18i md maintenance(11)

7/26/2019 18i Md Maintenance(11)

1/879

GE Fanuc Automation

Computer Numerical Control Products

Series 16i/ 18i/ 21i/ 160i/ 180i/ 210i!Model B

Maintenance Manual

GFZ-63525EN/01 June 2001


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GFL-001

Warnings, Cautions, and Notes

as Used in this Publication

Warning

Warning notices are used in this publication to emphasize that hazardous voltages, currents,

temperatures, or other conditions that could cause personal injury exist in this equipment or may

be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a

Warning notice is used.

Caution

Caution notices are used where equipment might be damaged if care is not taken.

Note

Notes merely call attention to information that is especially significant to understanding and

operating the equipment.

This document is based on information available at the time of its publication. While efforts

have been made to be accurate, the information contained herein does not purport to cover alldetails or variations in hardware or software, nor to provide for every possible contingency in

connection with installation, operation, or maintenance. Features may be described herein which

are not present in all hardware and software systems. GE Fanuc Automation assumes no

obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory

with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or

usefulness of the information contained herein. No warranties of merchantability or fitness for

purpose shall apply.

Copyright 2001 GE Fanuc Automation North America, Inc.

All Rights Reserved.


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SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions

be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this

section assume this configuration).CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified

technician.

Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied

by the machine tool builder.

Before checking the operation of the machine, take time to become familiar with the manuals provided by the

machine tool builder and FANUC.

Contents

1. DEFINITION OF WARNING, CAUTION, AND NOTE s2. . . . . . . . . . . . . . . . . . . . . . .

2. WARNINGS RELATED TO CHECK OPERATION s3. . . . . . . . . . . . . . . . . . . . . . . . .

3. WARNINGS RELATED TO REPLACEMENT s5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. WARNINGS RELATED TO PARAMETERS s6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE s7. . . . . . . . . . . .


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SAFETY PRECAUTIONS B63525EN/01

1DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the maintenance personnel (herein referred

to as the user) and preventing damage to the machine. Precautions are classified into Warnings and

Cautions according to their bearing on safety. Also, supplementary information is described as a

Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user

being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not

observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

Read this manual carefully, and store it in a safe place.


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B63525EN/01 SAFETY PRECAUTIONS

2WARNINGS RELATED TO CHECK OPERATION

WARNING

1. When checking the operation of the machine with the cover removed

(1) The users clothing could become caught in the spindle or other components, thus

presenting a danger of injury. When checking the operation, stand away from the machineto ensure that your clothing does not become tangled in the spindle or other components.

(2) When checking the operation, perform idle operation without workpiece. When a

workpiece is mounted in the machine, a malfunction could cause the workpiece to be

dropped or destroy the tool tip, possibly scattering fragments throughout the area. This

presents a serious danger of injury. Therefore, stand in a safe location when checking the

operation.

2. When checking the machine operation with the power magnetics cabinet door opened

(1) The power magnetics cabinet has a highvoltage section (carrying a mark). Never

touch the highvoltage section. The highvoltage section presents a severe risk of electric

shock. Before starting any check of the operation, confirm that the cover is mounted onthe highvoltage section. When the highvoltage section itself must be checked, note that

touching a terminal presents a severe danger of electric shock.

(2) Within the power magnetics cabinet, internal units present potentially injurious corners and

projections. Be careful when working inside the power magnetics cabinet.

3. Never attempt to machine a workpiece without first checking the operation of the machine.

Before starting a production run, ensure that the machine is operating correctly by performing

a trial run using, for example, the single block, feedrate override, or machine lock function or

by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the

correct operation of the machine may result in the machine behaving unexpectedly, possibly

causing damage to the workpiece and/or machine itself, or injury to the user.

4. Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving

unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the

user.


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WARNING

5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each

machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the

intended operation. Refer to the manual provided with the machine to determine the maximum

allowable feedrate. If a machine is run at other than the correct speed, it may behave

unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the

user.

6. When using a tool compensation function, thoroughly check the direction and amount of

compensation.

Operating the machine with incorrectly specified data may result in the machine behaving

unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.


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3WARNINGS RELATED TO REPLACEMENT

WARNING

1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If

only the power to the CNC is turned off, power may continue to be supplied to the serve section.

In such a case, replacing a unit may damage the unit, while also presenting a danger of electric

shock.

2. When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If

the replacement is attempted by only one person, the replacement unit could slip and fall,

possibly causing injury.

3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for

a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow

at least twenty minutes after turning off the power for these residual voltages to dissipate.

4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the

old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable

machine movement could damage the workpiece or the machine itself, and present a danger ofinjury.


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4WARNINGS RELATED TO PARAMETERS

WARNING

1. When machining a workpiece for the first time after modifying a parameter, close the machine

cover. Never use the automatic operation function immediately after such a modification.

Instead, confirm normal machine operation by using functions such as the single block function,

feedrate override function, and machine lock function, or by operating the machine withoutmounting a tool and workpiece. If the machine is used before confirming that it operates

normally, the machine may move unpredictably, possibly damaging the machine or workpiece,

and presenting a risk of injury.

2. The CNC and PMC parameters are set to their optimal values, so that those parameters usually

need not be modified. When a parameter must be modified for some reason, ensure that you

fully understand the function of that parameter before attempting to modify it. If a parameter

is set incorrectly, the machine may move unpredictably, possibly damaging the machine or

workpiece, and presenting a risk of injury.


