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    CHAPTER - VII

    DISCUSSION OF TEST RESULTS

    The results of the experimental investigations on conventional and

    bacterial concrete are discussed in the following sections.

    The discussions and interpretations are grouped in three phases

    of study. They are

    7.1 PHASE

    I: CULTURE OF BACTERIA

    7.2 PHASE - II: STRENGTH STUDIES

    1] To study the strength of cement mortar.

    2] To study the compressive and split tensile strength of concrete.

    3) To study the stress-stain behavior of concrete.

    4) To study the flexural behaviorof concrete.

    7.3 PHASE - III: DURABILITY STUDIES

    1) To study the strength loss, weight loss, Acid Durability Factor and

    Acid Attack Factor of concrete.

    2) To study the accelerated corrosion of cracking in concrete.

    7.1 CULTURE OF BACTERIA

    Bacillus subtilis JC3 is a laboratory soil bacterium, which can be

    cultured in the laboratory. Dendrogram depicting the phylogenetic

    relationships of strain JC3, within the family Bacillaceae determined

    using 16S rRNA gene sequence analysis. The dendrogram is

    constructed using the maximum-likelihood program in the PHYLIP

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    package. Numbers at nodes are bootstrap values. Bootstrap values

    below 50 are removed from the dendrogram. Strain JC3 has shown

    100% sequence similarity and is clustered with Bacillus subtilis as

    shown in Table 5.2.1.

    7.2 STRENGTH STUDIES

    7.2.1 TO STUDY THE STRENGTH OF CEMENT MORTAR

    The compressive strength at 3 days, 7 days and 28 days for

    different cell concentrations are given in Table 5.3.1.1. It is observed

    that the compressive strength of cement mortar showed significant

    increase by 16.15%for cell concentration of 105 cells per ml of mixing

    water. So, for the further investigation bacteria with a cell

    concentration of 105 cells per ml of mixing water is used. Plate.1.1.1

    shows the Scanning Electron Microscopy analysis. It is noted that

    pores are partially filled up by material growth with the addition of the

    bacteria. Reduction in pore due to such material growth will obviously

    increase the material strength.

    7.2.2 TO STUDY THE COMPRESSIVE STRENGTH AND SPLIT

    TENSILE STRENGTH OF CONCRETE

    In ordinary grade concrete the compressive strength of concrete at

    7 days, 14 days, 28 days, 60 days, 90 days, 180 days, 270 days and

    365 days are given in Table 5.3.2.1. It is observed that with the

    addition of bacteria the compressive strength of concrete showed

    significant increase by 13.93% at 28 days. The percentage of

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    compressive strength improvement is in the order of 13.93% to

    18.65% as the age of concrete varies.

    In standard grade concrete the compressive strength of concrete at

    7 days, 14 days, 28 days, 60 days, 90 days, 180 days, 270 days and

    365 days are given in Table 5.3.2.2. It is observed that with the

    addition of bacteria the compressive strength of concrete showed

    significant increase by 14.92% at 28 days. The percentage of

    improvement in compressive strength varies at different ages.

    In ordinary grade concrete the Split Tensile Strength on standard

    cylindrical specimens at 28 days, 60 days, 90 days and 180 days are

    given in Table 5.3.2.3. It is observed that with the addition of bacteria

    there is a significant increase in the tensile strength by 12.60% at 28

    days. The percentage of split tensile strength improvement is in the

    order of 12.6% to 14.62% at different ages.

    In standard grade concrete the Split Tensile Strength on standard

    cylindrical specimens at 28 days, 60 days, 90 days and 180 days are

    given in Table 5.3.2.4. It is observed that with the addition of bacteria

    there is a significant increase in the tensile strength by 12.09% at 28

    days. The percentage of split tensile strength improvement varies at

    different ages.

    7.2.3 STRESS-STRAIN BEHAVIOUR OF CONVENTIONAL AND

    BACTERIAL CONCRETE MIXES

    The relationship between stress and strain is important in

    understanding the basic elastic behaviour of concrete in hardened

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    state. The modulus of elasticity of concrete is one of the important

    mechanical properties, which is useful in design purpose.

    From the values of stresses and strains, average stress-strain

    curve for each mix is plotted, taking the average values of the results

    of the three cylinders. The stress-strain curves for conventional and

    bacterial concrete mixes at 28 days, 60 days, 90 days and 180 days

    for ordinary grade concrete and standard grade concrete are shown in

    Figures 5.3.3.1. to 5.3.3.56. and the corresponding stress-strain

    values are given in Tables 5.3.3.1. to 5.3.3.56.

