -ADJUSTER

58 13276-3 1210 . .BUSH

I : ]m

59 13627-44090 . -BRACKET I

) 60 13421-47070 .-PLATE

61 01104-05108 ..BOLT

62 08321-21058 ..LOCK WASHER

63 13415-47070 -.E RlNG ML

64 13523-98010 -.WASHER 2

65 13422-47070 . .LEVER

66 13624-45 1 10 BRACKET

67 13425-45 1 10 . .ROD

FIG.!! CARBURETOR

Q'tr Remarks Ref.No. Part No. Description

68 09493-4000 1 ..JET, p i l o t a i r f #ZOO) 4

69 02 1 12-05 168 -.SCREW 16

70 0832 1-21 058 . .LOCK WASHER 16

78 1 3605-47090 .SCREW 8

79 13683-451 10 .HOSE I

80 13685-47070 .NI PPCE 2

81 13683-47070 -HOSE 2

82 13685-45110 -NIPPLE 1

83 02 1 12-06 128 -SCREW 8

FIG. 12

FIG.12 A I R CLEANER Q ' t y Remarks


CLEANER ASSY, a i r

'F ILTER

. .ELEMENT

COVER, RH

.COVER. LH

.SCREW

.LOCK WASHER

-WASHER

.HOSE, RH

.HOSE, LH

.CLAMP

.HOSE, d r a i n

.CL I P

B0 L T

LOCK WASHER

WASHER

HOSE, breather 1 1 1 x 1 5 ~ 2 5 0 )

C L I P

FIG.13 MUFFLER 9' V Remarks


1 14170-45200 PIPE, exhaust center 2

2 14181-1 1010 GASKET 4

3 14182-44000 CLAMP 2

4 01107-08358 BOLT 8

5 08321-21088 LOCK WASHER 8

6 14771-44011 CONNECTOR,muffler 4

7 14459-44000 CLAMP, connector RH 2

8 14469-44000 CLAMP, connector LH 2

9 01517-08258 BOLT 4

10 14210-45201 BODY,pre-muffler I

1 1 01304-06308 BOLT 3

12 09 160-06004 WASHER 6

l 3 08321-21088 LOCK WASHER 3

14 09320-10014 CUSHION

15 091 80-06082 SPACER

16 14310-45300 MUFFLER, RH

17 143.60-45300 MUFFLER, LH

18 01107-10308 BOLT

19 08322-21 108 WASHER 4

20 0832 1-2 1 108 LOCK WASHER 2

21 14780-4520 1 COVER, muf f l e r RH I

22 14790-45200 COVER, m u f f l e r LH I

23 02 1 12-051 68 SCREW 2

24 02 1 12-05068 SCREW 4

FIG. 14

FIG.14 CLUTCH Q'ty Remarks


1 21200-45100 GEAR, primary d r iven (NT:87) I

2 09 160-25023 WASHER I

3 2 1 25 1-4500 1 SPACER l

4 09263-5 100 1 BEAR l NG 1

5 21411-45100 HUB,sleeve I

6 21471-45100 SEAT, wave washer I

7 21481-45100 STOPPER RING I

8 09164-00003 WASHER, wave I

9 09140-24004 NUT I

10 09 167-25007 WASHER I

1 1 09 160-25022 WASHER l

12 21441-45100 PLATE, d r i v e 8

13 21451-31000 PLATE, d r iven 8

14 21462-45100 DISK, pressure l

15 09440- 19003 SPR l NG 6

16 01 107-06168 BOLT 6

17 09 160-06020 WASHER 6

18 16321-49990 GEAR, o i l pump d r i v e (NT:34) I

19 16325-4500 1 SPACER I

20 09263-36002 BEARING I

21 23165-45101 RACK, release I

22 09263- 1 5003 BEAR I NG I

23 09 160- 150 1 5 WASHER 1

24 09285-10003 OIL SEAL I

25 23261-49001 PINION, release I

26 09285- 12002 OIL SEAL I

27 09 160- 14003 WASHER l

28 09263-15012 BEARING I

29 23271-49001 ARM, re1 ease 1

30 01527-06207 BOLT I

FIG.15 TRANSMlSStON Q'ty Remarks


1 24121-45102 COUNTERSHAFT, inner I

2 24141-45102 COUNTERSHAFT, ou ter (NT:14) I

3 24221-45101 GEAR, 2nd d r i v e (M:18) I

4 09 160-21 0 10 WASHER I

5 24250-45102 GEAR. 5 th d r l v e (NT:26) I

6 09380-32002 RING I

7 24242-45 100 SPACER I

8 24243-45101 LOCK WASHER I

9 24231-45103 GEAR, 3rd d r i v e (NT:21) I

10 24240-45100 GEAR, 4 th d r i v e (NT:24) I

1 1 09380-32002 RING I

12 24242-451 00 SPACER i

13 24243-45101 LOCK WASHER I

14 09262-25051 BEARING, RH l

15 09390-62006 C RING I

16 2474 1-45000 HOLDER, bearing I

17 02 122-06 168 SCREW 3

18 09262-32003 BEARING, MIDDLE I

19 09390-52004 C RING I

20 09283-40005 OIL SEAL l

21 22521-45101 DOG, ou t pu t cam l

22 09283-20032 OIL SEAL I

23 08331-21329 ClRCLlP I

24 22511-45102 DOG, input cam I

25 09440-35002 SPR l NG I

26 22531-45100 SLIDING STOPPER l

27 22541-45100 STOPPER 2

28 22551-45101 GUIDE, spr ing I

29 09262-17008 BEARING, LH I

30 09 180- 17052 SPACER I

31 09241-40003 PLUG I

FIG.15 TRANSMISSION 9' t~ Remarks


32 24131-45103 DRIVESHAFT I

33 24310-45100 GEAR, 1st d r iven (NT:35) I

34 082 1 1-25383 WASHER, LH I

35 09 167-2800 1 WASHER, RH (T: l ) I

36 08331-11289 ClRCLlP I

37 24341-45100 GEAR, 4 th d r iven (NT:27) I

38 24331-45100 GEAR,3rddriven(NT:29) l

39 24332-49000 BUSH I NG I

40 09167-28001 WASHER (T : l ) I

41 08331-11289 ClRCLlP I

42 09169-28001 LOCK WASHER, RH ( T : l ) I

43 09167-28002 WASHER, RH (T: 1.5) I

44 24351-45102 GEAR, 5th d r iven (NT:25) I

45 24320-45100 GEAR, 2nd dr iven (NT:32) I

46 082 1 1-2034 1 WASHER I

47 09262-20049 BEARING, RH I

48 09390-47003 C RING I

49 09380-20007 Cl RCLIP I

50 24761-45100 PLATE, d r i v e s h a f t I

5 1 24762-45000 GASKET I

52 021 22-06 168 SCREW 4

53 09262-25055 BEARING, LH I

54 09390-52002 C RING I

55 09283-3501 5 OIL SEAL I

56 24 136-45 100 SPACER I

FIG. 16

FIG.16 SECONDARY DRlVE GEAR Q' t~ Remarks

Ref .No. Part b. Description

24900-45821 SECONDARY BEVEL GEAR & HOUSING SET I Inc.Ref.No.l1.14.

l 24900-4581 1 .SECONDARY BEVEL GEAR SET(NT: 16/ 17) 1

2 09265-3200 1 .BEAR 1% 2

3-1 09181-32001 .SHIM (T:1.60) AR(W3)

3-2 09181-32002 .SHIM (T:1.62) AR(h31

3-3 09181-32003 *SHIM (T:1.64) AR(h3)

3-4 09181-32004 .SHIM(T:1.66) AR(h3)

3-5 09181-32005 .SHIM (T:1.68) AR (0-3 )

3-8 09181-32008 -SHIM(T:1.90) AR(h3)

3-9 09181-32009 .SHIM (T:2.00) AR(W3)