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5WARNINGS AND NOTES RELATED TO DAILYMAINTENANCE

WARNING

1. Memory backup battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,

and apply an emergency stop to the machine. Because this work is performed with the poweron and the cabinet open, only those personnel who have received approved safety and

maintenance training may perform this work.

When replacing the batteries, be careful not to touch the highvoltage circuits (marked and

fitted with an insulating cover).

Touching the uncovered highvoltage circuits presents an extremely dangerous electric shock

hazard.

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such asprograms, offsets, and parameters even while external power is not applied.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panel

or CRT screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the

contents of the CNCs memory will be lost.

To replace the battery, see the procedure described in Section 2.10 of this manual.


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WARNING

2. Absolute pulse coder battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,

and apply an emergency stop to the machine. Because this work is performed with the power

on and the cabinet open, only those personnel who have received approved safety and

maintenance training may perform this work.

When replacing the batteries, be careful not to touch the highvoltage circuits (marked and

fitted with an insulating cover).

Touching the uncovered highvoltage circuits presents an extremely dangerous electric shock

hazard.

NOTE

The absolute pulse coder uses batteries to preserve its absolute position.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panel

or CRT screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the

absolute position data held by the pulse coder will be lost.

To replace the battery, see the procedure described in Section 2.10 of this manual.


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WARNING

3. Fuse replacement

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the

blown fuse.

For this reason, only those personnel who have received approved safety and maintenance

training may perform this work.

When replacing a fuse with the cabinet open, be careful not to touch the high voltage circuits

(marked and fitted with an insulating cover).

Touching an uncovered highvoltage circuit presents an extremely dangerous electric shock

hazard.


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B63525EN/01 PREFACE

PREFACE

1.Display and operation

This chapter covers those items, displayed on the screen, that are related

to maintenance. A list of all supported operations is also provided at the

end of this chapter.

2.LCD mounted type iSeries hardware

3.Standalone type iSeries hardware

4.Matters common to both LCDmounted type and Standalone type

iSeries hardware

Chapters 2 to 4 describes the configuration of the hardware, lists the

hardware units, and explains how to replace printedcircuit boards.

5.Data input/output

This chapter describes the input/output of data, including programs,

parameters, and tool compensation data, aswell as the input/output

procedures for conversational data.

6.Interface between the CNC and PMCThis chapter describes the PMC specifications, the system configuration,

and the signals used by the PMC.

7.Builtin ethernet

This chapter describes the builtin ethernet.

8.Digital servo

This chapter describes the servo tuning screen and how to adjust the

reference position return position.

9.AC spindlesThese chapters describe the spindle amplifier checkpoints, as well as the

spindle tuning screen.

10.Trouble shooting

This chapter describes the procedures to be followed in the event of

certain problems occurring, for example, if the power cannot be turned on

or if manual operation cannot be performed. Countermeasures to be

applied in the event of alarms being output are also described.

Appendix

The appendix consists of a list of all alarms, a list of maintenance parts,and boot system.

This manual does not provide a parameter list If necessary refer to the

Description ofthis manual


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B63525EN/01PREFACE

This manual can be used with the following models. The abbreviated

names may be used.

Product name Abbreviation

FANUC Series 16iTB 16iTB T series or T series1

FANUC Series 160iTB 160iTB(twopath control)*1

(threepath control)*2

FANUC Series 16iMB 16iMBM series or M series

FANUC Series 160iMB 160iMB (twopath control)*1

FANUC Series 18iTB 18iTBT series or T series

FANUC Series 180iTB 180iTB (twopath control)*1

FANUC Series 18iMB 18iMB

FANUC Series 180iMB 180iMBM series

FANUC Series 21iTB 21iTB

FANUC Series 210iTB 210iTBT series

FANUC Series 21iMB 21iMB

FANUC Series 210iMB 210iMBM series

*1) With twopath control function.

*2) With threepath control function.

NOTESome function described in this manual may not be appliedto some products.For details, refer to the DESCRIPTIONS manual(B63522EN)

Applicable models


14/879

B63525EN/01 PREFACE

The following table lists the manuals related to Series 16i, Series 18i,

Series 21i, Series 160i, Series 180i, Series 210iMODEL B. This manual

is indicated by an asterisk(*).

Manual nameSpecification

number

DESCRIPTIONS B63522EN

CONNECTION MANUAL (HARDWARE) B63523EN

CONNECTION MANUAL (FUNCTION) B63523EN1

OPERATORS MANUAL (16i/18i/160i/180iTB) B63524EN

OPERATORS MANUAL (16i/18i/160i/180iMB) B63534EN

OPERATORS MANUAL (21i/210iTB) B63604EN

OPERATORS MANUAL (21i/210iMB) B63614EN

MAINTENANCE MANUAL B63525EN *

PARAMETER MANUAL (16i/18i/160i/180iMODEL B) B63530EN

PARAMETER MANUAL (21i/210iMODEL B) B63610EN

PROGRAMMING MANUAL

Macro Compiler/Macro ExecutorPROGRAMMING MANUAL

B61803E1

FAPT MACRO COMPILER (For Personal Computer)

PROGRAMMING MANUAL

B66102E

C Language Executor PROGRAMMING MANUAL B62443EN3

CAP (T series)

FANUC Super CAPiT OPERATORS MANUAL B63284EN

FANUC Symbol CAPiT OPERATORS MANUAL B63304EN

MANUAL GUIDE For Lathe PROGRAMMING MANUAL B63343EN

MANUAL GUIDE For Lathe OPERATORS MANUAL B63344EN

CAP (M series)

