2010 buehler consumables buyers guide
DESCRIPTION
2010 catalog for Buehler consumables product lineTRANSCRIPT
Buehler is leading the future of abrasive cutting technology.Our new AbrasiMatic 300 Abrasive Cutter will section the mostdifficult samples quickly and easily.
Benefits Include:� Triple X-Y-Z axis cutting capability
� Versatile manual & automatic cutting
� Leader in its class of cutting envelope
� Long-Lasting corrosion-resistant construction
� High-torque motor helps power through difficult-to-section materials
� Large cutting chamber accommodates a variety ofsample sizes
� Easy to clean cutting chamber and T-slot tables
� User friendly color touch-screen interface
For additional information on the AbrasiMatic® 300, pleasevisit www.buehler.com/productinfo/cutters.htm, contact yourlocal Buehler sales engineer, or call Buehler’s customerservice department at 1-800-BUEHLER (1-800-283-4537).
We are Buehler - The Science Behind Material Preparationand Analysis™!
PROVIDING SOLUTIONS FOR OVER 70 YEARS
Tel: (847) 295-6500 • Fax: (847) 295-7979 • Web:www.buehler.com
Buehler’s New AbrasiMatic® 300 Abrasive Cutter - A Cut Above the Rest!
Effective 2010 1
Sales policy for domestic U.S.A. customers.
1. Prices subject to change without notice.
2. Minimum order $100.00
3.Taxes added where applicable.
4. Prices F.O.B Lake Bluff, Illinois.
5.Terms net 30 days with established credit.
Sales Policy
For sales literature, order placement, price, delivery, order status or names and phone numbersof our nearest direct sales engineer, call:1-800-BUEHLER (1-800-283-4537) or email:[email protected]
For online consumables ordering, sales literature & Material Safety Data Sheets visit:www.buehler.com
For complete factory and field service through our facility in Lake Bluff, Illinois, call:1-847-295-4542
For application and laboratory assistance, call:1-847-295-6500 or e-mail:[email protected]
Customer Assistance
Now the broadest range of consumables available for microstructural analysis can be inyour hands tomorrow.
If requested, orders for supplies received at our regional U.S. sales office by 4 p.m. CentralStandard Time will be shipped the same day and delivered to you the next business day withinthe continental United States. Just call 1-800-BUEHLER (1-800-283-4537) toll free.
Now there’s only one source to call for guaranteed quality supplies and guaranteed rapiddelivery.
1-800-BUEHLER (1-800-283-4537) or email [email protected]
Buehler Delivers Overnight!
BUEHLER is proud to be your source for materials preparation supplies. Since 1936 BUEHLER hasremained the world leader in developing and supplying quality products to the Material Scientist.BUEHLER’s product development experience paired with today’s technologies help deliver the fullestproduct offering for all applications.
The quality of BUEHLER products is second to none. Each product is developed with the highestquality standards and inspected to assure consistency.
Our goal is your complete satisfaction.Ongoing technical training prepares both customer serviceand local sales engineers to answer your questions on supplies and preparation techniques.Togetherwith our technical expertise and large product inventory, BUEHLER is prepared to be your materialspreparation partner.
Contact BUEHLER today for all the consumable supplies your laboratory needs to run efficiently.
Your Satisfaction is Our Goal
ORDER BY PHONEToll Free:
1-800-BUEHLER(1-800-283-4537)
ORDER ONLINEhttp://www.buehler.com
ORDER BY FAXFax: 847-295-7979
BUEHLER MAILINGADDRESSP.O. Box 1
41 Waukegan RoadLake Bluff, IL 60044-1699
BUEHLER REMITTANCEADDRESS
39343 Treasury CenterChicago, IL 60694-93000
EMAIL &WORLDWIDEWEB [email protected]
Ordering Information
BUEHLER World Headquarters – U.S.A. Customer Service Department. (Left to Right): Andrus Gomez -International Sales Coordinator, Mike Sanfelippo, Kathy Meyers, Joe Breslin*, David Meza, Mariann Cuevas,Blanca Villarreal, Sadie Griffiths - Customer Service Manager, Michele Rogge, Korina Santiago
*West Coast Customer Service, 35 Parker, Irvine, California 92618
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Abrasive Cut-off Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DiamondWafering Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Diamond Cut-off Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Sectioning Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Compression Mounting Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Castable Mounting Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Mounting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 & 20
Apex® CGD Coarse Grinding Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Apex® Quick-Change Magnetic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ApexHercules® Rigid Grinding Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Apex® Diamond Grinding Discs (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ReVēl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
SumMet™ Bundled Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
UltraPrep™ Diamond Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
CarbiMet® 2 Abrasive Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
BuehlerMet® II Abrasive Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Abrasive Belts, Rolls & Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Abrasive Lapping Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Diamond Lapping Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Abrasive Powders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Premium Polishing Cloths & Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Magnetic Backed (MB) Cloths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Final Polishing Powders & Suspensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Replicating Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Hardness Tester Indenters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Hardness Calibration Test Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Buehler Education Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Approximate Consumables Shelf-Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Buehler International Serial Number Month Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Distributors/Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
Sectioning
Mounting
Grinding/Polishing
Analysis/Documentation
Index
2 Effective 2010
Table of Contents
Buehler Education ScheduleNEW
Sam
plM
et® 2
Delta
®
Abras
iMet
®
Abras
iMat
ic®30
0
Delta
® Man
ual
Delta
® Med
ium
Delta
® Larg
e
Abrasive Cut-Off Wheels
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 3
Problem Possible Cause Suggested RemedyBurning (bluish Overheated specimen Increase coolant flow rate; reduce cutting pressure; select a wheeldiscoloration) with softer bonding (faster breakdown)Rapid wheel wear Wheel bonding breaks down too rapidly Select a wheel with harder bonding; reduce cutting pressureFrequent wheel Uneven coolant distribution; loose specimen Adjust coolant flow to be even on both sides of the wheel;breakage fixturing; abrupt contact with specimen clamp the specimen more securely; start cut contact carefullyFrequent wheel Wheel was previously cracked Handle carefully. Contact Buehler.breakage at start upResistance to Slow wheel bond breakdown Select a wheel with softer bonding; use a“pulse”cutting mode;cutting use cutter with oscillating motion or with minimal area of contact
cutting* abilityStalled wheels Inadequate cutter capacity; pinched Use cutter with greater horsepower; tighten the clamp on one
blade due to movement of specimen side less than on the other side; reduce pressure or feed rate;use a with cutter oscillating motion or with MACC ability
*Minimal Area of Contact Cutting as on the Delta Orbital Abrasive Cutter
Abrasive Cutting Troubleshooting Guide
Tips,Tricks & Techniques:
For the best performance from your cutter and wheels:
� Maintain the coolant & recirculation tank
� Make sure flanges are properly installed
� Keep the hood open to avoid trapping humidity
Wash cutter out frequently!
For more information on operating parameters seewww.buehler.com/cutting_parameters.htm
Abrasive Cutting Troubleshooting Guide
Sect
ion
ing
Current Cutters
9”
10”
12”
14”
16”
18”
Manual Z-Chop
Pulse Chop
Auto Chop
Manual X-Table
Manual Y-Table
Auto Y-Table
Auto Orbital
1 phase
3 phase
Table-Top
Floor Mount
Push-Button
LCD
Touch-Screen
Wheel Size
Cut ActionType
PowerSource
MountingType
Controls
Cata
logNum
ber/
PriceRecommended
Use/Thickness
Rubber Resin Al2O3 Rubber Al2O3 Rubber SiC
10-4110-010
10-4120-010
10-4145-010
10-4160-010
Wheel Choices for 9“ (229mm)Abrasive Cutters 144“ (31.75mm)Arbor, 10 per package
10-5110-010
10-5112-010
10-5116-010
10-4112-010
10-4116-010
10-4127-010
10-4150-010
10-4161-010
Abrasive Cut-Off Wheels
Buehler’s Cut-off Wheels
AcuThin™ Abrasive Cut-offWheels
MetAbrase® Abrasive Cut-offWheels
4 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Met
Ab
rase
® A
cuTh
in™
B
ueh
lerM
et®
II
Cata
log Num
ber/
PriceRecommended
Use/Thickness
10-4210-010
10-4220-010
10-4245-010
10-4260-010
Wheel Choices for 10“ (254mm) Abrasive Cutters 144””“(31.75mm) Arbor, 10 per package
10-5210-010
10-5212-010
10-5216-010
10-4212-010
10-4216-010
10-4227-010
10-4246-010
10-4261-010
Met
Ab
rase
® A
cuTh
in™
B
ueh
lerM
et®
II
Delta® Orbital Cut-off Wheels Delta® Superalloy Wheels
10-5245-010
HRC 60 & Up0.07” (1.8mm)
HRC 50-600.07” (1.8mm)
HRC 35-500.07” (1.8mm)
HRC 15-350.063” (1.6mm)
Delicate Cutting0.032” (0.8mm)
Non-Ferrous, Hard Materials0.063” (1.6mm)
Non-Ferrous, Soft Materials0.043” (1.1mm)
HRC ≤ 450.025” (0.635mm)
HRC ≤ 450.025” (0.635mm)
HRC 50 & Up 0.063” (1.6mm)
HRC 35-500.063” (1.6mm)
HRC 15-350.063” (1.6mm)
General Purpse, Non-Ferrous0.063” (1.6mm)
HRC 60 & Up0.07” (1.8mm)
HRC 50-600.07” (1.8mm)
HRC 35-500.07” (1.8mm)
HRC 15-350.063” (1.6mm)
Delicate Cutting0.032” (0.8mm)
Non-Ferrous, Hard Materials0.063” (1.6mm)
Non-Ferrous, Soft Materials0.063” (1.6mm)
HRC 450.025” (0.635mm)
HRC > 450.025” (0.635mm)
HRC 50 & Up 0.063” (1.6mm)
HRC 35-500.063” (1.6mm)
HRC 15-350.063” (1.6mm)
Cata
log Num
ber/
PriceRecommended
Use/Thickness
10-4410-010
10-4420-010
10-4445-010SO
10-4360-010
Wheel Choices for 12“ (305mm) Abrasive Cutters144“ (31.75mm) Arbor, 10 per package
10-5410-010
10-5412-010
10-5416-010
10-4412-010
10-4416-010
10-4427-010
10-4450-010
10-4361-010
Met
Ab
rase
® A
cuTh
in™
B
ueh
lerM
et®
IIAbrasive Cut-Off Wheels
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 5
Rubber Resin Al2O3 Rubber Al2O3 Rubber SiC
10-5445-010
Cata
log Num
ber/
PriceRecommended
Use/Thickness
12-4405-010
12-4416-010
12-4445-010SO
12“ (300mm) Abrasive Wheels for Delta® OrbitalCutters 144“ (31.75mm) Arbor, 10 per package
12-4410-010
12-4412-010
12-4420-010
12-4450-010
Del
ta®
Sect
ion
ing
12“ (300mm) Abrasive Wheels for Delta® Chopand AbrasiMatic® 300 Cutters 144“ (31.75mm)Arbor, 10 per package
Cata
log Num
ber/
Price
12-4150-010
12-4145-010
12-4120-010
12-4112-010
12-4110-010
12-4116-010
Recommended Use/Thickness
Del
ta®
HRC 60 & Up0.100”(2.5mm)
HRC 50-600.100” (2.5mm)
HRC 35-500.100” (2.5mm)
HRC 15-350.063” (1.6mm)
Delicate Cutting0.045” (1.1mm)
Non-Ferrous, Hard Materials0.063” (1.6mm)
Non-Ferrous, Soft Materials0.063” (1.6mm)
HRC 450.025” (0.635mm)
HRC > 450.025” (0.635mm)
HRC 50 & Up 0.063” (1.6mm)
HRC 35-500.063” (1.6mm)
HRC 15-300.100” (2.5mm)
General Purpose, Non-Ferrous0.100” (2.5mm)
SO - Special Order Items may havelead times and minimum orders
SO - Special Order Items may havelead times and minimum orders
Superalloy0.055” (1.4mm)
HRC 60 & Up0.105” (2.7mm)
HRC 50-600.105” (2.7mm)
HRC 35-500.105” (2.7mm)
HRC 15-350.105” (2.7mm)
Non-Ferrous, Hard Materials0.055” (1.4mm)
Non-Ferrous, Soft Materials0.055” (1.4mm)
HRC 60 & Up0.105” (2.7mm)
HRC 50-600.105” (2.7mm)
HRC 35-500.105” (2.7mm)
HRC 15-350.105” (2.7mm)
Non-Ferrous, Hard Materials0.055” (1.4mm)
Non-Ferrous, Soft Materials0.055” (1.4mm)
Superalloy0.063” (1.6mm)
HRC 60 & Up0.105” (2.7mm)
HRC 50-600.105” (2.7mm)
HRC 35-500.105” (2.7mm)
HRC 15-350.105” (2.7mm)
Non-Ferrous, Hard Materials0.063” (1.6mm)
Non-Ferrous, Soft Materials0.063” (1.6mm)
Cata
log Num
ber/
PriceRecommended
Use/Thickness
12-5605-010
12-5616-010
12-5645-010
16“ (400mm) Abrasive Wheels for Delta® OrbitalCutters 144“ (31.75mm) Arbor, 10 per package
12-5610-010
12-5612-010
12-5620-010
12-5650-010SO
Del
ta®
Cata
log Num
ber/
PriceRecommended
Use/Thickness
10-4310-010
10-4320-010
10-4345-010
Wheel Choices for 14“ (355mm) Abrasive Cutters144“ (31.75mm) Arbor, 10 per package
10-5310-010
10-5312-010
10-5316-010$212
10-4312-010
10-4316-010
10-4327-010
10-4350-010
Met
Ab
rase
® B
ueh
lerM
et®
II
10-5345-010
Cata
log Num
ber/
PriceRecommended
Use/Thickness
12-4305-010
12-4316-010
12-4345-010SO
14“ (350mm) Abrasive Wheels for Delta® OrbitalCutters 144“ (31.75mm) Arbor, 10 per package
12-4310-010
12-4312-010
12-4320-010
12-4350-010SO
Del
ta®
Abrasive Cut-Off Wheels
6 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Rubber Resin Al2O3 Rubber Al2O3 Rubber SiC
HRC 60 & Up0.075” (1.9mm)
HRC 50-600.115” (2.9mm)
HRC 35-500.100” (2.5mm)
HRC 15-350.100” (2.5mm)
Delicate Cutting0.055” (1.4mm)
Non-Ferrous, Hard Materials0.075” (1.9mm)
Non-Ferrous, Soft Materials0.085” (2.2mm)
HRC 50 & Up 0.085” (2.2mm)
HRC 35-500.085” (2.2mm)
General Purpose, Non-Ferrous0.100” (2.5mm)
SO - Special Order Items may havelead times and minimum orders
SO - Special Order Items may havelead times and minimum orders
Superalloy0.075” (1.9mm)
HRC 60 & Up0.125” (3.0mm)
HRC 50-600.125” (3.0mm)
HRC 35-500.125” (3.0mm)
HRC 15-350.125” (3.0mm)
Non-Ferrous, Hard Materials0.075” (1.9mm)
Non-Ferrous, Soft Materials0.075” (1.9mm)
10-4
060-
010
5” (127mm) for cutting”
tool or hard steel, HRC45
and above
10-4
061-
010
5” (127mm) For cutting
medium hard, soft steel
HRC45 and below
11-4
207-
010
7” (178mm) Steels &
Stainless Steels
11-4
217-
010
7” (178mm) Hard or Soft
Nonferrous Materials
Cut-off Wheel/Thickness
Rubber Resin Al2O3 Rubber Al2O3 Rubber SiC
Abrasive Wheels for IsoMet®2000, 4000 & 5000 Precision Saws, 22“ (12.7mm) Arbor, 10 per package
For the best performance and longer life from your blades:
Abrasive Cut-Off Wheels
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 7
12-5
8 50-
010S
O
Nonferrous, Soft M
aterials
12-5
805-
010S
O
SuperAlloy
12-5
810-
010S
O
HRC 60 & Up
12-5
812-
010S
O
HRC 50-60
12-5
816-
010S
O
HRC 35-50
Cut-off Wheel/Thickness 12-5
820-
010S
O
HRC 15-35
12-5
845-
010S
O
Nonferrous, Hard Materials
Rubber Resin Al2O3 Rubber Al2O3 Rubber SiC
18“ (455mm) Abrasive Wheels for Delta® Orbital Cutters 144“ (31.75mm) Arbor, 10 per package
AcuThin™ & MetAbrase Abrasive Cut-off Wheels for IsoMet® Precision Saws
Buehler’s AcuThin™ & MetAbrase® Cut-off Wheels have beenformulated for fast sectioning of both small, delicate specimensand large, sturdy specimens. The overall wheel thickness offersminimal kerf loss and a cooler cut. These blades give versatile cutting options over a wide variety of specimen types and perform best with manual operation.
AcuThin™ Abrasive Cut-offWheels
MetAbrase® Abrasive Cut-offWheels
Precision Cutting Tips, Tricks & Techniques:
� Always tightly clamp your samples
� Use double saddle chuck for long parts, such as rods
� DO NOT hand dress!
� Encapsulate spheres, unusual shapes, friable materials
� Use appropriate flange size
� Soft materials can build up during cut and can cause bladebreakage, do not cut such materials unattended. For extremelygummy materials dress during cut.
