12730729302.0 impressed current cathodic protection section

IMPRESSED CURRENT CATHODIC PROTECTION

2.0 CONTENTS

2.1 Silicon Iron Anodes

2.1.1 Silicon Iron Rod Anodes 2.1.2 Silicon Iron Tubular Anodes

2.2 Mixed Metal Oxide Anodes

2.2.1 Mixed Metal Oxide Tubular Anodes 2.2.2 Mixed Metal Oxide Ribbon Anodes

2.2.3 Mixed Metal Oxide Wire Anodes 2.2.4 Mixed Metal Oxide Mesh & Ribbon Mesh

Anodes 2.2.5 Mixed Metal Oxide Anode Accessories

2.2.6 Mixed Metal Oxide Ribbon Mesh CanisterAnodes

2.2.7 Mixed Metal Oxide Discrete Mesh Anodes

2.3 Other ICCP anodes

2.3.1 Magnetite Anodes 2.3.2 Graphite Anodes

2.3.3 Platinised Titanium Anodes

2.4 Transformer Rectifiers

2.4.1 Air Cooled / Oil Cooled TR's 2.4.2 Remote Monitoring For TR's

2.5 Junction Boxes

2.5.1 Positive / Negative / Bond Junction Boxes

2.6 ICCP Accessories

2.6.1 Wellhead Assemblies 2.6.2 Carbonaceous Backfill

2.6.3 Cable XLPE/PVC 2.6.4 Cable XLPE/PVC/SWA/PVC

2.6.5 Cable PVDF / HMWPE 2.6.6 Cable Halar / HMWPE

2.6.7 Cable HMWPE 2.6.8 Vent Pipe

2.6.9 Casing Pipe2.6.10 Splice Kits

2.6.11 Solar Power Units

2SE

CT

ION

OPENER Impressed Current 6/8/08 13:34

SILICON IRON ROD ANODES

IMPRESSED CURRENT CATHODIC PROTECTION DATASHEET 2.1.1

REVISION 1

Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605Email: [email protected] Website: www.cathodic.co.ukRegistered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098

DATASHEET2.1.1

APPLICATION Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, Tank Internals & Tank Bottoms. Suitable For Use In Soils, Mud, Carbonaceous & Petroleum Coke Backfill; Fresh, Brackish and Sea Water.

CHEMICAL COMPOSITION

CONSUMPTION RATES

CABLE CONNECTION

SILICON IRON ANODE DATA

Silicon

Manganese

Carbon

Chromium

Iron

Normal

14.50%

0.75%

0.85%

–

Remainder

Chrome

14.50%

0.75%

0.95%

4.50%

Remainder

Normal Alloy

Chrome Alloy

0.5 kg/Amp/year

0.2 kg/Amp/year

Typical Rates

Anode/Cable Connection : Connection less than 0.001 Ohm

With Heatshrink SleeveWith Heatshrink Cap

Type

36/2.0

36/2.5

36/3.0

48/2.0

48/2.5

48/3.0

60/2.0

60/2.5

60/3.0

60/4.5

SILICON IRON ROD ANODES


REVISION 1


DATASHEET2.1.1

CABLE TYPESAvailable cable types include : XLPE/PVC, HMWPE, PVDF(Kynar), XLPE/PVC/SWA/PVC, EPR/CSPE

STANDARD ANODE TYPES AND WEIGHTS

CANISTERED ANODES

A

(in)

36

36

36

48

48

48

60

60

60

60

B

(in)

2.0

2.5

3.0

2.0

2.5

3.0

2.0

2.5

3.0

4.5

C

(in)

3.0

3.5

4.0

3.0

3.5

4.0

3.0

3.5

4.0

4.5

(m2)

0.16

0.20

0.23

0.20

0.25

0.30

0.25

0.32

0.38

0.55

(ft2)

1.70

2.1

2.50

2.20

2.70

3.30

2.70

3.40

4.0

5.90

(kg)

14.50

22.30

31.40

19.10

28.60

40.90

22.70

35.90

50.00

99.10

(lbs)

32

49

69

42

63

90

50

79

110

218

Surface Area Approx Wt

Standard Sizes

150mmDia x 1500mm L

200mmDia x 2000mm L

250mmDia x 2000mm L

300mmDia x 2000mm L

Standard Gauges

1.0mm 20bg

1.2mm 18bg

1.5mm 18bg

2.0mm 14bg

SILICON IRON TUBULAR ANODES


REVISION 1


DATASHEET2.1.2

APPLICATIONMarine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, Tank Internals & Tank Bottoms (not recommended for large diameter tanks). Suitable For Use In Soils, Mud, Carbonaceous & Pet Coke Backfill; Fresh, Brackish and Sea Water


TECHNICAL DATA

SILICON IRON TUBULAR ANODE DATA

Silicon Iron ASTM A518 – 86 Grade 3

Silicon

Manganese

Carbon

Chromium

Copper

Molybdenum

Iron

14.20 – 14.75%

1.50% Max

0.75 – 1.15%

3.25 – 5.00%

0.50% Max

0.20%Max

Remainder

Tensile Strength (1/2”Dia bar)

Compressive Strength

Brinell Hardness

Density

Melting Point

15,000 psi

100,000 psi

520 bhn

7.0 gr/ml

2,300 ˚F

Consumption Rate

Anode/Cable Connection

Cable Types

Typical rates – Chrome: 0.2kg/A/yrFor CP design a current density of not more than 30A/m2 of

anode surface is recommended

Centre connection less than 0.001 Ohm resin encapsulated

XLPE/PVC, HMWPE, PVDF(Kynar); XLPE/PVC/SWA/PVC, EPR/CSPE

SILICON IRON TUBULAR ANODES


REVISION 1


DATASHEET2.1.2

STANDARD ANODE TYPES, WEIGHTS, DIMENSIONS AND OUTPUTS

Average WtType Approx Area

Outside Dia

Inside Dia

Length

31

46

63

85

110

MS-1

MS-2

MS-3

MS-4

MS-5

14.1

20.9

28.6

39.2

49.9

2.4

4.0

4.9

6.9

8.7

0.2

0.4

0.5

0.6

0.8

71

58

71

96

124

2.8

2.3

2.8

3.8

4.9

45.7

35.6

45.7

74.4

99.0

1.8

1.4

1.8

2.9

3.9

1067

2134

2134

2134

2134

42

84

84

84

84

1.5-2.0

3.0-4.0

3.5-5.0

6.0-7.0

6.0-8.5

lbs kgs ft2 m2 mm in mm in mm in

Nominal Discharge

Amps

Substrate TitaniumASTMB338Grade1or2

Coating IrO2/Ta2O5

CoatingMethod Multipassthermaldecompositionofpreciousmetalsaltstechnique

Diameter 25.4mm

WallThickness 0.90mm

ConsumptionRate 0.5-4.0mg/A/yrdependinguponCPapplicationconditions

UtilisationFactor DimensionallyStable

WorkingEnvironment SuitableforCl2&O2orcombinationofboth

OperatingCharacteristics

Coatingloadingcanbeadjustedforspecificlifetime/currentdensityrequirement

CableTypes HMWPE/PVDF(Kynar);XLPE/PVC/SWA/PVC;EPR/CSPE

Maximum1Cx50mm2

Anode/CableConnection Centreconnectionlessthan0.001Ohm,resinencapsulated&heliumtested toproveeffectiveseal

MIXEDMETALOXIDETUBULARANODES


REVISION 1

VentureWay,Grantham,LincsNG317XSUK.Tel:+44(0)1476590666Fax:+44(0)1476570605Email: [email protected] Website: www.cathodic.co.ukRegisteredOffice:MinalloyHouse,RegentStreet,SheffieldS13NJ,UKVATNo.116840871,Reg’dinEnglandNo.478098

DATASHEET2.2.1

APPLICATIONMarineStructures,SeawaterIntakes,DeepwellGroundbeds,HorizontalGroundbeds,DistributedAnodes,TankInternals&TankBottomsSuitableForUseInSoils,Mud,Carbonaceous&PetCokeBackfill;Fresh,BrackishandSeaWater

TUBULAR MMO ANODE DATA

Environment

CarbonaceousBackfill

CalcinedPetroleumCoke

Freshwater

BrackishWater

Seawater

MaxCurrentDensity

(A/m2)

50

100

100

100-300

600

Life

(Years)

20

20

20

20

20

MIXEDMETALOXIDETUBULARANODES


REVISION 1

VentureWay,Grantham,LincsNG317XSUK.Tel:+44(0)1476590666Fax:+44(0)1476570605Email: [email protected] Website: www.cathodic.co.ukRegisteredOffice:MinalloyHouse,RegentStreet,SheffieldS13NJ,UKVATNo.116840871,Reg’dinEnglandNo.478098

DATASHEET2.2.1

STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTS

Soil(withcarbonbackfill)

S-2.5/50

S-2.5/100

FreshWater

FW-2.5/50

FW-2.5/100

SeaWater

SW-2.5/50

SW-2.5/100

Mud(*)

M-2.5/50

M-2.5/100

BrackishWater(**)

BW-2.5/50

BW-2.5/100

mm

25

25

25

25

25

25

25

25

25

25

inches

1

1

1

1

1

1

1

1

1

1

mm

500

1000

500

1000

500

1000

500

1000

500

1000

inches

19.7

39.4

19.7

39.4

19.7

39.4

19.7

39.4

19.7

39.4

(Ampsfrom5-70˚C)

4

8

4

8

25

50

2-4

4-8

(Ampsfrom10-70˚C)

4÷12

8÷24

(Ampsfrom0-5˚C)

2

4

2

4

5

10

1.5

3

(Ampsfrom0-10˚C)

2÷6

4÷12

Type OD Length CurrentOutput(Typical)

CurrentOutput(Typical)

(*)Currentoutputsinmuddependonsiteconditions(seamudorrivermud,etc)(**)Currentoutputsinbrackishwaterdependonsiteconditions&chlorideconcentrations.