FANUC Super CAPiM OPERATORS MANUAL B63294EN

MANUAL GUIDE For Milling PROGRAMMING MANUAL B63423EN

MANUAL GUIDE For Milling OPERATORS MANUAL B63424EN

PMC

PMC Ladder Language PROGRAMMING MANUAL B61863E

PMC C Language PROGRAMMING MANUAL B61863E1

Network

FANUC I/O LinkII CONNECTION MANUAL B62714EN

ProfibusDP Board OPERATORS MANUAL B62924EN

Related manuals ofSeries 16i/18i/21i/160i/180i/210iMODEL B


15/879

B63525EN/01PREFACE


number

DeviceNet Board OPERATORS MANUAL B63404EN

Ethernet Board/DATA SERVER Board

OPERATORS MANUAL

B63354EN

The following table lists the manuals related to SERVO MOTOR series


number

AC SERVO MOTOR series DESCRIPTIONS B65142E

AC SERVO MOTOR series PARAMETER MANUAL B65150E

AC SPINDLE MOTOR series DESCRIPTIONS B65152E

AC SPINDLE MOTOR series PARAMETER MANUAL B65160E

SERVO AMPLIFIER series DESCRIPTIONS B65162E

SERVO MOTOR series MAINTENANCE MANUAL B65165E

Related manuals ofSERVO MOTOR series


16/879

B63525EN/01 Table of Contents

SAFETY PRECAUTIONS s1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREFACE p

1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. DISPLAY AND OPERATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1 Soft Keys 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 23. . . . . . . . . . . . . . . . .

1.2.1 Slot Status Display 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Setting Module Screen 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.3 Configuration Display of Software 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 SYSTEM CONFIGURATION SCREEN 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1 Display Method 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.2 Configuration of PCBs 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.3 Software Configuration Screen 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.4 Module Configuration Screen 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 ALARM HISTORY SCREEN 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 Alarm History Screen 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1.1 General 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1.2 Screen Display 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1.3 Clearing Alarm History 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1.4 Alarm Display 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2 System Alarm History 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2.1 General 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2.2 System alarm history screen (history list screen) 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4.2.3 System alarm history screen (detail screen) 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2.4 Parameter 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 EXTERNAL OPERATOR MESSAGES RECORD 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.1 Screen Display 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.2 Deletion of External Operator Messages Record 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.3 Parameter 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.4 Notes 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 OPERATION HISTORY 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.1 Parameter Setting 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.2 Screen Display 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.3 Setting The Input Signal or Output Signal to Be Recorded in The Operation History 46. . . . . . . . . . . . . .

1.6.4 Inputting and Outputting the Operation History Data 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.5 Notes 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7 HELP FUNCTION 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.1 General 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.2 Display Method 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 DISPLAYING DIAGNOSTIC PAGE 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8.1 Displaying Diagnostic Page 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8.2 Contents Displayed 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.9 CNC STATE DISPLAY 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10 WAVEFORM DIAGNOSTIC FUNCTION 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.1 Setting Parameters 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.2 Waveform Diagnostic Parameter Screen 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10.3 Graphic of Wave Diagnosis data 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.4 Data Sampling for Storage Type Waveform Diagnosis 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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B63525EN/01Table of Contents

1.10.6 Notes 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11 OPERATING MONITOR 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11.1 Display Method 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11.2 Parameters 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.12 LIST OF OPERATIONS 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED 120. . . . . . . . . . . . . . . . . . .

1.14 WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED(SYSTEM LABEL CHECK ERROR) 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.15 MAINTENANCE INFORMATION SCREEN 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.15.1 Screen Display and Operation 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.15.2 Maintenance Information Input/Output 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16 COLOR SETTING SCREEN 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.1 Screen Display 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.2 Color Setting 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.3 Parameters 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16.4 Notes 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.17 CONTRAST ADJUSTMENT 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18 POWER MOTION MANAGER 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.1 Parameter 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.2 Screen Display 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.3 Parameter Input/Output 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.4 Notes 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19 PERIODIC MAINTENANCE SCREENS 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19.1 Overview 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19.2 Screen Display and Setting 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19.3 Status Screen Display and Setting 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19.4 Setting Screen Display and Setting 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19.5 Registered Data Input/Output 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19.6 FANUC TwoByte Character Code Table 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. LCDMOUNTED TYPE iSERIES HARDWARE 160. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 STRUCTURE 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 OVERVIEW OF HARDWARE 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Series 16i/160i 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Series 18i/180i 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.3 Series 21i/210i 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 TOTAL CONNECTION DIAGRAMS 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 CONFIGURATION OF PRINTED CIRCUIT BOARD CONNECTORS AND CARDS 171. . . . . . . . .

2.4.1 FS16i/18i/21iMotherboard 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.2 Inverter PCBs and Connector Units 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.3 C Board, Serial Communication Board, Symbol CAPiT Board, and PMCRE Board 183. . . . . . . . . . . .

2.4.4 SubCPU Board 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.5 RISC Board 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.6 Data Server Board 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.7 Loader Control Board 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.8 HSSB Interface Board 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.9 I/O LinkII Board 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.10 PROFIBUS Board 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.11 Ethernet Board 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.12 DeviceNet Interface Board 216. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 LIST OF UNITS AND PRINTED CIRCUIT BOARDS 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 5 1 Basic Unit 218


18/879

B63525EN/01

2.5.3 MDI Unit 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.4 Printed Circuit Boards 220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.5 I/O 224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.6 Other Units 225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6 REPLACING THE MOTHERBOARD 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 REPLACING FUSE ON CONTROL UNIT 228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 REPLACING BATTERY 229. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 REPLACING FAN MOTORS 233. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10 REPLACING LCD BACKLIGHT 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.11 HEAT GENERATED IN EACH UNIT 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. STANDALONE TYPE iSERIES HARDWARE 243. . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 HARDWARE CONFIGURATION 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 HARDWARE OVERVIEW 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Series 16i/160i 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 Series 18i/180i 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.3 Series 21i/210i 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 TOTAL CONNECTION DIAGRAMS 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS 253. . . . . . . . .

