2010

ALNASAUTO COMPONENTPRODUCTION

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CONTENTS

1. RIMERA

2. ALNAS

3. ALNAS FOUNDRY

4. ALNAS MECHANICAL PRODUCTION

5. ALNAS BRAKE DISC MANUFACTURING

6. ALMETYEVSK TOOLING PLANT

7. ENGINEERING SUPPORT AND QUALITY ASSURANCE

8. SALES GEOGRAPHY AND STRATEGIC PARTNERS

9. MARKETING ACTIVITY

10.COMPANY PERSPECTIVES

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Rimera represents the oilfield services division of the ChTPZ Group that is a one of the leading industry groups in the metallurgic sector of Russia.

Rimera renders services and equipment to companies engaged in the business of exploration and development of oilfields, production of oil and construction of pipelines.

Rimera affiliates Russian and foreign companies integrated to three business directions:

Geophysics and drilling YuganskneftegasgeophizicaTomskneftegasgeophizicaTaimyrnefterazvedka

Oil & gas equipment and auto componentsALNASIzhneftemashservice network in 10 major oil-producing regions of Russia

Pipeline equipmentChTPZ-KTSSOTMZMZMSA

RIMERA COMPANIES

Trading House «Rimera»

Trading House “Rimera” was established in January, 2009.

The Trading House carries out integrated promotion of ALNAS and Izhneftemash products for oil&gas companies and auto components for domestic and foreign market.

TH Rimera aims at building long-term partnerships with customers, which includes establishment of joint work groups to identify current and future client needs, develop targeted proposals, contracts follow-ups and maintenance support.

ALNAS is one of the leading names in Russia in

manufacturing of ESP systems and auto components,

positioning as one of the key players on the ESP market.

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ALNAS

Successful activity of the company and

great experience in the irregular shaped

castings made possible to carry out

manufacturing diversification in 2002 and

establish a new production direction -

brake discs.

Staff size: 2700 people

Over 20000 m2 manufacturing area

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 ALNAS FOUNDRY

Foundry line is a

special proud of ALNAS ,

where the whole system of

high-technology automated

lines integrated in a single

process.

The foundry

equipment was specially

designed and manufactured

per ALNAS individual order.

Output capacity of the

lines - from molding up to

ready-made castings of

grey and high-strength

cast iron: 18 000 ton of cast

or 5 000 000 castings/year.5 000 000

castings/year

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ALNAS FOUNDRY

ALNAS foundry lines equipped by the state-of-art equipment from ABP Induction System, Germany, and DISA, Denmark.

At present 25 automotive components and 150 cast products for oil producing equipment have been mastered. Foundry manufacturability covers castings of 0.350 – 12.5 kg weight and 350 mm maximum diameter.

Sustained quality of castings is provided due to application of highly automated equipment and a robotized foundry complex. Application of the MagmaSoft software and preproduction modeling system provide ability to master casting of any complexity level within a short period of time.

New foundry equipment purchased in 2009, allowed removing chemical composition limits and improving quality of a casting surface due to reduction of porosity and gas content.

To meet the increasing needs of leading auto manufacturers in Russia, ALNAS carries out continuous modernization of its facilities and strives to increase output volumes of auto units and components, improving design and quality.

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ALNAS MECHANICAL PRODUCTION

The castings are machined on the

robot-based EMAG and HESSAPP lines,

Germany.

Technology capabilities of the lines

are unlimited. Quick retooling allows to start

production of any complexity in a short term

assuring machining of extreme accuracy.

The machining complex offers high

quality finished products to the auto

manufacturers in Russia and abroad.

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ALNAS BRAKE DISC MANUFACTURING

ALNAS STANDARD BRAKE DISCS

•Recommended by AutoVAZ for application as standard parts of the VAZ 2101-2108 brake system and their modifications.

• Features: high stability at critical loads, no vibration, noiseless, provide improved comfort and driving safety.

ALNAS VENTED BRAKE DISCS

•Suitable for application in cars of progressive speed characteristics under harsh city conditions at frequent speed change mode.  

•The disc design provides enhanced cooling of the brake system elements that guarantees reliable braking under various conditions and increases system life time.

ALNAS-SPORT PERFORATED BRAKE

DISCS

•Developed for the auto sport events; applied at top speeds and under extreme weather conditions. •The enhanced heat exchange of the disc provides no overheating of the brake system components. •Due to perforation the pad wear debris is removed, giving extra stability to dimensional deformations

at temperature drops.

ALNAS-SPORT BRAKE DISCS CIRCULAR

SLOTTED

•The circular slotted brake discs of unique design. The large volume slots are directed towards the disc outside edge.

•The slots considerably increase factor of the brake pads friction against operating surface of a disc. •Application of slots provides better withdrawal of gases, dust, water and mud.

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ALMETYEVSK TOOLING PLANT

Almetyevsk Tooling

Plant belogs to ALNAS and

manufactures complicated

high-precision tooling for the

main production and for the

brake disc production.

The plant disposes

modern equipment, including

electrospark machines,

multifunctional thread-,

profile- and jig grinders.

Design of control

programs for machine tools

by using CAD and CAM -

systems.

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ENGINEERING SUPPORT AND QUALITY ASSURANCE

The modern approach in the

automotive industry is based on the

fact that automakers tend to acquire

complete systems, where

responsibility is transferred to the

supplier

The most important factor to be

considered in the selection of

suppliers is ability to develop and

implement necessary parts within a

short term providing acceptable

quality level.

Due to availability of high

science potential and unique

production facilities ALNAS is ready

to meet the client requirements today.

ALNAS actively carries on

negotiations with the auto assembly

plants to deliver ready-made brake

systems to their conveyors in the

near-term outlook.

ALNAS manufactures brake disc

castings and machining in a closed cycle.

The Quality control is carried out in the whole

manufacturing cycle.

The ALNAS express laboratory controls

parameters at all stages of the production

chain: from melting operation up to

metallographic examination.

The express laboratory carries out

incoming control of all materials. The quality

of incoming iron and conformance to

parameters of ready products are subject to

inspection.

The company’s products confirmed by certificates and permits to use, meet requirements of the

Russian quality standards.

Quality management system ISO 9001:2008Environmental management system (EMS)

ISO 14001-2007

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SALES GEOGRAPHY AND STRATEGIC PARTNERS

Moscow

Almetyevsk

St. Petersburg

Naberezhnye Chelny

Miass

SamaraTogliatti

Ulianovsk

Nizhny Novgorod

Zaporozhye

STRATEGIC PARTNERS

AVTOVAZ

UAZ

ZAZ

AVTO-PROGNOZ

AKSIOMA #1

ALNAS share at auto components market – 15%

MARKETING ACTIVITY

ALNAS offers its products in individual and group packaging

Individual packaging Group packaging

Packaging for the secondary market

Packaging for AVTOVAZ

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COMPANY PERSPECTIVES

Company development strategy concerning business

processes of the products manufacture for domestic

and foreign auto parts industry provides possibility of

investments of own funds under guaranteed contracts

and development of auto components production as

well as assembling of high technology automotive

systems under the client’s engineering data and in-

house designs.

Factors promoting leading position of the company in the auto components market:

a wide range of manufacturing capabilities;

financial stability;

flexible pricing policy;

unique equipment;

availability of in-house R&D center;

high corporate culture and proven logistics.