4 091 59-3200L -NUT I

5 24931-45100 .HOUSING, d r i v e bevel gear I

6 09265-2501 2 .BEAR1 NG, f r o n t I

7 09265-250 1 1 -BEAR1 NG, rear

8 091 80-25056 -SPACEp

9-1 09181-25006 .SHIM (T:1.60)

9-2 09181-25007 .SHIM (T:1.62)

9-3 09181-25008 .SHIM (T:1.64)

9-9 09181-25014 -SHIM (T:2.00) AR(h3)

10 24951-45 l 0 l .FLANGE, un lver& l j o i n t l

1 1 09160-14021 .WASHER I

12 09159-14010 .NUT I

13 24941-45101 .HOUSING, dr iven bevel gear I

14 09283-35018 -01 L SEAL I

FIG. 16

FIG.16 SECONDARY DRIVE GEAR Q' t~ R m r k s


15 09280-70005 0 RING I

16-1 24945-45101 SHIM (T:0.30) AR(h.2)

16-2 24945-45100 SHIM (T:0.35) AR(01.2)

16-3 24945-45102 SHIM (T:0.40) AR (01.2)

16-4 24945-45103 SHIM (T:0.50) AR(O.I.2)

16-5 24945-45104 SHIM (T:0.60) AR(O1.2)

17 09280-63004 0 RING I

18 01517-08208 BOLT 4

19-1 24935-45101 SHIM (T:0.30) AR(01.2)

19-2 24935-45100 SHIM (T:0.35) AR(OY2)

19-3 24935-45102 SHIM (T:0.40) AR(OY2)

19-4 24935-45103 SHIM (T:0.50) AR(O.I.2)

19-5 24935-45104 SHIM (T:0.60) AR(h2)

20 01517-08258 BOLT 4

21 09241-58001 PLUG I

FIG.17 GEAR SHIFTING Q' t~ Remarks


30 25600-45100 LEVER ASSY, gear s h i f t i n g I

31 25652- 16500 .COVER I

32 01107-08208 BOLT I

33 37720-45100 BODY, gear s h i f t i n g switch I

34 09280-26003 0 RING I

35 021 12-05208 SCREW 2

36 08321-21058 LOCK WASHER 2

37 08322-21 058 WASHER 2

38 09209-05011 CONTACT, switch I

39 09440-040 10 SPRl NG I

40 09404-06401 CLAMP (L:50) I

41 09404-08401 CLAW (L:52) 2

FIG. 18

FIG.18 PROPELLER SHAFT - FINAL DRIVE GEAR Q ' t Y Remarks


FINAL BEVEL GEAR & CASE SET I Inc.Ref.No.ls31.

.FINAL BEVEL GEAR SET (NT: 1 1/34) 1

-HOUSING d r i v e b e v e l g e a r l

.BEARING, rear I

.BEARING, f r o n t I

. SPACER l

.SHIM (T: l .60) AR(W3)

.SHIM (T:1.62) AR(0%3)

.SHIM (T:1.64) AR(0%3)

.SHIM (T:1.66) AR(W3)

.SHIM (T:l .68) AR(0%3)

.SHIM (T:l .70) AR(Os3)

.SHIM (T:1.80) AR(W3)

.SHIM (T:1.90) AR(01.3)

.SHIM (T:2.00) AR(O%3)

-O IL SEAL l

.COUPLING, f i n a l d r i v e g e a r I

.WASHER I

.W I

.SHIM (T:0.15) AR(0%2)

.SHIM (T:0.30) AR(Cm2)

.SHIM (T:0.35) AR(W2)

-SHIM (T:0.40) AR(W2)

.O RING I

-STUD BOLT 3

.BEAR I NG I

.BEARING, RH I

.SHIM tT:0.35) AR(W2)

.SHIM (T:0.40) AR(W2)

.SHIM (T:0.50) AR(Os2f

-SHIM (T:0.60) AR(W2)

.OIL SEAL I

-BEARING, LH I

FIG.18 PROPELLER SHAFT - FINAL DRIVE GEAR Q' t~ Remarks


19-1 27326-45104 .SHIM (T:1.35) AR(O%I )

20 27329-45100 .HOLDER, bearing I

21 02112-06128 .SCREW 3

) 22 09283-30028 .OIL SEAL I

23 27450-45102 .CASE, f i n a l gear I

24 09108- 10025 -.STUD BOLT I

25 27460-45101 .CASE, f i ~ l gear bearing I

26 09280-00014 - 0 RING I

27 0 1 5 1 7-08258 .BOLT 10

28 09247-14012 . P L U G , o i I f i l l e r I

29 09168-14004 .GASKET 1

30 09247-14014 .PLUG, o i 1 d r a i n I

3 1 09 168- 14004 .GASKET l

32 08321-31 108 L K K EASHER 3

33 091 59-10027 NUT 3

34 27100-45101 SHAFT, p rope l le r I

35 09103-08031 BOLT 4

36 27171-45101 COUPLING, prope l le r sha f t I

37 09440-27005 SPRING I

38 09283-30026 OIL SEAL

39 09381-40003 Cl RCLlP

FlG.19 STARTING M3TOR

& f . ~ o , P a r t No. Q'~Y Rewrks

Description

31100-45040 MlTOR ASSY, starting 1 MITSUBA

1 3131 1-31040 -ARMATURE I

2 31 173-31040 -HOLDER, brush I

3 31131-31040 .BRUSH SET (Zpcs./set) I

4 31361-31040 .SHIM SET I

5 31281-31040 .BOLT SET I

6 31264-31040 .O RING 2 D 7 09l28-06024 ,LT 2

8 09280-24001 0 RING l

9 08310-22068 NUT I

10 08321-21068 LOCK WASHER I

FIG. 20

FIG.20 GENERATOR

Q ' t y Remarks Ref.No. Par t No. Description

1 31400-451 10 GENERATOR ASSY l

2 31401-45110 -STATOR I

3 31402-451 10 .ROTOR I

4 021 12-05308 SCREW 3

5 08321-21058 LOCK WASHER 3

6 Ol 107-12458 BOLT I

7 08321-2 1 128 LOCK WASHER I

8 31497-45000 CLAW 2

9 021 12-05068 SCREW 2

10 3 1498-45000 CLAMP l

1 1 021 12-06 108 SCREW I

FIG.21 SIGNAL GENERATOR

Q'ty Remarks Ref.No. P a r t No. Description

1 32900-45110 IGNITER UNIT l

2 021 12-06108 SCREW 2

3 08322-2 1068 WASHER 2

4 33110-45110 SIGNAL GENERATOR ASSY I

5 33120-451 10 GOVERNOR ASSY, advance I

6 33371-45100 PLATE, t i m i n g I

7 01 107-08658 BOLT I

8 53465-47000 WASHER I

9 09125-05024 SCREW 3

10 09 160-05027 WASHER

1 1 09404-06401 CLAMP

12 09404-08401 CLAMP

13 09407-18301 CLAMP

FIG. 22

FIG.22 BATTERY P' t~ Remarks

Ref,No. Part No. Description

336 10-4921 0 BATTERY ( 1 2V, 14AH)

33680-31003 HOSE, b a t t e r y exhaust

33651-31000 CUSHION

33652-49000 PROTECTOR

09462-00007 BAND

33820-45001 LEAD WIRE, (t)

33850-06200 LEAD WIRE, (-)