3.4.1 Main CPU Board of Series 16i/18i/21i 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.2 SubCPU Board 262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3 RISC Board, Data Server Board, RISC + Data Server Board 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.4 Loader Control Board 272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.5 C Board, Serial Communication Board 275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.6 HSSB Interface Board 276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.7 Symbol CAPiT Board 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.8 I/O LinkII Board 280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.9 Ethernet Board 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.10 DeviceNet Board 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.11 PROFIBUS Master Board 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.12 PROFIBUS Slave Board 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.13 FLnet Board 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 UNITS AND PRINTED CIRCUIT BOARDS 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1 Basic Units 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2 Printed Circuit Boards of Control Unit 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.3 LCD/MDI Unit 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.4 Other Units 294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 MOUNTING AND REMOVING AN OPTION BOARD 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.1 Mounting and Removing the Main CPU Board and a FullSize Option Board 295. . . . . . . . . . . . . . . . . .

3.6.1.1 Removing the board 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.1.2 Mounting the board 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.2 Mounting and Removing a MiniSlot Option Board (Except DeviceNet Board) 297. . . . . . . . . . . . . . . . .



3.6.3 Mounting and Removing the DeviceNet Board 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



3.7 MOUNTING AND REMOVING THE BACK PANEL 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.1 Removing the Panel 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.2 Mounting the Back Panel 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


19/879


3.9 REPLACING THE BATTERY 303. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.10 REPLACING A FAN UNIT 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.11 REPLACING THE FUSE OF THE LCD UNIT 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.12 REPLACING THE LCD BACKLIGHT 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.13 HEAT GENERATION OF THE UNITS 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. MATTERS COMMON TO BOTH LCDMOUNTED TYPE ANDSTANDALONE TYPE iSERIES (HARDWARE) 314. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 MOUNTING AND DEMOUNTING CARD PCBS 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 Demounting a Card PCB 316. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2 Mounting a Card PCB 317. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 MOUNTING AND DEMOUNTING DIMM MODULES 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Demounting a DIMM Module 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Mounting a DIMM Module 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3 MAINTENANCE OF HEAT EXCHANGER OF HEAT PIPE TYPE 320. . . . . . . . . . . . . . . . . . . . . . . .

4.4 LIQUID CRYSTAL DISPLAY (LCD) 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 DISTRIBUTED I/O SETTING 327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 REPLACING FUSES ON VARIOUS UNITS 330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 ENVIRONMENTAL CONDITIONS OUTSIDE CABINET 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 COUNTERMEASURES AGAINST NOISE 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.1 Separation of Signal Lines 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.2 Grounding 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.3 Signal Ground (SG) Connection of Control Unit 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.4 Noise Suppressor 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.5 Cable Clamping and Shielding 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 NOTES ON USING THE MDI UNIT 345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. INPUT AND OUTPUT OF DATA 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 SETTING PARAMETERS FOR INPUT/OUTPUT 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 INPUTTING/OUTPUTTING DATA 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 Confirming the Parameters Required for Data Output 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 Outputting CNC Parameters 350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.3 Outputting PMC Parameters 351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.4 Outputting Pitch Error Compensation Amount 351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.5 Outputting Custom Macro Variable Values 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.6 Outputting Tool Compensation Amount 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.7 Outputting Part Program 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.8 Inputting CNC Parameters 353. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.9 Inputting PMC Parameters 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.10 Inputting Pitch Error Compensation Amount 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.11 Inputting Custom Macro Variable Values 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.12 Inputting Tool Compensation Amount 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.13 Inputting Part Programs 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 INPUT/OUTPUT SUPER CAPI DATA 358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Input/Output of Conversational Data in a Lump(Super CAPiM) 358. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.2 Input and Output of Each File (Super CAP M) 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.3 Input and Output of Each File (Super CAPiT) 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 INPUTTING/OUTPUTTING SYMBOL CAPiT 364. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 DUMP/RESTORE OF SYMBOL CAPiT DATA 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 5 1 Ki d f D t i S b M 366


