2001 - stone machinery 332_2001 stone.pdf · emco maier - 2841 charter street columbus, oh 43228 -...

DIVISION: CNC-INDUSTRY EMCOTURN 332 MC REVISED: 05/13/2003 page 1

EMCO MAIER - 2841 CHARTER STREET COLUMBUS, OH 43228 - PH. 614-771-5991 - FAX 614-771-5990

2001

EMCOTURN 332 MC

CNC-TURNING CENTER FOR COMPLETE MACHINING

EMCOTURN 332 MC plus � BAR MACHINE - for driven tools! 1 R2D S14 ET 332 MC plus � BAR MACHINE / TCM $199,900.00

4-axes CNC-turning center, 13kW main drive power on main-spindle and 10kW on counter-spindle, 0-8000 rpm at the main-spindle, 0-7000 rpm at the counter-spindle, linear slide system, digital drive system, beltless (direct) encoder on spindles, includes: 2x 12-station VDI 25 radial tool

turret with bi-directional logic for up to 12 driven tools!

- Max. 5 kW at 6000 rpm - Constant torque of 12 Nm - Speed range 0-6000 rpm - Includes: - C-axis for main- and counter-

spindle - Mechanical spindle brake on

main-spindle and counter-spindle

turn 332 MC



- TRANSMIT software for greatly simplified C-axis programming

Headstock size 32 with spindle nose A2-4 (DIN 55026)

Through-hole clamping cylinder EMCO-Interface for bar

loader/feeder Counter headstock size 32 with

spindle nose A2-4 (DIN 55026) 2nd tool turret slide Oil mist seperator 2x Coolant pumps f. spindle flushing 2x High-pressure coolant pumps for

tool turrets Parts ejector and coolant through

the counter-spindle Parts catcher for unloading parts Sinumerik 840D CNC control machine lamp air condition unit hydraulic system interface for foot pedal switch interface for chip conveyor featuring

�Coolant-Saver Logic� Pull-out deposit tray documentation for machine and control

ADDITIONAL OPTIONS:

MACHINE ACCESSORIES 1 800 209 CHIP CONVEYOR 1200MM $5,200.00

Chain feeding system, dump-height 48�, suitable for: Long steel shavings Snarl chips Wool chips Dry- and wet machining

573 312 CHIP CART $1,100.00 1 R2Z 010 OIL MIST SEPARATOR $5,000.00

Electrostatic oil mist separator, mounted on top of the machine, especially for manual loaded machines or heavy cutting operation. Separates oil mist and smoke particles to ensure better working environment. Air thru put: 800-1000m3/h Wattage: 300 Watt

C C

turn 332 MC

OIL



1 R3Z 580 FOOT PEDAL $550.00

To actuate main spindle chuck or counter spindle chuck (for each spindle one foot pedal necessary)

1 R4Z 030 ALARM LAMP $625.00

Triple color alarm lamp (red, white and green)

1 881 500 LEVELING ELEMENTS $165.00ea

For steady machine positioning with dampening effect (included in base machine) (4 pieces required)

WORKHOLDING (A2-4) 1 433 010 3 JAW CHUCK ø 5.0� $3,650.00

ø 5.0� 3-jaw chuck Lever operated, counter-centrifugal design. Direct mount to A2-4 spindle nose with a jaw serration of 1/16�x 90°

1 433 011 SET OF 3 HARD JAWS $300.00

Set of reversible hard jaws for 433 010 with a jaw serration of 1/16�x 90°

1 433 012 SET OF 3 SOFT JAWS $100.00

Set of soft jaws for 433 010A with a serration of 1/16�x 90°

ø130



WORKHOLDING (A2-5)

TOOL HOLDERS:

1 R2Z 410 RADIAL-TOOLHOLDER M4 LEFT $175.00

Single toolholder to work at the main spindle or between spindles, for shank 16x16mm M4 spindle direction VDI-25 (According to DIN 69880)

1 R2Z 230 RADIAL-TOOLHOLDER M4 RIGHT $175.00

Single toolholder to work at the counter spindle or between spindles, for shank 16x16mm M4 spindle direction VDI-25 (According to DIN 69880)

1 R2Z 810 DOUBLE-TOOLHOLDER M3-M4 $300.00

Double toolholder to work on both spindles, for shank 16x16mm M3-M4 spindle direction reversible, VDI-25

3 R2Z 310 I.D. TOOLHOLDER SHORT ø25MM $325.00

For I.D. machining with internal coolant-supply (max. 3mm below center of machine), to be used on main- or counter spindle � VDI-25

