149 bb configguide en ae

EHP4 for SAP ERP 6.0

June 2010

English

Repetitive Manufacturing (149)

SAP AGDietmar-Hopp-Allee 1669190 WalldorfGermany

Building Block Configuration Guide

SAP Best Practices Repetitive Manufacturing (149): Configuration Guide

Copyright

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Icons

Icon Meaning

Caution

Example

Note

Recommendation

Syntax

External Process

Business Process Alternative/Decision Choice

Typographic Conventions

Type Style Description

Example text Words or characters that appear on the screen. These include field names, screen titles, pushbuttons as well as menu names, paths and options.

Cross-references to other documentation.

Example text Emphasized words or phrases in body text, titles of graphics and tables.

EXAMPLE TEXT Names of elements in the system. These include report names, program names, transaction codes, table names, and individual key words of a programming language, when surrounded by body text, for example, SELECT and INCLUDE.

Example text Screen output. This includes file and directory names and their paths, messages, source code, names of variables and parameters as well as names of installation, upgrade and database tools.

EXAMPLE TEXT Keys on the keyboard, for example, function keys (such as F2) or the ENTER key.

Example text Exact user entry. These are words or characters that you enter in the system exactly as they appear in the documentation.

<Example text> Variable user entry. Pointed brackets indicate that you replace these words and characters with appropriate entries.

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Contents

Repetitive Manufacturing..........................................................................................................5

1 Purpose............................................................................................................................. 5

2 Preparation........................................................................................................................ 5

2.1 Prerequisites............................................................................................................5

3 Configuration..................................................................................................................... 5

3.1 Defining Repetitive Manufacturing Profiles..............................................................5

3.2 Defining ATP Check Controlling..............................................................................7

3.3 Defining Production Scheduling Profile....................................................................8

3.4 Defining Production Scheduler................................................................................9

4 Master Data....................................................................................................................... 9

4.1 Creating Material Master - Work Scheduling View..................................................9

4.2 Changing Material Master – MRP Views...............................................................10

4.3 Creating BOMs......................................................................................................12

4.4 Creating Routing....................................................................................................12

4.5 Creating Production Version for Finished Product.................................................14

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Repetitive Manufacturing

1 PurposeThis configuration guide provides the information you need to set up the configuration of this building block manually.

If you do not want to configure manually and prefer an automated installation process using BC Sets and other tools, refer to the installation guide of this building block.

2 Preparation

2.1 PrerequisitesBefore you start installing this building block, you must install prerequisite building blocks. For more information, see the building block prerequisite matrix (Prerequisites_Matrix_[xx]_EN_AE.xls; the placeholder [xx] depends on the SAP Best Practices version you use, for example, BL refers to the SAP Best Practices Baseline Package: Prerequisites_Matrix_BL_EN_AE.xls). This document can be found on the SAP Best Practices documentation DVD in the folder: BL_AE\Documentation\.

3 Configuration

3.1 Defining Repetitive Manufacturing Profiles

UseThe purpose of this activity is to define overall maintenance of repetitive manufacturing profiles.

Procedure 1. Access the activity using one of the following navigation options:

Transaction code SPRO

IMG menu Production Repetitive Manufacturing Control Define Repetitive Manufacturing Profiles

2. On the Change View “Overall Maintenance of Repetitive Manufacturing Profiles” screen, choose New Entries (F5).

3. On the New Entries: Details of Added Entries screen, enter the following values:

Field name Description User action and values Note

REM Profile Y002

REM Profile Name BP Final backflush w. act.

Production type PKMN

4. Select Control data1 tab page, enter the following values:


General

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GI backflush at GR posting

X

Error Correction for Backflushing

Create cumulated postprocessing records

X

Also create individual postprocessing records

X

Execute correction in dialog mode

X

Optional Select

Cost Accounting

Post activities X

Using data from prelim. costing f.prod.cost collector

Select

5. Select Control data2 tab page, enter the following values:


Planned Order Reduction

Reduce planned orders assigned to version

X

Reduction period 3 days 3

Firming Logic

Always firm Select

Material Requirements

Create reqmts for phantom assemblies

X

6. Select Movement types tab page, enter the following values:


Movement types

Goods issue 261

Goods issue/reversal

262

Goods receipt 131

Goods receipt/reversal

132

Scrap 551

Scrap/reversal 552

By-product 531

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By-product/reversal

532

Additional movement types relevant for make-to-order scenario

GR Individual SOrd

571

GR Indiv. Order Reversal

572

GI Ind. Stock/SOrd 572

GI SO Stock/Sorder/Canc

571

GI PlntStock/SOrd 291

GI Pl. Stock/SOrder Rev.