33624-45000 CAP, terminal

4 1540-45 1 10 HOLDER, ba t te ry

01 107-061 28 BOLT

01 107-06168 BOLT

09160-06012 WASHER

09320-08013 CUSHION

09 180-0600 1 SPACER

FIG. 23

9

FIG.23 SPEEDOMETER - TACHOMETER Q' t~ Remarks


1 - 1 34110-45330 SPEEDOMETER ( K i l o 8 M i l e scale) l

1-2 34 1 10-45300 SPEEDOMETER ( Ki l o scale) I

1-3 34110-45350 SPEEDOMETER ( K i l o scale) I E22, E25

2 34980-45020 -KNOB I

3 34860-45300 .LEAD SWITCH I

4 34 189-45300 CUSHION I

5 34151-45300 COVER, speedometer 1

6 342 1 C-45300 TACHOMETER 1

7 34 189-45300 CUSHION l

8 34251-45300 COVER, tachometer I

9 36381-45300 CASE, p i l o t box ou ter I

10 34993-47000 SEAL I

1 1 36382-45300 CASE, p i l o t box inner I

12 36386-45300 PANEL, p i l o t lens I

13 34320-45300 FUELMETER I

14 08322-2 l048 WASHER 2

15 08321 -21048 LOCK WASHER 4

16 08310-32048 NUT 4

17 021 12-03088 SCREW I

18 08321-21 038 LCCK WASHER I

19 34378-45300 LEAD WIRE, f uellneter l

20 36325-45300 SOCKET, p i l o t lamp I

21 34 173-45300 SOCKET, meter 2

22 09471-12001 BULB (12V, 3.4W) 7

23 36453-45300 SOCKET, gear i nd ica tor l

24 09471-12071 BULB 5

25 36457-451 00 SCREW 3

26 34950-45300 BRACKET I

27 34193-45300 ORNAMENT, speedometer I

28 34293-45300 ORNAMENT, tachometer I

29 34191-45300 CUSHION 4

30 08322-2 1058 WASHER 4

31 08313-11057 NUT 4

32 36383-45300 COVER, p i l o t box I

33 36384-45300 CUSHION 2

M 36387-45300 SCREW 4

FIG.23 SPEEDOMETER - TACHOMETER Q ' t y Remarks


35 091 11-08031 BOLT 2

36 34956-3 1000 CUSH l ON 2

37 09 160-08047 WASHER 2

38 0832 1-2 1088 LOCK WASHER 2

39 08313- 1 1088 NUT 2

40 34910-45230 CABLE, speedometer I

41 34938-37000 CLAMP I

) 42 08322-21068 WASHER I

43 Ol 107-06168 BOLT I

44 34940-45032 CABLE, tachometer l

FlG.24 HEADLAMP

Q' t~ Remarks Ref.No. P a r t No. Description

35100-45230-999 HEADLAMP ASSY I

1 351 11-45230 .RIM i

2 35121-45230 .UNIT 1

3 351 73-45230 .COVER l

4 021 12-05088 .SCREW 2

8 35154-45230 .SPRING I

9 35152-48510 .NUT I

10 09471-12060 BULB (H4, 12V. 60/55W) I

1 1 02 1 32-05 108 SCREW 2

12 51 8 10-33600 HOUS ING, head lamp I

13 01204-08207 BOLT 2

14 08322- 1 1088 WASHER 2

( 5 08321-21088 LOCK WASHER 2

16 51821-36200 SPACER, headlamp housing 2

17 51827-27302 CUSHION 2

18 5 1845-31 03 1 GROMMET 2

FIG. 25

FIG.25 HEADLAMP (E2) Q ' t Y Remarks

Ref.No. Part NO. Description

C E2 1 35 100-45220-999 HEADLAMP ASSY

3 35 173-45230 .COVER

4 02 1 12-05088 'SCREW

5 35155-48510 .NUT D 6 35l5l-48510 .SCREW

7 35 1 57-485 10 .WASHER

10 36 1 18-3069 1 .SOCKET I

1 1 36 1 16-22630 .CUSHION I

12 09471-12060 BULB (H4, 12V, 60/55W) I

13 09471-12032 BULB (12V, 4W)

14 02 132-05 108 SCREW

15 51810-33600 HOUSING, headlamp

16 01204-08207 BOLT

17 08322- 1 1088 WASHER

l 8 08321-21088 LOCK WASHER 2


20 51 827-27302 CUSHION 2

21 51845-31031 GROMMET 2

FIG.26 HEADLAMP (E4)

Q' t~ Remrks Ref.No. Part No. Description

L E4 1 35 100-45240-999 HEADLAMP ASSY l

1 35111-45220 .RIM 1

2 35121-45260 .UNIT l

3 351 73-45230 ,COVER

4 02 1 12-05088 SCREW

12 09471-12061 BULB (Executed local l y 12V, I H4 60/55W)

13 09471-12032 BULB (Executed l o c a l l y 12V, 4W) I

14 02 1 32-05 108 SCREW

15 51810-33600 HOUSING, headlamp

16 01204-08207 BOLT 2

17 08322- 1 (088 WASHER 2

18 08321-21088 LOCK WASHER 2

19 51 82 1-36200 SPACER, head l amp housing 2

20 5 1827-27302 CUSHION 2

FIG.27 HEADLAMP 1E21. E22, E25. E34) Q'ty Remarks


[ E21, E22, E25, E34 I 35100-45260-999 HEADLAMP ASSY

1 35111-45220 .RIM

2 35121-45260 'UNIT

3 351 73-45230 'COVER

4 02 1 12-05088 .SCREW

5 35155-48510 .NUT

) 6 35151-48510 .SCREM

7 35 1 57-485 10 'WASHER I

8 351 54-45230 'SPRING I

9 35152-48510 .NUT I

10 36 1 18-3069 1 SOCKET I

1 1 36 1 16-22630 CUSH l ON I

12 09471- 12060 BULB (Executed local l y 12V, I H4 60/55W)

13 09471-12032 BULB (Executed l o c a l l y 1%. 4W) I

14 02 1 32-05 108 SCREW 2

15 51810-33600 HOUSING, headlamp I

16 01204-08207 BOLT 2

17 08322- 1 1088 WASHER 2

18 08321-21088 LOCK WASHER 2


20 5 1827-27302 CUSHION 2

21 51 845-31 031 GROMMET 2

FIG.28 TURN SIGNAL LAMP

Q' t~ Remarks Ref.tio. Par t No. Description

1 35603-47210 LAMP ASSY, f r o n t t u r n s ignal 2

2 35612-28620 .LENS 2

3 356 13-28620 .GASKET 2

7 35617-47210 .COVER, stay

) 8 35665-47210 .CUSHION

9 35695-32400 SPACER

10 35690-32200 CUSHION

1 1 09 160- 10006 WASHER

12 08321-21 108 LOCK WASHER

13 08310-12108 NUT

14 36862-45000 LEAD WIRE, earth 2

15 35603-47210 LAMP ASSY, rear t u r n s ignal 2

16 3561 2-28620 .LENS 2

17 356 13-28620 -GASKET 2

18 09471-12006 -BULB (12V, 23W) 2

19 032 1 1-04208 .SCREW 4

20 35627-430 10 GASKET 4

21 3561 7-47210 COVER, stay 2

22 35665-472 10 .CUSHION 2

23 35695-32400 SPACER 2

24 35690-32200 CUSHION

25 09 160- 10006 WASHER

26 08321-2 1 108 LOCK WASHER

27 08310- 12108 NUT

28 36851-45290 LEAO WIRE, earth

29 41580-45000-019 BRACKET. RH

30 41590-45003-019 BRACKET, LH

31 38610-49230 RELAY, t u r n s ignal I

32 38830-49200 CONTROL UNIT, t u r n s ignal I

FIG.29 TURN SIGNAL LAMP (E2)