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5.5.2 Operation 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6 CLEARING SYMBOL CAPiT DATA 367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6.1 Deleting File Name and Files 367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6.2 Clearing Symbol CAPiT Memory 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7 DATA INPUT/OUTPUT ON THE ALL IO SCREEN 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.1 Setting Input/OutputRelated Parameters 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.2 Inputting and Outputting Programs 372. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.3 Inputting and Outputting Parameters 376. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.4 Inputting and Outputting Offset Data 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.5 Outputting Custom Macro Common Variables 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.6 Inputting and Outputting Floppy Files 379. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.7 Memory Card Input/Output 384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8 DATA INPUT/OUTPUT USING A MEMORY CARD 393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. INTERFACE BETWEEN CNC AND PMC 403. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1 GENERAL OF INTERFACE 404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 SPECIFICATION OF PMC 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.1 Specification 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.2 Address 406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.3 System Reserve Area of Internal Relay 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.4 Execution Period of PMC 410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 PMC SCREEN 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.1 PMC Menu Selection Procedure Using Soft Keys 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.2 PMCLAD Screen (PMCSA1) 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3 Ladder Diagram Display/Editing (PMCSB7) 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3.1 Ladder diagram display screen 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3.2 Program list display screen 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3.3 Selection monitor function (PMCSB7) 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3.4 Ladder diagram editing screen 428. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3.5 Net editing screen 432. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3.6 Signal trace function (PMCSB7) 434. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.4 PMCDGN Screen 441. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.5 PMCPRM Screen 445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.6 Setting Screen 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 LIST OF SIGNALS BY EACH MODE 450. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 LIST OF INPUT/OUTPUT SIGNALS 452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 LIST OF ADDRESSES 472. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. EMBEDDED ETHERNET 522. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 SETTING THE EMBEDDED ETHERNET FUNCTION 524. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1 Parameter Setting of the FOCAS1/Ethernet Function 524. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1.1 Notes on using the FOCAS1/Ethernet function for the first time 524. . . . . . . . . . . . . . . . . . . . . . .

7.1.1.2 FOCAS1/Ethernet parameter setting screen 525. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.2 Using the FOCAS1/Ethernet Function on a Small Network 530. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.3 Using the DNC1/Ethernet Function on a Small Network 531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.4 Configuring a Large Network 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 SWITCHING BETWEEN THE EMBEDDED ETHERNET DEVICES 533. . . . . . . . . . . . . . . . . . . . .

7.3 EMBEDDED ETHERNET ERROR MESSAGE SCREEN 535. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 EMBEDDED ETHERNET MAINTENANCE SCREEN 537. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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7.5 TROUBLESHOOTING 541. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.1 Check Items Related to Connection with the Hub 541. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.2 Check Items Related to Connection with a Backbone 541. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.3 Checking the Setting of Each Parameter 542. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.5.4 Checking Communication 543. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 ERROR MESSAGES 546. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.1 EMB_ETH MASTER CTRL Log Screen 546. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.2 EMB_ETH FOCAS1/ETHER Log Screen 547. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. DIGITAL SERVO 548. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 INITIAL SETTING SERVO PARAMETERS 549. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 SERVO TUNING SCREEN 559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.1 Parameter Setting 559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.2 Displaying Servo Tuning Screen 559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.3.1 General 562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4 DOGLESS REFERENCE POSITION SETTING 565. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4.1 General 565. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4.2 Operation 565. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4.3 Associated Parameters 566. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. AC SPINDLE (SERIAL INTERFACE) 567. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 AC SPINDLE (SERIAL INTERFACE) 568. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.1 Outline of Spindle Control 568. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.1.1 Method A of gear change for machining center 570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.1.2 Method B of gear change for machining center (PRM 3705#2=1) 570. . . . . . . . . . . . . . . . . . . . . .

9.1.1.3 For lathe 570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2 Spindle Setting and Tuning Screen 571. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2.1 Display method 571. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2.2 Spindle setting screen 571. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2.3 Spindle tuning screen 572. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2.4 Spindle monitor screen 574. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2.5 Correspondence between operation mode and parameters on spindle tuning screen 576. . . . . . . . .

9.1.3 Automatic Setting of Standard Parameters 579. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 AC SPINDLE (ANALOG INTERFACE) 580. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 Outline of Spindle Control 580. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1.1 Block diagram 581. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1.2 Calculation of S analog voltage and related parameters 582. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1.3 Tuning S analog voltage (D/A converter) 584. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.TROUBLESHOOTING 586. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 CORRECTIVE ACTION FOR FAILURES 588. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.1 Investigating the Conditions Under which Failure Occurred 588. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED 590. . . . . . . .

10.3 JOG OPERATION CANNOT BE DONE 594. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4 HANDLE OPERATION CANNOT BE DONE 598. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.5 AUTOMATIC OPERATION CANNOT BE DONE 603. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6 CYCLE START LED SIGNAL HAS TURNED OFF 611. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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10.8 THE DISPLAY ON THE LCD UNIT FLASHES 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.9 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED INPUT/OUTPUT CANNOT BE PERFORMED PROPERLY 618. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.10 IN A CONNECTOR PANEL I/O UNIT,DATA IS INPUT TO AN UNEXPECTED ADDRESS 620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.11 IN A CONNECTOR PANEL I/O UNIT,NO DATA IS OUTPUT TO AN EXPANSION UNIT 621. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.12 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) 622. . . . . . . . . . . . . . . . . . . . . . . .

10.13 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) 629. . . . . . . . . . . . . . . . . . . . . . .

10.14 ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) 631. . . . . . . . . . . . . . . . . . . . . . .

10.15 ALARM 401 (V READY OFF) 632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.16 ALARM 404 (V READY ON) 636. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.17 ALARM 462 (SEND CNC DATA FAILED) ALARM 463 (SEND SLAVE DATA FAILED) 639. . . . .

10.18 ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) 642. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.19 ALARM 700 (OVERHEAT: CONTROL UNIT) 643. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.20 ALARM 701 (OVERHEAT: FAN MOTOR) 644. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.21 ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) 646. . . . . . . . . . . . . . . . . .

10.22 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) 647. . . . . . . . . . . . . . . . . . . . . . . . . .