292

7. Choose Save.

3.2 Defining ATP Check Controlling

UseThe purpose of this activity is to define the ATP check control.


Transaction code OPJK

IMG menu Production Shop Floor Control Operations Availability Check Define Checking Control

2. On the Change View “Order control”: Overview screen, choose New Entries and enter the following values:

Field name DescriptionUser action and values

Note

Plant 1000

Type Order Type YBMR

Business Function Availability check

1 Check availability during order creation

Material availability

No Check Set indicator

Checking Rule YO

PRT availability


Capacity availability


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3. Repeat with the following data:


Note

Plant 1000

Type Order Type YBMR

Availability check 2 Check availability during order creation

Material availability

Check material availability when saving order

Set indicator

Checking Rule YP

Release material 1 User decides on release if parts are missing

PRT availability


Capacity availability


4. Choose Save.

3.3 Defining Production Scheduling Profile

UseThe purpose of this activity is to define the production scheduling profile for your plant.


Transaction code OPKP

IMG menu Production Shop Floor Control Master Data Define Production Scheduling Profile

2. On the Change View Production Scheduling Profile: Overview screen, choose New Entries and enter the following values:


Note

Plant 1000

Prod. Sched. Profile YBR001 MTS REM.

On Release

Schedule Order Set indicator

Material Availability Check

Confirm Available Partial Qty

Set indicator

Order Type

Make-to-Stock

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3. Choose Save.

3.4 Defining Production Scheduler

UseThe purpose of this activity is to define the production scheduler.


Transaction code OPJ9

IMG menu Production Shop Floor Control Master Data Define Production Scheduler

2. On the Change View “Production Scheduler”: Overview screen, choose New Entries and enter the following values:


Note

Plant 1000

ProdSched. YBR

Description REM –Rep. Man.

ProdProfile YBR001

3. Choose Save.

4 Master Data

4.1 Creating Material Master - Work Scheduling View

Use The purpose of this activity is to change the material master data on work scheduling view.


SAP ECC menu Logistics Materials Management Material Master Material Create (General ) Immediately

Transaction code MM01

2. On the Create Material (Initial Screen), enter the following values and choose Enter.

Field name Description Values1 Note

Material S21

Industry sector Mechanical engineering

Material type Semifinished Product

3. In the Select View(s) dialog box, choose Work Scheduling, choose Enter.

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4. In the Organizational Levels dialog box, enter the required data and choose Continue.


Plant Plant 1 (1000)

5. On the Work scheduling tab page, enter the following values for each single material and choose Enter.

Field name S21 Note

Production scheduler

YBR Scheduler responsible for a material in production activity control.

Prod.Sched.Profile YBR001 Profile that you can use to specify that certain business transactions are carried out in parallel in a production order, trigger an automatic goods receipt or specify an overall profile for capacity leveling.

Prod.stor.loc. 1020 Receiving storage location to which the receipt of the produced material is posted.

Underdely tol. 99 Percentage rate that specifies the percent below which the quantity posted for a goods receipt may drop below the production order quantity.

Overdely tol. 99 Percent by which the quantity that is posted to goods receipt may exceed the production order quantity.

6. Choose Save.

4.2 Changing Material Master – MRP Views

Use The purpose of this activity is to change the material master data on work scheduling view.


SAP ECC menu Logistics Materials Management Material Master Material Create (General ) Immediately

Transaction code MM01

2. On the Create Material (Initial Screen), enter the following values for each of the materials and choose Enter.

Field name

Description Values1 Values2 Note

Material S21 R12

Industry sector

Mechanical engineering

Mechanical engineering

Material Type

Semifinished Product

Raw material

3. In the Select View(s) dialog box, choose MRP1 / MRP2 / MRP3 / MRP4, choose Enter.

4. In the Organizational Levels dialog box, enter the required data and choose Continue.


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5. On the MRP1 / 2 / 3 / 4 tab page, enter the following values.