    From the stress-strain values of conventional and bacterial

    concrete mixes and the corresponding stress-strain plots, normalized

    stress-strain values are calculated by dividing each stress value by the

    peak stress and dividing each strain value by strain at peak strain.

    From the normalized stress-strain values of conventional and bacterial

    concrete mixes, the average normalized stress-strain curves are

    plotted for conventional and bacterial concrete separately and

    empirical equations are proposed in the form of Y= Ax/(1+Bx2) for

    ascending and descending portions of conventional and bacterial

    concrete mixes for an average strength of ordinary grade concrete and

    standard grade concrete. From the stress-strain curves of

    conventional and bacterial concrete mixes and average normalized

    stress-strain curves, different parameters like modulus of elasticity,

    energy absorption capacity, peak stresses, strains and stress-strain

    behavior are discussed in the following sections.

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    7.2.3.1 Stress-Strain response of conventional and bacterial

    concrete mixes

    From the observations made from stress-strain curves of all the

    conventional and bacterial concrete mixes, the stress-strain behaviour

    is observed to be almost similar. The only difference is that bacterial

    concrete mixes have shown improved stress values for the same strain

    levels compared to that of conventional concrete mixes.

    7.2.4.2 Mathematical Model for Stress-Strain Curves of

    Conventional and Bacterial Concretemixes

    Empirical equations for the stress-strain response of conventional

    and bacterial concrete mixes have been proposed in the form of

    Y = Ax/(1+Bx2). The same empirical formula is valid for both

    ascending and descending portions with different values of constants.

    A set of constants A,B and A1, B1 have been determined to get

    empirical equations for ascending and descending portions of

    normalized stress-strain curves for conventional concrete and another

    set of constants for bacterial concrete mixes. The constants for

    conventional concrete and bacterial concrete at 28 days are

    A=2.11, B = 1.11 for ascending portion

    A1=3.4, B1=2.94 for descending portion of conventional concrete

    and

    A=2.07, B = 1.07 for ascending portion

    A1=2.33, B1= 1.55 for descending portion of bacterial concrete.

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    Thus the equations for ascending and descending portions of

    conventional and bacterial concrete are

    Y = 2.11x/(1+1.11x2) and Y = 3.4x/(1+ 2.94x2 ) for conventional

    concrete,

    Y = 2.07x/(1+1.07x2 )and Y = 2.33x/(1+1.55 x2)for bacterial concrete.

    Where Y = f / f0and x = / 0

    The proposed empirical equations can be used as stress block in

    analyzing the flexural behaviour of sections of conventional and

    bacterial concrete. For both the ordinary grade concrete and standard

    grade concrete the proposed equations have shown good correlation

    with experimental values at all the ages.

    7.2.3.3 Toughness of conventional and bacterial concrete mixes

    Energy absorption capacity expressed in terms of area under

    stress-strain diagram of conventional and bacterial concrete mixes are

    shown in Table 5.3.3.57. The average value of area under stress-strain

    diagram for ordinary grade concrete and standard grade concrete for

    conventional and bacterial concrete mixes at are observed to be 0.61,

    0.73 units and 0.64, 0.77 units respectively.

    7.2.5FLEXURAL BEHAVIOUR OF CONVENTIONAL AND

    BACTERIAL CONCRETEBEAMS

    Beams of size 100mm x 150mm x 1200mm of ordinary grade

    concrete and standard grade concrete with selected conventional and

    bacterial concrete mixes are cast and tested at 28 days, 60 days, 90

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    days and 180 days under two point flexural bending tests under

    strain rate control. Beams are tested until the load drops to 15-20% of

    peak load in the descending portion of load deflection curves. While

    testing, the ultimate load, curvature, crack width and crack pattern

    are observed for all the beams. Test set up is shown in Plate No.1.4.2.

    The following discussions are based on the experimental results

    shown in Tables 5.3.4.1.to5.3.4.8. and the moment-curvature Plots

    are shown in Figures 5.3.4.1to5.3.4.8.

    7.2.4.1 Moment Curvature Relationship

    Moment curvature plots for conventional and bacterial concrete

    mixes for ordinary grade concrete and standard grade concrete

    reinforced beams are drawn and shown in Figure 5.3.4.1 to 5.3.4.8.

    In beams, curvature increases gradually with increase in moment

    up to the multiple cracking stages and beyond, the curvature

    increased drastically at constant moment or with small variation in

    the moment. The M-curve becomes more or less flat till the ultimate

    moment is reached. Finally all the beams failed by compression of

    concrete and the moment curvature plots are drawn up to failure

    stage.