� Wash machine out frequently!
See your operating manual or www.buehler.com/isomet_parameters.htm for more information.
Sect
ion
ing
AcuThin™0.019” (0.480mm)
AcuThin™0.019” (0.480mm)
MetAbrase®0.030” (0.76mm)
MetAbrase®0.030” (0.76mm)
SO - Special Order Items may havelead times and minimum orders
Delta® Orbital0.100” (2.4mm)
Delta® Orbital0.153” (3.8mm)
8 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Diamond Wafering Blades & Dressing Sticks
10LC
Med
ium
to So
ft Ce
ram
ics,
Glass
Fibe
r Reinf
orce
d Co
mp.
Use w
ith Sa
ws*
30HC
Polym
ers,
Rubb
er,
Soft
Gumm
y Mat
erials
20HC
Aggre
ssive S
ectio
ning
of M
etals
15HC
Met
al M
atrix
Com
posit
e,
PCBs
, Bon
e, Ti
, TSC
Diameter/Thickness 20
LC H
ard T
ough
Mat
erials,
Stru
ctur
al Ce
ram
ics
15LC
Har
d Br
ittle M
ater
ials,
Glass
, Al 2O 3
, Zr 2O 3
, Con
cret
e
11-4239
IsoMet® Diamond Wafering Blades & Dressing Sticks
Buehler® IsoMet® Diamond Wafering BladesThis proprietary high-tech family of blades was developed specifically to provide precise and accurate sectioning of samples.These specially formulated diamond blades give accurate cuts without the mess or inconvenience of thicker conventional abrasive cut-off wheels.
5LC So
ft, Fr
iabl
e Ce
ram
ics,
Com
p. w
ith Fi
ne
Rein
forc
ing,
CaF
2,
MgF
2, C
arbo
n
Com
p.
All**
All
All
All
1k, 2k, 4k, 5k
1k, 2k, 4k, 5k
1k, 2k, 4k, 5k
1k, 2k, 4k, 5k
1k, 2k, 4k, 5k
4k, 5k
11-4241
11-4242SO
11-4215
11-4237
11-4238
11-10066
11-4244
11-4245
11-4246
11-4247
11-4248
11-4225
11-4227
11-4228
11-10067
11-4254
11-4255
11-4276
11-4277
11-4279
11-10068
11-4285
11-4287
11-4288SO
11-10069
11-4295
22””” (12.7mm) Arbor, for IsoMet® LS, IsoMet® 1000, 2000, 4000 and 5000 Saws, 1 per box
LS, 1K, 4K, 5K
1K, 2K
11-1190 11-1290SO
11-2490 11-2495SO
SO - Special Order Items may havelead times and minimum orders
3” (76mm)/0.007” (0.2mm)
4” (102mm)/0.012” (0.3mm)
5” (127mm)/0.015” (0.4mm)
5” (127mm)/0.020” (0.5mm)
5” (127mm)/0.030” (0.76mm)
6” (152mm)/0.020” (0.5mm)
7” (178mm)/0.020” (0.5mm)
7” (178mm)/0.025” (0.6mm)
7” (178mm)/0.030” (0.76mm)
8” (203mm)/0.035” (0.9mm)
Dressing Stick 22” x 22” x 3”(13 x 13 x 76mm)
Dressing Stick 1” x 22””” x 3”(25.4 x 13 x 76mm)
* LS = IsoMet Low Speed 1k = IsoMet 1000 2k = IsoMet 2000 4k = IsoMet 4000 5k = IsoMet 5000
** 3″ blade provides best cut on the IsoMet LS Saw. � Series 30 Blades do not come with dressing stick as they do not require dressing
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 9
IsoCut® Wafering Blades & Buehler Cup Grinders
Use w
ith Sa
ws*
CBN - L
ow
Conc
entra
tion
CBN - H
igh
Conc
entra
tion
Diameter/Thickness
11-4267
IsoCut® Wafering Blades
IsoCut® Wafering Blades The IsoCut family of waferingblades was specifically developed to section iron-,cobalt-, lead-, and nickel-basedalloys and superalloys.
These thin blades provide precise sectioning capabilityon difficult to cut samples. Thespecial formulation of bondedcubic boron nitride on IsoCutblades can significantly reduceyour sectioning time on ferrousmaterials compared toconventional diamond blades.The High Concentration bladeswill provide even faster sectioning times.
All
All
All
1k, 2k, 4k, 5k
1k, 2k, 4k, 5k
4k, 5k
22√√” (12.7mm) Arbor IsoCut® Wafering Blades for IsoMet® LS, IsoMet® 1000, 2000,4000 and 5000 Saws, 1 per box
11-10070
11-4264
11-4265
11-4266
11-4268
11-5267
11-5264
11-5265
11-5266
11-5268
Buehler Cup Grinders
Buehler Cup Grinders are designed to be used on theIsoMet® 5000 Linear PrecisionSaw. The cup grinders are usedfor automatic grinding to a target depth and for thin section preparation.
Diam
eter
60 G
rit (P
60)
Al 2O 3
/Vitr
ified
60 G
rit (P
60)
SiC/
Vitrifi
ed
Application
6”(150mm)
22””” (12.7mm) Arbor Cup Grinders for IsoCut® 5000 Saw, 1 per box
11-2730SO
11-2720SO
240 G
rit (P
280)
Diam
ond/
Resin
11-2740
6”(150mm)
5”(127mm)
Sect
ion
ing
3” (76mm)/0.0007” (0.2mm)
4” (102mm)/0.012” (0.3mm)
5” (127mm)/0.015” (0.4mm)
6” (152mm)/0.020” (0.5mm)
7” (178mm)/0.025” (0.6mm)
8” (203mm)/0.035” (0.9mm)
* 1k = IsoMet 1000 2k = IsoMet 2000 4k = IsoMet 4000 5k = IsoMet 5000
SO - Special Order Items may havelead times and minimum orders
Ferrous Metals
NonFerrous Metals
Ceramic & Geological
Cutting Fluids & Sectioning Accessories
10 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
For U
se w
ith M
achi
ne
1 pt. (
0.47
6ll)
1 qt. (
0.95ll)
33.8
oz (1ll)
Fluid 1 gal. (3
.8ll)
5 gal. (1
9ll)
IsoMet® LS Saws
Cutting Fluids
IsoMet® LS, 1k,2k, 4k, 5k Saws
Abrasive Cutters
11-2293-016
11-1193-032
10-4330-095 10-4330-640
11-1193-128
10-4330-128
Cutting Fluids
IsoCut® Fluid is an oil-based coolant which can reduce cutting times significantly on many types of materials. It isonly for use with IsoMet LS Saws or saws with the maximumspeed of 500 rpm. IsoCut® Fluid is used in an undiluted form.
IsoCut® PLUS Fluid is water-based can be used to lubricateand cool both conventional and advanced engineering materials. The cutting fluid mixing ratio for IsoCut® PLUS is 9(water) to 1 (coolant). All coolants should be mixed with distilled water to optimize performance.
Buehler CoolMet® 2 Cutting Fluid is an odorle ss, watermiscible fluid concentrate with excellent lubrication andcorrosion inhibiting qualities designed for a wide range ofabrasive cutting. The cutting fluid mixing ratio for CoolMet®2 is 30 (water) to 1 (coolant). All coolants should be mixedwith distilled water to optimize performance.
CoolMet® 2 Fluid, 1 gal.(3.8l)
For U
se w
ith M
achi
ne
3 piece
s
1” x
6” (2
5.4 x
152m
m)
1” x
1” x
6”″″
(25.
4 x 25
.4 x
152m
m)
22” x 22”
x 4”
″″
(12.
7 x 12
.7 x
102m
m)
Accessory
IsoMet®Chucks
Abrasive Wheels
Diamond &CBN Blades
11-2496SO
10-4000SO
40-4510
Sectioning Accessories
Abrasive Cutters/
PlanarMet®
15-6190*
* and diamond grinding discs
Abrasive Wheel Dressing Sticks
Diamond Dressing Sticks
IsoCut® Fluid, 1 qt.(0.95l)
IsoCut® PLUS Fluid, 1 pt. (0.46l)
10-10072
IsoCut® Fluid*
IsoCut® PLUS Fluid
CoolMet® 2 Fluid
Defoamer
SO - Special Order Items may havelead times and minimum orders
Chuck Padding
Dressing Stick
Dressing Stick
PetroThin® & Lapro® Sectioning Supplies
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 11
For U
se w
ith M
achi
ne
Diam
ond
CBN
Size
PetroThin®
PetroThin®
PetroThin®
11-4278 11-4280
PetroThin® Sectioning Supplies
40-4508
40-4512
18” (
457m
m)
Diam
eter
24” (
609m
m)
Diam
eter
Thickness/Arbor
11-10015
11-10016
Lapro® & Trim Saw Sectioning Supplies
Sect
ion
ing
Dressing of PetroThin® blades is best done by attaching a portion of the dressing stick (15-6190) to a glass slide and sectioning thedressing stick as if it were a sample. Attaching the dressing stick to the slide can be done quickly using Crystalbond wax. Because of thevacuum chuck positioning relative to the blade there is no need to attach a portion of the stick thicker than about 4√” . This thickness issufficient to make two passes through the stick. New blades should be dressed with two passes through the 1” x 1” cross-section ofthis stick slowly, taking a few minutes for each pass. Subsequent dressing will typically require only one pass through the stick.
Tip
6” (1
52m
m)
Diam
eter
10” (
254m
m)
Diam
eter
11-10050
11-10051
Lapro Blade 24“ (609mm)
For U
se w
ith M
achi
ne
TrimSaw
TrimSaw
Lapro®
Lapro®
NEW
0.040” (1.02mm) / ss” Arbor
0.020” (0.51mm) / ss” Arbor
0.064” (1.6mm) / ww” Arbor
0.075” (1.9mm) / 111111111111111” Arbor
8” x 0.045” x 1”(203mm x 1.1mm x 25.4mm) Blade
8” x 44” x 1”(203mm x 6.35mm x 25.4mm) Cup Grinder
8” x 0.055” x 1”(203mm x 1.4mm x 25.4mm) Cup Grinder
Compression Mounting
Tips,Tricks & Techniques:
For best performance of your mounting press and media:
� Do not use to mount soft, low melting point alloys,wood,plastic or very friable materials. Castable mounting media willprovide better results.
� Use Release Agent 20-8185-002 to coat mold for easy removal
� To permanently label specimens when using opaque mountmedia, fill most of the mold cylinder with mount media beforeadding a thin layer of TransOptic™media. Place a typed labelover the TransOptic™ powder, then cover it with a second layerof TransOptic™ powder.When cured, this preserves the label ina clear layer of media for easy sample identification.
� To eliminate ‘cotton balls’ in TransOptic™mounts, increase cooltime and/or reduce molding temperature for improved mountclarity.
� Reheating TransOptic™mounts to 110 °C for 15 – 30 minuteswill allow for the removal of the sample.Wearing heat-resistantgloves, apply pressure to the media near the sample withpliers.This should flex the mount and should break away fromthe sample with increasing pressure.
� Mounting samples off-center for EBSD evaluation facilitatesbeam positioning.
Troubleshooting:
� Mount media that appears frosted or unfused from themounting press is often a sign of insufficient moldingtemperatures. Check to ensure the temperature setting onthe mounting press is 150 °C or higher and that the heatingelement is tightened on the mold cylinder. For the SimpliMet®1000 and 3000 Mounting Presses, this is done be turningthe cylinder locking screw counter-clockwise until the screwis loose.
� Uncured mounts can be caused by too much moisture inthe media. Ensure that containers are properly closedbetween uses.
� Ensure that enough mounting media is placed into mold tosufficiently cover the sample. If not enough mount media isused, the mounting media may not be compressed enough tocure properly and could cause damage to the mold cylindersand ram assembly.
� Radial splitting of cured mounts is often caused by sampleswith sharp corners or those that are too large fro the mold size.Reducing sample size and/or grinding off sharp corners isrecommended.
� Excessive shrinkage is related to the thermal expansioncoefficient of the media and can be minimized by fully coolingspecimens under pressure in the mounting press.To minimizeshrinkage, the specimen should be cooled to roomtemperature before removal from the mounting press.
12 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Looking to Control the Mounting Pressures of Everyday Sample Preparation?
Let Buehler help.Our SimpliMet® Family of Mounting Presses offer:
• Easy-to-use hot compression mounting equipment
• Manual or semi-automatic operation
• Simple analog controls or membrane keypads with LCD display
• Interchangeable 1”- 2” (25mm - 50mm) mold sizes
• Duplex spacer allows two specimens mounts in a single cycle
• Quick and safe bayonet mold closure system
• Automatic programmability available
Buehler also offers a complete line of sample preparation equipment.From abrasive cutters to precision saws to grinder-polishers, Buehler hasit all!
For more information, contact your local Buehler Sales Engineer or visitour website atwww.buehler.com/productinfo/presses.htm.
We are Buehler - the science behind materials preparation andanalysis™!
Compression Mounting
Product Overview:
• Wood-Flour Filled phenolicthermoset• Fast Cure• Moderate Shrinkage and EdgeRetention• Available in red, black or green
• General Metallography whereedge retention and mediahardness are not critical
• Most Economical Choice
• Glass or Mineral (TiO2) filledresin thermoset• Moderate edge retention• Low Shrinkage• Bright Blue Color
• General Metallography whereedge retention is not criticaland a more abrasion-resistantmedia is desired
• Least sensitive to pressurevariations during curing• Glass filled version is betterfor etching• Mineral filled version isharder
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 13
Mounting Material General Characteristics Best Used For Advantages/Cautions
PhenoCure®
Diallyl Phthlate
• Mineral (SiO2) filled epoxythermoset• Available in G (Granular) or F(Fine) particle sizes• Best edge retention, highesthardness and abrasion-resistance in this class• Available in black
• Preserving edge informationsuch as decarburization orcoating thickness• Mounting very hard materialssuch as hardened steel orceramics
• EpoMet® G MountingMedia is recommended forthe best quality mounts ineveryday metallography.• EpoMet® F MountingMedia is recommended formaterials that have finefeatures that the smallergrains will flow around
EpoMet®
• Copper (Cu) and Mineral (SiO2)filled epoxy thermoset• Conductive• Very good edge retention• Golden Color
• Characterization of samplesusing SEM when Cu is not theobject of analysis
• Can cause a Cu-Al galvaniccouple when vibratorypolishing is performed onan Al specimen. In thiscase, use KonductoMet®Mounting Media.
ProbeMet®
• Graphite and Mineral ( SiO2)filled phenolic thermoset• Conductive• Higher hardness thanProbeMet® Media• Moderate edge retention• Available in black
• Characterization of samplesusing SEM when carbon is notthe object of analysis
• Use when Cu in themounting media is notacceptable due to analysisof copper in the samplematerial.
KonductoMet®
• Thermoplastic acrylic• Contains no filler• Transparent and relatively softwhen properly cured
• General metallography whereedge information is not criticaland where transparency of themount is useful• Removal of samples frommount is necessary
• Requires longer cycletimes to fully cool, thuspreventing the cotton balleffect
TransOptic™
Mo
un
tin
g
14 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Fille
r1 lb
.
(0.4
5kg)
4 lbs.
(1.8
4kg)
5 lbs.
(2.3
kg)
25lb
s.
(11.
3kg)
Compression Mounting Compounds
20-3381-070 20-3381-400Fine FilledEpoxy
Regular FilledEpoxy
Wood Flour
Wood Flour
Copper
Carbon
None
Mineral
Short-GlassFiber
20-3330-080
20-3340-080
20-3385-064
20-3375-016 20-3375-400
20-3400-080
20-3100-080 20-3100-400
20-3200-080 20-3200-400
20-3300-080 20-3300-400
20-3380-064 20-3380-400
EpoMet® G Molding Coupound(4 lbs) and PhenoCure® Green,Black and Red ThermosettingPowder (5 lbs)
ProbeMet® ConductiveThermosetting MoldingCompound (4 lbs), KonductoMet®Conductive Filled PhenolicMounting Compound (1 lb) andTransOptic™ Powder (5 lbs)
Wood Flour
Colo
r
Black
Black
Black
Green
Bronze
Black
Clear
Blue
Blue
Red
Compression Mounting Compounds
Diallyl Phthalate Short-GlassFiber (5 lbs), and Diallyl PhthalateMineral Filled (5 lbs)
Material
EpoMet® F
EpoMet® G
PhenoCure®
PhenoCure®
PhenoCure®
ProbeMet®
KonductoMet®
TransOptic™
Diallyl Phthalate
Diallyl Phthalate
32oz
(0.9
5ll) R
efill
2 oz (
3mll)
Description
20-8185-032�20-8185-002�
100 Q
uant
ity
1.6 o
z (45
g)
� Restricted article, requires special packaging ** Used for mold release and other mounting applications
6 oz (
0.17
kg)
16 oz
(0.4
7ll) R
efill
20-8185-016�
20-3048
20-8190
20-4000-100
20-5100-100
144” (3
2mm
)
1”(2
5.4m
m)
Color
20-3112-501
20-3212-501
20-3312-501
20-3111-501
Compression Mounting Compounds
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 15
122” (3
8mm
)
20-3113-501
20-3213-501
20-3313-501
PhenoCure® Premolds, Wood Flour Filled
Phenolic PreMolds
Quant
ity
500 bulkpacked
500 bulkpacked
500 bulkpacked
Compression Mounting Accessories
Black
Red
Green
Release Agent with Swab**
Powdered MoldRelease
MetCoat ProtectiveLacquer Spray
SamplKlip StainlessSteel Support Clip
UniClip PlasticSupport Clip
Release Agent, 32 oz. (.95l) refill,16 oz. (0.47l) refill and 2 oz. (3ml)
MetCoat Protective LacquerSpray, 6 oz. (0.17kg)
Mo
un
tin
g
Castable Mounting Compounds
Tips, Tricks & Techniques:
Epox
iCur
e®
5:1 Ep
oThi
n®
5:1.