10.23 ALARM 750 (SPINDLE SERIAL LINK STARTUP FAILURE) 648. . . . . . . . . . . . . . . . . . . . . . . . . . .

10.24 ALARM 5134 (FSSB: OPEN READY TIME OUT)ALARM 5135 (FSSB: ERROR MODE)ALARM 5137 (FSSB: CONFIGURATION ERROR)ALARM 5197 (FSSB: OPEN TIME OUT)ALARM 5198 (FSSB: ID DATA NOT READ) 651. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.25 ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) 655. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.26 ALARM 900 (ROM PARITY) 658. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.27 ALARMS 910 AND 911 (SRAM PARITY) 660. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.28 ALARMS 912 TO 919 (DRAM PARITY) 663. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.29 ALARMS 920 AND 921 (SERVO ALARMS) 665. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.30 ALARM 926 (FSSB ALARM) 669. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.31 ALARM 930 (CPU INTERRUPT) 675. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.32 ALARM 935 (SRAM ECC ERROR) 677. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.33 ALARM 950 (PMC SYSTEM ALARM) 679. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.34 ALARM 951 (PMC WATCHDOG ALARM) 682. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.35 ALARM 972 (NMI ALARM ON AN OPTION BOARD) 683. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.36 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) 684. . . . . . . . . . . . . . . . . . . . . . . . . . .

10.37 ALARM 974 (FBUS ERROR) 685. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.38 ALARM 975 (BUS ERROR) 688. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.39 ALARM 976 (LOCAL BUS ERROR) 689. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.40 SERVO ALARMS 690. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.41 SPC ALARMS 693. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.42 SPINDLE ALARMS 694. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


23/879


APPENDIX

A. ALARM LIST 697. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 LIST OF ALARM CODES (CNC) 698. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 LIST OF ALARMS (PMC) 735. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 ALARM LIST (SERIAL SPINDLE) 748. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4 ERROR CODES (SERIAL SPINDLE) 760. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. LIST OF MAINTENANCE PARTS 762. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. BOOT SYSTEM 763. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1 OVERVIEW 764. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1.1 Starting the Boot System 764. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C.1.2 System Files and User Files 765. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1.3 Boot Slot Configuration Screen 765. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE 766. . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.1 System Data Loading Screen 767. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.2 System Data Check Screen 769. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.3 System Data Delete Screen 771. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.4 SYSTEM DATA SAVE Screen 772. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.5 SRAM DATA BACKUP Screen 774. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.6 MEMORY CARD FILE DELETE Screen 777. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.7 MEMORY CARD FORMAT Function 778. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.8 LOAD BASIC SYSTEM Function 779. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.3 ERROR MESSAGES AND REQUIRED ACTIONS 781. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. MEMRY CARD SLOT 784. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.1 OVERVIEW 785. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.2 MEMORY CARD TYPES (FUNCTIONS) 786. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.3 HARDWARE CONFIGURATION 787. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E. LED DISPLAY AND MAINTENANCE OF STANDALONE TYPE UNIT 789. . . . . . .

E.1 OVERVIEW 790. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.2 LAYOUT OF THE 7SEGMENT LED AND SWITCHES 791. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3 OPERATION 792. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E.3.1 Operation Before PowerOn 792. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.2 Function Number 792. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.3 SevenSegment LED Display 793. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.3.1 NC status display 793. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.3.2 LED display during automatic operation 793. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.3.3 LED display when the push switch is pressed 793. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.3.4 LED display when a system alarm is issued 794. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.3.5 Display on the 7segment LED at poweron 795. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E.3.4 Operation of Each Function 796. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F. MAINTENANCE OF OPEN CNC (BOOTUP AND IPL) 798. . . . . . . . . . . . . . . . . . . . .F.1 OVERVIEW 799. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F 2 CHANGING START SEQUENCES 800


24/879

B63525EN/01

F.3 EXPLANATION OF SCREENS 803. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.3.1 Boot Screen 803. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.3.1.1 System data manipulation 804. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.3.1.2 SRAM operation 805. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.3.1.3 File operation 806. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.3.2 IPL Screen 807. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.3.2.1 Functions on the IPL screen 808. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.4 OTHER SCREENS 810. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.4.1 CNC Alarm Screen 810. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.4.2 Status Screen 811. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F.4.3 Option Setting Screen 812. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G. FSSB STARTUP PROCEDURE/MATERIALS 813. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.1 OVERVIEW 814. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.2 SLAVE 815. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3 AUTOMATIC SETTING 816. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.1 [Sample Setting 1] General Configuration (SemiClosed Loop) 818. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.2 [Sample Setting 2] General Configuration (Closed Loop) 819. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.3 [Sample Setting 3] When the CAxis is a Cs Axis 821. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.4 [Sample Setting 4] Tandem Control Configuration 823. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.3.5 [Sample Setting 5] When the Simple Electronic Gear Box (EGB) Function is Used 825. . . . . . . . . . . . . .

G.4 MANUAL SETTING 2 827. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.5 MANUAL SETTING 1 834. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.6 ALARMS 835. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.7 ACTIONS FOR TROUBLE ENCOUNTERED AT STARTUP TIME 839. . . . . . . . . . . . . . . . . . . . . .G.8 EXAMPLES OF SETTINGS USING OTHER CONNECTIONS 841. . . . . . . . . . . . . . . . . . . . . . . . . . .

G.8.1 Example 1: Learning Control 841. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.8.2 Example 2: When a 2Axis Amplifier is Shared by Two Paths 842. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.9 FSSB DATA DISPLAY 845. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.9.1 Amplifier Setting Screen 845. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.9.2 Axis Setting Screen 846. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G.9.3 Amplifier Maintenance Screen 847. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H. NOTATION OF MDI KEYS 849. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


25/879

B63525EN/01 1. DISPLAY AND OPERATION

1DISPLAY AND OPERATION

This chapter describes how to display various screens by the function

keys. The screens used for maintenance are respectively displayed.