DRIVEN TOOL HOLDERS: 2 R2Z 460 AXIAL MILLING HOLDER � LEFT $2,700.00

used for drilling, milling and rigid tapping operation on main spindle (offset to the right side to gain tool length), ESX 25 collets with a clamping range of ø1-16mm , i=1:1, 75mm long, VDI-25

M4

M4

M3-M4

75

ø25

180°

75

ESX25



2 R2Z 480 AXIAL MILLING HOLDER � RIGHT $2,700.00

used for drilling, milling and rigid tapping operation on counter spindle (offset to the left side to gain tool length), ESX 25 collets with a clamping range of ø1-16mm, i=1:1, 75mm long, VDI-25

$

4 R2Z 470 RADIAL MILLING HOLDER $1,300.00

Used for drilling, milling and rigid tapping operation on main spindle or counter spindle, ESX 25 clamping range ø1-16mm, i=1:1, VDI-25

$5,200

180°

75

ESX25

ESX25



AUTOMATION 1 R2D M01 SWING LOADER ET 332 $40,600.00

Integrated loading and unloading system, programmable via Siemens 840D control. Two NC-servo axes guarantee a flexible and free programmable loading process. This process can be stored into the part program work sheet. Changeover is only a matter of calling up a different work-piece. Raw parts can be stored in a gravity chute, chain-feeder or other solutions can be offered.

GRIPPER SYSTEMS: 1 R2Y 620 2x 3-JAW GRIPPER HEAD $7,400.00

Hydraulically operated double ended 3-jaw gripper head for loading and unloading of components Jaw stroke radial approx. 16mm Jaw serration 1/16�x90°

(jaws (R3Y 230) not included) Max. workpiece size:

Diameter: up to 120mm Length: 100mm Weight: 3,5kg

Inclusive spring loaded pusher ET332MC and ET332MC plus: The raw part is loaded with the left side gripper into the main spindle. The finished part is unloaded with the right side gripper out of the counter spindle. Time for loading and unloading at the

ET 332 MC (no time included for take- over) : approx. 10sec

Time for loading and unloading at the ET 332 MC plus (incl. time for take-over): approx. 15sec

ET345-II: In gripper unloads the finished part and one gripper loads the raw part into the main spindle. Time for loading and unloading at the

ET 345-II: approx. 10sec

ET332MC

ET345-II



1 R3Y 230 SET OF 3 SOFT JAWS $150.00

Set of reversible soft jaws for R2Y 620, R2Y 630 or 4x 3-jaw gripper head with a serration of 1/16�x 90°

1 574 675 SET OF 3 HARD JAWS $380.00

Set of reversible hard jaws for R2Y 620, R2Y 630 or 4x 3-jaw gripper head with a serration of 1/16�x 90°

1 R20 049 ADJUSTABLE INFEED-CHUTE $7,800.00

This chute can be easily adjusted to the length (15-80mm) and to the diameter (ø40-120mm) of the blanks. The length of the chute is 750mm and determines the storage capacity.

TERMS: 20% down payment with purchase order Balance net before shipping Delivery; stock, subject to prior sales FOB St. Paul, MN

Machine price new with options and tooling $287,500. Stone Machinery price $79,900 FOB Minneapolis. Machine setup and training will be $1000 per day including expenses per day. Airfare from Minneapolis additional.



Proposal based on visiual inspection of optional items. The written specifications are not guaranteed.



TECHNICAL DATA OF THE MACHINE

Capacity Size ø32 Size ø45

Swing over bed [mm] ø 430 ø 430 Swing over cross slide [mm] ø 290 ø 290 Max. distance between spindles [mm] 720 720 Max. machining diameter [mm] ø 220 ø 220 Max. part length [mm] 480 480 Max. bar work diameter [mm] ø 32 ø 45 Travel Travel in X / X2 [mm] 160 / 140 160 / 140 Travel in Z / Z2 [mm] 510 / 510 510 / 510 Mainspindle Spindle speed [rpm] 0-8000 0-6300 Max. torque [Nm] 53 67 Spindle nose acc. to DIN 55026 A2-4 A2-5 Spindle bearing inner diameter [mm] ø 70 ø 80 Spindle bore diameter [mm] ø 43 ø 53 Counter spindel Spindle speed [rpm] 0-7000 0-7000 Max. torque [Nm] 45 45 Spiindle nose acc. to DIN 55026 A2-4 A2-4 Spindle bearing inner diameter [mm] ø 70 ø 70 C-Axis Resolution [°] 0,001° 0,001° Rapid speed [rpm] 100 100 Spindle indexing w/ disc brake [°] 0,01° 0,01° Main drive power Main spindle @ 100/60% duty cycle [kW] 9/13 9/13 Counter spindle @ 100/60% duty cycle [kW] 7/10 7/10 Turret Number of tool stations 2x 12 2x 12 Quick change tool shank acc. to DIN 69880 VDI 25 VDI 25 Shank height for square tools [mm] 16x16 16x16 Shank diameter for boring bars [mm] ø 25 ø 25 Turret indexing time [sec] 0,1 0,1 Rotary tools Spindle speed [rpm] 0-6000 0-6000 Max. torque [Nm] 12 12 Max. power [kW] 5 5 Number of rotary tools 2x 12 2x 12