95
EpoK
wick®
5:1 Ep
oHea
t®
4:1 Ep
oCol
or™
5:1
Mix Quantities: Use this quick guide to estimate how much resin and hardener is needed to fillSamplKups® of the following sizes.
Castable Accessories:
Release Agent – Used for coating the mounting cup for easy release. Use every time with EPDM mounting cups. See pg 20 for alist of part numbers.
SamplKlip®, SamplKlip® 1, Specimen Support Clips, UniClips®– Good for supporting sample orientation in the mounting cup.See pg 20 for a list of part numbers.
Reusable EPDM Mounting Cups -Can use with any Castable orCompression Mounting System. See page 19 for a list of part numbers.
Conductive Filler - If you need conductive castable mounts forSEM, EDS, and WDS, use Conductive Filler. See page 22 for a list ofpart numbers.
What you should know:
� Do not use disposable plastic castable mounting cups withhigh exotherm systems.
� Do not use Conductive Filler with EpoHeat® because of the lowviscosity; the filler will sink to the bottom so the entire mountwill NOT be conductive. Best to sputter coat the sample if itneeds to be conductive. Conductive Filler works with any otherBuehler Epoxy or Acrylic system.
� EpoHeat systems may crystallize, due to the chemical purity ofthe product, ranging from gelled to rock hard consistency inside the container. To relieve this condition, the entire container should be placed in an oven up to 50 °C (122 °F) for approximately two hours. If product is still crystallized after twohours, extend the time in the oven until the crystallization is relieved.
16 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
For best results using epoxy systems. � Mix using accurate ratios
� Mix thoroughly: using a 3 cup mixing technique, mixing ismore thorough
� Post cure heating for 2 hours at 50° C (122 °F) can increasehardness
� Preheating unmixed systems reduces viscosity and shortenscure time; every increase of 10° C (50 °F) reduces gel time by50%.
� Mix 25-90mlof epoxy at a time; mixing more than 90mlat atime can cause overexotherming even when poured intosmaller mounts
� Use EpoHeat for very large mounts in single pours
� Clean up any spills or drips with paper towel and ethanol
� Wear gloves!!!
� Prepare sample under a hood, if possible
� Use Cast N Vac or Cast N Vac 1000
� Better to use the EPDM molds, reduces leakage
� Use release agent to coat mold for easy removal of sample
� For a video demonstration on measuring and mixing go to www.buehler.com/epoheat.htm
1” Resin 15 grams 15 grams 15 grams 12 grams 15 gramsHardener 3 grams 5.85 grams 3 grams 3 grams 3 grams
144” ””Resin 20 grams 20 grams 20 grams 16 grams 20 gramsHardener 4 grams 7.8 grams 4 grams 4 grams 4 grams
122” Resin 25 grams 25 grams 25 grams 20 grams 25 gramsHardener 5 grams 9.75 grams 5 grams 5 grams 5 grams
2” Resin 40 grams 40 grams 40 grams 32 grams 40 gramsHardener 8 grams 11.2 grams 8 grams 8 grams 8 gram
Resin
Kit�Harde
ner�
EpoKwick® Resin and EpoKwick®Epoxy Hardener
EpoHeat® Epoxy Hardener andEpoHeat® Epoxy Resin
EpoxiCure Epoxy Resin, 1 gal(3.8l), EpoxiCure Epoxy Hardener,22 pt (0.24l) and EpoMix® Epoxide
� Restricted article, requires special packaging *Requires oven cure at 150 °F (65 °C)
20-8132-008
20-8132-032
20-8130-032
20-8130-128
20-8122-016
20-8142-016
20-8120-032
20-8140-032
20-8142-06420-8140-128
20-8128
20-8138-03220-8136-128 20-8129
20-8144-00820-8143-032
Peak
Tem
pera
ture
Shor
e D H
ardn
ess
Appro
x. Num
ber o
f Mou
nts
per C
onta
iner
Size
Cure
Tim
e
144” (3
2mm
)
122” (3
8mm
)
2”(5
0mm
)
1”(2
5mm
)
Type
Epoxy Systems
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 17
Castable Mounting Compounds
Mo
un
tin
g
GallonEpoxiCure® 6 hours 82°F (28 °C) 82 (3.8l) 333 257 165 96
GallonEpoThin® 9 hours 80°F (27 °C) 78 (3.8l) 333 257 165 96
GallonEpoKwick® 90 mins 185°F (85 °C) 82 (3.8l) 333 257 165 96
QuartEpoHeat® 90 mins 295°F (146 °C) 85 (0.95l) 82 64 41 24
QuartEpoColor™ 90 mins 175°F (79 °C) 82 (0.95l) 82 64 41 24
EpoxiCure® (1 qt resin / 2 pt hardener)
EpoxiCure®(1 gal resin / 1 qt hardener)
EpoHeat®* (1 qt resin / 1 pt hardener)
EpoThin®(1 qt resin / 1 pt hardener)
EpoThin® (1 gal resin / 2 qt hardener)
EpoKwick® (1 qt resin / 2 pt hardener)
EpoKwick® (1 gal resin / 1 qt hardener)
EpoColor™ (1 gal resin / 1 qt hardener)
Resin
Harde
ner�
Kit
� Restricted article, requires special packaging *Requires oven cure at 150 °F (65 °C)
20-3560�20-3564
20-3568
20-3562
20-3566
20-3564-320
20-3564-640
20-3562-025
20-3562-100
20-357420-3572 20-3570�
20-357820-3576
20-3580
SamplKwick® Kit Includes: 1lb.resin, 12 oz. hardener, 5 cups, 10stirring sticks & 1 scoop
VariDur® Kit Includes: 1lb.resin,12 oz. hardener, 5 cups, 10stirring sticks & 1 scoop
18 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Castable Mounting Coumpounds
Mix Rat
io
Peak
Tem
pera
ture
Shor
e D H
ardn
ess
Cont
aine
r Size
Cure
Tim
e
Appro
x. Num
ber o
f Mou
nts
144” (
32m
m)
122” (3
8mm
)
2”(5
0mm
)
1” (2
5mm
)
Type
Acrylic Systems
20-3590
5 lb.SamplKwick® 5-8 mins 2 to 1 175°F (79°C) 85 (2.3kg) 250 194 125 72
VariDur® 10 mins 2 to 1 170°F (77°C) 85 (2.3kg) 250 194 125 72
2.2 lbVariKleer 10-15 mins 2 to 1 212°F (100°C) 84 (1kg) 54 42 27 15
2.2 lbVariDur® 3000 15-30 mins 2 to1 252°F (122°C) 90 (1kg) 54 42 27 15
SamplKwick® (1 lb resin / 12 oz hardener)
SamplKwick® (5 lb resin / 64 oz hardener)
SamplKwick® (25 lb resin / 2.5 gal hardener)
SamplKwick® (100 lb resin / 5 gal hardener)
VariKleer(1 kg resin / 500 mlhardener)
VariDur® (1 lb resin / 12 oz hardener)
VariDur® (5 lb resin / 54 oz hardener)
VariDur® 3000 (1 kg resin / 500 mlhardener)
Silic
one M
olds
(set o
f 1 ea
ch)
SizeSa
mpl
Kups
(set o
f 12)
20-9177
20-9179
20-8483SO
20-9182
20-9183
20-8484
20-8485
Plas
tic Rin
g Fo
rms
(set o
f 100
)
(for best results, use with
epoxy systems)
EPDM
(set
of 5
)
Size
20-8151-100
20-8152-100
Phen
olic
Ring
Form
s
(set o
f 100
)
(for best results, use with
epoxy systems)
20-8251-100
20-8252-100
Ring Forms & Molds for Castable Mounts
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 19
Castable Mounting Coupounds
Dispos
able M
ount
ing
Cups
(set
of 5
0)
20-8280
20-8281
20-8181
20-8182
Sam
plKu
ps
(set o
f 12)
20-9178
20-8180
20-8153-100
20-8154-100
20-8253-100
20-8254-100
20-8282SO
20-8283SO
20-8183
20-8184
20-9181
20-9184
20-6185
20-6186
60-6187
SamplKups®ReusableMounting Cups
Reusable EPDM Mounting Cups
Reusable EPDM Mounting Cups
Disposable PlasticCastable Mounting Cups
Phenolic Ring Forms & Recessed Plastic Discs
*for best results, use with epoxy systems
Mo
un
tin
g
SO - Special Order Items may havelead times and minimum orders
1”
1.25”
1.5”
2”
2.5” x 1.4” x 1.8”(1 each)
6” x 4” x 2”(1 each)
6” x 3” x 1”(1 each)
SO - Special Order Items may havelead times and minimum orders
25mm
30mm
40mm
60mm
55 x 30 x 22mm
70 x 40 x 22mm
Stainl
ess S
teel
Description
20-4000-100
Quant
ity
Castable Mounting Specimen Support Clips
* Best when used in Epoxy
Plas
tic
20-4100-100
Plas
tic
(Sm
all O
.D.)
20-4100-100S
20-4001-000
100
100
1000
100 20-5100-100
20 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Castable Mounting Accessories
SamplKlip Support Clip SamplKlip I SupportClip
Specimen SupportClips
UniClip Support Clip
Buehler SamplKlips®, Specimen Support Clips and UniClips® are intended for use in supporting specimens during mounting for metallographic preparation. The choice of clip will depend on the mounting method and specimen geometry. All of these products arecompatible with all Buehler castable media types (epoxy and acrylic). Specimen support clips are not recommended for compressionmounting. The SamplKlip® and SamplKlip® I are compatible with compression mounting, however the stainless steel SamplKlip® maydeform during the mounting process. The UniClip® is perhaps best suited to compression-mounting, though for this application the UniClip® must be oriented with the “legs” upward to prevent collapse during mounting.
The weight of the clips should be considered where light specimens may have the tendency to float in castable media. If this is a concern, the stainless steel SamplKlip® is the best choice. For metallic specimens that are to be etched after preparation, one of thepolymer clips (SamplKlip® I, Specimen Support Clip, or UniClip®) is best to prevent interference with etching due to a stainless steel clipin contact with the specimen.
Specimen thickness will influence choice of clip type as follows:
Clip Type Approximate Compatible Specimen Thickness
Spec Support Clip, UniClip® 0.0035” to 0.090” (0.9mm to 2.3mm)
SamplKlip®, SamplKlip® I (large and small) up to 0.200” (5mm)
Use the product dimensions listed below to ensure compatibility of these products with specimens.
Approximate Product Dimensions:
Product Catalog Number height (in) width (in) length (in) weight (g)
SamplKlip® 20-4000-100 0.250 0.550 0.350 0.575
SamplKlip® I 20-4100-100 0.250 0.475 0.300 0.230
SamplKlip® I 20-4100-100s 0.250 0.425 0.250 0.110
Spec Support Clip 20-4001-000 0.250 0.290 0.375 0.145
UniClip® 20-5100-100 0.400 0.360 0.500 0.290
All dimensions and weights are approximate and intended only to provide a relative comparison of these products. The width valuesare measurements of the clip at its widest point without a specimen. UniClip® height given above includes legs (h ~ 0.235” without).
SamplKlip Support Clip
SamplKlip I Support Clip
Specimen Support Clips*
UniClip Support Clip
MetKleer Adhesive Bases
Size Rece
ssed
Plas
tic D
iscs*
(Qty
. 5)
* Recessed plate for use with Cast N’ Vac or as a base withour ringforms
20-3511SO
20-3512SO
20-3521SO
20-3513SO
20-3514SO
20-3515SO
20-3516SO
20-3517SO
Description Quant
ity
� Restricted article, requires special packaging * Flows at 250° F (121°C) ** Flows at 150° F (54°C)��Used for mold release and other mounting applications
Cata
log
Numbe
r/
Price
20-8179-001SO
20-8185-016�
Castable Mounting Accessories
Each
2 oz. (0.03l)
1 pt. (0.47l)
20-8185-002�
20-8185-032�1 qt. (0.95l)
20-8190�6 oz. (0.17kg)
40-810012 bars
40-8110-004�4 oz. (113g)
40-8110-016�16 oz. (453 g)
40-81501 stick, 7“ x d“(178 x 22mm)
20-81451 stick, 7“x 1“ x 2“(178 x 25.4 x 12.7mm)
40-81512 oz. (0.06l)
20-8192�
1qt. (0.95l) A & B Solutions & 6oz (0.18l) Preclean
Solution
20-8000SOEach
20-8177-100100
20-81751000
20-81961 lb. (.45kg)
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 21
Castable Mounting Compounds
Description 4” x
5”
(10.
2 x 12
.7cm
)
20-8188
MetKleer Adhesive Bases
Mo
un
tin
g
SO - Special Order Items may havelead times and minimum orders
SO - Special Order Items may havelead times and minimum orders
25mm
1”
30mm
144””““”
122”””
40mm
50mm
2”
Glass Plate, seamed edges5” x 7” (12.7 x 17.8cm)
Release Agent with Swab��
Release AgentRefill
Release AgentRefill
MetCoat ProtectiveLacquer Coating
Mounting CementLakeside 70
Mounting CementBalsam
Mounting CementBalsam
Mounting WaxCrystalbond*
Mounting WaxCrystalbond LT**
TEMEpoxy
EdgeMet® ElectrolessNickel Kit
Pumps for GallonSize Epoxy Containers
Paper Cups,5 oz. (148ml)
Stirring Sticks,Wooden
Flat EdgeFiller
22 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Quant
ity
Description Type Ca
talo
g
Numbe
r/
Price
20-8200-010SO
60-5053
PWB Mounting Accessories
18:” (29mm O.D.)
14” Diameter(32mm)
10
10
1000
20-8205-010SO
60-50843000
1z” long
a” long
PWB Coupon Pins PWB Met Pins
Conductive Filler and Pigments for Castable Mounts
Blac
k Pig
men
t
Size
20-8500
20-8502SO
Blue
Pig
men
t
Buehler’s Conductive Filler. If you need conductive castablemounts for SEM, EDS, or WDS work, then you need Buehler's Conductive Filler. Adding this nickel based filler to Buehler's epoxies or acrylics makes your mounts conductive.
Buehler's Castable Mount Pigments allow you to enhance thecontrast between your specimen and any of our epoxy or acrylicmounting compounds.
While these pigments color code and enhance contrast, they donot infiltrate pores and cannot be used as a substitute for EpoColor™.
Conductive Filler Blue, Red and Black Pigments
20-8501SO
Cond
uctiv
e Fill
er
Red Pi
gmen
t
20-8504SO
Castable Mounting Compounds & Accessories
PWB Met pins are used to hold coupons in High Volume PrintedWiring Board Preparation Systems, which provide accurate, reproducible cross-section of plated through holes.
The NelsonZimmer® 2000 provides cross-sections down to 0.008″in diameter plated through holes. This will hold six coupons (up to0.125” thick) in each of the six cavities utilizing two coupon pins1z” long (60-5053).
The NelsonZimmer® 3000 provides cross-sections down to 0.004”in diameter plated through holes. This will hold three coupons individually in each of the six cavities utilizing two coupon pinsa” long (60-5084).
Tip
SO - Special Order Items may havelead times and minimum orders
1 oz (30ml)
2 lb. (.9kg)
SO - Special Order Items may havelead times and minimum orders
PWBHolders
Angle PolishingInserts
PWB CouponPins
PWB MetPins
Description
� Restricted article, requires special packaging *Also available in quantity of 1000. Replace “100” with “000” in the catalog number to order this quantity.
Miscellaneous Mounting Accessories
20-3046�
20-30481.6 oz. (45g)
1522-03001 lb. (0.45kg)
1522-01002
0422-1000Each
0799-0124Each
20-817425
40-8000-0011 gross (144)
40-8000-010
40-8002-010
10 gross (1440)
10 gross (1440)
40-8008-01010 gross (1440)
100* 40-8011-100
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 23
32 oz. (0.95l) 75-6000-032
MetGrip Sample Holders, 122″″(38mm)
Silicone Mold Release Spray, 6 oz.(0.17kg)
Leveling Press
UltraMet 2 Sonic Cleaner, 32 oz.(0.95l)
Mo
un
tin
g
Mounting Accessories
Silicone MoldRelease Spray
Powdered MoldRelease
PlasticineClay
MetalSlides
LevelingPress
Leveling Press Kit (Includes Leveling Press, Plasticine Clay & 4 Metal Slides)
Specimen Storage Cupsfor 144” (32mm) mounts
Glass Slides, Regular1.06” x 1.81” (27mm x 46mm)
Glass Slides, Regular1.06” x 1.81” (27mm x 46mm)
Glass Slides, Micro3” x 1” (76.2mm x 25.4mm)
Glass Slides, Cover0.94” x 1.54” (24mm x 39mm)
Glass Slides1” (25mm) Diameter
UltraMet® 2Sonic Cleaner
Quant
ityCa
talo
g
Numbe
r/
Price
6 oz. (0.17kg)
Grinding/Polishing Technical Information &Metal Bonded Grinding Discs
24 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Tips,Tricks & Techniques:
� In selecting a grinding surface, choose the finest abrasive that will efficiently achieve planarity
� To choose which type of grinding surfaces consider:
- CarbiMet® 2 if you process many types of materials.Use 1-2 minutes.