NOTES•Coatingloadingmaybeadjustedtosuitaparticularcurrentdensityordesignlife

•Standardanodesaredesignedfor20yearlife,however,designlifeofupto50yearscanbecateredfor.

•TubularMMOanodestringscanbesuppliedtoClientsspecificrequirements.

•Othertubediametersareavailableonrequest,16mmdia&32mmdia.

MIXED METAL OXIDERIBBON ANODES


REVISION 1


DATASHEET2.2.2

APPLICATIONReinforced Concrete Structures & Tank Bottoms


APPLICATION

RIBBON MMO DATA

Substrate

Coating

Coating Method

Width (Nom)

Thickness (Nom)

Standard Coil Length

Standard Coil Weight

Surface Area of RibbonConsumption Rate

Utilisation Factor

Working Environment

Operating Characteristics

Titanium Conductor Bar

Substrate

Sand & Concrete

Titanium ASTM B338 Grade 1

IrO2/Ta2O5

Multi pass thermal decomposition of precious metal salts technique

0.25” (6.35mm)

0.025” (0.635mm)

250’ (76.22m)

2.5lbs (1.12kg)

0.014m2/m0.5 - 4.0 mg/A/yr depending upon CP application conditions

Dimensionally Stable

Suitable for Cl2 & O2 or combination of both

CURRENT OUTPUT IN FINE SAND12.8mA/ft (42mA/m) when operating at a current density of

0.278A/ft2 (3A/m2).50 year design life when operating at a current density of

0.278A/ft2 (3A/m2).

CURRENT OUTPUT IN CONCRETE0.45mA/ft (1.5mA/m) when operating at a current density of

10.19mA/ft2 (110A/m2). 100 year design life when operating at a current density of

10.19mA/ft2 (110A/m2).

Width: 0.50” (12.7mm); Thickness: 0.035” (0.9mm)Coil length: 250’ (76.22m); Coil Weight: 8.5lbs (3.8kg)

Titanium ASTM B 265 Grade 1

Datasheet 2.2.2 6/8/08 13:18 Page 1

MIXED METAL OXIDEWIRE ANODES


REVISION 1


DATASHEET2.2.3

APPLICATIONTank Bottoms, Tank Internals, Pipeline Internals, Canistered Anodes, Continuous Horizontal Groundbeds, Discontinuous Horizontal Groundbeds, Shallow Vertical Groundbeds, Deep Anode Groundbeds.

STANDARD ANODE TYPES, DIMENSIONS AND OUTPUTSAvailable in two standard sizes, with two standard current ratings. Other sizes and rating are available upon request.

MMO Wire Anode consists of solid titanium wire which meets ASTM B348 Grade 1 or 2 standards, that has beencoated with Mixed Metal Oxide.

PIGGYBACK WIRE ANODE SYSTEMSFor use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable atpredetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cottonsock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline withsuitable lengths of cable at each end of the loop allowed for termination into a junction box.

PIGGYBACK WIRE SOCK ANODE SYSTEMSFor use on pipelines, the product comprises Mixed Metal Oxide Wire Anode material “piggybacked” to a cable atpredetermined intervals (to aid current distribution and attenuation). The wire and cable is contained within a cottonsock filled with calcined petroleum coke breeze backfill. The Piggyback Sock Anode is placed alongside the pipeline withsuitable lengths of cable at each end of the loop allowed for termination into a junction box.

WIRE ANODES ELECTRICAL RESISTANCE1.5mm diameter : 75,537 microhms/ft / 247,821 microhms/m3.0mm diameter : 18,884 microhms/ft / 61,954 microhms/m

Approximate electrical resistance @ 25ºC. Mechanical properties are based on typical room temperature.

Datasheet 2.2.3 6/8/08 13:18 Page 1

MIXED METAL OXIDEWIRE ANODES


REVISION 1


DATASHEET2.2.3

TYPICAL CABLE TO WIRE SPLICED CONNECTION

TYPICAL WIRE SOCK ANODE ARRANGEMENT

TYPICAL CONCENTRIC PATTERN WIRE ANODE ARRANGEMENT

Datasheet 2.2.3 6/8/08 13:18 Page 2

ANODE PERFORMANCE

Current rating @ 110 mA/m2 (10 mA/ft2)

Expected life (NACE Standard TM02944-94)

Catalyst

Maximum anode concrete interface current density

FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width

Coil length

Actual anode surface per unit length of anode

Expanded thickness

Diamond dimensions

Shipping weight per coil

SUBSTRATE

Composition

Coefficient of thermal expansion

Thermal conductivity @ 20˚C

Electrical resistivity

Modulus of elasticity

Tensile strength

Yield strength

Elongation

CURRENT DISTRIBUTOR

Width

Thickness

Coil length


ELECTRICAL PROPERTIES

Anode ribbon mesh resistance lengthwise

Current distributor resistance lengthwise

MIXED METAL OXIDEELGARD 85 RIBBON MESH


REVISION 1


DATASHEET2.2.4

ELGARD™ Anode ribbon mesh is composed of a precious metal oxide catalyst sintered to an expanded Titaniummesh substrate. The Anode Ribbon Mesh is used as a key component in the Cathodic Protection of ReinforcedConcrete Structures.

MATERIAL SPECIFICATIONS

2.8 mA/m (0.85 mA/ft)

75 Years

Iridium Based Mixed Metal Oxide

110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

10 mm (0.4 ")

76 m (250 ft)

0.025 m2/m (0.082 ft2/ft)

1.30 mm (0.051 ")

2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")

1.4 kg (3.1 lbs)

Titanium, Grade 1 per ASTM B265

8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)

105 GPa (14,900,000 PSI) minimum

245 MPa (35,000 PSI) minimum


24% minimum

12.70 mm (0.5 ")

0.90 mm (0.035 ")

76 m (250 ft)

3.9 kg (8.6 lbs)

0.49 Ohm/m (0.15 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)

Datasheet 2.2.4 85 6/8/08 13:19 Page 1

ANODE PERFORMANCE



Catalyst

Maximum anode concrete interface current density :

FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width

Coil length


Expanded thickness

Diamond dimensions


SUBSTRATE

Composition





Tensile strength

Yield strength

Elongation

CURRENT DISTRIBUTOR

Width

Thickness

Coil length





3.5 mA/m (1.05 mA/ft)

75 Years


110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

13 mm (0.5 ")

76 m (250 ft)

0.032 m2/m (0.105 ft2/ft)

1.30 mm (0.051 ")

2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")

1.8 kg (4 lbs)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

12.70 mm (0.5 ")

0.90 mm (0.035 ")

76 m (250 ft)

3.9 kg (8.6 lbs)

0.39 Ohm/m (0.12 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)



REVISION 1


DATASHEET2.2.4



Datasheet 2.2.4 100 6/8/08 13:20 Page 1

5.28 mA/m (1.61 mA/ft)

75 Years


110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

19 mm (0.75 ")

76m (250 ft)

0.048 m2/m (0.157 ft2/ft)

1.30 mm (0.051 ")

2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")

2.7 kg (6 lbs)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

12.70 mm (0.5 ")

0.90 mm (0.035 ")

76 m (250 ft)

3.9 kg (8.6 lbs)

0.26 Ohm/m (0.08 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)

ANODE PERFORMANCE



Catalyst


FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width

Coil length


Expanded thickness

Diamond dimensions


SUBSTRATE

Composition





Tensile strength

Yield strength

Elongation

CURRENT DISTRIBUTOR

Width

Thickness

Coil length







REVISION 1


DATASHEET2.2.4



Datasheet 2.2.4 150 RIBBON 5/3/08 12:11 Page 1

ANODE PERFORMANCE



Catalyst


FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width

Coil length


Expanded thickness

Diamond dimensions


SUBSTRATE

Composition





Tensile strength

Yield strength

Elongation

CURRENT DISTRIBUTOR

Width

Thickness

Coil length





5.3 mA/m (1.62 mA/ft)

