2011-12-01 hay and silage harvest...

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12/1/2011 Regional Hay School -- Bolivar, MO 1 “Hay Day” Management “Hay Day” Management Nuts & Bolts of Making Hay and Silage Nuts & Bolts of Making Hay and Silage Tim Schnakenberg, Tim Schnakenberg, Regional Agronomy Specialist, Galena, MO Regional Agronomy Specialist, Galena, MO Thanks to Rob Kallenbach, Forage Specialist, for Thanks to Rob Kallenbach, Forage Specialist, for many of the slides used in this presentation. many of the slides used in this presentation. Typical Forage Typical Forage Harvesting Harvesting Losses Losses Harvesting Harvesting -14% 14% Field curing Field curing -26% 26% 30% Left 30% Left Storage Storage -35% 35% Feeding Feeding -30% 30% 30% Left 30% Left Optimum Optimum Management Management Harvesting Harvesting -8% 8% Field curing Field curing -12% 12% 70% 70% Left Left Storage Storage -5% 5% Feeding Feeding -8% 8% 70% 70% Left Left Key Factors Key Factors Quality at time of harvest Quality at time of harvest Harvest and preservation Harvest and preservation techniques techniques Storage methods Storage methods Moisture Content Affects Moisture Content Affects Harvest & Storage Losses Harvest & Storage Losses Hay and Silage Making Hay and Silage Making Losses Losses Mechanical handling losses Mechanical handling losses L hi l L hi l Leaching losses Leaching losses Respiration losses Respiration losses

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Page 1: 2011-12-01 Hay and Silage Harvest Systems-TimSchnakenberg.pptextension.missouri.edu/webster/documents/... · 12/1/2011  · Regional Hay School -- Bolivar, MO 1 “Hay Day” Management

12/1/2011

Regional Hay School -- Bolivar, MO 1

“Hay Day” Management“Hay Day” ManagementNuts & Bolts of Making Hay and SilageNuts & Bolts of Making Hay and Silage

Tim Schnakenberg, Tim Schnakenberg, Regional Agronomy Specialist, Galena, MORegional Agronomy Specialist, Galena, MO

Thanks to Rob Kallenbach, Forage Specialist, for Thanks to Rob Kallenbach, Forage Specialist, for many of the slides used in this presentation.many of the slides used in this presentation.

Typical Forage Typical Forage Harvesting Harvesting LossesLosses

HarvestingHarvesting--14%14%

Field curingField curing--26%26%

30% Left30% LeftStorageStorage--35%35%

FeedingFeeding--30%30%

30% Left30% Left

Optimum Optimum ManagementManagement

HarvestingHarvesting--8% 8%

Field curingField curing--12%12%

70%70% LeftLeftStorageStorage--5%5%

FeedingFeeding--8%8%

70%70% LeftLeft

Key FactorsKey Factors•• Quality at time of harvestQuality at time of harvest•• Harvest and preservation Harvest and preservation

techniquestechniques•• Storage methodsStorage methods

Moisture Content Affects Moisture Content Affects Harvest & Storage LossesHarvest & Storage Losses

Hay and Silage Making Hay and Silage Making LossesLosses

•• Mechanical handling lossesMechanical handling losses

L hi lL hi l•• Leaching lossesLeaching losses

•• Respiration lossesRespiration losses

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Regional Hay School -- Bolivar, MO 2

Mechanical Handling LossesMechanical Handling Losses

•• MowingMowing•• TeddingTedding

kk•• RakingRaking•• Baling or Baling or ChoppingChopping

•• HandlingHandling

Mowing & Mowing & Conditioning Conditioning

LossesLosses

% % D MD M % L% LType of MowerType of Mower

% % D.M.D.M.LostLost

% Leaves% LeavesLostLost

Sicklebar mower onlySicklebar mower only 11 22Sicklebar mower, fluted rollsSicklebar mower, fluted rolls 22 33Disc mower only Disc mower only 33 44Disc mower, fluted rollsDisc mower, fluted rolls 44 55

Raking & Raking & Tedding LossesTedding Losses

RakingRaking TeddingTeddinggg ggMoistureMoistureContentContent

% % D.M.D.M.LostLost

% Leaves% LeavesLostLost

% % D.M.D.M.LostLost

% Leaves% LeavesLostLost

70%70% 22 22 11 2260%60% 22 33 11 3350%50% 33 55 33 5533%33% 77 1212 66 121220%20% 1212 2121 1212 2121