- Apex® DGD or DGD Color for very hard materials, fewer grinding steps, controlled material removal and less change over.If material or mount media is gummy,dress.
- FibrMet® or UltraPrep® Lapping Films for small fragile specimens, electronics and fiber optics
� Polishing cloths typically last 20 cycles
� Diamond suspensions contain enough lubricant that they do not require an extender
� Diamond pastes should be used with MetaDi® Fluid or another extender
� Final polish
Seewww.buehler.com/grinding_polishing.htm for more information.
Apex® CGD (Coarse Grinding Disc)
8”(203mm)
10” (254mm)
Apex® CGD: aggressive metal bonded diamond discs designed for continuous use and high materialremoval rates on hard to grind materials. Excellent results with: tool steels, tungsten carbide, hard ceramicsand titanium.
41-10006 41-10009
41-10007 41-10010
41-10008 41-10011
12” (305mm)
41-10012
41-10013
41-10014
Quantity
1
1
1
Color/Micron
Grey (320µm)
Green (240µm)
Black (125µm)
Apex® Quick-ChangeMagnetic System
Diamond Grinding Discs
8”(203mm)
10” (254mm)
16-2072 16-2572
16-2073 16-2573
Apex® Quick-ChangeMagnetic System is a patented magnetic-based system used in conjunction witheither abrasive surfaces or polishing cloths.Apex® consists of two components.The first is the Apex® Mreusable, long-life magnetic disc.With a pressure sensitive adhesive (PSA) backing on one side, the Apex® Mdisc can be used on any conventional platen.The second component is the Apex® B bimetallic plate and isused between the Apex® M disc and any PSA backed abrasive surface, polishing cloth or other consumable
of choice.
Platen (1),ApexM (2),Apex B (3) & Apex DGD (4)
4
3
2
1
41-2739-608-001 41-2739-610-001
16-2071 16-2571
16-2070 16-2570SO
41-2739-208-001 41-2739-210-001
ApexHercules® Rigid Grinding Discs
8”(203mm)
10” (254mm)
ApexHercules® Rigid Grinding Discs are a series of engineered surfaces that are used withMetaDi® and MetaDi® Supreme Diamond Suspensions to grind specimens.These discs improveefficiency by reducing steps while providing superb specimen flatness and edge retention.ApexHercules® RGD’s provide long life, are corrosion resistant and attach directly to Apex®M,MagnoDisc and MagnoFix.
41-2740-308-001 41-2740-310-001
41-2740-408-001 41-2740-410-001
12” (305mm)
16-3072
16-3073
41-2739-612-001
16-3071
16-3070SO
41-2739-212-001
12” (305mm)
41-2740-312-001
41-2740-412-001
Effective 2010 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 25
Quantity
1
1
1
1
5
5
Quantity
1
1
Grinding/Polishing
SO - Special Order Itemsmay havelead times andminimum orders
Type
Apex®MDiscs -PSA BackedMagnetic Discs
Apex® B BimetallicPlates
Apex®MagoDisc - Aluminum Platenwith MagnoFix Installed
Apex®MagnoFix -PSA BackedMagnetic Disc
Apex®MagnoMetMetallic Plate
Apex®MagnoPadTeflon®CoatedMetallic Plate
Type
ApexHercules® H(for materials≥ HRC20,HV236)
ApexHercules® S(for materials < HRC20,HV236)
8”(203mm)
10” (254mm)
41-5408 41-5410
41-5508 41-5510
41-5008 41-5010
41-5108 41-5110
41-5208 41-5210
41-5308 41-5310
12” (305mm)
41-5412
41-5512
40-5012
41-5112
41-5212
41-5312
Apex® Diamond Grinding Discs (DGD)
Diamond Grinding Discs
4
3
2
1
Apex® Diamond GrindingDiscs (DGD) provide long wear,resin-bonded, fixed abrasivesurfaces for your everyapplication.These discs providehigh removal rates and superbedge retention and flatness.• Durable enough for the initialgrind of an unmountedspecimen, yet available downto 0.5 micron
• Just add water and use
• Excellent for hard materials,ceramic, glass,TSC and more
• The consumable of choice forZaxis Macro MaterialRemoval System
• Can be dressed with 15-6190Dressing Stick
41-5608 41-5610 41-5612
41-5708 41-5710 41-5712
41-5808 41-5810 41-5812
41-5908 41-5910 41-5912
26 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Quantity
1
1
1
1
1
1
1
1
1
1
Micron
165
125
70
45
30
15
9
6
3
0.5
Effective 2010 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 27
4
3
2
18”(203mm)
10” (254mm)
41-3708 41-3710
41-3808 41-3810SO
41-3308 41-3310
41-3408 41-3410
41-3508 41-3510SO
41-3608 41-3610
12” (305mm)
41-3712
41-3812
41-3312
41-3412
41-3512
41-3612
41-3908 41-3910SO 41-3912
Apex® DGD Color provideslong wear, resin-bonded, fixedabrasive surfaces for your everyapplication.These discs providehigh material removal rates andexcellent edge retention andflatness.• Bonding characteristics allowthese discs to be used on awide variety of materials,including softer materialssuch as brass and copper.
• Just add water and use
• The consumable of choice forZaxis Macro MaterialRemoval System
• Can be dressed with 15-6190Dressing Stick
Apex® Diamond Grinding Discs (DGD)
Diamond Grinding Discs
Quantity
1
1
1
1
1
1
1
8”(203mm)
10” (254mm)
41-10044 41-10045
41-10047 41-10048
12” (305mm)
41-10046
41-10049
ReVēl new possibilities with new technology.
Quantity
5
5
PreparationMethods featuring NEW ReVēl Discs:
Material Surface TimeCarbiMet® 2, 320 grit Until plane
ReVēl A 2 minutes
ChemoMet® with MasterMet® 4 minutes, 20 seconds
Ferrous Materials CarbiMet® 2, 320 grit Until plane
50 HRC ReVēl A 2 minutes
ChemoMet® with MasterMet® 4 minutes, 20 seconds
Inconel CarbiMet® 2,400 grit Until plane
ReVēl B 2 minutes
ChemoMet® with MasterMet® 4 minutes, 20 seconds
Tungsten carbide Apex® DGDYellow Until plane
ReVēl A 2 minutes
Ferrous Materials 60 HRC
Ferrous Materials 50 HRC
Nickel Based Alloys
Tungsten Carbide
Grinding/Polishing
SO - Special Order Itemsmay havelead times andminimum orders
Color (Micron)
Green (240)
Black (125)
Red (75)
Purple (45)
Yellow (35)
White (15)
Blue (8)
Type
A
B
NEW
8”(203mm)
10” (254mm)
42-10029 42-10030
42-10017 42-10018
42-10020 42-10021
42-10023 42-10024
42-10026 42-10027
Material
Diamond Grinding Discs
28 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Grinding/Polishing
New SumMet™ Bundles, contain enough supplies to prepare 100 specimen holders
Fe & Ni
Al & Cu
Ti
Electronic &Polymer
Ceramic &Refractory
CarbiMet® 2 (320/P400) Abrasive Discs,UltraPad™,TriDent™ and MicroCloth® Polishing Cloths,9µm and 3µm MetaDi® Supreme Diamond Suspension,MasterPrep® Final Polishing Suspension
CarbiMet® 2 (320/P400) Abrasive Discs,UltraPad™,TriDent™,TexMet® and MasterTex®Polishing Cloths, 9µm, 3µm, 1µm MetaDi® SupremeDiamond Paste,MetaDi® Fluid and MasterMet® FinalPolishing Suspension
CarbiMet® 2 (240/P280) Abrasive Discs,UltraPol™ and ChemoMet® Polishing Cloths,9µm MetaDi® Supreme Diamond Suspension, andMasterMet®Final Polishing Suspension
CarbiMet® 2 (240/P280) and (600/P1200) Abrasive Discs,TexMet® and MicroCloth® Polishing Cloths,3µm MetaDi®Supreme Diamond Paste,MetaDi® Fluidand MasterPrep® Final Polishing Suspension
Apex® DGD Red Disc,UltraPol™,TexMet®andChemoMet® Polishing Cloths, 9µm and 3µm MetaDi®Diamond Supreme and MasterMet® Final PolishingSuspension
12” (305mm)
42-10031
42-10019
42-10022
42-10025
42-10028
Bundle for Ferrous and Nickelmaterial
Bundle for Aluminum and Coppermaterial
Bundle for Titaniummaterial Bundle for Electronic andPolymermaterial
Bundle for Ceramic andRefactory material
Consists of:
NEW
8”(203mm)
15-6199
15-6170
15-6145
12” (305mm)
15-6299
15-6270
15-6245
Box Code
Black
Red
Yellow
UltraPrep™Metal-Bonded Diamond Discs
Quantity
1
1
1
8”(203mm)
15-6330SO
15-6309SO
15-6303SO
12” (305mm)
15-6430SO
15-6409SO
15-6403SO
Box Code
(all d
iscs g
rey
incolor)
Orange
Blue
Yellow
UltraPrep™ Resin-Bonded Diamond Discs
Diamond Grinding Discs
Effective 2010 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 29
Quantity
1
1
1
White
Blue
Light Purple
1
1
1
2dd” (73mm)
69-1599
69-1571
69-1545
15-6115
15-6109
15-6106
15-6215
15-6209
15-6206
69-1515
69-1509
69-1506
UltraPrep™ Metal Bonded Diamond Discs, PSA Backed
Grinding/Polishing
SO - Special Order Items may havelead times and minimum orders
Diamond Size
30 micron
9 micron
3 micron
Diamond Size
125 micron
70 micron
45 micron
15 micron
9 micron
6 micron
CarbiMet® 2 Abrasive Discs, Plain Backed
8”(203mm)
30-5108-320-102 30-5125-1-320-102
30-5108-060-102 30-5125-1-060-102
30-5108-120-102 30-5125-1-120-102
30-5108-180-102 30-5125-1-180-102
30-5108-240-102 30-5125-1-240-102
30-5121-320-102
30-5121-060-102
30-5121-120-102
30-5121-180-102
30-5121-240-102
30-5108-102 30-5125-1-102
30-5108-400-102 30-5125-1-400-102
30-5108-600-102 30-5125-1-600-102
30-5538-800-100 30-5125-1-800-100
30-5538-012-100 30-5125-1-012-100
30-5121-102
30-5121-400-102
30-5121-600-102
30-5542-800-100
30-5542-012-100
10” (254mm)
12” (305mm)
CarbiMet® 2 Abrasive Discs are a premium line of grinding papers designed for superior grindingperformance on all types of specimens. These discs are designed for wet or dry grinding; howeverwet grinding should induce less deformation in specimens. The tightly held abrasive grain sizinggives CarbiMet 2 Abrasive Discs the rapid material removal and uniform finish needed to reducerough and final polishing times. The uniformity and consistency of these discs make them an excellent choice for use with automatic grinding and polishing systems. CarbiMet 2 Discs utilize premium “C” weight paper.
Note: The Assorted packages have 10 each of various grit sizes.
30 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Abrasive Discs
Quantity
100
100
100
100
100
100
100
Abrasive
Size(µm)
269.0
127.0
78.0
52.2
35.0
21.8
15.3
10012.6
1008.4
70
Grit ANSI (FEPA)
60 (P60)
120 (P120)
180 (P180)
240 (P280)
320 (P400)
400 (P800)
600 (P1200)
800 (P1500)
MicroCut® Disc
1200 (P2500)
MicroCut® Disc
Assorted (60-600) (P60-P1200)
NEW
2dd””““” (73mm)**
30-5170-320-102 30-5118-320-102
30-5170-120-102 30-5118-120-102
30-5170-180-102 30-5118-180-102
30-5170-240-102 30-5118-240-102
30-5125-3-320-102 30-5112-320-102
30-5112-060-102
30-5125-3-120-102 30-5112-120-102
30-5125-3-180-102 30-5112-180-102
30-5125-3-240-102 30-5112-240-102
30-5178-182 30-5118-102
30-5170-400-102 30-5118-400-102
30-5170-600-102 30-5118-600-102
30-5170-800-100 30-5528-800-100
30-5170-012-100 30-5528-012-100
30-5125-3-102 30-5112-102
30-5125-3-400-102 30-5112-400-102
30-5125-3-600-102 30-5112-600-102
30-5125-3-800-100 30-5532-800-100
30-5125-3-012-100 30-5532-012-100
8”(203mm)
10” (254mm)
12” (305mm) ��
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 31
CarbiMet® 2 Abrasive Discs, PSA Backed
Quantity
100
100
100
100
100
100
100
Abrasive
Size(µm)
269.0
127.0
78.0
52.2
35.0
21.8
15.3
10012.6
1008.4
60
Abrasive Discs
Grinding/Polishing
Grit ANSI (FEPA)
60 (P60)
120 (P120)
180 (P180)
240 (P280)
320 (P400)
400 (P800)
600 (P1200)
800 (P1500)
MicroCut® Discs
1200 (P2500)
MicroCut® Discs
Assorted (120-600)(P120-P1200)
Note: The Assorted packages have 10 each of various grit sizes.** The 2d" Assorted package (30-5178-182) has 10 each of 180, 240, 320, 400 and 600 grits.� 12” (305mm) assorted package has a quantity of 70.
NEW
Quantity
12” (305mm)
15-5132-060-025
15-5132-120-025
15-5132-180-025
15-5132-220-025
ZirMet® Abrasive Discs
4
3
2
1
ZirMet® Abrasive Discs arepolyester-backed discs coatedwith a zirconia alumina abrasive.They provide maximum materialremoval with minimum heatgeneration and sample deformation, and are intended primarily for heavy stock removal in the initial grindingstages.
Abrasive
Size (µm)
269.0
127.0
78.0
58.5
8” (203mm)
30-5308-320-102 30-5310-320-102
30-5308-060-102 30-5310-060-102
30-5308-120-102 30-5310-120-102
30-5308-180-102 30-5310-180-102
30-5308-240-102 30-5310-240-102
30-5321-320-102
30-5321-060-102
30-5321-120-102
30-5321-180-102
30-5321-240-102
30-5308-400-102 30-5310-400-102
30-5308-600-102 30-5310-600-102
30-5308-102 30-5310-102
30-5321-400-102
30-5321-600-102
30-5321-102
10” (254mm)
12” (305mm)
BuehlerMet® II Abrasive Discs, Plain Backed
The BuehlerMet® II line of Abrasive Discs has been developed for less critical laboratory grindingof metallographic and petrographic samples. These papers utilize a plain commercial “C” weightpaper backing with a uniformly graded abrasive coating for consistent cutting performance.BuehlerMet® II discs can be used wet or dry and are suitable for manual or automated grinding applications.
32 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Quantity
100
100
100
100
100
100
100
Abrasive
Size(µm)
269.0
127.0
78.0
52.2
35.0
21.8
15.3
70
25
25
25
25
Abrasive Discs
Grit ANSI (FEPA)
60 (P60)
120 (P120)
180 (P180)
220 (P240)
Grit ANSI (FEPA)
60 (P60)
120 (P120)
180 (P180)
240 (P280)
320 (P400)
400 (P800)
600 (P1200)
Assorted (60-600)(P60-P1200)
8”(203mm)
30-5318-320-102
30-5318-060-102
30-5318-120-102
30-5318-180-102
30-5318-240-102
30-5328-320-102 30-5312-320-102
30-5328-060-102 30-5312-060-102
30-5328-120-102 30-5312-120-102
30-5328-180-102 30-5312-180-102
30-5328-240-102 30-5312-240-102
30-5318-400-102
30-5318-600-102
30-5318-102
30-5328-400-102 30-5312-400-102
30-5328-600-102 30-5312-600-102
30-5328-102 30-5312-102
10” (254mm)
12” (305mm)
BuehlerMet® II Abrasive Discs, PSA Backed
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 33
Quantity
100
100
100
100
100
100
100
Abrasive
Size(µm)
269.0
127.0
78.0
52.2
35.0
21.8
15.3
70
MetGrip® Liners
10” (254mm)
30-8510 30-8512
12” (305mm)
MetGrip® Liners. Double-sided PSA backed film for holding plain backed papers on platen. MetGrip Liners should be applied with the Buehler logo side against the platen. Plain backed papershould be applied to the plain liner side. Each liner lasts approximatley 10 uses.