9' tY Remarks Ref.No. Part No. Description

E2 1 1 35603-47220 LAMP ASSY, f r o n t t u r n s ignal 2

4 09471-12056 -BULB(12V,21W) 2

5 032 1 1-04208 'SCREW 4

6 35627-43010 .GASKET 4

) 7 35617-47210 .COVER. stay 2

8 35665-472 10 .CUSHION 2

9 35695-32400 SPACER

10 35690-32200 CUSHION

1 1 09 160- 10006 WASHER

12 08321-21 108 LOCK WASHER

13 08310-12108 NUT

14 36862-45000 LEAD WIRE, ear th 2

15 35603-47270 LAMP ASSY, rear t u r n s ignal 2

16 35652-39280 .LENS 2

17 356 1 3-28620 .GASKET 2

18 09471-12056 .BULB (12V, 21W) 2

21 35617-47210 .COVER, stay 2

22 35665-47210 -CUSHION 2

23 35695-32400 SPACER 2

24 35690-32200 CUSHION 2

25 09 160- 10006 WASHER 2

26 0832 1-2 1 108 LOCK WASHER 2

27 08310-12108 NUT 2

) 28 36851-45290 LEAD WIRE, ear th 2

29 41580-45000-019 BRACKET, RH I

30 41590-45000-019 BRACKET. LH I

31 38610-49230 RELAY, t u r n s ignal I

32 38830-49200 CONTROL UNIT, t u r n s igna l l

FIG. 30

FIG.30 TURN SIGNAL LAMP (E4. E341

Q ' t~ Remarks Ref.No. P a r t No. Description

E4, E34 1 1 35603-47220 LAMP AsSY, f r o n t t u r n s ignal 2

2 35612-28620 .LENS 2

8 35665-472 10 .CUSHION

9 35695-32400 SPACER

10 35690-32200 CUSHION

1 1 09160- 10006 WASHER 2

12 0832 1-2 1 108 LOCK WASHER 2

13 08310-12108 NUT

14 36862-45000 LEAD WIRE, ear th

15 35603-47220 CAMP ASSY, r e a r t u r n s ignal 2

16 356 12-28620 -LENS 2

17 3561 3-28620 .GASKET 2

18 09471-12056 .BULB (12V. 21W)

19 0321 1-04208 .SCREW

20 35627-43010 .GASKET

21 3561 7-4721 0 .COVER, stay

22 35665-472 10 .CUSHION

23 35695-32400 SPACER

24 35690-32200 CUSHION

25 09 160- 10006 WASHER

26 08321-21 108 LOCK WASHER

27 08310-12108 NUT

) 28 36851-45290 LEAD WIRE, ear th 2

29 41580-45000-019 BRACKET, RH I

30 4 1 590-45000-0 19 BRACKET, LH I

31 38610-49230 RELAY, t u r n s ignal l

32 38830-49200 CONTROL UNIT, t u r n s ignal I

FIG. 31

FIG.31 TURN SIGNAL LAMP (€21) Q'tr Remarks


C E21 l 35601-47270 LAMP ASSY, f r o n t t u r n s ignal 2

35612-28620 'LENS 2

35613-28620 .GASKET 2

09471-12056 .EiULB(12V,2lW) 2

03211-04208 .SCREW 4

35627-43010 .GASKET 4

35617-47230 .COVER, stay 2

35665-472 10 .CUSHION 2

35695-32400 SPACER 2

35690-32200 CUSHION 2

09160- 10006 WASHER 2

08321-21 108 LOCK WASHER 2

08310-12108 NUT 2

36862-45000 LEAD W IRE, ear th 2

35603-47270 LAMP ASSY, rear t u r n s ignal 2

35652-39280 -LENS 2

356 13-28620 .GASKET 2

09471-12056 .BULB (12V, 21W) 2

0321 1-04208 .SCREW 4

35627-430 10 .GASKET 4

35617-47210 .COVER, stay 2

35665-472 10 .CUSHION 2

35695-32400 SPACER 2

35690-32200 CUSHl ON 2

09 160- 10006 WASHER 2

08321-21 108 LOCK WASHER 2

08310-12108 NUT 2

36851-45290 LEAD WIRE, ear th 2

41580-45000-019 BRACKET, RH l

41590-45000-019 BRACKET, LH I

38610-49230 RELAY, t u r n s ignal I

38830-49200 CONTROL UNIT, t u r n s ignal I

FIG. 32

FIG.32 TURN SIGNAL LAMP (E22) 9' tY Remarks


C E22 1 35601-47290-999 LAMP ASSY, f r o n t t u r n s ignal

556 12-28620 'LENS

3561 4-28620 -GASKET

02112-04258 .SCREW

35627-43010 .GASKET

35617-47230 -COVER, stay

35668-47290 .CUSHION

09471-12045 BULB (Executed l o c a l l y 12V, 21W)

35695-36590 SPACER

35690-32200 CUSHION

09 160- 10006 WASHER

08321-21 108 LOCK WASHER

08310-12108 NUT

36862-45000 LEAD W IRE, ear th

35603-47290-999 LAMP ASSY, r e a r t u r n s ignal

356 12-28620 .LENS

35613-28620 .GASKET

02112-04258 -SCREW

35627-43010 .GASKET

35617-47230 -COVER, stay

35665-47290 .CUSHION

09471-12045 €jULB(Executedlocal ly 12V,21W)

0832 1-21 108 LOCK WASHER

08310-12108 NUT

38610-45090 RELAY, t u r n s ignal

36851-45010 LEAD WIRE, r e l a y ear th

FIG.33 TURN SIGNAL LAMP (E25)

Ref.No. P a r t No. Q' ty R w r k s Description

1 E25 7 35601-47270 LAW ASSY, f r o n t t u r n s ignal 2

35612-28620 .LENS 2

356 13-28620 .GASKET 2

09471-12056 .BULB (12V, 21W) 2

032 1 1-04208 .SCREW 4

35627-4301 0 .GASKET 4

3561 7-47230 COVER, stay 2

35665-4721 0 .CUSHION 2

35695-32400 SPACER 2

35690-32200 CUSHION 2

09 160- l0006 WASHER 2

08321 -21 108 LOCK WASHER 2

08310-12108 NUT 2

36862-45000 LEAD WIRE, ear th 2

35603-47220 LAMP ASSY, rear t u r n s ignal 2

35612-28620 -LENS 2

3561 3-28620 .GASKET 2

09471-12056 .BULB (12V, 21W) 2

03211-04208 .SCREW 4

35627-430 10 .GASKET 4

356 17-47210 -COVER, stay 2

35665-472 10 .CUSHION 2

35695-32400 SPACER 2

35690-32200 CUSHION 2

09160-10006 WASHER 2

0832 1-2 1 108 LOCK WASHER 2

08310-12108 M T 2

3685 1-45290 LEAD W IRE, earth 2

41580-45000-019 BRACKET, RH I

41590-45000-019 BRACKET, LH I

38610-49230 RELAY, t u r n s ignal I

38830-49200 CONTROL UNIT, t u r n s ignal 1

FIG.34 REAR COMBINATION LAMP

Q ' t y Remarks Ref.No. P a r t No. Description

1 35720-4521 0 LAMP UN IT, rear combination I

2 35712-45012 .LENS

3 35713-45010 'GASKET

4 09471-12035 -BULB (12V, 23/8W) I

5 09 125-04002 .SCREW 4

6 35627-430 10 'GASKET 4

) 7 02112-06128 'SCREW 2

8 08322-2 1068 'WASHER 2

9 08321-21068 'LOCK WASHER 2

10 08310-11068 'NUT 2

1 1 35730-452 10 BRACKET ASSY

12 35765-22210 .CUSHION

13 35766-222 10 . SPACER

14 01 107-06258 BOLT 3

15 09 160-06027 WASHER 3

16 08322-2 1068 WASHER 3

17 08310-1 l068 NUT 3

18 09308-07004 GROWET, lead w i re 2

FIG.35 (F-9) : E2, E4, E21, E25 FIG.36 (F-10): E22 FIG.37 (F-! l ) : E34

FIG. 35

FIG.35 REAR COMBINATION LAMP (E2, E4, E21, E25)

Q' t~ Remarks Ref.No. Part No. Description

C E2, E4, E21, E25 1 35720-45220 LAMP UNIT, rear combiration l

35712-45612 .LENS I

35713-45010 'GASKET l

09471-12057 .BULB (12V, 21/5W) I

09125-04002 'SCREW 4

35627-43010 .GASKET 4

02 1 12-061 28 'SCREW 2

08322-21 068 'WASHER 2

0832 \ -2 1068 .LOCK WASHER 2

08310-11068 'NUT 2

35730-45220 BRACKET ASSY I

35765-22210 'CUSHION 3

35766-222 10 ' SPACER 3

0 1 107-06258 BOLT 3

09 160-06027 WASHER 3

08322-2 1068 WASHER 3

08310-11068 NUT 3

09308-07004 GROMT, l ead w i r e 2

FIG.36 REAR COMBINATION LAMP (E22)

