2007-05-01 prospekt 2007 engl - contibelt direct vulcanization method is using un-vulcanized rubber...
TRANSCRIPT
Our company
Our structure
Our business philosophy
Our steel belt design
Our innovations
Since 1991, Contibelt has been producing and developinghigh quality conveyor- and process belts made of
special solid steel and stainless steel materials. These form an integralpart of a wide variety of industrial production processes. Today, we area respected, worldwide company.
CONVEBELTTM
From our headquarters in Austria,we supply our products and services to customers around the globe.In addition, Contibelt operates a service and maintenance networkwith local stations in a permanently increasing number of countriesworldwide.
The Contibelt team consists of highly experienced specialists versed inusing solid steel belts that are designed to meet customers’ specificrequirements for continuous systems. Our specialists are experts indesigning and calculating steel belt conveyors, determining belt andsystem requirements, supervising the various manufacturing methodsfor belts and belt systems and finally providing after-sales service.
We see our most important task in offering the best possible solutionfor our customers’ specific problems, enabling them to manufacturetheir product with the greatest possible economy and technicalperfection. Only satisfied customers guarantee a company’s success,which is why we seek to supply you with the best product for yourparticular needs. And we provide quality: You will always receive thetechnologically most advanced final product from us.
The design and quality of our products are chosen to conform to thecustomers’ individual requirements with respect to strength,hardness, abrasion, corrosion resistance, thermal conductivity,thermal expansion and the like.
Our focus on permanently taking further our production processeshave made us become one of the most innovative steel belt supplierson the market. Amongst other developments we have set abenchmark with our innovative attachment process for rubber v-ropesthat allows a significantly more reliable attachment between steel beltand tracking ropes than conventional systems could.
Introducing ourselves
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
ONTIBELTBELT SYSTEMS
In this sector of industry, continuous conveyor belts are an integralpart of production. Unlike conveyor belts used purely fortransportation purposes, the surface and the material of belts used inthe chemical industry have an important role to play. The conversion ofindividual products from a liquid into a solid state must be effected justas smoothly as the production of desired product surfaces. Stainlessspecial steel belts with especially good welding properties areparticularly well suited to such uses.
We recommend that you make no compromises on quality. A reliablebelt should be used in the production of resins, waxes, paraffins,sulfur, phosphates, powder-coatings and the like - a belt fromContibelt, your belt designer.
Our delivery program:
Dimensions: width
Surface:(other surface finishes available upon request)
Tolerances: width tolerance
Belt materials: the appropriate steel belt material is depending on the customers’ individualrequirements and shall best be decided upon together with our experiencedengineers who can choose from a wide variety of steel and stainless steel qualitieswhich have been especially developed for steel belt applications. These materialsinclude - among others - the following qualities:
CB 316 SGA ( ))
CB 630 SGM (precipitation hardened, )
Belt tracking: plain belt, without v-rope
Belt ends: prepared for field welding
: 600 / 800 / 1.000 / 1.200 / 1.500 / 1.550 / 1.570 mmthickness: 0,60 / 0,80 / 1,00 / 1,20 mm(other dimensions available upon request)
thickness tolerance +/- 10 %
centered v-ropeside v-rope(s)retaining rope(s)
mill finish according to ASTM standard 2B
+/- 1 mm
CB 301 SGA ( )
CB 31 SGM (
shop welded endless in our facilities
cold rolled austenitic stainless steelaustenitic stainless steel with improved corrosion resistancecold rolled martensitic stainless steel
martensitic stainless steel
Steel Belts for the Chemical Industry
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
ONTIBELTBELT SYSTEMS
Contibelt belts are as endless as the number of their uses in the foodindustry. Here, the industry demands that the belts fulfill widelydisparate requirements, depending on where they are utilized.Nevertheless, all these applications have one demand in common: thenecessity of a hygienic stainless steel belt, which can easily be cleanedwith hot water or steam.
The applications for our steel belts range from meat
processing plants to vegetable transportation and processing tofreezing facilities, where operations are generally run on stainless steelbelts. Furthermore, we offer special belts for baking processes,chocolate transport or other manufacturing processes.