Quantity
10 30-8508
8”(203mm)
Abrasive Discs
Grinding/Polishing
Grit ANSI (FEPA)
60 (P60)
120 (P120)
180 (P180)
240 (P280)
320 (P400)
400 (P800)
600 (P1200)
Assorted (60-600) (P60-P1200)
Description
MetGrip® Liners
CarbiMet® M
etSplice®
Belts 4” x 36” (102 x
914m
m), Q
ty. 10
16-5200-050-010
16-5200-080-010
16-5200-120-010
16-5200-180-010
16-5400-220-005SO
16-5400-120-005
16-5400-180-005SO
16-5200-240-010 30-5143-240-002
16-5200-320-010 30-5143-320-002
16-5200-400-010 30-5143-400-002
30-5160-240-102
30-5160-320-102
30-5160-400-102
CarbiMet® 2 Abrasive
Rolls for H
andiMet® 2
3v”” x
60’ (8
7mm x
18.3m
), Qty. 1
CarbiMet® 2 Abrasive
Strips for HandiMet® 1
,
3”x 1
1” (76.2
mm x
279m
m), Q
ty. 10
0*
ZirMet® M
etSplice®
Abrasive Belts
3”x 1
1” (102mm
x 914mm),
Qty. 5
Abrasive
Size(µm)
326.0
201.0
127.0
78.0
58.5
52.2
35.0
Abrasive Belts, Rolls & Strips
34 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
CarbiMet® & CarbiMet® 2 Belts, Rolls & Strips and ZirMet® Belts
Buehler MetSplice® Belts are recommended for general coarse and fine grinding applicationswhere a uniform surface finish is required. The specially designed biased-butt splice eliminates thetypical belt bump found in conventional belts. This design results in a true running belt which delivers flat uniformly ground specimens.
Buehler CarbiMet® 2 Rolls and Strips are for use on HandiMet® 2 and HandiMet® I manual polishers.
CarbiMet® MetSplice® Belts
21.8
15.3 16-5200-600-010 30-5143-600-002 30-5160-600-102
30-5160-102
16-5400-060-005269.0
SO - Special Order Items may havelead times and minimum orders
Grit ANSI (FEPA)
50 (P50)
60 (P60)
80 (P80)
120 (P120)
180 (P180)
220 (P240)
240 (P280)
320 (P400)
400 (P800)
600 (P1200
Assorted (240-600) (P280-P1200)
* The Assorted package (30-5160-102) has a quantity of 40, 10 each of 240, 320, 400 and 600 grits.
4””” (102mm)
PSA Backed
69-3103*
69-3110SO
69-3104*
69-3102*
69-3912SO
8””” (203mm)
PSA Backed
Material
Al2O3
Al2O3
Al2O3
Al2O3
Color
Off White
White
Green
Pink
SiCGrey
Abrasive Lapping Film
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 35
FibrMet® Abrasive Discs
FibrMet® Abrasive Discs are formulated for fine grinding applications where diamond is not required. FibrMet products contain either aluminum oxide or silicon carbide abrasive, resin-bonded to a uniform and durable 3 mil polyester backing. Their fine size distribution and superb abrasive characteristics make them the best choice for grinding epoxy beads, glass ferrules,and glass or polymer fibers. Buehler offers FibrMet Abrasive Discs in both pressure-sensitiveadhesives (PSA) and plain backed versions, depending on diameter.
FibrMet® Discs, 8″ (203mm)
LightBlue
Yellow
Grey
Al2O3
Al2O3
SiC
Quantity
50
50
50
50
50
50
50
50 69-3107
69-3101*
69-3100*
69-3173
69-3175SO
69-3174*
69-3172*
69-3171
69-3170
8””” (203mm)
Plain Backed
69-3275
69-3274SO
69-3272
69-3271
12””” (305mm)
PSA Backed
*Bulk packs of 1000 discs are available in these sizes. Add “000” to the end of the catalog number to order these sizes in quantities of 1000.
69-3123*
69-3124*
69-3122*
69-3121*
69-3120*
Grinding/Polishing
SO - Special Order Items may havelead times and minimum orders
Micron
0.05
0.3
1
3
3
9
12
15
4””” (102mm)
Type A, PSA Backed
69-3115
69-3118SO
69-3117SO
69-3116
15-6504SO
15-6496SO
15-6502SO
69-3114
69-3113
69-3112
15-6507SO
15-6510SO
8””” (203mm),
Type A, PSA Backed
8””” (203mm), Type B,
Plain Backed
Color
LightGray
White
Lavender
Pink
Brown
Blue
Orange/Brown
Abrasive Lapping Film
36 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
UltraPrep™ Diamond Lapping Films
UltraPrep™ Diamond Lapping Film Products are formulated for fine grinding of hard materials such as ceramic and glass ferrules. Diamond particles are resin bonded to a uniform and durable 3 mil polyester backing. Their consistency, fine size distribution, and super-abrasive characteristics make UltraPrep Diamond Lapping Films the best choice for grinding ceramic ferrules. Buehler offers UltraPrep Type A and UltraPrep Type B Diamond Lapping Films in both pressure-sensitives adhesive(PSA) and plain backed versions. (Dependant on specific diameter).
UltraPrep™ Diamond Lapping Film, Type B (Interrupted)• A more aggressive, longer-life film in which the diamond particles are spaced to allow improved fluid
flow and abrasive action
• Polishing swarf flows between these particles, allowing the polishing process to continue unaffected
• Ideal for use on composite materials, non-ferrous materials, and materials where embedding of abra-sive particles is a concern
UltraPrep™ Diamond LappingFilm Discs, Type A, 8“ (203mm)PSA backed
Green
Quantity
5
5
5
5
5
5
5
5 69-3111SO
15-6803
15-6791
15-6795
15-6801
15-6806
15-6809
15-6815
15-6830
8””” (203mm),
Type A, Plain Backed
15-6804
15-6792
15-6796
15-6802
15-6807
15-6810
15-6816
15-6831
8””” (203mm),
Type B, PSA Backed
15-6503
15-6495SO
15-6501SO
15-6506SO
15-6509SO
2dd” ”” (73mm)
Type A, PSA Backed
69-1803SO
69-1791SO
69-1795SO
69-1801SO
69-1806SO
69-1809
69-1815SO
69-1830SO
SEM image, UltraPrep™,Type A surface
SEM image Cross-sectionof UltraPrep™, Type A
SEM image, UltraPrep™,Type B Surface
SEM image of a Cross-sec-tion of UltraPrep™, Type B
SO - Special Order Items may havelead times and minimum orders
Micron
0.1
0.5
1
3
6
9
15
30
Quantity
Aluminum
Oxide (Al 2O 3)
40-6612-125-0805 lb. (2.3kg)
Aluminum Oxide Abrasive Powders
5 lb. (2.3kg)
5 lb. (2.3kg)
5 lb. (2.3kg)
40-6605-050-080
40-6603-030-080
40-6609-095-080
Abrasive Powders
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 37
4
3
2
1
Quantity
Silicon Carbide
(SiC)
40-6415-600-080
40-6418-000-080
40-6400-120-080
40-6405-240-080
40-6407-320-080
40-6410-0400-080
Aluminum
Oxide (Al 2O 3)
40-6430-600-080
40-6425-400-080
Silicon carbide and aluminum oxide abrasive powders areavailable in various particle sizes. These may, at times, be preferredfor fine grinding of samples on various surfaces such as cast iron,tin, lead or cloth covered wheels. The powders are generally usedin distilled water mixtures that vary in consistency from a thin liq-uid to a paste-like compound depending upon the powder-to-water ratio.
Silicon Carbide and Aluminum Oxide Abrasive Powders
Size (µm)
127.0
52.2
35.0
25.8
15.3
10.3
Silicon Carbide Powder, 5 lb.
5 lb. (2.3kg)
5 lb. (2.3kg)
5 lb. (2.3kg)
5 lb. (2.3kg)
5 lb. (2.3kg)
5 lb. (2.3kg)
Grinding/Polishing
Particle Size
12.5 micron
9.5 micron
5.0 micron
3.0 micron
Aluminum Oxide Abrasive Powder, 5 lb.
Grit Size ANSI (FEPA)
120 (P120)
240 (P280)
320 (P400)
400 (P600)
600 (P1200)
1000 (P2000)
NEW &
IMPROVED
NEW &
IMPROVED
LaboratoryGrade
Premium Recommended AbrasiveCloths Micron Size Type Cloth Characteristics Usage Guide Applications
UltraPad™ 15-3 Diamond Hard Woven, No Nap with Used to Replace Multiple Ferrous Materials and High Material Removal SiC Grinding Steps Thermal Spray Coatings
UltraPol™ 15-1 Diamond Hard Woven, No Nap Excellent Surface Finish Minerals, Coal, and used to retain flatness in Ceramics, Inclusionmedium to hard specimens Retention in Steels,
and Refractory Metals
Nylon 15-1 Diamond Medium Hard Woven, Used to Retain Flatness Ferrous Materials, Sintered No Nap and Hard Phases Carbides and Cast Irons
TexMet® P 15-3 Diamond Hard Perforated Used for Material Removal Ceramics, Carbides, Non-woven Pad for High and Flatness of Hard Petrographic, Hard Metals, Material Removal Specimens Glass, Metal Matrix
Composites
TexMet® 15-3 Diamond, Non-woven Pad for Most Popular Cloth for Ferrous and Nonferrous Al2O3 Surface Finish Intermediate Steps, Good Metals, Ceramics,
for Most Materials Electronic Packages, PCB’s, Thermal Spray Coatings, Cast Irons, Cermets, Minerals, Composites, Plastics
TriDent™ 15-1 Diamond Softer, Durable, Woven Used to Maximize Flatness Ferrous and Nonferrous Synthetic, No Nap and Retain Phases while Metals, Microelectronics,
Providing Excellent Surface CoatingsFinish
VerduTex 15-1 Diamond Durable, Medium Hard Used for rough and final Ferrous and Nonferrous Synthetic Silk polishing. Composite Materal and
Plastic (CFK, GFK)
VelTex 9-1 Diamond Short-napped Ideal for final polishing Steel, Non Ferrous andSynthetic Velvet Soft Materials
WhiteFelt® 6-0.02 Diamond, Soft and Durable Matted General Usage for Ferrous and NonferrousAl2O3, SiO2 Wool Cloth Intermediate to Fine Steps Metals
MicroFloc 6-1 Diamond Medium Hard, Napped Good results when used Ferrous and NonferrousRayon Cloth with unmounted specimens Materials
PoliCloth 6-1 Diamond Medium Hard, Woven General Usage Cast iron, copper andWool Cloth aluminum alloys, coal and
other soft materials
MicroCloth® 5-0.02 Diamond, Synthetic Cloth with Most Popular General Usage Ferrous and Nonferrous Al2O3, SiO2 Medium Nap Final Polishing Cloth Metals, Ceramics,
Composites, PCB’s, Cast Irons, Cermets, Plastics, Electronics
MasterTex® 1-0.05 Al2O3, SiO2 Soft Synthetic Velvet with Softer Final Polishing Cloth Soft Nonferrous and Low Nap Microelectronic Packages
ChemoMet® 1-0.02 Al2O3, SiO2 Soft Synthetic Cloth General Usage Cloth that Titanium, Stainless Steels, Removes Smear Metal from Lead/Tin Solders, Tough Materials during Electronic Packages, Chemomechanical Soft Nonferrous Metals, Polishing Plastics
Premium Polishing Cloths & Pads
Cloth Selection Guide
38 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Polishing Cloths
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 39
2dd””” (73mm) Diameter,
Qty. 20
8” (203mm) Diameter,
Qty. 10
10” (254mm) Diameter,
Qty. 10
12” (305mm)
Diameter,
Qty. 10
Polishing Cloths
Buehler Polishing Cloths are premium performance cloths for all materials applications. The cloths are engineered for high removal rates, long life and superior surface finishes. See www.buehler.com/polishing_cloths.htm for more information.
40-712240-712040-711840-7112SO
40-7442SO
40-7052
40-1002
40-7502
40-7212
40-7702
40-7902
40-7448
40-7068
40-7638
40-1008
40-7518
40-8018
40-8218
16-2002
40-8318SO
40-8418
40-7218
40-7738
40-7918
40-7450
40-7070
40-7640
40-1010
40-7520
40-8020SO
40-8220SO
16-2502SO
40-8320SO
40-8420
40-7220
40-7740
40-7920
40-7452
40-7072
40-7642
40-1012
40-7522
40-8022
40-8222SO
16-3002SO
40-8322SO
40-8422
40-7222
40-7742
40-7922
Coarse
Interm
ediate
Fine
Grinding/Polishing
SO - Special Order Items may havelead times and minimum orders
NEW &
IMPROVED
NEW &
IMPROVED
PremiumCloths, PSA Backed
UltraPad™
UltraPol™
Nylon
TexMet® P
TexMet®
TriDent™
VerduTex
VelTex
WhiteFelt®
PoliCloth
MicroFloc
MicroCloth®
MasterTex®
ChemoMet®
12” ”” (305mm)
Qty. 5
41-10043
41-10037
41-10040
41-10034
8””” (203mm)
Qty. 5
41-10041
41-10035
41-10038
10” ”” (254mm)
Qty. 5
41-10032
41-10042
41-10036
41-10039
41-10033
Grinding/Polishing Consumables
40 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Magnetic Backed (MB) Cloths for use with Apex® M
Premium Recommended AbrasiveCloths Micron Size Type Cloth Characteristics
Ultra MB 15-3 Diamond A very hard and extremely flat polishing cloth, tightly woven from very fine polyesterfibers to transmit flatness. Alternative for: Nylon, UltraPad™, or UltraPol™ Polishing Cloths
TexMet MB 15-3 Diamond, Al2O3 A magnetic backed version of TexMet® - a firm, dense and hard polishing disc with excellent uniformity.
Satyn MB 9-1 Diamond A woven artifical silk polishing cloth constructed with an internal barrier film for durability. Alternative for: TriDent® or VerduTex Polishing Cloths
Chemia MB 1-0.02 Al2O3, SiO2 A buffed polyurethane with microscopic voids, laminated to a nonwoven substrate. Good chemical resistance and excellent flatness. Alternative for: ChemoMet® Polishing Cloths
MB Premium Cloths
Fine
Interm
ediate
Coarse
Benefits of MB Cloths:
• Eliminates the possibility of air bubbles between thecloth and the platen
• Easier application and removal of cloths
• Eliminates the need for anApex® B
• Easy-to-use, soft flexiblebacking
Premium Cloths, Magnetic Backed
Ultra MB
TexMet MB
Satyn MB
Chemia MB
Color
MetaDi® Supreme Diamond Suspensions & Pastes
MetaDi® Supreme
Diamond Suspension
8 oz. (0.24l)
40-6631
40-6627
40-6628
40-6629
40-6630
40-6632
40-6633
40-6634
MetaDi® Supreme Suspensions (left) are non-toxic, non- combustible, and environmentally safe polycrystalline diamond suspensions which have a greater number of cutting facets thanmonocrystalline diamond and higher removal rates. These providereduced subsurface deformation and are ideal when working withsamples composed of different materials or hardnesses.
MetaDi® Supreme Diamond Pastes (right) offer the same benefitsas our MetaDi® Supreme Suspensions in paste form. This product is naturally colored with no dyes.
MetaDi® Supreme
Diamond Suspension
32 oz. (.95l) Refill
40-6631-032
40-6630-032
40-6632-032
40-6633-032
40-6634-032
MetaDi® Supreme
Diamond Suspension
1 gal. (3.8l) Refill
40-6631-128
40-6629-128
40-6630-128
40-6632-128
40-6633-128
40-6634-128
MetaDi® Supreme
Diamond Paste
20g
40-6303
40-6301
40-6305
40-6307
40-6309
Charcoal
Charcoal
Gray
Blue
Green
Yellow
Deep Red
Brown
Grinding/Polishing Consumables
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 41
Grinding/Polishing
Diamond Size
0.05µm
0.10µm
0.25µm
1µm
3µm
6µm
9µm
15µm
Color
Blue
Green
Yellow
Deep Red
Brown
MetaDi®
Diamond Paste
20g Heavy
Concentration
40-6182
40-6102
40-6128
40-6142
40-6162
MetaDi® II
Diamond Paste
5g Medium
Concentration
40-6253
40-6244
40-6247
40-6250
MetaDi® II
Diamond Paste
20g Medium
Concentration
40-6252
40-6243
40-6246
40-6249
Diamond Polishing Suspensions & Pastes
42 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Color
Blue
Green
Yellow
Deep Red
Brown
MetaDi® Diamond Suspensions & Pastes
MetaDi®
Diamond Suspension
1 pt. (0.47l)
40-6534
40-6530
40-6531
40-6532
40-6533
MetaDi®Diamond Polishing Compounds are the standard of theindustry for critical sample preparation processes. The unique formulation of MetaDi® compounds makes them the best for use inmetallographic, petrographic, and ceramographic polishing applications. MetaDi® diamond compounds are a premium productthat utilize natural (in MetaDi® Paste formula) and synthetic (inMetaDi® Suspension and MetaDi® II Paste formula) diamond gradedfor particle size as well as shape. The diamond carrier is formulated to keep the diamond from loading up and to maintain its cutting efficiency through the life of the polishing surface. Water based suspensions are recommended for most applications. Oil based suspensions are recommended only for materials that are water sensitive or where more lubrication is necessary.