Q'~Y Remarks Ref.No. P a r t No. Description

C E22 1 1 35710-47290-999 LAMP ASSY, rear combination I

5 35627-43010 .GASKET

) 6 35728-45630 .GROMMET

7 35765-222 10 .CUSH ION

8 35766-371 20 .SPACER

9 09471-12046 BULB (Executed l o c a l l y 12V. I PHILIPS ZNlK12857 21/5W)

10 01 107-06258 BOLT 3

1 1 09 160-06027 WASHER 3

12 08322-2 1068 WASHER

13 08310-1 1068 N U

14 09308-07004 GROWET, lead wire

15 35970-49030 REFLEX REFLECTOR, rear I

16 08321-21058 LOCK WASHER I

17 08310- 1 1058 NUT I

18 35974-45200 BRACKET I

19 01 104-05108 BOLT 2

20 08322-21 058 WAWER 2

21 08310- 11058 NUT 2

FIG. 37

FIG. 37 REAR COMB1 NATION LAMP (E34) Q'ty Remarks


C E34 1 1 35720-45260-999 LAMP UNIT, rear combination I

2 35712-45642 .LENS l

3 35713-45010 -GASKET

4 09 i 25-04002 SCREW

5 35627-430 10 'GASKET

) 6 021 12-06128 .SCREW

7 08322-2 1068 ' WASHER

8 08321-21068 -LOCK WASHER

9 08310- 1 1068 .NUT

10 09471-12046 BULB (Executed l o c a l l y 12V. I PHILIPS WK12857 21/5W)

11 35730-45220 BRACKET ASSY i

l 2 35765-22210 .CUSHION 3

13 35766-22210 .SPACER 3

14 01 107-06258 EOLT 3

15 09 160-06027 WASHER 3

16 08322-2 1068 WASHER 3

17 08310-11068 NUT 3

18 09308-07004 GROWET, lsad w i re 2

FIG.38 ELECTRICAL Q' t~ Remarks


1 31800-37020 RELAY, s t a r t i n g motor I

2 021 12-06108 SCREW 2

3 08310-22068 NUT 2

4 08321-21068 LOCK WASHER 2

5 33850-10x0 LEAD WIRE, s t a r t i n g motor l

6 31861-35100 CAP, terminal 3

7 36740-49200 FUSE BOX ASSY l

) 8 09481-10001 .FUSE (IOA) 4

9 09481-15001 .FUSE(15A) I

10 02112-06168 SCREW

1 1 08322-2 1068 WASHER

12 09404-06401 CLAMP

13 02 1 12-06088 SCREW

14 32800-45210 RECTIFIER,regulator I

15 02 1 12-061 28 SCREW 2

16 47410-45101 PLATE, e l e c t r i c par ts holder I

17 33410-45110 COIL, i g n i t i o n No.1 i

18 53420-45110 COIL, i g n i t i o n No.2 I

19 08310-1 1068 NUT

20 09403-06307 CLAW

21 33510-45010 CAP, spark p lug (L) 2

22 33510-43010 CAP, spark p lug (S) 2

23 33510-45600 CAP, spark p lug (L)

24 33510-44600 CAP, spark p lug (S) : F E Z , E4, E21, E22

25 33541-69010 SEAL, plug 4

26 33542-98000 SEAL, h ightension cord 4

FIG. 39

FIG.39 WIRING HRRNESS Q'ty Remarks


W l RING HARNESS

W i R l NG HARNESS

CLAMP (L:180)

CLAMP

C L I P

SCREW

WASHER

SWITCH ASSY, ignition

SWITCH ASSY, ignition

.BOLT

. L E K WASHER

SWITCH, brake lamp

SPR l NG

HORN, I w pitched

HOW, high pitched

BOLT

WASHER

LEAD WIRE, oil pressure switch

PROTECTOR, wiring harness

CLAMP

FIG.40 FRAME

Description Q ' t y Remarks

Ref.No. P a r t No.

1-1 41100-45300-019 FRAM I

1-2 4 1 100-45320-0 19 FRAME I E22, E25

1-3 41100-45310-019 FRAME I E34

2 41910-45100-019 PLATE, engine nount ing No.1 2

3 Ol 107-08658 BOLT 4

4 08321-21088 LOCK WASHER 4

5 4 1993-45000-0 19 PLATE, engine m u n t i ng No.2 I

6 01 107-08168 BOLT 2

7 08321-21088 LOCK WASHER 2

8 41970-45100-019 PLATE, engine mount1 ng No.3 RH I

9 41980-45100-019 PLATE, engine m u n t i n g No.3 LH I

10 01 107-08408 BOLT 4

l l 08321-21088 LOCK WASHER 4

12 4 155 1-45102 HOLDER, t o o l I

13 09800-00199 TOOL SET I

14 47191-45100 COVER, RH I

15 47291-45100 COVER, LH I

16 68143-45101 TAPE 2

17 51876-45200 COVER, frame head RH I

18 51 886-45200 COVER, frame head LH l

19 02 142-05505 SCREW, lower 2

20 02 142-05 105 SCREW, upper 2

FIG.41 STAND

Ref.No. Part No. Description Q ' t y Remarks -

1 42100-45121 STAND,center I

2 42100-451 31 STAND, center I €22, E25

3 09180-10040 SPACER (10 .7~15.9~38) 2

4 09101-10018 BOLT 2

5 08321-21 108 LOCK WASHER

6 09385-10001 CLIP

7 09443-2000 1 SPRl NG I

8 09443- 18003 SPR l NG 2 E22, E25

9 09321-10001 CUSHION l

10 42310-45000 STAND, prop

1 1 09443- 17005 SPRl NG

12 09 100- 10067 BOLT ( 10x30)

13 08310-22108 NUT

14 42310-45601 STAND, prop

15 09443- 1 1008 SPR l NG

16 09443- 19002 SPR l NG

17 09111-10013 BOLT

1 E25

I

18 08310-22108 NW I

19 09320-07001 CUSHION

20 42330-45 l00 BRACKET

2 1 42330-45 1 10 BRACKET

22 09100-10007 BOLT (10x27)