Baling LossesBaling Losses

Pi k Ch bPi k Ch bPickup + ChamberPickup + Chamber

Moisture ContentMoisture Content% % D.M.D.M.LostLost

% Leaves% LeavesLostLost

25 % (with preservative)25 % (with preservative) 11 2220 %20 % 22 33

12 %12 % 33 44

Effect of Moisture on Heat Effect of Moisture on Heat Retention in Big BalesRetention in Big Bales

140140

160160

180180

re

re °°

FF 18%18% 22%22% 35%35%

00 55 1010 1515 2020 2525 3030 3535 4040 4545 5050 5555 60606060

8080

100100

120120

140140

DaysDays

Tempe

ratu

rTe

mpe

ratu

r

Maximum MoistureMaximum MoistureContent at BalingContent at Baling

2020

2525

3030

2218

00

55

1010

1515

2020 1816

Small SquareSmall Square Large RoundLarge Round Large SquareLarge Square

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Regional Hay School -- Bolivar, MO 3

Shape Dictates MoistureShape Dictates MoistureContent at BalingContent at Baling

Small SquareSmall SquareBaleBale

Large RoundLarge RoundBaleBale

60 lbs. 60 lbs. ÷÷ 21.3 sq.ft. 21.3 sq.ft. 2.8 lbs./sq.ft.2.8 lbs./sq.ft.

1200 lbs. 1200 lbs. ÷÷ 122.5 sq.ft.122.5 sq.ft.9.8 lbs./sq.ft.9.8 lbs./sq.ft.

Leaching LossesLeaching Losses

•• Can remove 40% of the nutrients in a single eventCan remove 40% of the nutrients in a single event•• Dramatically reduces the marketability of hayDramatically reduces the marketability of hay•• Minimizing drying time is the keyMinimizing drying time is the key

Sickle vs. DiscSickle vs. Disc

•• Clean cutClean cut•• SlowerSlower•• Low HorsepowerLow Horsepower

•• Close cutClose cut•• QuickerQuicker•• Higher HorsepowerHigher Horsepower•• Cumbersome to mountCumbersome to mount

Use wide swathsUse wide swaths

•• Maximizes solar drying capacityMaximizes solar drying capacity•• Can reduce drying time by 50%Can reduce drying time by 50%•• Gives hay a more even colorGives hay a more even color

Mechanically Condition HayMechanically Condition Hay

•• Stems and leaves dry at nearly the same rateStems and leaves dry at nearly the same rate•• Breaks cuticle or waxy layerBreaks cuticle or waxy layer•• Can reduce drying time 30Can reduce drying time 30--50%50%

Flail (Impeller) MowersFlail (Impeller) Mowers

•• Faster drying the first day Faster drying the first day –– breaks vascular tissuebreaks vascular tissue•• Works best for thinWorks best for thin--stemmed grasses over thick stemmed grasses over thick

stem and leafy foragesstem and leafy forages

Photo: Dennis Hancock, Univ. of Georgia

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Regional Hay School -- Bolivar, MO 4

Use a Tedder EARLYUse a Tedder EARLYin the Processin the Process

•• Use the morning after cutting Use the morning after cutting •• Be sure hay is not too dry before finishingBe sure hay is not too dry before finishing•• Can reduce drying time 20 to 30%Can reduce drying time 20 to 30%

Practical Ways Producers Practical Ways Producers Can Speed HaymakingCan Speed Haymaking

•• Use weather forecasting to minimize Use weather forecasting to minimize exposure to rainexposure to rain

•• Dry hay in wide swaths as opposed to Dry hay in wide swaths as opposed to i d i dnarrow windrowsnarrow windrows

•• Mechanically condition hayMechanically condition hay•• Ted hay in the morning ~ 65% moistureTed hay in the morning ~ 65% moisture•• Use a preservative Use a preservative •• Make silage or baleage instead of hayMake silage or baleage instead of hay

Minimize Ash Content When Minimize Ash Content When Harvesting ForagesHarvesting Forages

•• Internal and External AshInternal and External Ash•• External External –– Dirt and DustDirt and Dust•• Normal Internal = 8% Normal Internal = 8% LegumesLegumes

6 6% G% G= 6= 6% Grasses% Grasses•• Typical internal amounts Typical internal amounts foundfound

= 9= 9--1818%%•• 18% ash means 1 lb of “dirt” is 18% ash means 1 lb of “dirt” is

fed out of each 5 lbs of hay or fed out of each 5 lbs of hay or silage fed!silage fed!