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . .

1.2 SCREEN DISPLAYED IMMEDIATELY AFTER

POWER IS TURNED ON 23. . . . . . . . . . . . . . . . . . . . . .1.3 SYSTEM CONFIGURATION SCREEN 25. . . . . . . . . .

1.4 ALARM HISTORY SCREEN 28. . . . . . . . . . . . . . . . . . .

1.5 EXTERNAL OPERATOR MESSAGES

RECORD 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 OPERATION HISTORY 37. . . . . . . . . . . . . . . . . . . . . . .

1.7 HELP FUNCTION 62. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 DISPLAYING DIAGNOSTIC PAGE 65. . . . . . . . . . . . .

1.9 CNC STATE DISPLAY 94. . . . . . . . . . . . . . . . . . . . . . . .

1.10 WAVEFORM DIAGNOSTIC FUNCTION 96. . . . . . . . .

1.11 OPERATING MONITOR 108. . . . . . . . . . . . . . . . . . . . .

1.12 LIST OF OPERATIONS 110. . . . . . . . . . . . . . . . . . . . . . .1.13 WARNING SCREEN DISPLAYED WHEN

AN OPTION IS CHANGED 120. . . . . . . . . . . . . . . . . . .

1.14 WARNING SCREEN DISPLAYED

WHEN SYSTEM SOFTWARE IS REPLACED

(SYSTEM LABEL CHECK ERROR) 122. . . . . . . . . . . .

1.15 MAINTENANCE INFORMATION SCREEN 123. . . . .

1.16 COLOR SETTING SCREEN 127. . . . . . . . . . . . . . . . . .

1.17 CONTRAST ADJUSTMENT 131. . . . . . . . . . . . . . . . . .

1.18 POWER MOTION MANAGER 134. . . . . . . . . . . . . . . .

1.19 PERIODIC MAINTENANCE SCREENS 144. . . . . . . . .


26/879

1. DISPLAY AND OPERATION B63525EN/01

Operations and soft key display staturs for each function key are described

below:

To display a more detailed screen, press a function key followed by a soft

key. Soft keys are also used for actual operations.

The following illustrates how soft key displays are changed by pressing

each function key.

: Indicates a screen that can be displayed by pressing afunction key(*1)

: Indicates a soft key(*2)

: Indicates input from the MDI panel.

: Indicates a soft key displayed in green (or highlighted).

: Indicates the continuous menu key (rightmost soft key)(*3).

The symbols in the following figures mean as shown below :

: Indicates screens

*1 Press function keys to switch between screens that are used frequently.

*2 Some soft keys are not displayed depending on the option configuration.

*3 In some cases, the continuous menu key is omitted when the 12 soft keys

type is used.

1.1FUNCTION KEYS

AND SOFT KEYS

1.1.1Soft Keys


27/879


Monitor screen

[(OPRT)] [PTSPRE] [EXEC]

[RUNPRE] [EXEC]

[ABS]

Absolute coordinate display

POS

[(OPRT)][REL] (Axis or numeral)

ORIGIN

[PRESET]

[ALLEXE]

[Axis name] [EXEC]

[PTSPRE] [EXEC]

[RUNPRE] [EXEC]

[ALL]


[RUNPRE] [EXEC]

[HNDL]


[RUNPRE] [EXEC]

[MONI]

Soft key transition triggered by the function key POSPOSITION SCREEN

Relative coordinate display

Current position display

Handle interruption

[(OPRT)]

ORIGIN

[PRESET]

[ALLEXE]

[Axis name] [EXEC]

[PTSPRE] [EXEC]

[RUNPRE] [EXEC]


28/879


[ABS]

[(OPRT)] [BGEDT]

[O SRH]

[PRGRM]

Program display screen

PROG

Soft key transition triggered by the function keyin the MEM mode

PROG

[N SRH]

[REWIND]

See When the soft key [BGEDT] is pressed

[(OPRT)][CHECK]

Program check display screen

[REL]

Current block display screen

[(OPRT)] [BGEDT][CURRNT]

Next block display screen

[(OPRT)] [BGEDT][NEXT]

Program restart display screen

[(OPRT)] [BGEDT][RSTR]

[O number]

[N number]

PROGRAM SCREEN




[F SRH]

[P TYPE]

[Q TYPE]

[CAN]

(N number)

[BGEDT]

[O SRH]

[N SRH]

[REWIND]


[O number]

[N number]

[F SRH]

[P TYPE]

[Q TYPE]

[CAN]

(N number)

(2)(Continued on the next page)

1/2

[EXEC]

[EXEC]


29/879


[FL.SDL] [PRGRM]

File directory display screen

[(OPRT)][DIR] [SELECT]

[EXEC]

(File No. ) [F SET]

Schedule operation display screen

[(OPRT)][SCHDUL] [CLEAR]

(Schedule data)

[CAN]

[EXEC]

[INPUT]

Return to (1) (Program display)

(2)2/2


30/879


1/2

[(OPRT)] [BGEDT]

(O number) [O SRH]

[PRGRM]

Program display

PROG

(Address) [SRH]

[REWIND]

(Address) [SRH]

[F SRH] [CAN]

(N number) [EXEC]

[READ] [CHAIN]

[STOP]

[CAN]

[EXEC]

[PUNCH] [STOP]

[CAN]

[EXEC]

[DELETE] [CAN]

[EXEC]

[EXEDT] [COPY] [CRSR][CRSR]

[BTTM][ALL]

[MOVE] [CRSR][CRSR]

[BTTM][ALL]

[MERGE] [CRSR][BTTM]

[CHANGE] (Address) [BEFORE]

(Address) [AFTER] [SKIP]

[1EXEC][EXEC]


(The cursor moves to the end of a program.)