23 08321-21 108 LOCK WASHER

24 431 10-451 10 PEDAL, brake

25 43120-45100 ARM, brake pedal rod

26 01 107-08258 BOLT

27 08321-21088 LOCK WASHER

28 09448-37002 SPRING

29 09200-06029 PIN

30 04111-20158 COTTERPIN

31 08322-2 1068 WASHER

32 01 107-06208 BOLT

33 08310- 1 1068 NUT

FIG. 42 FOOTREST

Q'ty Remarks Ref .No. Part No. Description

1 43510-45110-019 BAR, f r o n t f o o t r e s t RH I

2 43520-45110-019 BAR, f r o n t f o o t r e s t LH I

3 0931 9- 10008 BUSHING 4

4 09104- 10007 BOLT 4

5 09 160- 100 13 WASHER 8

6 43550-49002 RUBBER. RH I

7 43560-49002 RUBBER, LH I

8 09200-08002 PIN 2

9 08322- 1 1088 WASHER 2

10 04111-20158 COTTER PIN 2

1 1 09448- 140 13 SPR l NG 2

12 43610-45000 BAR, p i l l i o n f o o t r e s t RH I

13 43620-45000 BAR, p i l l ion foo t res t LH I

14 43612-45000 RUBBER, RH I

15 43622-45000 RUBBER, LH I

16 4363 1-45000 WASHER 2

17 09200-06010 PIN 2

18 04111-20158 COTTER PIN 2

FIG.43 FUEL TANK

Q'ty Remarks Ref.No. Part No. Description

1 44 100-47200- IOU TANK, fue l I

2 68110-47200-66'1 .TAPE SET I

3 44 100-47200-OBE TANK, fue l I

4 681 10-47200-67M .TAPE SET I

5 44175-47000 CUSHION 2 E22

6 681 11-45200 EMBLEM 2

7 021 32-03065 SCREW 4

8 44200-30702 CAP, f i l l e r I

9 09329-10007 CUSHION, f r o n t 2

10 09329-01005 CUSHION, center I

1 1 09320- 12010 CUSHION, rear No. l I

12 09320-12023 CUSHION, rear No.2 l

13 09 180-08067 SPACER I

14 01 107-08308 eOLT I

15 09 160-08002 WASHER I

16 44300-47270 COCK ASSY, fue l 1

17 44348-47270 .O RING I

18 09128-06024 BOLT 2

19 09 168-060 10 GASKET 2

20 09343-07026 HOSE, fuel (L:250) I

21 09401-10403 CLIP 2

22 34810-45300 GAUGE ASSY, fuel level I

23 34825-451 00 .GASKET I

24 01 104-05108 BOLT 5

25 08321-21 058 LOCK WASHER 5

26 34885-49002 PLATE, fuel d r a i n I

27 34888-49000 GASKET I

28 02 1 12-05088 SCREW 4

29 08321-21058 LOCK WASHER 4

30 09343-05165 HOSE I

31 09401-08402 CLIP I

Q'~Y Remarks Ref.No. P a r t No. Description

45100-45310-43U SEAT

45100-45300-43U SEAT

46210-45300 HANDLE, p i l l i o n rider

09321 -08006 CUSH l ON

4521 3-47200 STRIKER, seat lock

4521 7-47200 SHIM

0 1 107-06 168 BOLT

08321-2 1068 LOCK WASHER

08322-2 1068 WASHER

45214-49105 GUIDE PLATE

95700-47810 LOCK SET, seat

01107-06208 BOLT

08321-21068 LCCK WASHER

08322-11068 WASHER

95700-35821 LCCK SET, helmet

09 106-06005 BOLT

08321 -21068 LOCK WASHER

FIG.45 FRAME COVER Q ' ~ Y Remarks


47111-45300-1011 COVER, frame RH

68130-45300-66Y TAPE SET, RH

47111-45300-08E COVER, frame RH

68130-45300-671 TAPE SET, RH

47211-45300-1011 COVER, frame LH

681 40-45300-66'1 TAPE SET, LH

47211-45300-08E COVER, frame LH

68140-45300-671 TAPE SET, LH

47117-45000 CUSHION

09320-08018 CUSHION, lower

68131-45300 EMBLEM

09 148-03002 NUT

FIG.46 FRONT FORK


1 51 103-45300 WMPER ASSY, RH 1

2 51104-45810 WMPER ASSY, LH I

3 5 1 130-4530 .OUTER TUBE, F# I

4 51 140-45300 .OUTER TUBE, LH l

5 51 153-49000 ..01 L SEAL 2

6 51156-40301 'RING, o i l seal s topper 2

7 51147-16510 .BOLT 2 l

8 51148-41310 .GASKET 2

9 02 1 12-04088 .SCREW 2

10 51 183-OM10 .GASKET 2

l I 01 107-08508 .BOLT l

12 08322-21 088 .WASHER 2

13 08321-31088 'LOCK WASHER I

14 08310-12088 'NUT l

15 51195-49071 'PIECE, o i l l ock 2

16 51146-49000 .CYLINDER 2

17 51177-49000 .-SPRING 2

18 51196-49000 ..RING, p i s t o n 2

19 51173-49002 .DUST SEAL 2

20 51110-49100 'INNERTUBE 2

21 51 171-45300 -SPRING 2

22 51172-38010 .GUIDE SPRING 2

23 51176-45300 .SPACER 2

24 51 117-16310 .O RING 2

25 51351-41211 .CAP 2

26 51293-49001 .VALVE,air 2

27 51117-41211 ' - 0 RING 2

28 51294-49000 .CAP 2

FIG.47 STEERING STEM Q'ty Remarks


1 - 1 51410-45300-291 STEERING STEM

1-2 51410-45310-291 STEERING STEM

2 09265-30005 .BEAR I NG

3 0821 1-30402 .WASHER

4 Ol 107-08358 BOLT 4

5 08321-21088 LOCK WASHER 4

6 51 553-49101 GASKET 2

7 51551-49101 GUIDE, lower 2

8 51530-49101 BRACKET, headlamp RH I

9- 1 5 1540-49 10 1 BRACKET, head l amp LH 1

9-2 51540-49120 BRACKET, headlamp LH I E22,E25

10 51 555-49 100 GUIDE, upper 2

1 1 5 1556-49 100 GASKET 2

12 51311-49100-291 STEM HEAD, s teer ing l

13 56211-29320-291 CLAMP, handlebar upper 2

14 01204-08357 BOLT

15 0832 1-2 1088 LOCK WASHER

16 51353-45000 NUT

17 5 1356-31 700 WASHER

18 01107-10558 BOLT

19 08322-2 1 108 WASHER 2

20 08321-31 108 LOCK WASHER 2

21 08313-11105 NUT 2

22 01 107-08508 BOLT I

23 08322-21088 WASHER I

24 08321-31 088 LOCK WASHER I

25 0831311085 NUT I

26 51631-28000 NUT, s teer ing stem I

27 09265-25008 BEARING, upper I

28 51643-49001 OUST SEAL, upper I

29 51871-49100 COVER, f r o n t f o r k l

30 68200-49810 TAPE SET, f r o n t f o r k cover l

31 35950-49080 REFLEX REFLECTOR, f r o n t 2

32 51900-22662 LOCK ASSY, s teer ing I E22,E25 (Executed l o c a l l y )

FIG. 48

FIG.48 FRONT WHEEL Q' t~ Remarks


1 541 11-45101 WEEL. f r o n t (N19XMT 1 .85) I

2 08 123-63027 BEAR I NG 2

3 54730-18400 SPACER l

4 547 1 1-49000 AXLE, f r o n t I

5 08314-31 128 NUT I

6 04111-30308 COTTER PIN I

7 091 59- 12004 NUT I ,E22, E25

4 74740-,8402 SPACER, bear ing RH I

54741-49101 SPACER, f r o n t a x l e I

10 08322-2 1 128 WASHER I

1 1 09160-1 5002 WASHER, LH I

12 54600-49100 BOX, speedometer gear I

13 5921 1-45250 DISK, f r o n t brake RH I

14 59221-45250 DISK, f r o n t brake LH I

15 09 100-081 40 BOLT 12

16 09 169-080 16 WASHER 6

17 55100-45116 TIRE, f r o n t (3.50 H19) I

18 55200-15010 TUBE, inner (3.50-19) I

19 55411-45100 BALANCER (209) (01.3)

20 55412-45100 BALANCER (309) (01.3)

FIG.49 HANDLEBAR - FRONT FENDER

Q' ty Remarks Ref.No. Part No. Description

HANDLEBAR

MIRROR, r e a r v i e w RH

MIRROR, r e a r v i e w LH

MIRROR, r e a r v i e w

MIRROR, r e a r v i e w





CABLE, c l u t c h

P I N

COTTER P I N

GUIDE

CABLE ASSY, t h r o t t l e

CLIP

CLAMP

CABLE, s t a r t e r

FENDER, f r o n t

80 LT

LOCK WASHER

GUIDE, c a b l e

GAUGE, f r o n t f o r k a i r

GRUGE, f r o n t f o r k a i r

FIG.50 RIGHT HANDLE SWITCH Q ' ~ Y Remarks


1 571 10-4401 1 GRIP, t h r o t t l e I

2 5721 5-49100 CAP, g r i p end RH I

3 57300-49 l01 LEVER ASSY, brake I

4 57420-49101 .LEVER, brake l

5 57431-18621 .BOLT I

6 08319-21068 -NUT I

) 7 57460-49100 SWITCH ASSY, brake lamp

8 5746 1- 18600 -HOLDER

-SPRING

.PLATE

-COVER

-SCREW

-LOCK WASHER

.WASHER

BAND (L:120)