MetaDi® Diamond Suspension
MetaDi®
Diamond Suspension
1 pt. (0.47l) Oil
40-6544
40-6540
40-6541
40-6542
40-6543
MetaDi®
Diamond Suspension
1 gal. (3.8l)
40-6534-128
40-6530-128
40-6531-128
40-6532-128
40-6533-128
MetaDi® II Diamond Paste
40-6202 40-625 40-6255
Gray
Diamond Size
1µm
3µm
6µm
9µm
15µm
Diamond Size
0.25µm
1µm
3µm
6µm
9µm
15µm
MetaDi® Fluid
(water soluble)
40-6032
40-6016
40-6064-085
AutoMet®
Lapping Oil
60-3250-006
60-3250-128
Spray Pump
Nozzle
40-6650
Dressing
Stick
15-6190
Grinding /Polishing Accessories
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 43
Grinding & Polishing Accessories
MetaDi® Fluid
Grinding/Polishing
Dressing Stick
Quantity/Size
6 oz. (0.18l)
for 8 oz. (0.24l) MetaDi® Bottles
16 oz. (0.47l)
32 oz. (0.95l)
85 oz. (2.5l)
1 gal. (3.8l)
1” x 1” x 644”(25.4 x 25.4 x 159mm)
44 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Final Polishing Suspensions
Buehler Polishing Suspensions have been developed in our research laboratories to give the metallographer an easy-to-use, premixed polishing media that has the same consistency from day to day and from lot to lot. Buehler Suspensions are packaged inconvenient applicator bottles, and are ready to use.
6 oz. (0.18l)
63-6377-006
40-6370-006
40-6380-006
32 oz. (0.95l)
40-6376-032
40-6377-032
40-6375-032
64 oz. (1.9l)
40-6377-064
40-6370-064
40-6380-064
Final Polishing Suspensions
MasterPrep® Alumina PolishingSuspension
MasterMet® Colloidal Silica Suspension
MasterMet® 2 Non-CrystallizingColloidal Silica Suspension
MasterPolish® & MasterPolish® 2Final Polish Suspensions
Name Applications
MicroPolish® II Deagglomerated Higher quality alumina suitable for polishing most minerals and metals; producesAlumina Powder and Suspensions a better surface finish than standard alumina abrasives of the same size
MasterPrep®Agglomerate-free 0.05µm sol-gel alumina suspension with a pH of ~8.5 produces better finishes than calcined Seeded-gel Alumina Suspension alumina abrasive; excellent with minerals, metals, carbides, PWB’s. Good for precious metals.
MasterMet® Colloidal 0.06µm amorphous silica colloidal suspension with a pH of ~10 for a chemo-mechanical Silica Suspension polishing action produces excellent surface for metals, minerals, polymers, PWB’s, electronic
devices, especially soft metals, but not for precious metals
MasterMet® 2 Non-Crystallizing 0.02µm non-crystallizing amorphous silica colloidal suspension with a pH of ~10.5Colloidal Silica Suspension producing chemo-mechanical polishing action
MasterPolish® Blended Proprietary viscous blend of high purity 0.05µm alumina and colloidal silica with a slightlyAlumina andColloidal Silica basic pH of ~9. Has little water and can be used with materials that are sensitive to water,Suspension such as Mg most of its alloys; good for most Fe, Ni, or Co-based alloys and Metal Matrix
Composites (MMCs)
MasterPolish® 2 Proprietary Proprietary 0.06µm abrasive suspension with a pH of ~10 for chemo-mechanical polishing Chemo-Mechanical Suspension action of alumina, glass, sapphire, silicon nitride, and metal/ceramic composites.
Quick-Reference Guide to Final Polishing Solutions
Type
MasterPrep® Alumina Polishing Suspension, 0.05µm
MasterMet® Colloidal Silica Suspension, 0.06µm
MasterMet® 2 Non-Crystallizing Colloidal Silica Suspension, 0.02µm
MasterPolish® Final Polishing Suspension, 0.05µm
MasterPolish® 2 Final Polishing Suspension, 0.06µm
8 oz. (0.23kg) Powder
40-6325-008
40-6323-008
40-6321-008
1 lb. (0.45kg) Powder
40-6325-016
40-6323-016
40-6321-016
5 lb. (2.3kg) Powder
40-6325-080
40-6323-080
40-6321-080
6oz. (0.18l) Suspension
40-6365-006
40-6363-006
40-6361-006
128oz. (3.8l)
Suspension
40-6365-128
40-6363-128
MicroPolish® II Powders & Suspensions
MicroPolish® II 0.3µm, 1 lb., MicroPolish® II 1.0µm, 5 lb., MicroPolish® II 0.05µm, 1 lb.
MicroPolish® II DeagglomeratedAlumina Suspension, 6 oz.
Grinding/Polishing Consumables
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 45
Grinding/Polishing
Particle Size
0.05µm
0.3µm
1.0µm
Compatible Testers Quantity
Catalog
Number
57-4552
57-5003
1
1 57-5005
57-5000
57-5001SO
57-5002SO
1
57-5004
1 roll
57-6000
30 per box
57-6001
1
57-6002
Replicating Materials are primarly used for field metallographic applications and subsequentlaboratory analysis.
1
1
10
1
Replicating Materials
46 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
* Replicating kit includes 10 each 3” x 3” (76.2mm x 76.2mm) Replicating Sheets and Adhesive Bases
** Replicating set includes 1 each of catalog numbers 57-6000, 57-6001, and 57-6002
57-60031
57-61001
Replicating Tape, Replicating Adhesive Bases, Disc Holders, andFlapper Wheel
Replicating Media
SO - Special Order Items may havelead times and minimum orders
Disc Holder, with grove, sponge rubber 1” (25.4mm)
Disc Holder, hard rubber 1” (25.4mm)
Disc Holder, hard rubber 2dd” ”” (73mm)
Replicating Tape 1” x 0.005” ”” x 25” (25.4mm x 0.13mm x 7.6m)
Replicating Adhesive Bases 1” x 3” (25.4mm x 76.2mm)
Replicating Kit*
Flapper Wheel, 60 (P60) grit
Manual Applicator for Replicating Media
Static Mixers
Replicating Media 1/7, 50ml (1.7oz) 1 minute working time, 7 minute cure time
Replicating Media 7/30T, 50ml (1.7oz) 7 minutes working time, 30 minute cure time
Replicating Set**
TypeCatalog
Number/
Price
0718-0105
0718-0116
0718-0112
0718-0120
0708-4246
0755-0210
0818-0100
0818-0109
0818-0110
1418-0106
1600-1350
1600-1351
1600-1353
1600-2352
1600-2353
1600-2354
TypeCatalog
Number/
Price
0318-0300
0518-0100
Spare Bulbs for Microscopes, Metallographs,Hardness Testers and Illuminators,Quantity of 1
0512-0230
0618-0115
0707-6223
0707-6342
0708-3314
0708-3391
0708-4125
0718-0100
Effective 2010 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 47
Replacement Bulbs
0718-0102
0718-0103
1600-2355
1700-1051Analysis/Documentation
(Top Row) 1418-0106,0618-0100,1600-2355. (Bottom Row) 0618-0115,0708-4246.
Tungsten BulbMiniload,8V/5W
Bulb, 12V/35W forZeiss Axiovert 40Mat
6V/30W,Zeiss Axiovert 25 CA
Quartz Halogen,24V/150W -Unimet Microscope
Bulb, 150WQuart Halogenfor FibrFlex Illuminator
Bulb, 6V/10W for Nikon SMZStereo Halogen Illuminator
Bulb, 6V/20Wwith Reflectorfor Nikon SMZ Stereo
12V/100W 600 hour lampfor AZ100 Fiber Illuminator
100WHalogen Bulb forMA200Transmitted Light
Tungsten Halogen,6V/20W (forNikon Optiphot M & Labophot)
Bulb, 12V/100W forZeiss Axiovert 40Mat
Bulb, 12V/100W for NikonEpiphot, L150 andME600L
Bulb, 12V/50W for NikonEclipse LV150, LV100D,MA100 &MA200
21V/150W - Fiber OpticIlluminator (for FibrFlex)EJA Bulb
Bulb, 12V/50W for NikonEpiphot, L150,ME600L &MicroMet 5100 Series
6V/10W Fiber OpticIlluminator
Halogen Bulb, 6V/30W(for DigiMet®2000, SMZ1000,SMZ1500 & MA100)
Bulb, 6V/30W forViewMet
PortaMet® Microscope,(0801-0105)
FibrSkope® 2Microscope,6V/8W, light diffusing
FibrSkope® PortableMicroscope
Tungsten Bulb,prefocused (GE-1631)6.5V/2.75 amp
MicroMet® I Bulb,Indicator Lights
MicroMet® I Bulb,Stage Illuminator
MicroMet® I Bulb,MicroscopeIllumination 6V/10W
6V/18W,MicroMet® II, I, 3, 4 & 2001
4.5V/17W,Fiber Optic Illumuninator,MicoMet® 2003
4.5V/17W,Alpha,MicroMet® 2000
12V/18W,MicroMet® 2100 Series
Stage Illuminator Bulb forRockwell Test, 100V/5W
Scales
Compatible Tester Type Ca
talog
Number/
Price
1800-1005
1800-1009
Superficial OnlyDiamond Cone
DiamondCone
N
A
C
1800-1007
1800-1010C,D,A,N
1800-1015C,D,A
DiamondCone
Twin ScaleDiamond Cone
DiamondCone
Compatible Testers Type Ca
talog
Number/
Price
1600-3200
1600-3202
Vickers
Knoop 1600-3201
1600-3203
1600-1159
1600-1160
Light LoadVickers
1900-3200
Light LoadKnoop
1900-3201
Vickers
Knoop
Hardness Tester Indenters
48 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Microindentation,Macro and Semi-MacroVickers Indenters,Quantity of 1
Vickers
Knoop
Rockwell Tester Indenters,Quantity of 1
5100 SeriesMicroMet
5100 SeriesMicroMet
MicroMet 5114 &5124
MicroMet 5114 &5124
IndentaMet 1104,1105 &1106
IndentaMet 1104,1105 &1106
5100 Series Marco &Semi-Macro
5100 Series Marco &Semi-Macro
MacroMet 5100Series
MacroMet 5100Series
MacroMet 5100Series
MacroMet 5100Series
MacroMet 5100Series
Vickers
200HV
300HV
400HV
500HV
100HV
600HV
Type
1910-0200 1910-0300 1910-0400 1910-0500 1910-06001910-0100
200 Dual�
300 Dual�
400 Dual�
500 Dual�
100 Dual�
700 Dual�
800 Dual�
600 Dual�
Type
1612-0200 1612-0300 1612-0400 1612-0500 1612-0600 1612-0700 1612-0800
� Calibrated at 100gm load unless otherwise specified � Calibrated at 500gm load unless otherwise specified
1612-0100
200HK�
300HK�
400HK�
500HK�
100HK�
700HK�
800HK�
600HK�
Type
1611-0200 1611-0300 1611-0400 1611-0500 1611-0600 1611-0700 1611-0800
� Calibrated at 100gm load unless otherwise specified � Calibrated at 500gm load unless otherwise specified
1611-0100
200HV�
300HV�
400HV�
500HV�
100HV�
700HV�
800HV�
600HV�
Type
1610-0200 1610-0300 1610-0400 1610-0500 1610-0600 1610-0700 1610-0800
Effective 2010 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 49
Hardness Calibration Test Blocks
MicroMet® Test Blocks*,Quantity of 1High quality 1” (25mm) test blocks calibrated to current ASTM E384-08 microindentation hardness standard and traceable toNIST. Includes a traceable certificate of calibration conformance.
� Calibrated at 100gm load unless otherwise specified � Calibrated at 500gm load unless otherwise specified
1610-0100
MacroVickers and Semi-MacroVickers Calibration Test Blocks,Quantity of 1
Analysis/Documentation
Vickers
Knoop
Knoop/Vickers
* Blocks certified to current ASTM E18-08 hardness standard with Tungsten BallIndenter.
Nominal ValueCatalog
Number/
Price
1710-0120
1710-0122
1710-0121
1710-0123
1710-0124
1710-0125
1710-0126
1710-0127
1710-0129
1710-0130
1710-0132
1710-0133
1710-0134
1710-0136
1710-0137
1710-0138
1710-0139
Nominal ValueCatalog
Number/
Price
1710-0101NST
1710-0102NST
Rockwell MacroMet® Calibration Test Blocks,Quantity of 1(all HRC Blocks are NIST)
1710-0100NST
1710-0103NST
1710-0104NST
1710-0105NST
1710-0106NST
1710-0107NST
1710-0108NST
1710-0109
1710-0110
1710-0111
0710-0112
1710-0113
1710-0114
1710-0115
1710-0116
1710-0117 1710-0140
1710-0141
50 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Hardness Calibration Test Blocks
1710-0118
1710-0119
63HRC
60HRC
55HRC
50HRC
45HRC
40HRC
35HRC
30HRC
25HRC
95HRB*
85HRB*
70HRB*
60HRB*
50HRB*
40HRB*
85HRA
83HRA
73HRA
60HRA
93HR15N
91HR15N
83HR15N
71HR15N
83HR30N
80HR30N
45HR30N
91HR15T*
88HR15T*
84HR15T*
80HR15T*
73HR15T*
79HR30T*
73HR30T*
65HR30T*
60HRF
50HR30T*
43HR30T
80HRF
54HR45T
Buehler Education Schedule
Effective 2010 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 51
The continuing quest for increased product quality and reliability requires a more thorough testing of materials, which includesmicrostructural analysis. In addition, the analysis of increasingly complex composites and advanced materials is challenging theadequacy of existing methods for specimen preparation.These two factors have created a demand for improved preparation andanalysis techniques. Besides offering equipment and consumables for this purpose, Buehler offers training courses for individuals toobtain or improve the neccessary metallographic skills.
Buehler established the Institute for Microstructural Analysis in 1989, offering both general courses at an introductory level plus morespecialized courses that focus on the needs of specific industries or technologies. All courses stress supervised hands-on activities inthe laboratory with classroom instruction to help the students understand the basic principles. Courses are offered at the Buehlerheadquarters in Lake Bluff, Illinois, as well as Buehler’s office in Irvine, California or a nearby location.
Educational Classes
Institute for Microstructural Analysis Courses,Buehler (USA)
For registration and additional courseinformation regarding the Institutefor Microstructural Analysis courseprogram, please contact Debbie Schnurat our Lake Bluff office:Telephone: (847) 295-4547,Fax: (847) 295-6798 ore-mail: [email protected]
METALLOGRAPHICTECHNIQUES (3 DAYS)Course Code: ED-10078This three day course is designed for thosewithout formal training in specimenpreparation, as well as for the experiencedmetallographer who wants to be updatedon the latest techniques.The principlesand practices of metallography are taughtincluding the fundamentals of sectioning,mounting, grinding and polishing.Sessions on light optical microscopy,etching, hardness testing, microstructuralinterpretation and analysis are included.The student will learn to applycontemporary procedures to becomemore effective in preparing various typesof specimens. Students are encouraged tobring their own specimens. 1.8 CEUs.
June 1-3 (Lake Bluff)August 30 - September 1(Lake Bluff)December 6-8 (Lake Bluff)
ELECTRONIC DEVICES (3 DAYS)Course Code: ED-10079Students attending this three day courseare taught the basics of metallographicspecimen preparation of packages,microelectronic chips, circuit boards andflexible circuits. Attention is given tolow-stress, low-deformation sectioning ofelectronic materials, mounting techniquesthat protect sensitive components, andpolishing methods that minimize relief
and rounding of composite specimenscontaining highly dissimilar materials.Proper use of the light optical microscopefor inspection of prepared materials is alsocovered. 1.8 CEUs.
April 5-7
PRACTICAL APPLICATIONS OFAUTOMATIC IMAGEANALYSIS (2 DAYS)Course Code: 86-2000-002This is a two day course teaching thepractical applications of image analysis.Imaging operations such as imageclarifications, thresholding (B/W & color),binary image modifications andmeasurements will be discussed.Theprimary emphasis is image analysisroutine development. Analysis tasks suchas the determination of grain size, coatingthickness and many others will beillustrated using the OmniMet® ModularDigital Imaging System. An understandingof microstructural evaluation andspecimen preparation is required.Students are encouraged to bring theirown specimens for analysis. 1.2 CEUs.
August 16-17 (Lake Bluff)November 1-2 (Lake Bluff)
REGISTRATION INSTRUCTIONSMost classes are limited to 8 participants.Registration is complete when payment isreceived.
FEES2-day course $9203-day course $1,5004-day course $2,000
CANCELLATION POLICY:• Two or more weeks prior to course -
Full Refund• One to two weeks prior to course -
50% Refund• One week or less prior to course -
No Refund
LODGING &TRANSPORTATIONCost of transportation and lodging is notincluded in the registration fee. Lunch onall class days will be provided. Uponregistration, detailed travel andrecommended hotel information will besent out for your convenience.
ON-SITE TRAINING COURSESOn-site training courses may berequested.To discuss on-sitetraining, please contact pleasecontact Debbie Schnur at ourLake Bluff office:Telephone: (847) 295-4547,Fax: (847) 295-6798 ore-mail: [email protected]
Note: Classes offered at Lake Bluff areheld at Buehler’s headquarters inIllinois; classes offered at Irvine are atBuehler’s office in Irvine,California ora nearby location. Course schedulesand locations are subject to changedepending on level of participation.Pricing is subject to change. For anupdated schedule and registrationform,visit our website atwww.buehler.com.