75 Years


110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

20 mm (0.8 ")

76 m (250 ft)

0.05 m2/m (0.082 ft2/ft)

1.30 mm (0.051")

2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")

2.9 kg (6.38 lbs)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

12.70 mm (0.5 ")

0.90 mm (0.035 ")

76 m (250 ft)

3.9 kg (8.6 lbs)

0.25 Ohm/m (0.07 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)



REVISION 1


DATASHEET2.2.4




ANODE PERFORMANCE



Catalyst


FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width

Coil length


Expanded thickness

Diamond dimensions


SUBSTRATE

Composition





Tensile strength

Yield strength

Elongation

CURRENT DISTRIBUTOR

Width

Thickness

Coil length





7.0 mA/m (2.13 mA/ft)

75 Years


110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

25 mm (0.8 ")

76 m (250 ft)

0.062 m2/m (0.203 ft2/ft)

1.30 mm (0.051 ")

2.5 x 4.6 x 0.6 mm (0.10 " x 0.18 " x 0.025 ")

3.6 kg (7.9 lbs)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

12.70 mm (0.5 ")

0.90 mm (0.035 ")

76 m (250 ft)

3.9 kg (8.6 lbs)

0.20 Ohm/m (0.061 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)



REVISION 1


DATASHEET2.2.4




ANODE PERFORMANCE



Catalyst


FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width of roll

Length of roll

Area per roll

Actual anode surface per unit area of concrete

Expanded thickness

Diamond dimensions


SUBSTRATE

Composition





Tensile strength

Yield strength

Elongation


Anode mesh resistance lengthwise


Resistance width wise c/w current distributor

18.8 mA/m2 (1.71 mA/ft2)

75 Years


110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

1.22 m (4ft)

76 m (250 ft)

92.9 m2 (1000 ft2)

0.17 m2/m2 (0.17 ft2/ft2)

1.415 mm (0.056")

34 x 76 x 0.64 mm (1.33 " x 3.0 " x 0.025 ")

26 kg (56 lbs)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

0.085 Ohm/m (0.026 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)

0.023 Ohm/m (0.007 Ohm/ft)

MIXED METAL OXIDEELGARD 150 ANODE MESH


REVISION 1


DATASHEET2.2.4

ELGARD™ Anode mesh is composed of a precious metal oxide catalyst sintered to an expanded Titanium meshsubstrate. The Anode Mesh is used as a key component in the Cathodic Protection of Reinforced Concrete Structures.


Datasheet 2.2.4 150 6/8/08 13:20 Page 1

ANODE PERFORMANCE



Catalyst


FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width of roll

Length of roll

Area per roll


Expanded thickness

Diamond dimensions


SUBSTRATE

Composition





Tensile strength

Yield strength

Elongation




Resistance widthwise c/w current distributor

24.4 mA/m2 (2.22 mA/ft2)

75 Years


110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

1.22 m (4 ft)

76 m (250 ft)

92.9 m2 (1000 ft2)

0.22 m2/m2 (0.22 ft2/ft2)

1.981 mm (0.078")

34 x 76 x 0.89 mm (1.33 " x 3.0 " x 0.035 ")

33kg (73 lbs)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

0.046 Ohm/m (0.014 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)

0.016 Ohm/m (0.005 Ohm/ft)



REVISION 1


DATASHEET2.2.4



Datasheet 2.2.4 210 6/8/08 13:22 Page 1

ANODE PERFORMANCE



Catalyst


FHWA limit

Short-term limit

NOMINAL DIMENSIONS

Width of roll

Length of roll

Area per roll


Expanded thickness

Diamond dimensions


SUBSTRATE

Composition





Tensile strength

Yield strength

Elongation




Resistance width wise c/w current distributor

37.8 mA/m2 (3.44 mA/ft2)

75 Years


110 mA/m2 (10 mA/ft2)

220 mA/m2 (20 mA/ft2)

1.22 m (4 ft)

76 m (250 ft)

92.9 m2 (1000 ft2)

0.34 m2/m2 (0.34 ft2/ft2)

1.981 mm (0.078 ")

25 x 51 x 0.89 mm (0.923 " x 2.0 " x 0.035 ")

43 kg (95 lbs)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

0.027 Ohm/m (0.008 Ohm/ft)

0.049 Ohm/m (0.015 Ohm/ft)

0.013 Ohm/m (0.004 Ohm/ft)



REVISION 1


DATASHEET2.2.4



Datasheet 2.2.4 300 6/8/08 13:23 Page 1

MIXED METAL OXIDEANODE ACCESSORIES


REVISION 1


DATASHEET2.2.5

APPLICATIONA range of accessories are available to assist with the successful installation of our Mixed Metal Oxide anode systems.

SPOT WELDERS FOR UNDER TANK SYSTEMS

ANODE CENTRALISERS

For connection of Titanium conductor bars to Mixed Metal OxideRibbon Anodes (see data sheet 2.2.2.)

For connection to tubular anode systems allowing them to centralisewithin the casing / borehole. Available in a range of sizes andmaterials to suit the application. When ordering please specifymetallic or non metallic type and the size of borehole / casing theare being passed through.

CABLE TIES AND CLIPS

A full range of cable ties and clips are available to secure multipleanodes chains in place for ease of installation. Please specify therequired length, thickness and material when ordering.

Datasheet 2.2.5 6/8/08 13:23 Page 1

MIXED METAL OXIDEANODE ACCESSORIES


REVISION 1


DATASHEET2.2.5

END WEIGHTS

End weights are secured to bottom of an anode string / chain configuration to ensure cables remain straight during installation.Weights are calculated according to the anode cable and ground bed arrangement.

Datasheet 2.2.5 6/8/08 13:23 Page 2

MIXED METAL OXIDERIBBON MESH CANISTER ANODES


REVISION 1


DATASHEET2.2.6

APPLICATIONHorizontal Groundbeds, Shallow Vertical Groundbeds.


MESH STRIP ANODES are manufactured using titanium expanded mesh substrate, which meets ASTM B265 Grade 1 or 2 standards

MESH STRIP ANODES are 1.25" wide x 48" long and are rated 5 Amps for a 20 year design life in calcined petroleumcoke. The MESH STRIP ANODE can be packaged in a spiral wound, galvanized steel canister or a fabric sleeve.

Anode size and rating is calculated as follows,

• Max Operating current density of anode = 100A/m2

• Titanium Surface Area of 1.25” (32mm) Width x 48” (1220mm) Length Strip Mesh Anode = 0.05m2

• Titanium is coated with a proprietary MMO coating with a sufficient loading to last a minimum of 20 years at the specified current density.

• Surface area of anode is 0.05m2 and at current density of 100mA/m2 gives output 5A for minimum 20 years (orequivalent of 100 Amp/years at max current density of 100A/m2)

CABLE TYPES & CONNECTIONSAnodes are factory assembled with a fully encapsulated cable connection.

Method of Connection : A stud bolt is passed through the mesh onto which a suitably sized cable lug is placed and thentightened with nuts and steel washers to create an electrical connection between mesh anode and cable. Electricalresistance test performed : Maximum connection resistance of 0.001 Ohm

Connection encapsulated with heat shrink sleeve

Datasheet 2.2.6 6/8/08 13:24 Page 1

Standard Gauges

1.0mm 20bg

1.2mm 18bg

1.2mm 18bg

1.5mm 18bg

2.0mm 14bg

Standard Sizes

150mmDia x 1500mm L

150mmDia x 2000mm L

200mmDia x 2000mm L

250mmDia x 2000mm L

300mmDia x 2000mm L

MIXED METAL OXIDERIBBON MESH CANISTER ANODES


REVISION 1


DATASHEET2.2.6

CABLE TYPES & CONNECTIONSStandard Cable types included HMWPE, XLPE/PVC, PVDF/HMWPE, When ordering please specify cable type,

length and size (mm2)

CANNISTER TYPES AND DIMENSIONS

Datasheet 2.2.6 6/8/08 13:24 Page 2

Maximum Current Density (CD) @ Anode 216mA/m2 (20mA/ft2)

Mesh Length, “L”, mm (ft) 100 (.325) 150 (.492) 200 (.658) 250 (.817) 300 (.983) 350 (1.125

Anode Surface Area, m2 (ft2) .020 (.215) .030 (.325) .040 (.430) .050 (.545) .061 (.660) .071 (.770)

Current Rating @ Max CD, mA 4.6 6.8 9.1 11.4 13.7 15.9

Expected Life 50 Years

Anode Coating Iridium Oxide, Mixed Metal Oxide

25.4mm (1 in)

31.75mm (1-1/4 in)

Variable – See Table Below

1.30mm (0.051 in)

2.5mm x 4.6mm (0.1 in x 0.18 in)

0.6mm (0.025 in)


8.7 x 10-5/˚K (0.0000048/in/in/˚K)

15.6W/ m2 - ˚K (9.0BTU/hr/ft2/˚F/ft)

0.000056 Ohm-cm (0.000022 Ohm-in)




24% minimum

6.35mm (1/4 in)

0.63mm (0.025 in)

Anode Diameter

Installation Hole Diameter

Lengths

Expanded Mesh Thickness

Diamond Dimensions

Strand Thickness

Composition





Tensile strength

Yield strength

Elongation

Width

Thickness

MIXED METAL OXIDEDISCRETE MESH ANODES


REVISION 1


DATASHEET2.2.7

APPLICATIONThe Elgard Discrete Mesh Anode compliments the existing line of Elgard anodes for Cathodic protection of reinforcedconcrete structures. The anode is composed of a precious metal oxide catalyst on an expanded titanium mesh substrate.The anodes are available in 100mm, 150mm, 200mm, 250mm, 300mm and 350mm lengths and can be combined tomeet specific requirements.