Tips to Minimize Ash ContentTips to Minimize Ash Content

1.1. Use flat knives on disc mowersUse flat knives on disc mowers2.2. Raise the cutter bar of a disc mowerRaise the cutter bar of a disc mower3.3. Avoid harvesting lodged forageAvoid harvesting lodged forage44 Keep the windrow off the groundKeep the windrow off the ground4.4. Keep the windrow off the groundKeep the windrow off the ground5.5. Keep rake tines from ground contactKeep rake tines from ground contact6.6. Windrow mergers keep hay from being Windrow mergers keep hay from being

moved laterallymoved laterally7.7. Store hay off the groundStore hay off the ground8.8. Store silage piles on concreteStore silage piles on concrete

SilageSilage

•• Low harvest lossesLow harvest losses•• Totally mechanized Totally mechanized

handlinghandlingLess dependant on eatherLess dependant on eather•• Less dependant on weatherLess dependant on weather

•• but….but….•• High capital investmentHigh capital investment•• Less marketable than hayLess marketable than hay

Big Big BalageBalage

Lower initial cost than a Lower initial cost than a conventional silage conventional silage systemsystem

Lower harvest losses than Lower harvest losses than hayhay

Easier to market than Easier to market than conventional silageconventional silage

Flexible harvest optionsFlexible harvest options

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Regional Hay School -- Bolivar, MO 5

Key FactorsKey Factors

•• Quality at time of harvestQuality at time of harvest•Balage only preserves and does not really enhance forage quality

•• Suitability of forage for ensilingSuitability of forage for ensiling•• Harvest and preservation Harvest and preservation

h ih itechniquestechniques•• Storage methodsStorage methods

Making Good SilageMaking Good Silage

Wilt forage to 50 to 60% Wilt forage to 50 to 60% moisture moisture

Pack material tightly (Chop Pack material tightly (Chop 3/8 t 1/2 i )3/8 t 1/2 i )

•• KEEP THE OXYGEN OUT!KEEP THE OXYGEN OUT!

3/8 to 1/2 in.)3/8 to 1/2 in.)Ensile as quickly as possibleEnsile as quickly as possible

-- Fast fermentation leads Fast fermentation leads to a more stable feed and to a more stable feed and more nutrient retentionmore nutrient retention

Making Good Making Good BalageBalage

Wilt forage to 50 to 60% Wilt forage to 50 to 60% moisture moisture –– upper end for upper end for grasses grasses –– lower end for lower end for legumeslegumes

Make bales as dense as Make bales as dense as possiblepossible

•• KEEP THE OXYGEN OUT!KEEP THE OXYGEN OUT!

possiblepossible-- Longer fiber slows Longer fiber slows fermentationfermentation

Wrap as quickly as possibleWrap as quickly as possible-- Within 5 hours of balingWithin 5 hours of baling

Crude Protein of Alfalfa Crude Protein of Alfalfa BalageBalage

21

23

25

ein

(%)

Pre-StoragePost-Storage

15

17

19

54 49 43 22

Moisture Content at Baling (%)

Cru

de P

rote

It’s all about moisture content at harvest and how fast it is put in an anaerobic

environment for fermentation to begin

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Regional Hay School -- Bolivar, MO 6

Digestibility of Alfalfa Digestibility of Alfalfa BalageBalage

MD

)

----------------------Baleage Baleage ----------------------

HH60

65

70

IVD

M(%

Moisture Content at Baling (%)

HayHay

40

45

50

55

54% 49% 43% 22%

Red Clover Red Clover BalageBalage

____________________________________________________Treatment CP Treatment CP NDFNDF

____________________________________________________----------------%%--------------

RCRC balagebalage 21 121 1 35 735 7RC RC balagebalage 21.121.1 35.735.7RC hayRC hay 16.316.3 49.849.8

____________________________________________________

(60% moisture at baling)(60% moisture at baling)