Feed drives Size ø 32 Size ø 45 Rapid speed X / Z [m/min] 20 / 24 20 / 24 Max. feed thrust in X-axis [N] 4000 4000 Max. feed thrust in Z-axis [N] 4000 4000 Acceleration time 0 to rapid [s] 0,2 0,2 Positioning variation Ps (VDI 3441) X/Z [µm] 0,003/0,005 0,003/0,005 Coolant system Tank capacity [l] 250 250 Coolant pump [kW] 0,57 (2,2) 0,57 (2,2) Coolant delivery @ 3,5bar/1bar [l/min] 15/65 15/65 Coolant delivery @ 10bar/5bar (optional) [l/min] 5/50 5/50 Hydraulikaggregat Multi-circuit hydraulic system for power chuck Oil tank capacity [l] 23 23 Max. pressure for work holding [bar] 50 50 Pneumatic unit Air pressure required [bar] 6 6 Air volume required [l/min] 150 150 Lubrication system Guide ways and ball screw (featuring oil saver logic) Autom. Central oillubrication

Main spindle, counter spindle (free of maintenance) Grease lubrication Chip conveyor 10-pin Harting plug is includes �Coolant Saver Logic� software Parts-catcher Pneumatically operated [bar] 6 Max. finished part length [mm] 120 Max. finished part diameter [mm] ø 45 Painting Light-grey similar to RAL 7040 Red similar to RAL 3002 Black similar to RAL 7021 Power supply Voltage [V] 3/PE ~ 400V 3/PE ~ 400V Max. voltage fluctuations [%] +5/-10 +5/-10 Frequency [Hz] 50/60 50/60 Connected load value [kVA] 25 25 Main fuse for machine [A-träg] 50 50 Required short circuit power (in case there is aweak power at the customer source, a SUPRESSION FILTER F5Z 360 can be offered as a solution)

[kVA] 1100 1100

Dimensions / weight



Spindle height above floor [mm] 1160 1160 Machine total height [mm] 1940 1940 Floor space W x D (without chip conveyor) [mm] 2630×1980 2630×1980 Total weight of the machine [kg] 3000 3200 Sound intensity level Average sound emission level [db(A)] 78 78 According to the following conditons: Measuring methode: enveloping surface according to DIN 45 635 Measured point: 1m Abstand und 1,6 m über dem Boden Operating mode: max. spindle speed w/ no load



TECHNICAL DESCRIPTION - SINUMERIK 840D

The SINUMERKIK 840D is a new CNC-generation generally using the modern digital technology and offering the best functionality for complete machining in CNC production (turning, milling, drilling). Highest dynamics at increasing machining accuracy result in higher productivity and top-quality parts. OPERATING - PROGRAMMING:

LCD color display screen darkening feature access control languages available and chosable in the system: German, English, French, Italian,

Spanish - 2 languages to switch over. comfortable text editor parameter programming of cycles with pictures and text control system language CNC DIN 66025 + high level extension up to 24 characters to name part programs blue print programming supported by contour processor

for the different technological requirements of modern machine tools a high-level programming language is implemented in the SINUMERIK 840D: predefined operator variables (parameter) program jumps and linkage program coordination with WAIT, START, INIT arithmetic and trigonometric functions comparison and logical linkage macro programming simulation with 2D-line graphics in- and output of user variables detailed system diagnosis data communication and universal interface (RS 232C)

UNIVERSAL FEATURES OF CONTROL SYSTEM:

storage capacity 256 KB standard (minimum) polar coordinates

metric or inch input system standard cycles for turning / milling / drilling operation can be used via dialog

zero point offsets translational / rotational zero point offsets programmable via FRAMES (TRANS, ROT, MIRROR, SCALE)

tool radius compensation (in the plane) tool length offset presumed recognition of contour deviation

TRACYL,TRANSMIT: programming of drilling- and milling operations in cartesian coordinates

3D-interpolation (3 axes linear) is standard Helix-interpolation 2D + n

Due to continual improvements, specifications are subject to change without notice !