DIMENSIONS

SUBSTRATE

CURRENT DISTRIBUTOR

ANODE PERFORMANCE

Datasheet 2.2.7 6/8/08 13:24 Page 1

MIXED METAL OXIDEDISCRETE MESH ANODES


REVISION 1


DATASHEET2.2.7

OUTLINE DRAWING

ANODE WELDMENT

ELTECHPART No.

0670EA03-10670EA03-20670EA03-30670EA03-40670EA03-50670EA03-6

100150200250300350

400450500550600650

DIM. “L1” DIM. “L2”

Datasheet 2.2.7 6/8/08 13:24 Page 2

MAGNETITE ANODES


REVISION 1


DATASHEET2.3.1

APPLICATIONMagnetite is a natural mineral with a high corrosion resistance making it an excellent anode material. The anodes arecast cylindrical and hollow. Cables are centre connected to give a uniform dissipation of current from the anodesurface. The anode to cable connection is electrically sealed with a dielectric compound and an anode cap.Suitable for use in Horizontal Groundbeds, Deep Well Groundbeds, Fresh Water Installations, Seawater Installation

(1) depends on environment

MAGNETITE ANODE DATA


Specific gravity Brinell hardness (WB5/187.5/15)Bending strength Density Melting point Coefficient of linear expansion

4.7–4.83445 4,71 1500 6.4x10-6

kg/dm3

kN/cm2g/cm3°C1/°C (0-100°C)

Consumption rateCurrent density (1)Efficiency

0.02 kg/A year0.70 mA/dm290%

FeO

Fe3O4

Balance

28 - 32%

60 - 64%

4 - 12%

Datasheet 2.3.1 6/8/08 13:25 Page 1

MAGNETITE ANODES


REVISION 1


DATASHEET2.3.1

EXPERIENCELifetime comparison - Basis: anode current load 5 A

Surrounding electrolyte:neutral soil and water without chlorine and sulfate content

Applications:shallow groundbeds,deep groundbeds

CHLORINE CONTAINING SOIL

SEAWATER AND DEEP GROUNDBEDS

STANDARD ANODE TYPES WEIGHTS AND OUTPUTS

TYPE MA-U

Diameter 60 mm

Total length 720 mm

Effective length 670 mm

Total weight 6.0 kg

Min. effective mass 4.7 kg

Surface area 13.4 dm2

Max. current load 3.0 A

Surrounding electrolyte:chlorine and/or sulfatecontaining soil or stagnant water

Applications:shallow groundbeds,deep groundbeds

TYPE MA-CS

Diameter 60 mm

Total length 720 mm


Total weight 6.0 kg




Datasheet 2.3.1 6/8/08 13:25 Page 2

MAGNETITE ANODES


REVISION 1


DATASHEET2.3.1

Surrounding electrolyte:flowing seawater orbrackish water

Applications:platforms, jetties,harbours

STANDARD ANODE TYPES WEIGHTS AND OUTPUTS

TYPE MA-SEA

Diameter 60 mm

Total length 760 mm


Total weight 6.0 kg




CANISTER FOR MA-U & MA-CS

COKE BACKFILL

Minimum carbon content 90%

Maximum moisture content 5%

Maximum resistivity 1Ωm

Density 700-950 kg/m3

Particle size (dia.) 20 mm max.

Surrounding electrolyte:chlorine containing soil orstagnant water

Applications:deep groundbeds openhole, deep groundbedsclosed hole, water tank

TYPE MA-CHAIN

Diameter 60 mm

Total length 740 mm


Total weight 6.2 kg



Max. current load (groundbeds) 6.0 A

Max. current load (tanks) 16.0 A

Standard canister Diameter (mm) Length (mm) Total weight (kg)

CAN 10 160 1000 22

CAN 15 300 1500 85

CAN 20 300 2000 110

Datasheet 2.3.1 6/8/08 13:25 Page 3

GRAPHITE ANODES


REVISION 1


DATASHEET2.3.2

APPLICATIONPlain graphite anodes are used in dry soil conditions installed in groundbeds containing compacted carbonaceousbackfill. Linseed oil impregnated anodes can be used in moist saline soils, in fresh and brackish water, and forseawater applications. Graphite anodes can be installed as horizontal or deepwell groundbeds to protect buriedpipelines or due to their lightweight nature they can be suspended into the electrolyte to protect water tank internalsurfaces or marine structures.

Cathodic Protection Co Ltd graphite anodes are manufactured in two standard sizes - 3” dia up to 60” long & 4”dia up to 80” long. There are two types of graphite anodes - plain & linseed oil impregnated. Plain graphiteanodes are used for ordinary soil conditions and linseed oil impregnated anodes are usually used for saline soilor seawater environments.

GRAPHITE ANODE DATA

CONSUMPTION RATES

Datasheet 2.3.2 6/8/08 13:25 Page 1

GRAPHITE ANODES


REVISION 1


DATASHEET2.3.2

TYPICAL CHARACTERISTICS

ANODE TO CABLE CONNECTIONCable for Graphite Anodes is supplied according to customer requirements. We can offer the following insulation andsheathing types PVC. XLPE/PVC, HMWPE, KYNAR, HALAR, EPR/CSPE.

Datasheet 2.3.2 6/8/08 13:25 Page 2

PLATINISED TITANIUM ANODES


REVISION 1


DATASHEET2.3.3

APPLICATION• Underwater steel structures - Wharves, jetties, sheet pile walls and piers. Usually rod type anodes distributed

throughout the structure to be protected to give a good overall protective current distribution. Anodes should beinstalled in areas not liable to cause Anode damage i.e. out of the way of berthing vessels, mooring ropes, chains etc.

• Exterior protection of ships hulls - anodes in the shape of plates, discs or strips. Housed in chlorine resistant plastic asthe anode operates at high current densities in seawater which produces chlorine.

• Water tank internal protection - usually distributed rod anodes are used for this type of installation by suspending fromthe tank roof.

• Internal protection of plant - large diameter water pipelines such as cooling water can be protected using rod or wireshaped anodes.

PLATINISED TITANIUM ANODE DATA

Platinised Titanium anodes are manufactured from a commercially pure titanium substrate plated with a very thin coatingof platinum. The titanium serves simply as the anode body and the conductor, the active anode element being theplatinum coating.

The usual thickness of the platinum coating is approximately 2.5 microns, however, this coating thickness should beincreased to 5.0 microns for harsher environments. The base metal is available in a wide variety of standard shapes -rods, tubes, mesh, etc - which can be fabricated into non-metallic mounts for attachment to the structure to becathodically protected.

The thickness of the platinum coating and the current density at which the anode is operated determine the useful lifeof the anode. The maximum voltage at the anode to electrolyte interface should not exceed 8 Volts in electrolytescontaining chloride as voltages greater than this value could cause local corrosion on any unplatinised portions ofthe anode.

Platinised titanium anodes should not be used in electrolytes containing fluoride as titanium oxide dissolves in fluoride.Anodic passivation does not protect the titanium substrate in such electrolytes.

The advantage of platinised titanium anodes is that they can be operated at high current densities with very lowconsumption rates.

Datasheet 2.3.3 6/8/08 13:26 Page 1



REVISION 1


DATASHEET2.3.3

CURRENT DENSITY AND CONSUMPTION RATES

FEATURES• Anodes can work at high current densities without decomposition or dissolving.

• Favourable strength to weight ratio.

• Anodes can be smaller and more compact than comparable conventional anodes.

• Can be manufactured in a wide variety of shapes and sizes.

• Lightweight support tube installation for Pt Ti anode installation.