Ryegrass Ryegrass BalageBalage Comparison to HayComparison to Hay

Treatment CP%

TDN%

RFQ ADGlbs/hd/ d

Ryegrass Hay 14.7 b 62.4 c 133 b 1.26 bRyegrass Balage 16.3 a 65.9 a 174 a 1.94 a

Replacement Heifers Gain Replacement Heifers Gain –– No additional supplementationNo additional supplementationRyegrass hay received a light rain shower on itRyegrass hay received a light rain shower on itUnpublished data, Calhoun, GA, 2009, Dennis HancockUnpublished data, Calhoun, GA, 2009, Dennis HancockP<0.10P<0.10

Bermuda Hay 16.1 a 62.9 b 116 c 1.56 b

Several types ofSeveral types ofwrappers are availablewrappers are available

Platform WrappersPlatform WrappersFeatures:Trailer or 3-point hitchRound or square balesTractor hydraulics or gas enginePlastic $3.50 - $4.50/bale for 4 layersSome have a loader arm – most can be

loaded with a front-end loader

Platform WrappersPlatform Wrappers

Concerns:Plastic costLabor per baleMost only accommodate four

ft. wide bales

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Regional Hay School -- Bolivar, MO 7

Square Bale Platform WrappersSquare Bale Platform Wrappers Other WrappersOther Wrappers

End-to-End Individual Wrap

Concerns:LaborPlastic on bottoms of bales

BalageBalage -- TransportTransport

• Avoid handling if possible

• If bales must be moved use amoved, use a grapple to avoid puncturing plastic

InIn--Line WrappersLine Wrappers

Features:Bales end-to-endLess labor for wrappingLower plastic cost (1/2 or less)

InIn--Line WrappersLine WrappersConcerns:Uniformity of adjacent bales (both size and

density)End of rows need to be sealed by handA hole in the plastic can spoil a large areaFeedout rate (need to feed two or three per day

to keep ahead of spoilage)p p g )

BalageBalage -- WrappingWrapping

• Wrap with at least four layers of 1-mil plastic with 50% overlap. 8 milwith 50% overlap. 8 mil total is ideal for long-term storage

• Use high-quality plastic

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Regional Hay School -- Bolivar, MO 8

Alfalfa Silage & Hay

Alfalfa silage & hay from the same field2, 4, or 6 layers of stretch film - platform wrapper

Storage Treatment Consumption2 layers 53%4 layers 84%6 layers 88%Hay 64%

2 layersHay 4 layers6 layers

BalageBalage -- StorageStorageStore in a well drained siteStore bales where animals

won't damage themWeeds encourage rodentsStoring on the flat side

prevents squattingprevents squattingPatch holes promptly

Crops to WrapCrops to WrapLegumes

AlfalfaRed cloverSoybean

Cool Season GrassesTall fescueWh t / T iti l / R

Legume-Grass mixes work best

Wheat / Triticale / RyeAnnual Ryegrass

Warm Season GrassesForage sorghum SudangrassPearl milletImmature corn

Grasses vs. LegumesGrasses vs. Legumes

7

• Grasses tend to ferment better than do legumes – more water-soluble carbohydrates

• pH near 4 for all grass treatments• Much more acid production than in

alfalfa silage

Alfalfa

Grasses

2

3

4

5

6

pH

When to WrapWhen to WrapWrap as soon as possible after baling

Definitely on the same day – Start a little on the wet side

Delayed wrapping t d d t

pH 4.5

prevented adequate fermentation as reflected in the higher pH value

Suggestions:Hot, summer day – 2 hrsCool, fall day – 8 hrs(Depends on weather and type of forage)

pH 6.2

Do not use treated sisal twine. Do not use treated sisal twine. The treatment breaks down The treatment breaks down the plasticthe plastic

Inoculants are a good option if Inoculants are a good option if the moisture isn’t right the moisture isn’t right ––Speeds up lactic acidSpeeds up lactic acid

Other tipsOther tips

Speeds up lactic acid Speeds up lactic acid formation.formation.

Don’t wrap in the rainDon’t wrap in the rain

Bales should be fed within one Bales should be fed within one year of wrappingyear of wrapping

Wrapping area and storage Wrapping area and storage areas should be closeareas should be close