(O number)

(O number)

(N number)

Soft key transition triggered by the function keyin the EDIT mode

PROGPROGRAM SCREEN

(O number) [EXEC]

(O number) [EXEC]

(O number) [EXEC]



31/879


(1)

[C.A.P.]

Graphic Conversational Programming (M series)

[PRGRM]

[G.MENU]

(G number) [BLOCK] (Data) [INPUT] INSERT

When a G number is omitted, the standard screen appears.

[(OPRT)] [INPUT]

2/2

Return to the program

[(OPRT)] [BGEDT]

(O number) [O SRH]

[LIB]

Program directory display

[READ] [CHAIN]

[STOP]

[CAN]

[EXEC]

[PUNCH] [STOP]

[CAN]

[EXEC]

(O number)

(O number)



[F SRH]

[CAN][EXEC]

[READ]

[STOP]

[CAN]

[PUNCH]

[F SET]

[F SET]

[EXEC]

[O SET]

[STOP]

[CAN]

[F SET]

[EXEC]

[O SET]

[DELETE]

[CAN]

[F SET]

[EXEC]

Floppy directory display

[FLOPPY]

[DIR] (Numeral)

(Numeral)

(Numeral)

(Numeral)

(Numeral)

(Numeral)

[PRGRM]

[(OPRT)]

[C.A.P.]

Graphic Conversational Programming (T series)

[PRGRM]

[G.MENU]

(G number) [BLOCK] (Data)

When a G number is omitted,the standard screen appears.

[LINE]

[CHAMF]

[CNR.R]

[INPUT]


32/879


[(OPRT)] [BGEDT][PRGRM]

Program display

PROG

Soft key transition triggered by the function keyin the MDI mode

PROGPROGRAM SCREEN

[(OPRT)] [BGEDT][MDI]

Program input screen

[START]

(Address)

(Address)

[SRH][SRH]

[CAN]

[EXEC]











[REWIND]


33/879


[(OPRT)] [BGEDT][PRGRM]

Program display

PROG

Soft key transition triggered by the function keyin the HNDL, JOG, or REF mode

PROGPROGRAM SCREEN












34/879


[PRGRM]

PROG

Soft key transition triggered by the function keyin the TJOG or THDL mode

PROGPROGRAM SCREEN

[(OPRT)] [BGEDT]

Program input screen

(Address)

(Address)

[SRH][SRH]

(O number)

[REWIND]

[(OPRT)] [BGEDT]

(O number) [O SRH]

[LIB]





[O SRH] Return to the program


35/879


1/2

[(OPRT)] [BGEND]

(O number) [O SRH]

[PRGRM]

Program display

PROG

(Address) [SRH]

[REWIND]

(Address) [SRH]

[F SRH] [CAN]

(N number) [EXEC]

[READ] [CHAIN]

[STOP]

[CAN]

[EXEC]

[PUNCH] [STOP]

[CAN]

[EXEC]

[DELETE] [CAN]

[EXEC]

[EXEDT] [COPY] [CRSR][CRSR]

[BTTM][ALL]

[MOVE] [CRSR][CRSR]

[BTTM][ALL]

[MERGE] [CRSR][BTTM]

[CHANGE] (Address) [BEFORE]

(Address) [AFTER] [SKIP]

[1EXEC][EXEC]


(The cursor moves to the end of a program.)

(O number)

(O number)

(N number)

Soft key transition triggered by the function key(When the soft key [BGEDT] is pressed in all modes)

PROG

PROGRAM SCREEN

(O number) [EXEC]

(O number) [EXEC]

(O number) [EXEC]


36/879


[(OPRT)] [BGEDT]

(O number) [O SRH]

[LIB]


[READ] [CHAIN]

[STOP]

[CAN]

[EXEC]

[PUNCH] [STOP]

[CAN]

[EXEC]

(1)

(O number)

(O number)

[C.A.P.]

Graphic Conversational Programming

[PRGRM]

[G.MENU]

(G number) [BLOCK] (Data)

When a G number is omitted, the standardscreen appears.

[F SRH]

[CAN]

[EXEC]

[READ]

[STOP]

[CAN]

[PUNCH]

[F SET]

[F SET]

[EXEC]

[O SET]

[STOP]

[CAN]

[F SET]

[EXEC]

[O SET]

[DELETE]

[CAN]

[F SET]

[EXEC]

Floppy directory display

[FLOPPY]

[DIR]

2/2



(Numeral)

(Numeral)

(Numeral)

(Numeral)

(Numeral)

(Numeral)

[PRGRM]

[(OPRT)]


[LINE]

[CHAMF]

[CNR.R]

[INPUT]


37/879


[(OPRT)][OFFSET]

Tool offset screen

Soft key transition triggered by thefunction key

OFFSET

SETTING

(Number)

(Axis name)

(Numeral)

(Numeral)

[NO SRH]

[INP.C.]

[+INPUT]

[INPUT]

[(OPRT)][SETING]

Setting screen

(Numeral)

(Numeral)

[NO SRH]

[+INPUT]

[INPUT]

18i md maintenance(11)

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