CONVEBELTTM
Steel Belts for Food Processing
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
Our delivery program:
Dimensions: width
Surface:(other surface finishes available upon request)
Tolerances: width tolerance
Belt materials: the appropriate steel belt material is depending on the customers’ individualrequirements and shall best be decided upon together with our experiencedengineers who can choose from a wide variety of steel and stainless steel qualitieswhich have been especially developed for steel belt applications. These materialsinclude - among others - the following qualities:
CB 316 SGA ( ))
Belt tracking: plain belt, without v-rope
Belt ends: prepared for field weldingprepared for field riveting
: 600 / 800 / 1.000 / 1.200 / 1.500 / 1.550 / 1.570 mmthickness: 0,60 / 0,80 / 1,00 / 1,20 mm(other dimensions available upon request)
thickness tolerance +/- 10 %
centered v-ropeside v-rope(s)retaining rope(s)
mill finish according to ASTM standard 2B
+/- 1 mm
CB 105 SGF ( )CB 301 SGA ( )
CB 31 SGM (
shop welded endless in our facilities
Cold rolled, hardened special steel with ferritic structurecold rolled austenitic stainless steelaustenitic stainless steel with improved corrosion resistancecold rolled martensitic stainless steel
ONTIBELTBELT SYSTEMS
Continuous curing processes, which are also known as "Rotocure"processes, are an integral part of a wide variety of rubber and otherelastomere production processes. High tensile stength steel belts helpmake these processes feasible and reliable, as they serve as pressureand temperature transfer media at the same time. Since the steel beltsurface has a direct influence on the final product surface quality, thisapplication imposes high demands on steel belts regarding thicknessuniformity and surface finish. These requirements make our hightensile strength, PH-grade stainless steel belts a perfect choice. Inmost cases, both belt surfaces are ground according to the customers'individual requirements. Today, Contibelt is one of the leadingsuppliers of press belts for rubber curing applications.
Our delivery program:
Dimensions: width2.650 mm
Surface:
Tolerances: width tolerance
Belt materials: For this special, highly demanding application, we recommend using only hightensile strength, PH-grade stainless steels such as our quality CB 630 SGM, whichwas developed and optimized by our experienced technicians in cooperation withexperts from recognized research institutes.
Belt ends: prepared for field weldingshop welded endless in our facilities
Applications: among others, our PH-grade rotocure belts are running in equiment of these finemanufacturers:
ROTOCUREAUMASMITHKOBE KKBUZULUK
: up to 1.550 mm (single width)up to (with one longitudinal weld)
thickness: 1,20 / 1,60 / 1,80 / 2,00 mm(other dimensions available upon request)
thickness tolerance +/- 10 %
ground on one or both sides
(the appropriate surface roughness should be chosen together with ourexperienced engineers)
+/- 1 mm (for single width belts)
Steel Belts for Rotocure Applications
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
ONTIBELTBELT SYSTEMS
Steel belts play an essential role in modern, continuous productionprocesses for wood based panels such as particleboards, OSB- andMDF boards, where they serve as heat and pressure transfer media atthe same time. Presently, virtually every wood based panel is beingproduced with the help of highly resistant steel belts. As the steel beltsurface has a direct influence on the final panel surface quality, thisapplication imposes high demands on steel belts regarding thicknessuniformity and surface finish. These requirements make our hightensile strength, PH-grade stainless steel belts a perfect choice.Depending on the individual requirements, they can be deliveredeither with a 2B mill finish or a ground surface finish.
Just askContibelt,Just ask
Contibelt,Just ask
Contibelt,Just ask
Contibelt,
Steel Belts for WBP-Production
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
Our delivery program:
Dimensions: width2.650 mm
Surface: mill finished according to ASTM standard 2B
Tolerances: width tolerance
Belt materials: For this special, highly demanding application, we recommend using only hightensile strength, PH-grade stainless steels such as our quality CB 630 SGM, whichwas developed and optimized by our experienced technicians in cooperation withexperts from recognized research institutes.
Belt ends: prepared for field weldingshop welded endless in our facilities
: up to 1.550 mm (single width)up to (with one longitudinal weld)
thickness: 1,20 / 1,60 / 1,80 / 2,00 mm(other dimensions available upon request)
thickness tolerance +/- 10 %
ground on one or both sides
(the appropriate surface roughness should be chosen together with ourexperienced engineers)
+/- 1 mm (for single width belts)
ONTIBELTBELT SYSTEMS
Solid steel belts can be tracked on a conveyor by several differentmethods. The belt can be delivered plain, which requires someexternal tracking method, or can be furnished with v-ropes attached tothe bottom side which either ride in grooves or on the outside of therotating drums or sheaves.
Contibelt has developed the unique technology for
attaching v-ropes to steel belts. This direct vulcanization method isusing un-vulcanized rubber which is vulcanized directly on the steelbelt. The v-rope material can be furnished with temperature resistanceup to 135° C (275° F) and for special applications up to 180° C(356°F).
In contrast to our above described
Consequently, we are of the opinion that our v-rope is the best andmost durable one available on the market.
CONVEROPE
CONVEROPE direct vulcanization
process, conventional v-rope attachment processes by hot-bonding,as used by most other steel belt producers, can only withstandcomparably low temperatures of up to approx. 90° C (194° F).
Our delivery program:
Dimensions: Due to different regional standards, our v-ropes areavailable in different dimensions (see graphic)
Qualities:
Contibelt’s versatile standard v-rope is oil- and fatresistant and can withstand long term exposure totemperatures ranging from -40° C (-40° F)to 100° C (212° F).