ANODE INSTALLATION EXAMPLES

Datasheet 2.3.3 6/8/08 13:26 Page 2



REVISION 1


DATASHEET2.3.3

APPLICATION• Underwater steel structures - Wharves, jetties, sheet pile walls and piers. Usually rod type anodes distributed

throughout the structure to be protected to give a good overall protective current distribution. Anodes should beinstalled in areas not liable to cause Anode damage i.e. out of the way of berthing vessels, mooring ropes, chains etc.

• Exterior protection of ships hulls - anodes in the shape of plates, discs or strips. Housed in chlorine resistant plastic asthe anode operates at high current densities in seawater which produces chlorine.

• Water tank internal protection - usually distributed rod anodes are used for this type of installation by suspending fromthe tank roof.

• Internal protection of plant - large diameter water pipelines such as cooling water can be protected using rod or wireshaped anodes.

PLATINISED TITANIUM ANODE DATA

Platinised Titanium anodes are manufactured from a commercially pure titanium substrate plated with a very thin coatingof platinum. The titanium serves simply as the anode body and the conductor, the active anode element being theplatinum coating.

The usual thickness of the platinum coating is approximately 2.5 microns, however, this coating thickness should beincreased to 5.0 microns for harsher environments. The base metal is available in a wide variety of standard shapes -rods, tubes, mesh, etc - which can be fabricated into non-metallic mounts for attachment to the structure to becathodically protected.

The thickness of the platinum coating and the current density at which the anode is operated determine the useful lifeof the anode. The maximum voltage at the anode to electrolyte interface should not exceed 8 Volts in electrolytescontaining chloride as voltages greater than this value could cause local corrosion on any unplatinised portions ofthe anode.

Platinised titanium anodes should not be used in electrolytes containing fluoride as titanium oxide dissolves in fluoride.Anodic passivation does not protect the titanium substrate in such electrolytes.

The advantage of platinised titanium anodes is that they can be operated at high current densities with very lowconsumption rates.

Datasheet 2.3.3 6/8/08 13:26 Page 1



REVISION 1


DATASHEET2.3.3

CURRENT DENSITY AND CONSUMPTION RATES

FEATURES• Anodes can work at high current densities without decomposition or dissolving.

• Favourable strength to weight ratio.

• Anodes can be smaller and more compact than comparable conventional anodes.

• Can be manufactured in a wide variety of shapes and sizes.

• Lightweight support tube installation for Pt Ti anode installation.

ANODE INSTALLATION EXAMPLES

Datasheet 2.3.3 6/8/08 13:26 Page 2

TRANSFORMER RECTIFIERS


REVISION 1


DATASHEET2.4.1

APPLICATIONOnshore, Offshore and Marine applications.

A wide and varied range of high quality transformer rectifiers are designed and manufactured at our Grantham works tomeet the market requirement for all land and marine structures necessitating an Impressed Current Cathodic Protectionsystem or a Marine Growth Anti Fouling system.

The products have been developed to satisfy the most arduous environmentalconditions, giving safe operational reliability with minimal maintenance atcompetitive price levels.

Two main types of transformer rectifiers are available ie: Air Cooled and OilCooled, the selection of which may be specification derived or personalchoice. The final selection invariably being the environmental conditions andrelative to output rating, these will determine the physical size and cost of theunit. Our engineers are able to assist you with this selection.

1 Phase and 3 Phase supplies to 660Volts, 50/60Hz are readily catered forwithin our standard arrangements

Voltages: 6 to 120Volts DC (British Standards state 50Volts DC output max)Currents: 5 to 800Amps (Multiples of transformer rectifiers should beconsidered for greater than 12kWatt)

Input Power Supply

Output Rating @Ambient Temperatures -

10 to 55˚C

TRANSFORMER RECTIFIER UNIT DATA

Datasheet 2.4.1 6/8/08 13:27 Page 1



REVISION 1


DATASHEET2.4.1

Switch Control via control panel facia switches to select transformertappings, 15 and 63 step control available as standard

Auto transformer (Variac) control indefinitely from 0 to 100%.

Electronic thyristor control from panel facia mounted potentiometer givingindefinite variable adjustment from 3Volts to maximum rating.

All auto systems operate from 3Volts to maximum rating and are fitted with amanual override facility.

Constant current maintains the output current at the preset valueirrespective of supply and output circuit changes.

A permanent reference electrode(s) controls the output current to maintain aconstant potential at the surface of the protected structure subject tocompensate for changes in electrolyte resistivity, coating efficiency, powersupply voltage variation, tidal conditions etc.

A wide range of standard and purpose built arrangements up to IP66protection levels.

Mild steel, Stainless Steel, Aluminium and Glass Reinforced Polyester areavailable.

Epoxy/Polyurethane paint finishes on prepared shot blast, cleaned and zincchromate primed/Zinga base as standard. Options include Zinc flamesprayed, natural bead blast finishes, etc.

Selected to meet the specification requirement with particular emphasis onhigh efficiency transformers and generously rated semi-conductors

OUTPUT CONTROL

Manual

Switched

Auto Transformer

Electronic

Auto (Electronic)

Constant Current

Constant Potential

Enclosures

Material

Finishes

Electrical/ElectronicComponents

Datasheet 2.4.1 6/8/08 13:27 Page 2



REVISION 1


DATASHEET2.4.1

Supply/Output MonitoringLimit and Alarm (high and low)Local/Remote indication facilities4-20mA re-transmission signalsRCCD/MCB and fuse protectionSurge suppressionLightning ArrestorsMetering“Instant Off” timersSynchronous timing

All transformer rectifiers undergo works testing to include the following as aminimum:

• Wiring connection integrity

• Circuit continuity and compliance

• Operation at full output current and voltage far a minimum of 12 hours

• High voltage insulation resistance test

In addition new designs are subjected to a 12-24 hour heat run test at fullload to ensure that the temperature rises are within permitted limits for thematerials used in construction.

FACILITY AVAILABLE

TESTS

Datasheet 2.4.1 6/8/08 13:27 Page 3



REVISION 1


DATASHEET2.4.1

TYPICAL TRANSFORMER RECTIFIER GENERAL ARRANGEMENT(Model Shown Oil Cooled 75V / 125A)

TYPICAL TRANSFORMER RECTIFIER / POSITIVE JUNCTION BOX SITE ARRANGEMENT

Datasheet 2.4.1 6/8/08 13:27 Page 4

REMOTE MONITORINGFOR TR’S


REVISION 1


DATASHEET2.4.2

Bullhorn i-series ICP Information

American Innovations’ Bullhorn® i-series ICP is a satellitebased remote monitoring device that provides scheduledand by exception inbound reporting as well as two-waycommunication for on-demand reads andactivating/deactivating ancillary equipment. The device canbe field upgraded to include a MicroMax® GPS80 currentinterrupter enabling the collection of IR-free cathodicprotection (CP) reads in the most efficient, economical waypossible. The ICP uses the OrbComm satellite system andenables equipment monitoring and control in very remotelocations. It is ideal for international use.

The ICP monitors many different kinds of equipment in thecathodic protection industry including rectifiers, test pointsand critical bonds. It is also ideal for monitoring equipmentin a number of other industries. The ICP provides automaticnotifications of alarm events via email, cell phone or pager.With secure access, data can be viewed on the internetfrom anywhere in the world, day or night.

The ICP unit is available in 2 and 4 analog channel versions. The 5th analog channel is used internally when a MicroMaxis utilized and is not available for other purposes. Both versions have 6 digital inputs and 6 digital outputs. For CPapplications, analog inputs are available with filtering and surge protection. The ICP is easy to install since allconfiguration of the device takes place via the satellite system, so there is no need for a laptop computer in the field. It accepts customer supplied AC or DC line power or DC solar power. In the event of power loss, an internalrechargeable battery provides backup power.

• Remote interruption by adding MicroMax GPS80 Interrupter

• Easy to install

• Configure via the web

• Up to 4 analog channels for external inputs

• Satellite for global coverage

Datasheet 2.4.2 11/8/08 16:17 Page 1

REMOTE MONITORINGFOR TR’S


REVISION 1


DATASHEET2.4.2

Up to 5 Analog channelsAvailable input ranges:0-100V0-10V0-100mV

• Analog inputs are isolated• Inputs specified at time of order

1 digital input availableRemaining digital inputs:Available for use with MicroMax GPSCurrent Interrupter

Available for use with MicroMax GPS current interrupter

Configuration via web interface

MicroMax GPS80 Interrupter, AC Present Sensor, Interruption Verification Sensor

AC (Line Power Supplied by Customer) w/ Nominal Voltage of 110VAC. DC (line power supplied by customer) 15-36VDC.

Backup battery has a Nominal Voltage of 12 VDC and 7AH Capacity. Solar Power Option Available for an additional fee.