    In conventional concrete beams the visible flexural cracks

    developed at 70% to 80% of the ultimate load of each beam and in

    bacterial concrete beams they developed at 75% to 85% of the

    ultimate load of each beam. The crack started to widen considerably

    indicating higher strains in steel than the yield strain in steel. All the

    beams exhibited a tension failure which is a ductile failure. The cracks

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    are accompanied by pronounced bulging. When the load is further

    increased, cracks propagated towards the top of the beam. As the

    beams are forced to deform further, the cracks became more

    pronounced and the concrete crushed at one or both the ends. With

    further increase in beam deflection, the load decreased, accompanied

    by concrete spalling. This crack pattern is observed to be same for all

    the conventional and bacterial concrete beams. Crack pattern for the

    beams are shown in Plates 1.4.4. to 1.4.8.

    7.2.4.2 Theoretical Moment-Curvature Values

    The values of experimental moments and curvatures are

    calculated, from the loads and curvature meter readings obtained

    from the beams tested under two point flexural bending tests under

    strain rate control.

    An analytical procedure was developed for the calculation of the

    theoretical moments and curvatures for the beam sections. The

    procedure developed for obtaining the theoretical moment-curvatures

    are explained in the section 6.4.The obtained values of the theoretical

    moments and curvatures are compared with the observed

    experimental values in conventional concrete and bacterial concrete

    beams. These diagrams indicate that the procedure developed based

    on the strain compatibility is satisfactory. The estimated moment

    values are within 10 percentage compared to the experimental

    values. However the variation between the theoretical and

    experimental curvatures at ultimate is more than 10 percent. This

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    may be due to the difference in calculation of theoretical curvatures.

    Theoretically obtained curvature represents the curvature at a section,

    where as the experimental curvatures represent the curvature over a

    region (Gauge length).

    7.2.4.3 Comparison of experimental and theoretical Moment-

    Curvature values and validation

    The values of experimental moments and curvatures are calculated

    from the loads and curvature meter readings obtained from the beams

    tested under two point flexural bending tests under strain rate

    control. Theoretical moments and curvatures are calculated using the

    analytical equations developed for stress-strain behaviour of

    conventional and bacterial concrete. These equations are developed by

    conducting axial compression tests on cylindrical specimens made

    with conventional and bacterial concrete without stirrup confinement.

    Using these equations theoretical moments are developed for

    conventional and bacterial concrete beams. Curvatures are calculated

    from the strain distribution over the cross section. With these values

    M- curves are plotted.

    The experimental and theoretical M- relationships are compared

    and discussed.

    In ordinary grade concrete and standard grade concrete at all the

    ages of the conventional and bacterial concrete beams, the

    experimental moment values are higher than their theoretical values.

    There is a variation of 6.52% between the experimental values and the

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    theoretical values in ordinary grade conventional concrete at 28 days,

    and for bacterial concrete beams, there is a variation of 7.14%

    between the experimental values and the theoretical values.

    There is a variation of 7.14% between the experimental values and

    the theoretical values in standard grade conventional concrete at 28

    days and for bacterial concrete beams, there is a variation of 10.56%

    between the experimental values and the theoretical values.

    This difference in experimental and theoretical curvature values is

    mainly due to the measurement of curvature over a short specified

    gauge length during the experiment. Theoretically obtained curvature

    represents the curvature at a section, where as the experimental

    curvatures represent the curvature over a gauge length. Hence the

    experimental curvature values are much higher than the theoretical

    values.

    7.3.1 STRENGTH LOSS, WEIGHT LOSS, ACID DURABILITY

    FACTOR AND ACID ATTACK FACTOR OF CONCRETE

    From the durability studies in ordinary grade concrete the

    percentage weight loss and percentage strength loss with 5% H2SO4at

    30 days for conventional concrete are 0.99 and 2.80 and for bacterial

    concrete they are 0.79 and 0.67 respectively are shown in the Table

    5.4.1.1. Similarly in standard grade concrete the percentage weight

    loss and percentage strength loss with 5% H2SO4 at 30 days for

    conventional concrete are 1.14 and 0.94 and for bacterial concrete

    they are 0.91 and 0.68 respectively are shown in the Table 5.4.1.2.

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    From the durability studies in ordinary grade concrete the

    percentage weight loss and percentage strength loss with 5% HCL at

    30 days for conventional concrete are 0.67 and 0.53 and for bacterial

    concrete they are 0.51 and 0.40 respectively are shown in the Table

    5.4.1.5 and in standard grade concrete the percentage weight loss and

    percentage strength loss with 5% HCL at 30 days for conventional

    concrete are 0.55 and 0.43 and for bacterial concrete they are 0.48

    and 0.32 respectively are shown in the Table 5.4.1.6.