EducationSchedule
Buehler Education Schedule
52 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Materials and Processes for Medical Devices Training Course
METALLOGRAPHIC TECHNIQUES FORMEDICAL DEVICES (5 DAYS)Course Code: ED-10082(at Lake Bluff)Course Code: ED-10077 (on-site)Buehler is pleased to offer our MetallographicTechniques for Medical Devices course thatprovides hands on laboratory samplepreparation of medical devices.
Buehler’s ability in working with medicaldevices continues to grow as medical devicesand their capabilities evolve.The challengesdevice manufacturers face are covered in thiscourse, including cross sectioning differentmaterials with a variety of coatings.
Due to the proprietary nature of most medicaldevices, Buehler is offering the course twoways.1. A customized on-site course at a customer’s
facility. Specimens should be submitted toBuehler one month prior to the agreedcourse date for preparation methoddevelopment. Methods and procedures willbe developed in Buehler’s laboratory andthen taught during the course.
2. Provide a company specific course atBuehler.The course will be taught to onlycompany attendees. No outside studentswill be allowed in the course.
Buehler will sign non-disclosure agreements with anycompany participating in either type of course.
SPECIFIC MATERIALS
LEARNING OBJECTIVESUpon completion of this course, you shouldbe able to:• Select proper consumables and techniques
for sectioning, mounting, grinding andpolishing
• Perform manual and automated samplepreparation
• Choose the correct etchant to revealstructure and features for the alloy at hand
• Document structures using light opticalmicroscopes equipped with image capturecameras and software
• Distinguish artifacts from real structures
• Apply quantitative metallographictechniques
WHO SHOULD ATTEND?Course attendees should include technicians,metallographers, engineers and QA personnelinterested in sample preparation.There are noprerequisites to attend the course andparticipants are encouraged to bring theirown specimens.
For registration and additional courseinformation,please contactDebbie Schnur at our Lake Bluff office:Telephone: (847) 295-4547,Fax: (847) 295-6798 ore-mail: [email protected]
• CoCrMo• Elgiloy• Ti 6Al 4V• CP Ti
• Zirconium• Tantalum• Nitinol
• 316 L Stainless Steel• Precious Metals
Microstructure of wrought, solution annealed and aged beryllium copper,Cu – 1.8% Be – 0.3% Co,etchedwith equal parts ammonium hydroxide and hydrogen peroxide (3% concentration) and viewed with
polarized light and sensitive tint, original at 200x.
Buehler, Lake Bluff, Illinois,USA.
Buehler Education Schedule
Effective 2010 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 53
CALCE (Center for Advanced Life Cycle Engineering - University of Maryland) / BuehlerFailure Analysis of Electronic Components
CALCE / BUEHLER FAILUREANALYSIS OF ELECTRONICCOMPONENTSFailure analysis is an important tool in theeffort to ensure reliability of electronicproducts and systems throughout theirproduct lifecycle. Significantimprovements in the reliability ofelectronics can be achieved by retrievingproducts and examining them todetermine the root cause of any failuresand the extent of degradation which hasoccurred over time. Root cause failureanalysis employs a sequence ofnon-destructive and destructiveanalytical techniques to characterize themodes by which failure is manifested, thesites where failure is localized, thefundamental mechanical, electrical,chemical and electrochemicalmechanisms by which failure hasoccurred, and the factors whichprecipitated the activation of thosemechanisms.
Unfortunately, failure analysis is oftenperformed incorrectly or incompletely,leading to a poor understanding of failuremechanisms and causes, and loss ofmoney, customers, and possibly lives dueto recurrence of failures.The first half ofthe short course will present amethodology for identifying potentialfailure mechanisms in electroniccomponents based on the failure history.Systematic approaches to root causeanalysis will be provided. Failure analysistechniques geared towards various failuremechanisms will be discussed, with anemphasis on cross-sectioning techniquesand analysis.
Cross-sectional analysis is a valuable toolfor failure analysis of electronic devicesalong with quality evaluation, researchand process monitoring. Successful use ofthis technique is often complicated by thehighly dissimilar properties of thecomponent materials under investigationand their susceptibility to damage.Emphasis will be placed on how to dealwith these differences through anunderstanding of the componentmaterials to be prepared and the basicprinciples of abrasive grinding andpolishing.Techniques for low-damagesectioning and the procedures required toprevent preparation induced damage arediscussed.
The second half of this short courseprovides guidance on how to choosepreparation sequences depending on thematerials, the configuration of thespecimens and the ultimate purpose ofthe investigation.The short course stressesthe need to understand the basicprinciples rather than simply following'“recipes".The goal of specimenpreparation is to produce a damage-freesurface that can be imaged and analyzedthrough the use of microscopy. Methodsfor capturing images and quantifyingfeatures through the use of image analysiswill be discussed and demonstrated.Thiscourse is recommended for persons whowish to conduct failure analysis onelectronic products such as PWBs, wafers,solid state devices and components.
This course will be taught jointly by Centerfor Advanced Life Cycle Engineering(CALCE) and Buehler.
April 20-23, 2010(CALCE - University of Maryland)September 14-17, 2010(CALCE - University of Maryland)
COST:4-day course:$2500
ConsortiumMembers &Government Institutions:$2000
Each attendee is invited to submit onesample to CALCE at least three weeksbefore the start date. Several of thesubmitted samples will be prepared andanalyzed in advance, for use during thedemonstrations. Other samples will beused for hands-on training to illustratespecimen preparation procedures andanalysis techniques. However, noguarantee can be offered that any specificsample will be used. All unused sampleswill be returned.
For course registration informationplease contact Bhanu Sood by phone at301-405-3498 or by email [email protected].
EducationSchedule
As-cast dendritic microstructure of Al - 3.5%Ni aluminum alloy electrolytically etched with Barker’sreagent and viewed with polarized light and sensitive tint, original image at 200x.
Elke Schaberger-Zimmermann, Foundry Institute,University of Technology Aachen,Aachen,Germany andGerhard Zimmermann,ACCESS e.V., Aachen,Germany
Microstructures contained herein are winning photomicrographs featured in the 2009 Buehler calendar.
Buehler Education Schedule
54 To Order,Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
2 0 1 0 S C H E D U L E AT A G L A N C E
COURSE JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
INSTITUTE FORMICROSTRUCTURAL ANALYSIS (USA)
Metallographic June Aug 30 - DecTechniques 1-3 Sept 1 6-8
Electronics AprDevices 5-7
Practical Applications Aug Novof Automatic 16-17 1-2Image Analysis
CALCE (CENTER OF ADVANCED LIFE CYCLE ENGINEERING - UNIVERSITY OFMARYLAND) /BUEHLER FAILURE ANALYSIS OF ELECTRONIC COMPONENTS
CALCE / Buehler Failure Apr Sept.Analysis of Electronic 20-23 14-17Components
Course schedules and locations are subject to change depending on level of participation. Pricing is subject to change. For an updated sched-ule and registration form,visit our website at www.buehler.com.
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 55
Shelf life is defined as the length of time the listed products are considered best suitable for performance.This does not mean that aproduct will not perform beyond this time period nor does it mean that the product will be usable continuously for this time frame.The shelf life is independent of Buehler’s warranty* period as defined below.The shelf life depends on proper storage, ex; Abrasive CutOff Wheels must be stored lying flat and in a dry location. Stored standing up or in a humid area breaks down the wheel composition.
Product Number Product Name Shelf Life**
ALL Abrasive Cut Off Wheels 2 years
ALL Abrasive Papers with PSA 1 year
ALL Abrasive Papers without PSA 2 years
ALL Alumina Suspension 1 year
ALL Aluminum Oxide Powder 2 years
ALL Apex Bimetallic Plate 2 years
ALL Apex CGD and DGD 1 year
ALL ApexHercules Grinding Disc 1 year
ALL Apex Magnetic Disc 1 year
60-3250 AutoMet Lapping Oil 2 years
10-4330 CoolMet 2 Fluid 1 year
20-3340 Diallyl Phthalate 2 years
20-8192 EdgeMet Kit 6 months
ALL Epoxy Systems 1 year
ALL EpoMet F & G Molding Compound 1 year
ALL FibrMet Discs PSA 2 years
69-3080 FibrMet Polishing Extender 18 months
11-1193 IsoCut Cutting Fluid 1 year
11-2293 IsoCut Plus Cutting Fluid 1 year
ALL MasterMet 2 3 years
40-6370 MasterMet 1 year
ALL MasterPolish 1 year
ALL MasterPrep 2 years
20-8190 MetCoat Protective Lacquer Coating 1 year
ALL MetGrip Liners 1 year
ALL MetaDi & MetaDi SupremeDiamond Paste 1 year
ALL MetaDi Polycrystalline Supreme Suspension 2 years
ALL MetaDi Suspension & Fluid 1 year
ALL PhenoCure Powder and PreMolds 2 years
ALL Pigments for Castable Mounts 1 year
ALL Polishing Cloths with PSA 1 year
ALL ReVēl Discs 1 year
20-3048 Powdered Mold Release 2 years
20-3385 ProbeMet 1 year
20-8185 Release Agent 1 year
ALL SamplKwick Powder & Liquid 1 year
ALL Silicon Carbide Powder 2 years
20-3046 Silicone Mold Release 1 year
20-3400 TransOptic Powder 1 year
ALL UltraPrep Diamond Lapping Film 1 year
75-6000 UltraMet 2 Sonic Cleaning Solution 2 years
ALL VariDur,VariDur 3000,VariKleer System 1 year
ALL Wafering Blades 1 year* Warranty depends on Quality Assurance / Lab evaluation on an individual basis ** Shelf life starts when product is shippedNote: Warranty of any consumable product is the shelf life of the product or 1 year whichever occurs first
Shelf Life for Buehler’s Consumable Products
56 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
A Month code can be found on most consumable labels.The code represents the corresponding month and year of manufacture.
Year Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2006 625 626 627 628 629 630 631 632 633 634 635 636
2007 637 638 639 640 641 642 643 644 645 646 647 648
2008 649 650 651 652 653 654 655 656 657 658 659 660
2009 661 662 663 664 665 666 667 668 669 670 671 672
2010 673 674 675 676 677 678 679 680 681 682 683 684
Buehler’s International Serial Number Month Codes
Serial Number Month Codes
OmniMet® MHT MicroindentationHardness Testing Systems• Fully automatic to manual systems• Databased Hardness Report generation• Performs microindentation hardnesstesting to ASTM E384-99 and DINspecifications
• Standard and custom traverse patterncapability and mapping
• Custom reporting capability• Knoop and Vickers indenters
MicroMet® 5100 Series ofMicroindentation Hardness Testers• Easy-to-use precision microindentionhardness testers with LCD touch screen control
• Knoop and Vickers Indenters• Conforms to ASTM E384-99• 10gf to 1000gf load range on standard units• Data storage, statistics, and print out• 0.5g - 2000g range available• Easily automated with OmniMet® MHT
Effective 2010 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 57
Notes
Notes
58 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) Effective 2010
Index
To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537) 59
AAbrasiMatic 300 . . . . . . . . . . . . . . . . . . . . . . .2Abrasive Cut-off Wheels . . . . . . . . . . . . . .4-7Abrasive CuttingTroubleshooting Guide . . . . . . . . . . . . . . .3Abrasive Lapping Film . . . . . . . . . . . . .35-36Abrasive Papers . . . . . . . . . . . . . . . . . . . .30-33Acrylic Systems . . . . . . . . . . . . . . . . . . . . . . .18AcuThin Cut-off Wheels . . . . . . . . . . . .4, 5, 7Aluminum Oxide Powder . . . . . . . . . . . . .37Angle Polishing Inserts . . . . . . . . . . . . . . . .22Apex Coarse Grinding Disc . . . . . . . . . . . .24Apex DiamondGrinding Discs . . . . . . . . . . . . . . . . . . .26-27Apex Quick ChangeMagnetic System . . . . . . . . . . . . . . . . . . . .25ApexHercules H & SGrinding Disc . . . . . . . . . . . . . . . . . . . . . . .25AutoMet Lapping Oil . . . . . . . . . . . . . . . . . .43
BBalsam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21BuehlerMet IIAbrasive Cut-off Wheels . . . . . . . . . . . .4-6BuehlerMet II Discs . . . . . . . . . . . . . . . .32-33Bulbs, Spare . . . . . . . . . . . . . . . . . . . . . . . . . .47Bundled Products . . . . . . . . . . . . . . . . . . . . .28
CCarbiMet 2 Abrasive Belts, Rolls& Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34CarbiMet 2 Discs . . . . . . . . . . . . . . . . . . .30-31Castable Mounting Molds . . . . . . . . . . . . .19Castable Mount Pigment . . . . . . . . . . . . . .22Castable Mounting SystemSelection Guide . . . . . . . . . . . . . . . . . .17-18Chemia MB . . . . . . . . . . . . . . . . . . . . . . . . . . .40ChemoMet Polishing Cloth . . . . . . . . . . . .39Chuck Padding . . . . . . . . . . . . . . . . . . . . . . .10Cloth Selection Guide . . . . . . . . . . . . . . . . .38Compression Mounting Guide . . . . . . . .12Conductive Filler . . . . . . . . . . . . . . . . . . . . . .22Conductive ThermosettingMounting Powders . . . . . . . . . . . . . . .13, 14CoolMet 2 Cutting Fluid . . . . . . . . . . . . . . .10Crystalbond . . . . . . . . . . . . . . . . . . . . . . . . . .21Crystalbond LT . . . . . . . . . . . . . . . . . . . . . . . .21Cubic Boron Nitride Blades . . . . . . . . . .9, 11Cup Grinders . . . . . . . . . . . . . . . . . . . . . . . . . .9Cutting Fluids . . . . . . . . . . . . . . . . . . . . . . . .10Cutting Fluids Mixing Ratios . . . . . . . . . .10
DDefoamer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Delta Abrasive Cut-off Wheels . . . . . . . .5-7Delta Abrasive Cutters . . . . . . . . . . . . . . . . . .3Diallyl Phthalate . . . . . . . . . . . . . . . . . . .12-13Diamond Lapping Films . . . . . . . . . . . . . . .36Diamond Pastes . . . . . . . . . . . . . . . . . . .41-42Diamond Compounds . . . . . . . . . . . . .41-42DiamondWafering Blades . . . . . . . . . . . . . .8
Disc Holder, Hard Rubber . . . . . . . . . . . . . .46Disc Holder, Sponge Rubber . . . . . . . . . . .46Disposable Plastic CastableMounting Cups . . . . . . . . . . . . . . . . . . . . . .19Dressing SticksFor Abrasive Cutters . . . . . . . . . . . . . . . . .10For all IsoMet Low Speed Saws . . . . . . . .8For PetroThin & PetroCut . . . . . . . . . . . .10For UltraPrep & Apex DGDGrinding Discs . . . . . . . . . . . . . . . . . . . .43