SWITCH ASSY, handle RH

.SCREW

18 37200-49220 SWITCH ASSY, handle RH

19 37591-49210 .SCREW ] E4, E22, E25, E34

FIG. 51

FIG.51 LEFT HANDLE SWITCH


1 57211-44100 GRIP, LH I

2 57216-49100 CAP, g r i p end LH l

3 57500-49101 LEVER ASSY, c l u t c h I

4 57620-49101 .LEVER, c l u t c h I

5 57431-11011 -8OLT.lever I

6 08319-21068 'NUT I

7 57441-1 1010 .ADJUSTER, cable l

) 8 57442- 1 1010 .NUT I

9 Ol 107-06208 'WLT I

10 5766 1-3 1000 COVER I

1 1 09407-12402 BAND (L:120) 2

12 58273-31000 BOOT I

13 37400-49210 SWITCH ASSY, handle LH I

14 02 1 12-05 165 .SCREW 2

15 37400-49110 SWITCH ASSY, handle LH

16 02 1 12-05 165 .SCREW 2

FIG. 52 FRONT CAR1 PERS Q ' t y Remarks


59100-44100 CARIPERS ASSY, f r o n t RH I

59300-44100 CARIPERS ASSY, f r o n t LH l

1 59301-45820 'PISTON SET 2

2 59107-18410 ..SEAL, p is ton 2

3 59308-45200 --BOOT, p is ton 2

4 59301-45810 'PADSET 2

5 59371-45200 .-SHIM 2

6-1 59151-44100 -HOLDER, car ipers RH I

6-2 59351-44100 .HOLDER, car ipers LH I

7 59315-45200 .SPRING, pad 2

8 59316-45200 'GUIDE, pad 4

9 59305-45200 .AXLE No.1 2

10 59306-45200 'AXLE No.2 2

1 1 59312-45200 .BOOT 4

12 59314-45200 .BOLT 4

13 59121-18410 .BLEEDER 2

14 59122-18410 'CAP 2

15 59324-45200 'COVER 2

16 01517-10408 BOLT 4

FIG.53 FRONT WSTER CYLINDER Q ' t y Remarks


59600-45050 CYLINDER ASSY, master I

1 59600-45810 .PISTON 8 CUP SET l

2 59667-18441 .DIAPHRAGM I

3 59668- 18441 .PLATE, diaphragm I

4 59669-33621 .CAP

5 01 107-06258 .BOLT

6 08322-2 1068 .WASHER

7 59686-33600 .O RING

8 59688-3360 1 .SCREW

FIG.54 FRDNT BRAKE HOSE Q'ty Rernarks

Ref.No. P a r t No. Descri p t ion

1 5971 1- 18400 BOOT, master cy l i nder I

2 09360- 10007 UNION BOLT 2

3 09161-10005 GASKET 4

4 59480-47052 HOSE, brake h. I I

5 5924545000 GUIDE, hose I

6 09308- 14007 GROMMET I

7 59491-45000 JOINT, brake hose I

) 8 01 107-06208 BOLT l

9 08321-21068 LOCK WASHER I

10 59240-47051 HOSE. brake No.2 RH I

11 59240-47051 HOSE, brake No.2 LH I

12 59268-49000 CLAMP 2

13 59244-49000 BUSHING 2

14 09360-10007 UNION BOLT 2

15 09161-10005 GASKET 4

16 09360-10008 UNION BOLT I

17 09161-10005 GASKET 3

FIG.55 REAR SWINGING ARM

Q ' t y Remarks Ref.No. P a r t No. Description -

61100-45821-019 REAR SWINGING ARM SET (BLACK) I

09265- 170 12 'BEAR I NG 2

61213-45101 SHAFT, p i v o t 2

09 140-24009 NUT 2

61375-45101 BOOT, d r i v e shaft l

09402-00304 CLAMP I

032 1 1-04255 SCREW I

61 373-45 100 SPRl NG I

62 100-45300 SHOCK ABSORBER, rear 2

08313-11108 NUT 4

08322-11128 WASHER, inner ( 1 2 . 5 ~ 2 2 ~ 2 . 3 ) 3

09160-10001 WASHER, ou ter (10 .5~24~2.3) 4

09160-10033 WASHER, ou ter ( 1 0 . 5 ~ 2 4 ~ 3 . 2 ) 2

09160-10001 WASHER. lower (10 .5~24~2.3) 2

08322-11128 WASHER, lower LH ( 1 2 . 5 ~ 2 2 ~ 2 . 3 ) 1

6431 0-45 100-0 19 TORQUE L INK, rear (BLACK) I

09111-10020 BOLT, f r o n t l

09101-10017 BOLT, rear I

08322- 1 1 108 WASHER 2

083 14-4 1 108 NUT 2

04111-20208 COWER PIN 2

FIG.56 REAR FENDER

Ref.No. P a r t No. Description Q'tY Remarks

1 63112-49100 BODY, rear fender f r o n t l

2- 1 63 1 10-4722 1 FENDER, rear

2-2 63110-47240 FENDER, rear

3 63411-31900 MUDGUAR0,rearfender l

4 09320-08013 CUSHION, f r o n t 2

5 01107-08168 BOLT 2

6 08322- 1 1088 WASHER 4

7 08321-21088 LC€K WASHER 2

8 08310-12088 NUT 2

9 01204-08407 BOLT

10 08310-22088 NUT

l l 08321 -21088 LOCK WASHER 2

12 08322- 1 1088 WASHER 4

FIG.57 REAR WHEEL Q' t~ Rernarks


1 64100-45810 WHEEL, rear I

2 09319-12019 .WSHING 6

3 08123-63037 BEARING, RH l

4 08143-63037 BEARING, LH I

5 64730-45100 SPACER, bearing (L:73) I

6 64740-47001 SPACER, RH (L:23.5) I

7 64772-45100 SPACER, LH (L:85) I 1 8 09180-17053 SPACER.RH(17x33x15.2) l

9 6471 1-45100 AXLE, rear I

10-1 09141-16001 NUT I

10-2 09159-16002 NUT I E22

1 1 69721-47001 €RACKET, rear caripers I

12 041 1 1-40308 COTTER PIN l

13 08322- 1 1 168 WASHER l

14 09160-17018 WASHER. LH (17 .5~36~3.2) I

15 64680-45\11 JOINT, driven l

16 0- 0 RING l

1 7 64676-45 1 1 1 WASHER 3

18 09 128-06005 BOLT 6

19 59210-18450 DISK, rear brake l

20 09100-08094 BOLT 6

21 09169-08016 WASHER 3

22 65100-451 16 TIRE, rear (4.50H17) I

23 65200-49010 TUBE, inner I

24-1 55411-45100 BLANCER (209) AR(W3)

24-2 55412-45100 BLANCER (309) AR(W3)

FIG. 58

FIG. 58 REAR CAR l PERS

Ref.No. P a r t No. Description 9' t~ Remarks

69100-45020 CARIPERS ASSY, rear l

1 69100-45850 .PISTON 8 PAD SET I

2 69130-45020 .-PAD 2

3 59107-18410 ..SEAL, p is ton

4 69108-45000 .-BOOT, p i s t o n

5 69107-45000 . .SEAL, p j s t o n

.BOLT, housing

'PIN

.CLIP

'SPRING

'DUST COVER

.BLEEDER ( I )

'CAP

'SHIM

BOLT

FIG. 59

FIG. 60

FIG.60 OPTIONAL

Q'W Remarks Ref.No. Part No. Description

37 146-47010 BLANK KEY

99000-25 1 10 WAKE PAD GREASE

99000-25100 CALIPERS AXLE GREASE

99000-32030 THREAD LOCK CEMENT, super

99000-32040 THREAD LOCK CEMENT

99000-31030 SUZUKI 'BOND No. 4

99000-25030 SUZUKI SUPER GREASE

99000-25140 SUZUKI M)LY PASTE

11401-45820 GASKET SET

99000-10109-019 PAINT (BLACK)

99000-10109-291 PAINT (BLACK SEMI-GLOSS)

99000-10209-08E PAINT (PEARL BLACK)

99000- 10 105-0 19 PA l NT (BLACK)

99000-10105-291 PAINT (BLACK SEMI-GLOSS)

99000- 10205-08E PA INT (PEARL BLACK)

NET:20g

NET:20g

NET: 509

NET: 200g

NET :200g

NET : 1509

NET: 509

NOT SHOWN

NET: 90g

NET: 500g

PARTS NUMBER INDEX

INDEX DE No DE PIECE

INDICE DE No. DE PIEZAS

P a r t N O . P . g e - R e ' f . N . . P a r t N o . P a s + - R e r . N o . P a r t N o . P a s * - R e f . N o . < A d d r e s s N o . ) ( A d d r e s s N o ,) ( A d d r e a s No.)