    Durability studies carried out in the investigation through acid

    attack test for ordinary grade and standard grade concrete with 5%

    H2SO4and 5% HCL revealed that bacterial concrete is more durable in

    terms of Acid Durability Factors than the conventional concrete,

    similarly in standard grade concrete with 5% H2SO4 and 5% HCL

    revealed that bacterial concrete is more durable in terms of Acid

    Durability Factors than the conventional concrete as shown in the

    Tables 5.4.1.3., 5.4.1.4., 5.4.1.7. and 5.4.1.8.

    Similar durability studies carried out in ordinary grade concrete

    with 5% H2SO4 revealed that Acid Attack Factors for bacterial

    concrete and conventional concrete are 1.19 and 1.41 respectively and

    in standard grade concrete with 5% H2SO4revealed that Acid Attack

    Factors for bacterial concrete and conventional concrete are 1.09 and

    1.53 respectively as shown in the Tables 5.4.1.3. and 5.4.1.4.

    Durability studies carried out in standard grade concrete with 5%

    HCL revealed that Acid Attack Factors for bacterial concrete and

    conventional concrete are 0.63 and 0.72 respectively and in standard

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    grade concrete with 5% HCL revealed that Acid Attack Factors for

    bacterial concrete and conventional concrete are 1.03 and 1.22

    respectively as shown in the Tables 5.4.1.7 and 5.4.1.8.

    7.3.2 RELATIVE CHARGE, TOTAL CHARGE AND DETERIORATION

    FACTORS OBTAINED FROM ACCELERATED CORROSION TEST

    7.3.2.1For 10 mm effective cover, the time of passing total charge at

    failure of bacterial concrete and conventional concrete beams for

    ordinary grade concrete are 22 and 19 hours respectively and relative

    charges are 100 and 100 respectively, and for standard grade concrete

    are 29 and 24 hours respectively, and relative charges are 82.76 and

    100 respectively, as given in the Tables 5.4.2.1. and 5.4.2.2.

    7.3.2.2For 20 mm effective cover, the times of passing total charge at

    failure of bacterial concrete and conventional concrete beams for

    ordinary grade concrete are 60 and 51 hours respectively and relative

    charges are 100 and 100 respectively, and for standard grade concrete

    are 86 and 74 hours respectively, and relative charges are 97.67 and

    100 respectively, as given in the Tables 5.4.2.1. and 5.4.2.3.

    7.3.2.3For 30 mm effective cover, the times of passing total charge at

    failure of bacterial concrete and conventional concrete beams for

    ordinary grade concrete are 131 and 109 hours respectively and

    relative charges are 91.60 and 100 respectively, and for standard

    grade concrete are 178 and 146 hours respectively, and relative

    charges are 87.64 and 100 respectively, as given in the Tables 5.4.2.1.

    and 5.4.2.4.

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    7.3.2.4For 40 mm effective cover, the times of passing total charge at

    failure of bacterial concrete and conventional concrete beams for

    ordinary grade concrete are 292 and 248 hours respectively and

    relative charges are 86.30 and 100 respectively, and for standard

    grade concrete are 379 and 327 hours respectively, and relative

    charges are 88.65 and 100 respectively, as given in the Tables 5.4.2.1.

    and 5.4.2.5.

    7.3.2.5The Charge Deterioration Factor for 10 mm effective cover,

    at a given time for bacterial concrete and conventional concrete beams

    for ordinary grade concrete are 7.53 and 6.51 and for standard grade

    concrete are 7.65 and 6.33, as given in the Table 5.4.2.2.

    7.3.2.6The Charge Deterioration Factor for 20 mm effective cover,

    at a given time for bacterial concrete and conventional concrete beams

    for ordinary grade concrete are 20.55 and 17.50 and for standard

    grade concrete are 22.69 and 19.53, as given in the Table 5.4.2.3.

    7.3.2.7The Charge Deterioration Factor for 30 mm effective cover,

    at a given time for bacterial concrete and conventional concrete beams

    for ordinary grade concrete are 44.86 and 37.33 and for standard

    grade concrete are 46.97 and 38.52, as given in the Table 5.4.2.4.

    7.3.2.8The Charge Deterioration Factor for 40 mm effective cover,

    at a given time for bacterial concrete and conventional concrete beams

    for ordinary grade concrete is 100 and 84.93 and for standard grade

    concrete are 100 and 86.28, as given in the Table 5.4.2.5.