EMCO MAIER CORPORATION TERMS & CONDITIONS OF SALE

General Products and service furnished by us are sold only on the terms and conditions stated herein. Notwithstanding any terms or conditions on Customer's orders, our performance of any contract is expressly made conditional on Customer's agreement to these terms and conditions of sale. All contracts for the sale of products shall be construed under and governed by the law of the location from which our products are shipped. All orders shall be subject to our acceptance.

Prices All published prices are subject to change without notice. Unless otherwise specified in writing, all quotations are firm and expire thirty days after date thereof. Unless otherwise stated, all prices, published or quoted, shall be exclusive of transportation, insurance and taxes.

Transportation & Acceptance We reserve the right to select the means of transportation and routing when Customer' s instructions are deemed unsuitable. Risk of loss and/or damage shall pass to Customer upon delivery of the products to the transportation company at the FOB point. Title shall pass to the Customer when products are delivered to the transportation company at the FOB point. All products must be inspected upon receipt and claims should be filed with the transportation company when there is evidence of shipping damage, either concealed or external. The furnishing of a product to the Customer shall constitute acceptance of that product by Customer unless notice of defect or nonconformity is received by us within ten days of receipt of the productat Customer's designated receiving address. We may repair or, at our option, replace defective or nonconforming parts after receipt of notice of defect or nonconformity.

Performance We shall not be liable in any way because of any delay in performance hereunder due to unforeseen circumstance or to causes beyond our control such as, but not limited to, strike, lockout, riot, war, fire, act of God, accident, subcontractor or supplier delays. We reserve the right to substitute suitable products, when in our opinion such substitution is necessary due to such circumstance or causes. No order may be terminated by Customer except by mutual agreement in writing.

Warranty & Liability for Machine Sales Our machines, including accessories and spare parts purchased and/or included with the machine sale, are guaranteed to be free from defects in workmanship for twelve months after date of purchase, unless specified otherwise- This warranty is effective only if the necessary information is provided, serial number of machine and nature of defect, and any part claimed defective is returned prepaid to us. No such return will be accepted unless we are first notified of the part to be returned. Upon its proper return to us, we shall repair or replace, at our option, the defective part. This warranty applies only if the products have been operated in accordance with normal procedure, and if no unauthorized repairs have been attempted. This warranty is expressly in lieu of and excludes all other express or implied warranties including, but not limited to, warranties of merchantability and fitness for particular purpose, use or application and all other obligations or liabilities on our part. The remedy of repair or replacement, as provided herein, shall be the buyer's exclusive remedy and will satisfy all our liabilities whether based upon contract, negligence, or otherwise. In no event shall we be liable for incidental, consequential or special damages. Liability to third parties for bodily injury including death relating to our performance or products delivered hereunder shall be determined in accordance with applicable law and shall not exceed the payment, if any, received by us for the product or service furnished.

Warranty & Liability for Accessory & Spare Part Sales Accessories and spare parts purchased after a machine sale and/or out of the machine warranty period are guaranteed to be free from defects in workmanship for 90 days after date of purchase, unless specified otherwise. This warranty is effective only if the necessary information is provided, original date of purchase and nature of defect, and any part claimed defective is returned prepaid to us. No such return will be accepted unless we are first notified of the part to be returned. Upon its proper return to us, we shall repair or replace, at our option, the defective part. This warranty applies only if the products have been operated in accordance with normal procedure, and if no unauthorized repairs have been attempted. This warranty is expressly in lieu of and excludes all other express or implied warranties including, but not limited to, warranties of merchantability and fitness for particular purpose, use or application and all other obligations or liabilities on our part. The remedy of repair or replacement, as provided herein, shall be the buyer's exclusive remedy and will satisfy all our liabilities whether based upon contract, negligence, or otherwise. In no event shall we be liable for incidental, consequential or special damages. Liability to third parties for bodily injury including death relating to our performance or products delivered hereunder shall be determined in accordance with applicable law and shall not exceed the payment, if any, received by us for the product or service furnished.



Terms of Payment All payments for products released and shipped on approved credit accounts shall be due in full thirty days from date of invoice therefor Past Due balances shall be subject to a service charge of 1 1/-2% per month. Partial shipments will be billed as made and payments therefor are subject to the above terms. We may cancel or delay delivery of products in the event Customer fails to make prompt payment therefor or in the event of arrearage in Customer's account with us.

Disputes

All disputes under any contract concerning products not otherwise resolved between Customer and us shall be resolved in a court of competent jurisdiction for the location from which shipment was made and in no other place.

2001 - stone machinery 332_2001 stone.pdf · emco maier - 2841 charter street columbus, oh 43228 -...

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