EEdgeMet Kit . . . . . . . . . . . . . . . . . . . . . . . . . .21Education Guide . . . . . . . . . . . . . . . . . . .51-54Electroless NickelSpecimen Coating . . . . . . . . . . . . . . . . . . .21EpoColor Epoxy . . . . . . . . . . . . . . . . . . .16-17EpoHeat Epoxy . . . . . . . . . . . . . . . . . . . .16-17EpoKwick Fast Cure Epoxy . . . . . . . . .16-17EpoMet F Molding Compound . . . . .12-13EpoMet G Mounting Compound . . .12-13EpoMix EpoxiCure . . . . . . . . . . . . . . . . . . . .17EpoThin Low Viscosity Epoxy . . . . . . .16-17EpoxiCure Epoxy . . . . . . . . . . . . . . . . . . .16-17Epoxy Systems . . . . . . . . . . . . . . . . . . . . .16-17
FFibrMet Discs . . . . . . . . . . . . . . . . . . . . . . . . .35Final Polishing Suspensions . . . . . . . . . . .44Flat Edge Filler . . . . . . . . . . . . . . . . . . . . . . . .21
GGlass Plate, Seamed Edges . . . . . . . . . . . .21Glass Slides . . . . . . . . . . . . . . . . . . . . . . . . . . .23Grinding Discs . . . . . . . . . . . . . . . . . . . . .24-33
IIsoCut Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . .10IsoCut Plus Fluid . . . . . . . . . . . . . . . . . . . . . .10IsoCut Wafering Blades . . . . . . . . . . . . . . . . .9IsoMet DiamondWafering Blades . . . . . . .8
K-LKonductoMetMounting Powder . . . . . . . . . . . . . . . .12-13Knoop Test Blocks . . . . . . . . . . . . . . . . . . . . .48Knoop/Vickers Test Blocks . . . . . . . . .48-49Lakeside 70 Cement . . . . . . . . . . . . . . . . . .21Lapro Sectioning Supplies . . . . . . . . . . . .11Leveling Press . . . . . . . . . . . . . . . . . . . . . . . .23Leveling Press Kit . . . . . . . . . . . . . . . . . . . . .23Liquid Epoxy Pump . . . . . . . . . . . . . . . . . . .21
MMacroVickers CalibrationTest Blocks . . . . . . . . . . . . . . . . . . . . . . . . . .48Magnetic Backed Cloths . . . . . . . . . . . . . .40Magnetic Disc (Apex) . . . . . . . . . . . . . . . . .25MasterMet . . . . . . . . . . . . . . . . . . . . . . . . . . . .44MasterMet 2 . . . . . . . . . . . . . . . . . . . . . . . . . .44MasterPolish . . . . . . . . . . . . . . . . . . . . . . . . . .44MasterPolish 2 . . . . . . . . . . . . . . . . . . . . . . . .44
MasterPrep . . . . . . . . . . . . . . . . . . . . . . . . . . .44MasterTex Polish Cloth . . . . . . . . . . . . . . . .39MetAbrase Abrasive Cut-off Wheels . . .4-7MetaDi Diamond Paste . . . . . . . . . . . .41-42MetaDi Diamond Suspensions . . . . .41-42MetaDi II Diamond Paste . . . . . . . . . . . . . .42MetaDi Supreme Paste . . . . . . . . . . . . . . . .41MetaDi Supreme Suspensions . . . . . . . . .41MetaDi Fluid . . . . . . . . . . . . . . . . . . . . . . . . . .43Metal Bonded Diamond Discs . . . . . .24, 29Metal Slides . . . . . . . . . . . . . . . . . . . . . . . . . .23MetCoat . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 21MetGrip Liners . . . . . . . . . . . . . . . . . . . . . . . .33MetGrip Sample Holders . . . . . . . . . . . . . .23MetKleer Abrasive Mold Bases . . . . . . . . .21MetSplice Belts . . . . . . . . . . . . . . . . . . . . . . .34MicroCloth Polishing Cloth . . . . . . . . . . . .39MicroFloc Polishing Cloth . . . . . . . . . . . . .39MicroMet Test Blocks . . . . . . . . . . . . . . . . . .49MicroPolish II Deagglomerated AluminaPolishing Powder . . . . . . . . . . . . . . . . . . . .45MicroPolish II Deagglomerated AluminaSuspension . . . . . . . . . . . . . . . . . . . . . . . . .45MiniMet Abrasive Discs . . . . . . . . . . . . . . .31MiniMet DiamondGrinding Discs . . . . . . . . . . . . . . . . . . . . . .29MiniMet Polishing Cloths . . . . . . . . . . . . . .39Mounting Accessories . . . . . . . . . .14, 19-22Mounting Cement . . . . . . . . . . . . . . . . . . . .21MountingWax . . . . . . . . . . . . . . . . . . . . . . . .21Mounting Resin ComparisonGuides . . . . . . . . . . . . . . . . . . . . . . .12, 17-18
NNickel Plating Kit . . . . . . . . . . . . . . . . . . . . . .21Nylon Polishing Cloth . . . . . . . . . . . . . . . . .39
PPaper Cups . . . . . . . . . . . . . . . . . . . . . . . . . . .21PetroCut Sectioning Supplies . . . . . . . . .11PetroThin Sectioning Supplies . . . . . . . . .11PhenoCure Powders . . . . . . . . . . . . . . .12-13Phenolic Powder . . . . . . . . . . . . . . . . . . .12-13Phenolic Premolds . . . . . . . . . . . . . . . . . . . .15Phenolic Ring Forms . . . . . . . . . . . . . . . . . .19Pigments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Plastic Ring Forms . . . . . . . . . . . . . . . . . . . .19Plasticine Clay . . . . . . . . . . . . . . . . . . . . . . . .23PoliCloth Polishing Cloth . . . . . . . . . . . . . .39Polishing Cloths . . . . . . . . . . . . . . . . . . .38-40Polishing Cloth Selection Guide . . . . . . .38Polishing Pastes . . . . . . . . . . . . . . . . . . .41-42Polishing Suspensions . . . . . . . . . . . . .41-42Powered Mold Release . . . . . . . . . . . . .15, 23PreMolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15ProbeMet Mounting Powder . . . . . . .12-13Pump for Gallon Size Containers . . . . . .21PWB Coupon Pins . . . . . . . . . . . . . . . . . . . . .22PWB Holders . . . . . . . . . . . . . . . . . . . . . . . . . .22PWB Met Pins . . . . . . . . . . . . . . . . . . . . . . . . .22
60 To Order, Call Toll-Free 1-800-BUEHLER (1-800-283-4537)
RRecessed Plastic Discs . . . . . . . . . . . . . . . . .21Release Agent . . . . . . . . . . . . . . . . . . . . .15, 21Replicating Adhesive Bases . . . . . . . . . . .46Replicating Kit . . . . . . . . . . . . . . . . . . . . . . . .46Replicating Media . . . . . . . . . . . . . . . . . . . . .46Replicating Set . . . . . . . . . . . . . . . . . . . . . . . .46Replicating Tape . . . . . . . . . . . . . . . . . . . . . .46Reusable Silicon Molds . . . . . . . . . . . . . . . .19Reusable EPDM Mounting Cups . . . . . . .19ReVēl Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Ring Forms . . . . . . . . . . . . . . . . . . . . . . . . . . .19Rockwell Calibration Test Blocks . . . . . . .50
SSamplKlip . . . . . . . . . . . . . . . . . . . . . . . . .15, 20SamplKlip I . . . . . . . . . . . . . . . . . . . . . . . . . . .20SamplKups . . . . . . . . . . . . . . . . . . . . . . . . . . .19SamplKwick Fast Cure Acrylic . . . . . . . . .18SamplMet 2 Abrasive Cutter . . . . . . . . . . . .3Satyn MB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Semi-Macrovickers Test Blocks . . . . . . . .46Silicon CarbideAbrasive Powder . . . . . . . . . . . . . . . . . . . .37Silicon Carbide Paper . . . . . . . . . . . . . .30-34
Silicone Mold Release Spray . . . . . . . . . . .23SimpliMet 1000 & 3000 . . . . . . . . . . . . . . .12Slides, Petrographic . . . . . . . . . . . . . . . . . . .23Sonic Cleaning Solution . . . . . . . . . . . . . . .23Spare Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . .45Specimen Storage Cups . . . . . . . . . . . . . . .23Specimen Support Clips . . . . . . . . . . . . . .20Spray Pump Nozzle . . . . . . . . . . . . . . . . . . .43Static Mixers . . . . . . . . . . . . . . . . . . . . . . . . . .46Stirring Sticks . . . . . . . . . . . . . . . . . . . . . . . . .21SumMet Bundles . . . . . . . . . . . . . . . . . . . . .28
TTEM Epoxy . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Test Blocks . . . . . . . . . . . . . . . . . . . . . . . .48-50TexMet Polishing Pad . . . . . . . . . . . . . . . . .39TexMet MB . . . . . . . . . . . . . . . . . . . . . . . . . . .40TexMet P Polishing Pad . . . . . . . . . . . . . . .39Thermoplastic MountingMaterial . . . . . . . . . . . . . . . . . . . . . . . . . .13-14ThermosettingMounting Material . . . . . . . . . . . . . . .13-14TransOptic Powder . . . . . . . . . . . . . . . . .12-13TriDent Polishing Cloth . . . . . . . . . . . . . . . .39Trim Saw Sectioning Supplies . . . . . . . . .11
UUltra MB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40UltraMet 2 SonicCleaning Solution . . . . . . . . . . . . . . . . . . .23UltraPad Polishing Cloth . . . . . . . . . . . . . .39UltraPol Polishing Cloth . . . . . . . . . . . . . . .39UltraPrep Diamond Lapping FilmDiscs Type A & B . . . . . . . . . . . . . . . . . . . . .36UltraPrep Diamond Discs . . . . . . . . . . . . . .29UniClip Support Clips . . . . . . . . . . . . . .15, 20
V-ZVariDur High PerformanceMounting System . . . . . . . . . . . . . . . . . . .18VariDur 3000 . . . . . . . . . . . . . . . . . . . . . . . . .18VariKleer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18VelTex Polishing Cloth . . . . . . . . . . . . . . . .39VerduTex Polishing Cloth . . . . . . . . . . . . . .39Vickers Test Blocks . . . . . . . . . . . . . . . . .48-49Wafering Blades . . . . . . . . . . . . . . . . . . . . . .8-9WhiteFelt Polishing Cloth . . . . . . . . . . . . .39Zirconia Alumina Paper . . . . . . . . . . . . . . .32ZirMet Belts . . . . . . . . . . . . . . . . . . . . . . . . . .34ZirMet Discs . . . . . . . . . . . . . . . . . . . . . . . . . .32
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BUEHLER® Worldwide Sales OfficesHEADQUARTERS41Waukegan Road, P. O. Box 1Lake Bluff, Illinois 60044-1699Tel: (847) 295-6500 • Fax: (847) 295-7979Sales: 1-800-BUEHLER (800-283-4537)
INTERNATIONALAlbania - BelgradeTrimid POTel: (381) (11) 444.4149 Fax: (381) (11) 456870
Argentina - Buenos AiresARO S.A.Tel: (54) (11) 4331.5766 Fax: (54) (11) 4331.3572
Australia - VictoriaThermo Fisher Scientific Australia PEY Ltd.Tel: (61) (3) 9263.4300 Fax: (61) (3) 9562.7953
Austria -WolfsgrabenAndreas Grimas, Ing.Tel: (43) 2233.78610 Fax: (43) 2233.78619
Bahrain - Saudi ArabiaY M Husain WLLTel: (97) 3172.76176 Fax: (97) 3172.75819
Bangladesh - DhakaSensor InternationalTel: (880) (2) 9669288 Fax: (880) (2) 8854428
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Costa Rica - San JoseCapris S.A.Tel: (506) 232.9111 Fax: (506) 232.8525
Croatia - ZagrebArting Zagreb d.o.o NDTTel: (385) (1) 346.0065 Fax: (385) (1) 346.0067
Czech Republic - PrahaHanyko Praha S.R.O.Tel: (420) (2) 5718.7612 Fax: (420) (2) 5718.7610
Denmark- DüsseldorfBuehler GmbHTel: (49) (211) 974.100 Fax: (49) (211) 974.1079
Ecuador - QuitoSistec (Sistemas Tecnologicos)Tel: (593) (2) 253.1118 Fax: (593) (2) 253.1118
Egypt - CairoGulf Scientific CorporationTel: (202) (3) 781.0165 Fax: (202) (3) 585.5326
Estonia - TallinnDeltalab, c/o Tallinn Technical UniversityTel: (372) 539.94294 Fax: (372) 6203.153
Finland - HelsinkiKnorring OY A.B.Tel: (358) (9) 56041 Fax: (358) (9) 565.2463
France - DardillyBuehler FranceTel: (33) 800 897.371 Fax: (33) 800 880.527
Germany - DüsseldorfBuehler GmbHTel: (49) (211) 974100 Fax: (49) (211) 974.1079
Greece - KoropiB. Caravitis S.A.Tel: (30) (210) 602.8317 Fax: (30) (210) 664.4886
Hungary - BudapestGrimas HmbHTel: (36) (1) 420.5883 Fax: (36) (1) 276.0557
Indonesia - SingaporeMicroactiveTel: (65) 786.3386 Fax: (65) 786.3183
India - AgraCensico International Private, Ltd.Tel: (91) (562) 2524777 Fax: (91) (562) 2520222
Ireland - CoventryBuehler UKTel: (44) 800 707.6273 Fax: (44) 2476.582159
Israel - GivataimMicrotechTel: (972) (3) 573.1122 Fax: (972) (3) 573.1123
Italy – FirenzeNikon Instruments, S.p.a.Tel: (39) 055.300920 Fax: (39) 055.300993
Japan - TokyoSankei Co., Ltd.Tel: (81) (3) 5805.0515 Fax: (81) (3) 5805.0525
OsakaTel: (81) (6) 6327.3850 Fax: (81) (6) 6327.1993
Shizuoka Pref.Tel: (81) (54) 287.6722 Fax: (81) (54) 287.6907
TsukubaTel: (81) (298) 52.3061 Fax: (81) (298) 52.3063
YokohamaTel: (81) (467) 41.1221 Fax: (81) (467) 48.3610
Jordan - AmmanSMS Scientific & Medical Supplies Co.Tel: (962) (6) 462.4907 Fax: (962) (6) 462.8258
Kuwait - SafatAl-Essa Medical & Scientific Equipment Co.WLLTel: (965) 483.4510 ext. 242 Fax: (965) 484.0629
Lebanon - BeirutW.P. KatulTel: (961) (1) 805.979 Fax: (961) (1) 866.347
Lithuania and Baltics - VilniusAMTESTTel: (370) (5) 238.8272 Fax: (370) (5) 238.8271
Macedonia - BelgradeTrimid POTel: (381) (11) 444.4149 Fax: (381) (11) 456870
Malta - MarsaAttard & Co., Ltd.Tel: (356) (21) 237555 Fax: (356) (21) 220186
Malaysia - Seri KambanganCLMO Technology SDN. BHD.Tel: (60) (3) 8942.1238 Fax: (60) (3) 8948.1661
Mexico - Mexico D.F.Microanalisis S.A. de C.V.Tel: (52) (55) 5660.9828 Fax: (52) (55) 5660.9831
Montenegro - BelgradeTrimid POTel: (381) (11) 444.4149 Fax: (381) (11) 456870
New Zealand - AucklandThermo Fisher Scientific New Zealand Ltd.Tel: (61) (3) 9263.4300 Fax: (61) (3) 9562.7953
Norway - MossMicronova ASTel: (47) 69241230 Fax: (47) 69241229
Pakistan – KarachiFACO TradingTel: (92) (21) 452.3096 Fax: (92) (21) 452.6898
Peru - LimaCimatec S.A.C.Tel: (51) (1) 336.5151 Fax: (51) (1) 336.5279
Philippines - RizalMr. Edzel EstarisTel: (63) (917) 501.6347
Poland - KatowiceBTH TestingTel: (48) (32) 757.4597 Fax: (48) (32) 757.4815
Poland - DüsseldorfBuehler GmbHTel: (49) (211) 974100 Fax: (49) (211) 974.1079
Portugal - PortoGravimeta, Lda.Tel: (351) (22) 6184.232 Fax: (351) (22) 6184.619
Qatar - DohaAL-Obeidly Trading TechnologyTel: (974) 462.1193 Fax: (974) 462.0178
Romania - BucarestTotal Control S.R.L.Tel: (40) (21) 619.3054 Fax: (40) (21) 212.3151
Russia - MoscowNovatestTel: (7) (495) 788.5623
Russia - MoscowS-InstrumentsTel: (7) (495) 203.0308 Fax: (7) (495) 203.1067
Russia - St. PetersburgRVS Company Ltd.Tel: (7) (812) 252.6967 Fax: (7) (812) 252.0136
Russia - St. PetersburgNienschanz Ltd.Tel: (7) (812) 326.5925 Fax: (7) (812) 326.5874
Saudi Arabia - DammamAbdulla Fouad Holding Co.Tel: (966) 3832.4400 Fax: (966) 3835.1181
Serbia - BelgradeTrimid POTel: (381) (11) 444.4149 Fax: (381) (11) 456870
Singapore & IndonesiaMicroactive Scientific (S) Pvt. Ltd.Tel: (65) 6786.3386 Fax: (65) 6786.3183
Slovakia - BratislavaMITAR s.r.o.Tel: (421) (2) 6428.8474 Fax: (421) (2) 6428.8484
Slovenia - KamnikTeam Trade d.o.o.Tel: (386) (1) 8310-700 Fax: (386) (1) 8313-496
South Africa - JohannesburgApollo Scientific ccTel: (27) (11) 466.7666 Fax: (27) (11) 466.7672
South Korea - Kyung-KiKey One Engineering Co., Ltd.Tel: (82) (31) 783.2199 Fax: (82) (31) 783.2499
Spain - LlaneraBiometa Tecnologia y Systemas, S.A.L.Tel: (34) (902) 244343 Fax: (34) (985) 269169
Sultanate of OmanBusiness International Group LLCTel: (968) 771.4752 Fax: (968) 771.3924
Sweden - SundbybergMikron ABTel: (46) (8) 564.82140 Fax: (46) (8) 564.82141
Switzerland - SchlierenPrufmaschinen AG PrufagTel: (41) 44 746.4030 Fax: (46) 44 746.4039
Taiwan - TaipeiSanpany Instruments Co. Ltd.Tel: (886) (2) 2392.3433 Fax: (886) (2) 2392.3463
Thailand - BangkokJebsen & Jessen Marketing (T) Ltd.Tel: (66) (2) 714.3939 Fax: (66) (2) 714.3900
Trinidad & Tobago - ChaguanasScalar Scientific & Technical Ltd.Tel: (868) 671.1525 Fax: (868) 665.3703
Turkey - IstanbulMegaTel: (90) (216) 326.4535 Fax: (90) (216) 326.3286
Ukraine - KievInnovation TechnologyTel: (38) (093) 154.8832 Fax: (38) (044) 468.9161
United Arab Emirates - DubaiGSC2000 (UAE)Tel: (971) (4) 881.5270 Fax: (971 (4) 881.6778
United Kingdom - CoventryBuehler UKTel: (44) 800 707.6273 Fax: (44) 2476.582159
Uruguay - MontevideoAnalitica SRLTel: (598) (2) 600.3468 Fax: (598) (2) 600.3776
Venezuela - CaracasDequimem C.A.Tel: (58) (212) 242.7512 Fax: (58) (212) 241.6354
Vietnam - Hochiminh CityMs.Do Thi ThuyTel: (84) 8822.7160 Fax: (84) 9413.43696
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