Special oil- and fat resistant v-rope with improvedlong term temperature resistance of up to 135° C(275° F).
Oil- and fat resistant v-rope which was especiallydeveloped for freezer applications with prevailingtemperatures below - 40° C (- 40° F).
Colors: All our rubber qualities can be delivered either inblack or gray colors.
CONVEROPE Standard Nitrile:
CONVEROPE HTR (High Temperature Resistant):
CONVEROPE ULT (Ultra Low Temperature):
CM
CM
CM
EUROPEAN TYPE V-ROPE
US-TYPE V-ROPE
°
(DIMENSIONS IN MILLIMETERS)
CONVEROPE v-ropes
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
ONTIBELTBELT SYSTEMS
We at Contibelt are aware of the fact that after sales service is at leastas important as producing and developing high quality stainless steelbelts.
This is the reason why our technicians are permanently investigatingnew developments and processes to ensure the longest possiblelifespan of our steel belts. And our success in the field of servicing andmaintaining steel belts emphasizes the correctness of our servicephilosophy. Contibelt has, for instance, developed the revolutionaryConverope Revultex process for repairing and re-attaching v-ropes onsite, without the need to dismantle the machine or the steel belt.
Our service program:
Our experienced welding staff will assist you with anyproblem you might have with your solid steel belt,ranging from welding of small cracks to replacingentire parts of the belt.
Thanks to this revolutionary technology we are in theposition of re-vulcanizing v-ropes, which have becomeloose during operations, onto the steel belt. In contrastto conventional repair methods of simply gluing a pre-vulcanized v-rope onto the belt, as still utilized by mostother steel belt manufacturers, our Contibelt
direct vulcanization technology ensures an
attachment quality that is almost equal to theattachment quality of a new v-rope,
and, in our opinion, even more durable than a new v-rope attachment delivered by other steel beltmanufacturers than Contibelt.
By using our Contibelt process, we can
successfully reduce convex and concave deformationsin your stainless steel belt as they might occur undercertain circumstances during production processes. Incase this process is applicable for your steel belt, it canhelp to considerably prolong its lifespan.
REVULTEX
CONVEROPE
ANTIVEX
Welding:
ContibeltREVULTEX:
ANTIVEX:Contibelt
Steel Belt Service & Repair
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
ONTIBELTBELT SYSTEMS
Contibelt offers its customers a wide range of steel belt materials indifferent dimensions and surface finishes for various applications. Thefollowing list will give an overview over the most common Contibeltsteel belt materials and finishes. Nevertheless, as our specialists arepermanently investigating new, optimized steel belt materials, thesteel qualities for specific applications shall be discussed in detail -depending on individual requirements.Contibelt was, for example, the first steel belt supplier to offer an easilyweldable, microstructured special steel quality for chocolatetransportation applications which helped eliminating the beforeprevailing, suboptimal riveted joints. This development considerablyincreased productivity while reducing maintenance costs in an entireindustry.
Our delivery program :(excerpt)
CB 105 SGF
CB 301 SGA
CB 316 SGA
CB 31 SGM
CB 630 SGM
mill finish
ground
perforated
Patented, cold rolled, microstructured special steel with ferritic structure. Thissteel quality is especially suitable for chocolate and cocoa mass transportation.
Cold rolled, stainless steel with an austenitic structure. In general, the materialis in accordance with the ASTM - Standard AISI 301. Its high tensile strengthcharacteristics, good corrosion resistance and good weldability make our CB301 SGA a perfect choice for a wide variety of applications.
Cold rolled, stainless steel with an austenitic structure and increased corrosionresistance. In general, the material is in accordance with the ASTM - StandardAISI 316.
Cold rolled stainless steel with a martensitic structure. This steel quality withvery good spring properties, high ductility, high tensile strength and very goodweldability was especially designed for steel belt applications.
Cold rolled, precipitation-hardened stainless steel with martensitic structure,similar to AISI 630. This steel was especially designed for highly demandingsteel belt applications and is characterized by high tensile and yield strength,high ductility, high fatigue strength, good corrosion resistance and goodweldability.
mill finish according to ASTM standard 2B
ground on one or both sides, available roughness: 2.5 µm (Rz) to 0.63 µm (Rz)
a wide variety of perforations and special finishes is available upon request.
Steel qualities:
Surfaces:
Just askContibelt,Just ask
Contibelt,Just ask
Contibelt,Just ask
Contibelt,Just ask
Contibelt,Just ask
Contibelt,Just ask
Contibelt,Just ask
Contibelt,
Steel Belt Materials
C O N V E B E L T - T H E B E L T F R O M C O N T I B E L T
www.contibelt .com
Contibelt Band Systeme GmbHDerschstrasse 38A-2126 Ladendorf / Austriatel.: +43 2575 2304fax.: +43 2575 2304 15e-mail:[email protected]
ONTIBELTBELT SYSTEMS