1 0000 11 100-45830 2-01 : 12290-45100 7-12 12931-45000 9-1 1 11 11 5-45740 2-02 12600-45820 8-04 12932-45010 9-13 11 11 6-45740 2-03 g 12611-45000 8-01 : 12933-45001 9-1 2 l 1 141 -49002 2-07 5 12633-31000 8-07 5 131 10-45100 2-25 11152-45000 2-17 : 12649-45000 8-11 : 13120-45100 2-26

11171-45000 3-01 g12711-45110 9-01 g 13200-45120 11-0 11 173-45002 1-02 5 12721-49000 9-04 5 13201-45120 11-03 11174-45000 1-04 E 12741-45110 9-02 13202-45120 ?l-02 11176-45010 1-06 12750-45040 9-05 13203-45120 11-03 1 1 177-45000 1-07 12760-45040 10-01 8 13204-45120 11-04

11186-45000 1-09 : 12771-45052 10-02 : 13246-44080 11-44 11187-45000 1-10 12776-45001 10-03 13247-44080 1 1 -43 11210-45100 3-01 12780-45050 10-05 : 13250-44080 11-45 11 241 -45040 3-04 1 12788-45050 10-06 5 13251-44080 11-35 11300-45821 4-01 : 12791-45040 10-09 : 13254-92311 11-48

11340-45110 5-01 : 12800-45810 9-18 : 73258-44080 11-34 11351-45000 5-12 5 12810-45040 10-12 5 13267-47070 11-57 11360-45100 5-19 12830-45002 10-14 5 13268-44010 1 1 -53 11 381 -49001 5-08 12833-45001 10-1 5 13271 -9301 1 11-56 11382-49002 5-25 12837-45000 10-22 13276-31210 11-58

11394-45000 4-30 : 12838-45001 10-17 : 13332-44080 11-41 11401-45820 60-09 12891-45000 9-07 13357-44080 11-39 11482-45100 5-02 12892-45000 9-15-1 g 13370-44080 1 1 -49 11483-45000 5-14 5 12892-45001 9-1 5-2 5 13373-39110 11-47 11 489-45001 6-02 8 12892-45002 9-15-3 5 13376-44080 11-51

5 11491-45000 5-10 : 12892-45003 9-1 5-4 13382-44030 1 1 -36 11 493-45001 5-28 5 12892-45004 9-15-5 5 13383-45120 11 - 1 1 11497-45000 4-31 $ 12892-45005 9-15-6 5 13387-44030 11-07 1 1 51 1-45300 6-01 12892-45006 9-15-7 : 13388-44030 11-37 12111-45110 7-24-1 : 12892-45007 9-15-8 g 13389-44030 11-08

12111~45110~050 7-24-2 5 12892-45008 9-15-9 5 13394-31210 11-06 1211 1-451 10-100 7-24-3 12892-45009 9-1 6-1 1341 0-451 10 1 1 -76 121 40-451 20 7-25-1 : 12892-45010 9-16-2 13415-47070 11-63 12140-45120-050 7-25-2 5 12892-45011 9-16-3 5 13421-47070 1 1 -60 121 40-49001 7-25-3 : 12892-4501 2 9-16-4 5 13422-44080 11-74

5 12151-29001 7-26 12892-45013 9-16-5 : 13422-47070 1 1 -65 12161-45100 7-02 § 12892-4501 4 9-1 6-6 5 13425-451 10 11-67 12200-451 00 7-01 : 12892-45015 9-16-7§13500-45110 11-05 12220-45100 7-06 12892-45016 9-16-8 13503-44080 11-09 12231-45100 7-07 : 12892-45017 9-16-9 : 13523-98010 11-64

12241-45100 7-08 : 12892-45018 9-17-1 :13550-45110 11-19 12250-45100 7-1 0 12892-4501 9 9-1 7-2 13550-451 20 1 1 -71 12261-45100 7-1 1 12900-4581 0 9-10 : 13550-47070 11-17 12271-45100 7-09 0 1291 1-4501 1 9-08 5 13550-47090 11-25 12281-45100 7-13 : 12912-4501 1 9-09 8 13551-451 10 11-33

P . . t N o . P a s . - R e f . N o . P a r t N o . P a g e - R c f . N o . P a r t No. P = s e - R e f . N o . ( A d d r e s s No .> ( ~ d d r e s s No.) ( A d d r e s s Na.)

P.

Part No. P a g e - R c f . N o . P a r t N o . P a g e - R c f . N o . P a r t N o . P a ~ c - R e f . N o . ( A d d r e s s No.) ( A d d r e s s No .> ( A d d r e s s No .>

p a r t N o . Page-Ref.~,.. ~ . r t NO. P a g e - R o f . N o . P a r t No. P a g e - R e f . N o . ( A d d r e s s Na .) ( A d d r e s s No.) (Ad d r o s a No.)

P a r t No. P a g e - R e f . N o . P a r t N o . P a g e - R e 1 . N . . P=.( No. P a g e - R e f . N o . ( A d d r e s s No .> ( A d d r e s s No.) ( A d d r e s s No.)

P P

P.,, N ~ . P . B ~ - R ~ ~ . N ~ . Part N o . ~ a g ~ - R e f . N o . P a r t N o . P a g e - R e f . N o . ( A d d r e s s No.) (A d d r e s s No.) ( A d d r e s s No.) --P-

P a r r No. P a s e - R e f . N o . P a r t N o . P a g e - R e f . N o . P.tt N o . P a g e - R e f . N o . ( A d d r e s s N o . ) ( A d d r e s s No .) < A d d r e s s N o . )

P a r t NO. P a g e - R e f . N o . P a r t N o . P a g e - R e f . N . . P * . t N o . P a g e - R c f . N o . ( A d d r e s s No.) ( A d d r e s s N o .> ( A d d r e s s N o .>

P a r r NO. P a g e - R e f . N e . P a r t N o . P a g e - R e f . N o . P a r t No. P a g e - R e f . N o . ( A d d r e s s N o . > ( A d d ~ e s s N o .) ( A d d r e s s N o . )

P a r t N o . P a ~ e - R e f . N o . & a r t N o . P . B c - R F ~ . N o . Pa.1 N o . P a g e - R e f . N o . ( A d d r e s s N o .> ( A d d r e s s No.) ( A d d r e s s No.)

P

P a r t N o . P a g e - R e f . N o . P a r t N O . P a g e - R e f . N o . P a r t No. P a g e - R e f . N o . ( A d d r e s s No.) ( A d d r e s s No.) < A d d r e s s NO.)

p--

p l r t No. P a g e - R e f . N o . P a r t N.. ~ . g ~ - R t f . N o . P a r t N o . P a s * - R e f . N o . < A d d r e s s No.) (A d d r e s s No.) ( A d d r e s s No.)

1 SUZUKI MOTOR C0,LTD. I Head Of f ice : Hamamatsu - Nishi. P.O.Box 1 ,

432-91 Hamamatsu, Japan

I SUZUKl GS850GLT PARTS CATALOGUE I 1 s t Edit ion

Printed i n Oct., 1979 Published i n Oct., 1979

Editor : SUZUKI MOTOR Co., LTD. Export parts section

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