MRP1 tab page

Field name Description Values1 (S21) Values2 (R12)

Purchasing Group 100 100

MRP Type PD PD

Reorder Point

Planning time fence

MRP Controller 102 100

Lot size EX EX

Minimum Lot Size

MRP2 tab page


Procurement type E F

Backflush 1

Batch entry

Prod. stor. location 1020 1020

Storage loc. for EP 1050

Stock det. grp Stock determination group

0001

SchedMargin key 001 000

Planned Deliv. Time Planned Delivery Time in days

5

In-house production In-house production in days

1

GR Processing Time Goods Receipt processing time

1

MRP3 tab page


Forecast Requirements: Period Indicator

M M

Strategy group 40 10

Consumption mode 2

Fwd consumption per. 30 00

Bwd consumption per. 30 00

Availability check 02 02

Total repl. lead time 2 0

MRP4 tab page


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Selection method 2

Individual/coll. 2 2

Repetitive mfg Repetitive manufacturing

Set indicator

REM profile Y002

6. Choose Save.

4.3 Creating BOMs

Use The purpose of this activity is to create a BOM for material F126 and S124.


SAP ECC menu Logistics Production Master Data Bills of Material Bill of Material Material BOM Create

Transaction code CS01

2. On the Create material BOM: Initial Screen, enter the following values and choose Enter.


Material S21


BOM Usage Production (1)

Valid From <any date>For example, 01.01.2007

3. On the Create material BOM: General Item Overview screen, choose Header (F6) and enter the following values.


Base quantity 1000

BOM status Active (1)

4. Choose Item Overview (F5), enter the following values.

BOM Item Number

Item Category (Bill of Material)

BOM Component

Component quantity

Component unit of measure

010 Stock item (L) R12 1000 PC

5. Choose Save.

4.4 Creating Routing

Use The purpose of this activity is to create routings for the finished product.

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SAP ECC menu Logistics Production Master Data Routings Routings Standard Routings Create

Transaction code CA01

2. On the Create Routing: Initial Screen, enter the following values and choose Enter.


Material S21

Plant Plant1 (1000)

Group 40000001

Key date <Today’s date>

3. Choose Header Details, on the Create Routing: Header Details screen, enter the following values.


Group Counter 1

Task list description

Spring Coil

UsageTask list usage

1 (Production)

Status 4 Released (general)

From Lot Size 1

To lot size 100

4. Choose Operation overview, on the Create Routing: Operation Overview screen, enter the following values:

Field name Description User action and values

Operat. Operation/Activity Number

010

Work center WINDING

Plnt Plant Plant 1 (1000)

Control key YBP3

Description Operation short text Winding

Base Quantity 100

Unit of Meas. for Op. Unit of Measure for Operation

PC

5. Double-click Operation to go to the Operation Details, on the Create Routing: Operation Details screen, enter the following values for each single Operation/Activity Number.

Field name Description Values1

Setup 10

Un Unit of measure for Activity

min

Acty type Activity Type 3

Machine 10


min

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Field name Description Values1


Labor 30


min


6. Choose Save.

4.5 Creating Production Version for Finished Product

Use You use production versions to determine which alternative BOM is used with an alternative routing to produce a material.

The purpose of this activity is to create a production version for the material Finished Good MTS (F126).


SAP ECC menu Logistics Production Master Data Production Versions

Transaction code C223

2. On the Production Version: Mass Processing screen, make the following entries:



Material S21

Key date

Key date for the selection of production versions

Today’s Date

3. On the Production versions table, enter the following values.



Material S21

Production Version

0001

Text

Short text on the production version

Production Version 1

Valid from

Valid-from date of production version

Today’s Date

Valid to

Run-time end: production version

31.12.9999

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From lot size 1

To lot size 100

Alternative BOM 1

BOM Usage 1 (Production)

Detailed plng grp

Key for Task List Group

40000001

Enter the group number from the Routing of your finished product.

Group Counter 1

TypeTask List Type

R

REM allowd Set indicator

Prod.Line WINDING

4. Choose Save.

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149 bb configguide en ae

Documents

work scheduling view

check capacity availability

order creation note

description user action

production order quantity

material master data

create material bom

user action