Aluminum or Fiberglass enclosure available: Height- 13.5 inches, Width- 11.5 inches, Depth- 7.125 inches

Data stored in non-volatile (EEPROM) memory

Temp: -40 degrees C to +85 degrees C; Humidity: 0-95% non-condensing

UL/CUL General Classification (pending); FCC Part 15; Enclosure: NEMA 4compliant for all Bullhorn types

Bullhorn secure website. Standard web browsers. AI Network operations center

Orbcomm satelite

Data Inputs

Outputs

Config. Parameters

Supporting Products

Power Supply

Physical Description

Data Integrity

Environmental

Compliance

Software Interface

Communications

I - series ICP Product Information

Datasheet 2.4.2 11/8/08 16:17 Page 2

JUNCTION BOXES


REVISION 1


DATASHEET2.5.1

Stainless Steel 316L & 304, Aluminium Explosion ProofPainted Mild Steel Plastic GRPGalvanised and Painted Cast Iron Custom Finishes

Please also specify IP, NEMA or Hazardous area classification required.

APPLICATIONJunction boxes for positive and negative current distribution and control , and for resistance bonding are available tomeet exact client specifications.

Suitable for onshore and marine environments in safe and hazardous areas.

When specifying a CPC Junction Box assembly please clarify specific hardware and components required.

ENCLOSURES

Resistors Metering DiodesShunts Monitoring LabellingSupport Frames Transducers SwitchesCopper Links Terminals Security / Locking

ACCESSORIES

Datasheet 2.5.1 6/8/08 13:28 Page 1

JUNCTION BOXES


REVISION 1


DATASHEET2.5.1

Cable entry can be made by any type of proprietary cable gland, or by conduit and hub assemblies allowing the safepassage of multiple cables into the enclosure.

CABLE ENTRY

TYPICAL JUNCTION BOX ARRANGEMENT

TYPICAL JUNCTION BOX SUPPORT ARRANGEMENT

TYPICAL INTERNAL LAYOUT OF ANODEJUNCTION BOX

Datasheet 2.5.1 6/8/08 13:28 Page 2

WELLHEAD ASSEMBLIES


REVISION 1


DATASHEET2.6.1

APPLICATIONSuitable for onshore and marine environments in safe and hazardous areas. For the termination and support of anodecables at deep well ground bed locations and for the safe ventilation of gases produced by high chlorine environments.

Cathodic Protection Co Ltd can manufacture a custom range of well head assemblies to suit your exact requirement.We can provide well head structures manufactured from a range of materials including GRP, Steel and Concrete. Thewell head design will generally incorporate the support and termination of anode cables, sufficient ventilation of gasesgenerated in deep well ground bed locations and security / ingress protection to prevent tampering andenvironmental damage.

TYPICAL LAYOUT OF WELLHEAD STRUCTURE

Datasheet 2.6.1 6/8/08 13:29 Page 1

CARBONACEOUS BACKFILL


REVISION 1


DATASHEET2.6.2

APPLICATIONImpressed current cathodic protection groundbeds and packaged impressed current anodes.

CARBONACEOUS BACKFILL DATA

TYPICAL ANALYSIS

Chemical Composition (%) DBW SP

Ash 0.2 12 max

Volatiles 0.3 1.5 max

Moisture 0.3 10

Fixed Carbon 99.2 86.5 min (dry basis)

Sulphur 1.0 1.5 max

Silicon 168 ppm 1.0

Iron 83 ppm 1.1

Size Grading 0.25 - 1mm 0 -10mm

Resistivity @ 150psi 0.1 0hm cm 0.5 0hm cm

Products supplied in 25kg multi walled paper bags, stacked on pallets and shrinkwrapped. Alternatively 1 tonne bulk bags on pallets and shrinkwrapped

CABLE XLPE/PVC


REVISION 1


DATASHEET2.6.3

APPLICATIONSurface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negative return cable and test cable.

XLPE/PVC CABLE DATA

Single core XLPE insulated/PVC sheathed 600/1000VBS7889 6181XY

Conductors: Plain annealed copper

Insulation: XLPE (Cross linked Polyethylene)Sheath/Jacket: PVC (Polyvinyl-Chloride)

Colours: Black/Black, Red/Red

Voltage: 600/1000v

Operating temperature: Maximum 90°C, minimum bending 0°C Standard: BS7889 & IEC60502

Minimum bending radius : Diameter up to 25mm, 4 x OD; Diameter over 25mm, 6 x OD

STANDARD CABLE SIZES DIMENSIONS AND WEIGHTS

Size

(mm2)

6

10

16

25

35

50

70

95

120

150

185

240

Maximum Dia

Over Conductor

(mm)

3.12

4.05

5.10

6.40

7.50

8.90

10.70

12.60

14.98

15.96

17.78

20.52

RT of

Insulation

(mm)

0.7

0.7

0.7

0.9

0.9

1.0

1.1

1.1

1.2

1.4

1.6

1.7

Dia over

Core

(mm)

4.5

5.5

6.5

8.2

9.3

11.1

13.2

15.0

17.6

19.0

21.3

24.3

RT of

Sheath

(mm)

1.4

1.4

1.4

1.4

1.4

1.4

1.5

1.5

1.6

1.7

1.7

1.9

Nominal

Overall Dia

(mm)

7.3

8.3

9.3

11.0

12.1

14.2

16.4

18.3

21.2

22.8

25.1

28.4

Weight

(Kg/km)

104

150

214

317

420

560

787

1050

1450

1650

2030

2660

Datasheet 2.6.3 11/8/08 16:18 Page 1

CABLE XLPE/PVC/SWA/PVC


REVISION 1


DATASHEET2.6.4

APPLICATIONSurface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negative return cable and test cable.

XLPE/PVC/SWA/PVC CABLE DATA

Single Core BS5467 600/1000V

Conductors: Plain annealed stranded copper

Insulation: XLPE (Cross linked polyethylene)

Core identification: Brown

Bedding: PVC (Polyvinyl-Chloride)

Armour/Protection: SWA (Galvanised steel wire armour)

Sheath/Jacket: PVC (Polyvinyl-Chloride)

Colour: Black

Voltage: 600/1000v

Operating temperature: Maximum 90°C, minimum bending 0°C

Standard: BS5467

Minimum bending radius : 6 x Outside Diameter


Size

mm2

10

16

25

35

50

70

95

120

Maximum Dia

Over Conductor

mm

4.05

5.10

6.40

7.50

8.90

10.70

12.60

14.98

RT of

Insulation

mm

0.7

0.7

0.9

0.9

1.0

1.1

1.1

1.2

Dia of

Armour Wire

mm

0.9

0.9

0.9

0.9

0.9

1.25

1.25

1.25

Approx Dia

under Armour

mm

10.4

10.8

11.4

12.0

12.9

14.9

16.6

18.3

Nominal

Overall Dia

mm

13.5

14.2

15.2

16.3

17.7

20.4

22.3

24.0

Weight

Kg/km

495

535

585

640

730

980

1270

1540

Datasheet 2.6.4 6/8/08 13:30 Page 1

CABLE PVDF/HMWPE


REVISION 1


DATASHEET2.6.5

APPLICATIONSurface wiring & buried if protected by clean sand. Suitable for open hole deep well groundbeds and anode cable tailswhere H2S and high levels of chloride ion species and where oxygen and/or chlorine gases may be evolved.

PVDF/HMWPE CABLE DATA

Single core PVDF insulated/HMWPE sheathed 600/1000V

Conductors: Tinned annealed copper

Insulation: PVDF Fluoropolymer (Radiation cross linked polyvinyldene fluoride)

Sheath/Jacket: HMWPE (High Molecular Weight Polyolefin) to ASTM Spec D-1248

Colours: Clear/Black

Voltage: 600/1000v

Operating temperature: Maximum 150°C, minimum bending minus -15°C

Minimum bending radius : 10m x OD of cable


Sizemm2

6

10

16

25

35

50

Maximum Diaof Conductor

mm

3.12

4.05

5.10

6.40

7.50

8.90

RT of Insulation

mm

1.0

1.0

1.0

1.2

1.2

1.4

Dia overCoremm

5.12

6.05

7.10

8.80

9.90

11.70

RT of sheathmm

1.65

1.65

1.65

1.65

1.65

1.65

NominalOverall Dia

mm

8.42

9.35

10.40

12.10

13.20

15.00

WeightKg/km

96

135

197

312

398

541

NOTE: The Polyolefin sheath protects the PVDF insulation from damage during installation. The HMWPE sheath willdeteriorate under aggressive environmental conditions leaving the PVDF to withstand the surrounding media.

Datasheet 2.6.5 6/8/08 13:31 Page 1

CABLE HALAR/HMWPE


REVISION 1


DATASHEET2.6.6

APPLICATIONHALAR/HMWPE cable is designed for anode lead wires in a wide range of environments. Due to its dual insulationconstruction, it can be installed directly in native soils or submerged in fresh, brackish, or salt waters. The cable is idealfor deep anode bed installations where chlorine and hydrogen gases are generated. The HALAR insulation will notembrittle at temperatures down to (-80F) and will maintain dimensional stability and dielectric strength at temperaturesup to 250F. It is highly resistant to notch propagation.

One of the major causes of deep anode failures is the failure of cable insulation. This is especially evident in areas wherebrackish water is present in the ground. In this environment, anodes generate reactive gases such as chlorine andnacent oxygen. These gases cause rapid deterioration of conventional HMWPE insulation.

Cathodic protection cable insulated with HALAR fluoropolymer, is especially suited for deep anode lead wires. HALARfluoropolymer is inert to reactive compounds and has an outstanding ability to prevent the passage of gases. Laboratoryand field evaluations indicate that HALAR fluoropolymer insulated lead wire can extend the life of deep anodeinstallations. The cable is composed of stranded copper wire covered by two layers of insulation. The outer insulationlayer is made from high molecular weight polyethylene (HMWPE). It exhibits superior dielectric and tensile strength, andprovides mechanical protection to the cable.

The material is also resistant to water intrusion and is not affected by most organic or inorganic substances. The inneror primary insulation is composed of HALAR, a fluoropolymer. This insulating material demonstrates exceptional chemicalresistance. In the presence of chlorine, hydrochloric acid, sulfuric acid, or other strong oxidizing agents the materialremains stable. Further, it will not deteriorate when exposed to petroleum hydrocarbons which are encountered innumerous cathodic protection applications.

The dual extrusion HALAR cable is made specifically for cathodic protection applications. It can withstand considerableabuse during installation.

Conductor : Stranded bare copper conductor conforms to ASTM Specification B-3 and B-8.

Insulation : A homogeneous wall of natural ECTFE fluoropolymer (HALAR) shall be extruded over the conductor.

Jacket : Insulation is high molecular weight polyethylene conforming to ASTM-D-1248, Type 1, Class C, Category 5, Grades E5 & J1. Tensile Strengths Jl, J3.

Available with high density polyethylene (Types II, III, IV) Class B and C (all colors). Surface printed. Custom printing available.

HALAR/HMWPE CABLE DATA

STANDARDS

Datasheet 2.6.6 6/8/08 13:31 Page 1

CABLE HALAR/HMWPE


REVISION 1


DATASHEET2.6.6

CABLE DATA

Size

#8

#6

#4

#2

No. ofStrands

7

7

7

7

CircularMils

16,510

26,240

41,740

66,360

AWGDiameterInches

.142

.179

.225

.283

HALARThickness

Inches

.020

.020

.020

.020

HMWPEThickness

Inches

.065

.065

.065

.065

NominalDiameterInches

.32

.36

.41

.46

WeightLbs per1000 ft

81

116

170

254

DC Ohmsper Mftat 20 C

.652

.411

.258

.162

Specifications for HALAR/HMWPE Cathodic Protection Cable

This specification describes a special single conductor size 8 AWG-2 AWG, HALAR insulated, High Molecular WeightPolyethylene jacketed cable designed for use as a direct burial feeder in deep anode ground-bed cathodic protectionsystems. The cable is ideally suited for use in harsh chemical environments involving brackish water, sour gas, chlorine,acids, alkalis, and petroleum based solvents. The cable is suitable for use at voltages up to 600 volts ac or dc.

Applicable Standards (The following standards form a part of this specification to the extent specified herein:)ASTM Specification B 3, latest edition, for Soft or Annealed Copper Wire ASTM Specification B 8, latest edition, for Concentric-Lay Stranded Copper Conductors ASTM Specification D 1248, latest edition, for Polyethylene Plastics Molding and Extrusion Materials. ICEA Standard S-61-402/NEMA Standard WC5 for Thermoplastics Insulated Wire and Cable Conductor

The copper conductor shall be Class B stranded, compressed, annealed, uncoated cooper in accordance with ASTM B 3and B 8

Insulation : The conductor shall be insulated with an extruded layer of natural HALAR ECTFE fluoropolymer as a primaryinsulation. The average thickness shall be 20 mils. The minimum thickness at any point shall be not less than 90% ofthe specified average thickness. The insulation shall be applied tightly to the conductor and shall be free-stripping.

Jacket : A black High Molecular Weight Polyethylene jacket having both insulating and jacketing properties shall beextruded over the primary insulation. The jacket, before extrusion, shall comply with the physical and electricalrequirements of ASTM Specification D 1248 for Type1, Class C, Category 5, Grade E-5 and J-1 material.

The average jacket thickness shall be 65 mils. The minimum thickness shall be not less than 80% of the specifiedaverage thickness.

Identification : The cable shall be surface ink printed with: "Conductor Size AWG, CU, Manufacturer, HALAR/HMWPECATHODIC PROTECTION CABLE".

Tests : The completed cable shall be tested in accordance with the requirements of ICEA S-61-402, Part 6.

Datasheet 2.6.6 6/8/08 13:31 Page 2

CABLE HMWPE


REVISION 1


DATASHEET2.6.7

APPLICATIONSurface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negativereturn cable and test cable.

The cable utilized in cathodic protection systems is a critical component of any cathodic protection system. The industrystandard cable for direct burial is a stranded copper conductor covered with an insulation of high molecular weightpolyethylene (HMWPE). The thick insulation provides both electric isolation and mechanical protection. During installation,this cable can withstand considerable mechanical abuse without compromising the conductor. The HMWPE insulation ischemically resistant and protects against most organic and inorganic substances.

STANDARDSConductor : Stranded copper conductor conforms to ASTM Specification B-8.

Insulation : Insulation is high molecular weight polyethylene conforming to ASTM D-1248, Type 1, Class A, Category 5,Grades E4 & E5. Tensile Strengths Jl, J3. Available with high density polyethylene (Types II, III, IV) Class B & C (all colors).

Tests : The completed cable shall be tested in accordance with the requirements of ICEA Pub. No. S-61-402, Part 6.

IINNSSUULLAATTIIOONNTTHHIICCKKNNEESSSS

NNOOMMIINNAALL OO..DD.. NNUUMMBBEERR OOFFSSTTRRAANNDDSS

AWG mm2 Inches mm No Inches mm14 2.5 0.11 2.794 7 0.299 7.5912 4 0.11 2.794 7 0.31 7.8710 6 0.11 2.794 7 0.34 8.648 10 0.11 2.794 7 0.36 9.146 16 0.11 2.794 7 0.41 10.414 25 0.11 2.794 7 0.46 11.682 35 0.11 2.794 7 0.52 13.211 45 0.125 3.175 19 0.59 14.99

1/0 50 0.125 3.175 19 0.63 162/0 70 0.125 3.175 19 0.67 17.024/0 120 0.125 3.175 19 0.78 19.82

WWIIRREE SSIIZZEE NNOOMMIINNAALL OODD

HMWPE CABLE DATA

STANDARD SIZE AND DATA

Datasheet 2.6.7 6/8/08 13:31 Page 1

VENT PIPE


REVISION 1


DATASHEET2.6.8

APPLICATIONDeep well groundbeds, undertank systems.

1" PVC SCHEDULE 80 PIPESchedule 80 is available in grey and is for socket or threaded fittings. It has a wide variety of uses in the chemical fieldand resistance, also in industrial plants. PVC material is Type 1 according to the American Society for Testing MaterialD-1784. Pipe is round and smooth on the inside and out, resistant to cracking, and made from premium virgin PVC resin.Sch. 80 socket fitting ASTM D-2467. Pipe- ASTM D-1785.

SOLID PIPEStandard lengths: 3mWall thickness: 4.5mmDiameter ID: 24.0mmOD: 33mm

PERFORATED PIPEStandard lengths: 3mWall thickness: 4.5mmDiameter ID: 24.0mmOD: 33mmPerforations: 1mm slots x 32mm long, Slotted on alternate sides @ 40mm spacingScreen: Monofilament Braided

COUPLER/SOCKET1” Plain socket for glued connection of pipes.

END CAP1” End cap to seal bottom of vent pipe.

Datasheet 2.6.8 6/8/08 13:32 Page 1

CASING PIPE


REVISION 1


DATASHEET2.6.9

APPLICATIONThese uPVC casings are ideal for the installation of open hole deep well groundbeds in areas where a static water levelcan be reached. This also allows for the retrieval and replacement of anodes strings at the end of their life.Casings are supplied with threaded joints for convenient on-site assembly

CASING PIPES DATA

CASING (SOLID)Casing Material : PVC DIN4925Notch Impact @ 200C : 4.5 + 0.5kJ/m2Elasticity Coefficient : 2943 N/mm2 Tensile Strength : 45-55N/mm2Thread : DIN 4925 Part 2 Table 4, Trapezoidal Without ‘O’ RingDiameter : 225mm (246mm At Internally Threaded End)Wall Thickness : 13mmPipe Length : Overall Length 5775mm (+35 / -10mm Tolerance)

Effective Length 5700mm (+35 / -10mm Tolerance)

SCREEN (SLOTTED) Material Spec as aboveSlot Width : 3mm Width SlotsOpen Area : 20% Of Slottable Outside Diameter Of Pipe.Slot Ends : RoundedMesh : Woven Polyethylene Filter Mesh To 300 Micron Sieve Analysis

Fitted Over Slotted Section Protected By Heavy Duty PE Outer PE Outer Mesh & Secured At Ends By Heat Shrink Tape.

ACCESSORIES

• Wooden casing clamps

• Sump Pipes

• Centralisers

• Lifting hoists

• End Caps

Datasheet 2.6.9 7/8/08 13:47 Page 1

CASING PIPE


REVISION 1


DATASHEET2.6.9

OUTLINE DRAWING OF CASING / SCREEN PIPES

Datasheet 2.6.9 7/8/08 13:47 Page 2

SPLICE KITS


REVISION 1


DATASHEET2.6.10

APPLICATIONOnshore and Marine

SPLICE KIT DATASuitable for plastic or rubber insulated cables 600/1000 V (without armour).

FEATURES• Strong clear plastic mould body with Snaplock connection for tight seal.

• Stepped cable entry cut-off points for all cable diameters.

• Large mould shell enables crimp or split bolt / line tap connectors to be used.

• Resin 2-year shelf life.

APPLICATIONS• Used on Cathodic Protection applications including pipelines, tanks and buried structures.

• Ideal for single core unarmoured Tee or Branch jointing rated up to 1kV, above or below ground. To suit mainscable single core max size up to 95 sq mm. Branch single core up to 35 sq mm.

RESIN SEALING COMPOUND• Resin sealing compound is suitable for all climate conditions.

• High quality resin sealing compound has a high resistance to moisture absorption, is mixed in a clear pack andstored in an aluminium protective bag.

• The long-term electrical properties of resin sealing compound result in a more reliable connection without anyassociated maintenance costs.

MAJOR USERS• Specified by leading oil, gas and water companies and consulting engineers.

QUALITY• Designed to meet the requirements of BS 7888:1998.

Datasheet 2.6.10 6/8/08 13:33 Page 1

SPLICE KITS


REVISION 1


DATASHEET2.6.10

RESIN PACKFEATURES• The pack has been specifically designed and fabricated to offer the user a quick, clean and efficient method of mixing

and pouring.

• The pack consists of a two part polyurethane resin correctly proportioned into pouches separated by a divider. The user simply breaks the divider, amalgamates the two components and pours.

• Dual system of packaging ensures that the pack is sealed against the atmosphere.

• The outer aluminium packaging provides added protection against the atmosphere to give a shelf life of 2 years.

• The inner transparent plastic packaging provides a visible reference for the user when mixing.

• During mixing the user does not come into contact with the resin but gloves are provided for extra safety.

• Each pack has its own unique batch number and use by date to provide an easy reference for the user.

• Full safety labelling.

• Controlled curing temperature designed to be compatible with PVC, XLPE, EPR, polythene and PILC cables.

• Odour free.

• Detailed storage instructions.

• No special labelling required for transportation by road, sea or air.

• Designed to meet requirements of BS 7888-3:1998 and CENELEC HD623 S1

Datasheet 2.6.10 6/8/08 13:33 Page 2

SPLICE KITS


REVISION 1


DATASHEET2.6.10

TECHNICAL PROPERTIESResin Hardener Mixed

Colour Black Brown Black

Specific gravity (gm/cubic cm) 1.58 1.23 1.51Viscosity (poise) 70-100 1-2 50-60Gelation time 20-30 minutes 200 gram mass @ 21°CFull cure 24 hours @ 23°C / 1 hour @ 80°CShelf life 2 years (24 months) when stored between 10-25°C. Packaging must remain intact.Peak exotherm 75.2°C based on 5 ltr placed in a container 200mm diameter conditioned at 21°C.

Measurements taken at 5 minute intervals at the centre of the resin mass.Thermal conductivity 0.46 w/mkTensile strength 47 MpaShore hardness 80 AElongation 40%Dialectric strength (solid) Greater than 5 MV/mOperating temperature Provided resin is mixed correctly based on a static environment with gradual rise and

fall in temperature is -40°C to +110°C.

TYPEPC5581PC5581PC5581PC5581PC5581PC5581PC5581

USABLE VOLUME OF PACK200ml450ml500ml1000ml1200ml1500ml2000ml

HEALTH & SAFETYEach pack contains mixing instructions and carries health and safety warnings in accordance with BS 7888:1998.

MIXING DETAILS

Datasheet 2.6.10 6/8/08 13:33 Page 3

SPLICE KITS


REVISION 1


DATASHEET2.6.10

CABLE CONNECTORS

Datasheet 2.6.10 6/8/08 13:33 Page 4

In remote areas, providing AC power for impressed current cathodic protection systems can bea major constraint. Solar electricity is a solution to this problem.Solar generators provide a reliable and low maintenance source of power that canbe used for cathodic protection.

The control equipment is an integral part to the reliability and performance of the Solargenerator. We use world leaders in the design, manufacture and supply ofthese controls to cover an extensive range of requirements. The CP controllerutilises high-speed pulse width modulated switching technology to ensure thehighest conversion efficiency fully maximising the power from the SGU.

The controller which is a DC-DC converter is suitable for connection to 12, 24 or 48Volt DCsystems with output current options of 25A and 50A. The controller is capable of controlling thepower delivered to the load to a maximum of 1V belowthe input voltage.

CONTROLLER FEATURESControl - Operating parameters are set by multi-turn controls with LED and volt free contacts for indication of control mode

• Constant Output Voltage Mode• Constant Output Current Mode• Constant Reference Electrode Voltage• Low Current Alarm LED and Volt-Free Contacts• High Current Alarm LED and Volt-Free Contacts• Crystal Controlled Interrupt Timer (1-999 seconds ON and 1-999 seconds OFF)• Output Circuit Breaker to protect the unit and allow the user to isolate the output.

METERING & DISPLAY VIA LCD DISPLAY• Voltage Set Point• Output Voltage• Current Set Point• Output Current• Reference Electrode Set Point• Reference Electrode Voltage• Low Current Alarm Set Point• High Current Alarm Set Point

TERMINATIONS• 2 Power Input Terminals (M8 Studs)• Positive and Negative Output Terminals (M8 Studs)• 2 Input Terminals to connect the Reference Electrode/Pipeline with an input impedance of 1MΩ

ENCLOSURE• Stainless Steel to IP66 as defined in BS EN 60529:1992 (alternatives available)• Dimensions: 600H x 400W x 200D (mm)

OUTPUT• Voltage to within 1Volt of the Battery Voltage• Current to the Maximum stated• Output Resistance ≥0.25Ω

SOLAR POWER UNITS


REVISION 1


DATASHEET2.6.11

APPLICATIONOnshore pipelines and plant in safe and hazardous areas.

SOLAR GENERATING UNIT DATA

Datasheet 2.6.11 6/8/08 13:34 Page 1

SOLAR POWER UNTIS


REVISION 1


DATASHEET2.6.11

ENVIRONMENTThe controller will operate in the following conditions:

• 99% relative Humidity

• -100 to +550C Ambient Temperature

REMOTE MONITORING & CONTROL• Optional Remote Monitoring

• Optional Remote Control

• Optional Radio Synchronisation of Interrupt Timer

• Optional RS 232 Port

SOLAR ARRAYS

SOLAR ARRAY FEATURESWe offer a wide range of different solar array types to meet the specific application andsite where they are intended to be used. Solar modules are usually the traditional mono-crystalline cells but other high density cells are also available. The mono-crystalline solarcells deliver maximum power even under reduced light conditions. All modules areassembled into robust weatherproof sub-arrays including cabling.

• Mono-crystalline solar cells deliver maximum power even under reduced light conditions

• Dense packing of cells provides more power where space is a limitation and creates auniform aesthetic

• Tight electrical specifications guarantee industry leading energy yield performance

• Highly transparent tempered glass delivers more power and ensures high impactresistance and protection against hail, snow, ice and storms

• Long and reliable service life backed by a 25 year warranty.

BATTERIES

MAIN CHARACTERISTICSThe batteries we offer are Dryfit type which are sealed, maintenance free lead acid batteries.It is no longer necessary to refill with water.

• Lead Acid System

• Sealed Units

• Rechargable

• Maintenance Free

• Pb-Ca-Sn Alloy

• Immobilised Gel Electrolyte (preventing acid layer formation)

• Extremely Economical and Efficient

Datasheet 2.6.11 6/8/08 13:34 Page 2

12730729302.0 impressed current cathodic protection section

Documents